High Performance DC Drive
Size 1 and Size 2
45A to 700A, 480V
two or four quadrant operation
Part Number: 400526-01
Issue: A4
www.emersonct.com
General Information
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect
installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed
drive with the motor.
The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy
of continuous development and improvement, the manufacturer reserves the right to change the specification of the
product or its performance, or the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or
mechanical including photocopying, recording or by an information storage or retrieval system, without permission in
writing from the publisher.
Drive software version
This product is supplied with the latest version of software. If this product is to be used in a new or existing system with
other drives, there may be some differences between their software and the software in this product. These differences
may cause this product to function differently. This may also apply to drives returned from a Control Techn iques Service
Centre.
The software version of the drive can be checked by looking at Pr 11.29 (di14/0.49) and Pr 11.34. The software version
takes the form of zz.yy.xx, where Pr 11.29 (di14/0.49) displays zz.yy an d Pr 11.34 displays xx, i.e. for software version
01.01.00, Pr 11.29 (di14/0.49) would display 1.01 and Pr 11.34 would display 0.
If there is any doubt, contact a Control Techniques Drive Centre.
Environmental statement
Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its
products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is
certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other
relevant information is available on request, or can be found at www.greendrives.com.
The electronic variable-speed drives man u fa ctu re d by Con t rol Techniques have the potential to save energy and
(through increased machine/process efficiency) reduce raw materia l consumption and scrap throughout their long
working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product
manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end of their useful life, they can very easily be dismantled into their
major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools,
while other parts are secured with conventional screws. Virtually all parts of the product are suitable for recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller
products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these
containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the
same way. Control Techniques' packaging strategy favours easily-recyclable materials of low environmenta l impact, and
regular reviews identify opportunities for improvement.
When preparing to recycle or dispose of any pr od uc t or pa ck ag ing , ple a se ob se rv e loca l leg islation and best practice.
REACH legislation
EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires
the supplier of an article to inform the recipient if it contains more th an a specified proportion of any substance which is
considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is
therefore listed by them as a candidate for compulsory authorisation.
For current information on how this requirement applies in relation to specific Control Techniques products, please
approach your usual contact in the first instance. Control Techniques position statement can be viewed at:
14.5 UL Listed accessories .......................................166
List of tables ..................................... 167
Index .................................................. 169
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1 Safety Information
1.1 Warnings, Cautions and Notes
A Warning contains information which is essential for
avoiding a safety hazard.
A Caution contains information which is necessary for
avoiding a risk of damage to the product or other equipment.
A Note contains information which helps to ensure correct operation of
the product.
1.2 Electrical safety - general warning
The voltages used in the drive can cause severe electrical shock and/or
burns, and could be lethal. Extreme care is necessary at all times when
working with or adjacent to the drive.
Specific warnings are given at the relevant places in this Guide.
1.3 System design and safety of
The drive is intended as a component for professional incorporation into
complete equipment or system. If installed incorrectly, the drive may
present a safety hazard.
The drive uses high voltages and currents, carries a high level of stored
electrical energy, and is used to control equipment which can cause
injury.
System design, installation, commissioning and maintenance must be
carried out by personnel who have the necessary training and
experience. They must read this safety information and this guide
carefully.
The STOP and ST ART controls or electrical inputs of the drive must
not be relied upon to ensure safety of personnel. They do not
isolate dangerous voltages from the output of the drive or from any
external option unit. The supply must be disconnected by an
approved electrical isolation device before gaining access to the
electrical connections.
The drive is not intended to be used for safety-related functions.
Careful consideration must be given to the function of the drive which
might result in a hazard, either through its intended behaviour or through
incorrect operation due to a fault. In any application where a malfunction
of the drive or its control system could lead to or allow damage, loss or
injury, a risk analysis must be carried out, and where necessary, further
measures taken to reduce the risk - for example, an over-speed
protection device in case of failure of the speed control, or a fail-safe
mechanical brake in case of loss of motor braking.
personnel
1.4 Environmental limits
Instructions within the supplied data and information within the Quantum
MP User Guide regarding transport, storage, installation and the use of
the drive must be complied with, including the specified environmental
limits. Drives must not be subjected to excessive physical force.
1.5 Access
Access must be restricted to authorized personnel only. Safety
regulations which apply at the place of use must be complied with.
1.6 Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire
enclosure must be provided.
1.7 Compliance with regulations
The installer is responsible for complying with all relevant regulations,
such as national wiring regulations, accident prevention regulations and
electromagnetic compatibility (EMC) regulations. Particular attention
must be given to the cross-sectional areas of conductors, the selection
of fuses and other protection, and protective ground (earth) connections.
The Quantum MP User Guide contains instructions for achieving
compliance with specific EMC standards.
Within the European Union, all machinery in which this product is used
must comply with the following directives:
2006/42/EC: Safety of machinery
2004/108/EC: Electromagnetic compatibility
1.8 Motor
Ensure the motor is installed in accordance with the manufacturer's
recommendations. Ensure the motor shaft is not exposed.
