Emerson R622 Installation Instructions

Installation Sheet Form 5785
March 2004
Type R622-LBW Regulator
Type R622-LBW
This installation sheet covers the installation, startup, and adjustment procedures for Type R622-LBW pressure reducing regulator. These regulators have internal relief to help minimize overpressurization of the downstream system.
Specications
Maximum Allowable Inlet Pressure
10 psig (0,69 bar)
Maximum Emergency Outlet Pressure
20 psig (1,4 bar)
Maximum Operating to Avoid Internal Part Damage
3 psid (0,21 bar d) above outlet pressure setting
Outlet Pressure Ranges
13 to 20-inches w.c. (32 to 50 mbar)
Material Temperature Capabilities
-40° to 160°F (-40° to 71°C)
(1)
Installation
WARNING
!
Personal injury, equipment damage, or leakage due to escaping accumulated gas or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits
given in the Specications. To avoid such
injury or damage, provide pressure-relieving or pressure-limiting devices to prevent service conditions from exceeding those limits. Also, physical damage to the regulator can result in personal injury or property damage due to escaping gas. To avoid such injury and damage, install the regulator in a safe location.
1. Only personnel qualied through training and
experience should install, operate, and maintain a
regulator. Before installing, check for damage which may have occurred in shipment. Also check the regulator and pipeline for debris.
2. The Type R622-LBW may be installed in any position.
Apply a good grade of pipe compound to the male threads of the pipe (being sure not to apply pipe
compound to ow path of the pipe) and install the regulator so that the ow is in the direction of the arrow
cast on the body. Use approved piping procedures when installing the regulator.
WARNING
!
A regulator may vent some gas to the
atmosphere. In hazardous or ammable gas
service, vented gas may accumulate, and cause personal injury, death, or property
damage due to re or explosion. Vent a
regulator in hazardous gas service to a remote, safe location away from air intakes or any hazardous location. The vent line or stack opening must be protected against condensation or clogging. Under enclosed conditions, the vent should be piped away from the regulator to a safe location.
3. On outdoor installations, regulators installed with
vents in positions other than vertically down require additional vent protection from the elements.
4. Regulator operation within ratings does not preclude
the possibility of damage from debris in the lines or from external sources. A regulator should be inspected for damage periodically and after any overpressure condition.
5. To adjust the regulator, monitor downstream pressure with a gauge during the adjustment procedure. To increase the outlet pressure, the adjustment screw (key 23, Figure 1) must be turned clockwise. This requires removal of the closing cap (key 31, Figure 1). To reduce the outlet pressure setting, turn the adjusting screw counterclockwise. Do not adjust the spring above the limit stamped on the regulator.
1. The pressure/temperature limits in this installation sheet, and any applicable code or standard limitations, should not be exceeded.
R
www.emersonprocess.com/regulators
D103098X012
Type R622-LBW
T80577
Parts List
Key Description
1 Body 2 Pipe Plug 3 Inlet Fitting 4 Machine Screw 5 O-ring 6 Closing Spring 7 Diaphragm 8 Diaphragm Head
9 Orice
26
25A
25C 25B
3
5
28B
13
4
38
24
25D
33
28A
31
29
30
23
16
27
22
19 17
18
20
4
1
Figure 1. Type R622 Regulator
Key Description
10 O-ring 11 Disc Assembly 13 Inlet Screen 15 Vent Screen 16 Relief Spring 17 Diaphragm 18 Pusher Post 19 Lower Spring Seat
Key Description
20 Relief Spring Retainer 22 Spring 23 Adjusting Screw
24 Orice
25 Spring Case Assembly 26 Vent Screen 27 Lever 28 Stem Assembly
Key Description
29 Pin Lever 30 Machine Screw 31 Closing Cap 33 Disc 38 O-ring 40 Set Spring 41 Information Label 43 Packaged Screws
Regulator Division Industrial
USA - Headquarters McKinney, Texas 75070 USA Tel: 1-800-558-5853 Outside U.S. 1-469-293-4201
Asia-Pacic
Shanghai, China 201206 Tel: +86 21 2892 9000
Europe Bologna, Italy 40013 Tel: +39 051 4190611
For further information visit www.emersonprocess.com/regulators
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such
products at any time without notice.
Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management product remains solely with the purchaser.
©Fisher Controls International, Inc., 2004; All Rights Reserved
Regulator Division Natural Gas Technologies
USA - Headquarters McKinney, Texas 75070 Tel: 1-800-558-5853 Outside U.S. 1-469-293-4201
Asia-Pacic
Singapore, Singapore 128461 Tel: +65 6777 8211
Europe Bologna, Italy 40013 Tel: +39 051 4190611 Gallardon, France 28320 Tel: +33 (0)2 37 33 47 00
Regulator Division Industrial/High Purity
TESCOM Elk River, Minnesota 55330 USA Tel: 1-763-241-3238 Selmsdorf, Germany 23923 Tel: +49 (0) 38823 31 0
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