Low speeds may cause the motor to overheat because the cooling fan
becomes less effective. The motor should be installed with a protection
thermistor. If necessary, an electric force vent fan should be used.
The values of the motor parameters set in the drive affect the protection
of the motor. The default values in the drive should not be relied upon.
It is essential that the correct value is entered into Pr 5.07 (SE07, 0.28), Motor rated current. This affects the thermal protection of the motor.
1.9 Adjusting parameters
Some parameters have a profound effect on the operation of the drive.
They must not be altered without careful consideration of the impact on
the controlled system. Measures must be taken to prevent unwanted
changes due to error or tampering.
1.10 Electrical installation
1.10.1 Electric shock risk
The voltages present in the following locations can cause severe electric
shock and may be lethal:
•AC supply cables and connections
•Output cables and connections
•Many internal parts of the drive, and external option units
Unless otherwise indicated, control terminals are single insulated and
must not be touched.
1.10.2 Stored charge
The drive contains capacitors that remain charged to a potentially lethal
voltage after the AC supply has been disconnected. If the drive has been
energized, the AC supply must be isolated at least ten minutes before
work may continue.
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2 Product Information
2.1 Quantum MP System Description
The Quantum MP drive system consists of:
1)Base Mentor MP DC drive
2)Line fuses
3)Armature fuse (Regenerative models only)
4)Motor and Braking Resistor contactors
5)120 Vac digital I/O and power source
Table 2-1 Model to frame size cross reference
ModelFrame size
QMP45A4(R)
QMP75A4(R)
QMP155A4(R)
QMP210A4(R)
QMP350A4(R)
QMP550A4(R)
QMP700A4(R)
1A
1B
2AQMP400A4(R)
2B
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2.2 Ratings
The power ratings for the 480V configurations is shown in Table 2-2 .
The continuous current ratings given are for a maximum ambient
temperature of 40°C (104°F) and an altitude of 1000m. For operation at
higher temperatures and altitudes de-rating is required.
For further information see Chapter 12 Technical Data on page 147.
The values of maximum continuous input current are given to aid the
selection of cables and fuses. These values are stated for worst-case
condition.
Typical mot or
power
@ 400
Vdc
@ 500
Vdc
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Safety
100
105
110
115
120
125
130
135
140
145
150
155
160
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
200
overload duration (seconds)
overload
(%)
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2.2.1 Typical short-term overload limits
The maximum percentage overload limit changes depending on the
selected motor
Variations in motor rated current will result in changes in the maximum
possible overload as detailed in the Advanced User Guide.
Figure 2-1 can be used to determine the maximum overload duration
available for overloads between 100% and 150%. For example the
maximum overload available for a period of 60 seconds is 124%.
Figure 2-1 Maximum overload duration available
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Overload of 150% for 30s is available with ambient temperature of 40C
(104°F) up to a maximum of 10 repetitions per hour.
2.3 Model number
The way in which the model numbers for the Quantum MP range are formed is described in Figure 2-2.
Figure 2-2 Model number
4 R
QMP
Quantum product line
QMP: Quantum Platform
Continuous armature current rating (A)
Voltage rating
4: 480V
R
- 4 quadrant operation
Blank
- 2 quadrant operation
2 1 0 A
Quantum MP User Guide 7
Issue: A4 www.emersonct.com
Safety
Model
Field output
voltage current
Line input voltage/
frequency/current
Customer and
date code
Rating
Auxiliary input voltage/
frequency/current
Approvals
Serial number
Armature output voltage/
current/overload
QMP45A415kW27HPSTDN39
Field O/P 0 - 444V --- 8A
Line I/P 208 - 480V --- 50-60 Hz 3 ph 40A
Arm O/P 0 - 550V --- 45 A 150% for 30s
Aux I/P 208 - 480V -- 50-60 Hz 1 ph 8A
10 Min
Ser No: 3000005001
RoHS
Compliant
Made in USA with US and Imported parts
LISTED 768R
IND. CONT. EQ.
E58592
Key to approvals
RoHS compliantEurope
UL approvalWorldwide
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2.4 Compatible encoders
Table 2-3 Encoders compatible with Quantum MP
Pr 3.38
Encoder type
(Fb07, 0.77)
setting
Quadrature incremental encoders with or without
marker pulse
Frequency and direction incremental encoders with
or without marker pulse
Forward / reverse incremental encoders with or
without marker pulse
The continuous output current ratings given on the rating label are for maximum 40°C (104°F) and 1000m altitude. Derating is required for higher
ambient temperatures >40°C (104°F) and higher altitude. For derating information, refer to section 12.1.10 Altitude on page 148.
2.5.2 Input current
The input current is affected by the supply voltage, frequency and load inductance. The input current given on the rating label is the typical input
current.
EDEN PRAIRIE, MN 55344
A
313
PH
3
350
A
20
A
REV.
--
REV.
01
AMERICAS
Rating
8 Quantum MP User Guide
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Safety
SM-Keypad-LCD /
SM-Keypad-LED
Solutions Modules
AC terminals
SMARTCARD*
SM-I/O 120V module
Feedback, Automation,
or Fieldbus
Serial port connector
CT Comms cable
Field connections
Auxiliary connections
MP 10, 120 Vac
I/O user interface
Control terminals
Auxiliary fuses
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2.6 Drive features and options
Figure 2-5 Quantum MP size 1 features and options
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* A SMARTCARD is provided as standard. For further information, refer
to Chapter 9 SMARTCARD Operation on page 81.
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Figure 2-6 Quantum MP size 2 features and options
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Field Fuses
Machine
Feedback
Terminals
AC Terminals
L1
L2L3
DANGER
HIGH VOLTAGE
Line Fuses
GND
SM-Keypad-LCD /
SM-Keypad-LED
Keypad connection
SmartCard *
Solutions Modules
Feedback, Automation
or Fieldbus
DANGER
Armature Fuse
(R) Models only
A+
HIGH VOLTAGE
A-
GND
DC Terminals
DC Contactor
Auxillary Connections
* A SMARTCARD is provided as standard. For further information, refer
to Chapter 9 SMARTCARD Operation on page 81.
120 Vac I/O
user interface
Field Connections
SM-I/O 120V Module
Serial Port
connector
Control
Terminals
Transformer
CT Comms cable
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Safety
InputsOutputs
•Incremental encoders•Quadrature
•SinCos encoders•Frequency and direction
•SSI encoders•SSI simulated outputs
•EnDat encoders
•Digital inputs x 3
•Analog output (voltage) x 1
•Digital I/O x 3•Relay x 2
•Analog inputs (voltage) x 2
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2.6.1 Options available for Quantum MP
All Solutions Modules are color-coded in order to make identification easy. The following table shows the color-code key and gives further details on
their function.
Table 2-4 Solutions Module identification
TypeSolutions ModuleColorNameFurther Details
Universal Feedback interface
Feedback interface for the following devices:
Light Green
SM-Universal
Encoder Plus
Feedback
Automation
(I/O
Expansion)
BrownSM-Encoder Plus
Dark Brown
N/A
SM-Encoder Output
Plus
15-way D-type
converter
Single ended
N/A
encoder interface
(15V or 24V)
Yellow
SM-I/O Plus
YellowSM-I/O 32
Dark Yellow
SM-I/O Lite
Dark RedSM-I/O Timer
TurquoiseSM-I/O PELV
Incremental encoder interface
Feedback interface for incremental encoders without
commutation signals.
No simulated encoder outputs available
Incremental encoder interface
Feedback interface for incremental encoders without
commutation signals.
Simulated encoder output for quadrature, frequency and
direction signals
Drive encoder input converter
Provides screw terminal interface for encoder wiring and spade
terminal for shield
Single ended encoder interface
Provides an interface for single ended ABZ encoder signals,
such as those from hall effect sensors. 15V and 24V versions
are available.
Extended I/O interface
Increases the I/O capability by adding the following to the
existing I/O in the drive:
Extended I/O interface
Increase the I/O capability by adding the following to the
existing I/O in the drive:
•High speed digital I/O x 32
•+24V output
Additional I/O
1 x Analog input (± 10V bi-polar or current modes)
1 x Analog output (0-10V or current modes)
3 x Digital input and 1 x Relay
Additional I/O with real time clock
As per SM-I/O Lite but with the addition of a Real Time Clock
for scheduling drive running
Isolated I/O to NAMUR NE37 specifications
For chemical industry applications
1 x Analog input (current modes)
2 x Analog outputs (current modes)
4 x Digital input / outputs, 1 x Digital input, 2 x Relay outputs
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OliveSM-I/O 120V
Cobalt Blue
SM-I/O 24V
Protected
Additional I/O conforming to IEC 61131-2 120 Vac
6 digital inputs and 2 relay outputs rated for 120 Vac operation
Additional I/O with overvoltage protection up to 48V
2 x Analog outputs (current modes)
4 x Digital input / outputs, 3 x Digital inputs, 2 x Relay outputs
Safety
FXMP25
M
STORED CHARGE
10 min
Mode /Reset
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Table 2-4 Solutions Module identification
TypeSolutions ModuleColorNameFurther Details
Applications Processor (with CTNet)
Moss Green
SM-Applications
Plus
2nd processor for running pre-defined and /or customer created
application software with CTNet support. Enhanced
performance over SM-Applications
Applications Processor
Automation
(Applications)
White
SM-Applications Lite
V2
2nd processor for running pre-defined and /or customer created
application software. Enhanced performance over SMApplications Lite
Applications Processor
Green brown SM-Register
2nd processor for running position capture functionality with
CTNet support.
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Fieldbus
Table 2-5 Keypad identification
KeypadNameFurther Details
SM-Keypad
Purple
SM-PROFIBUS DP-V1Profibus option
Medium Grey SM-DeviceNet
Dark GreySM-INTERBUS
Light GreySM-CANopen
BeigeSM-Ethernet
Brown RedSM-EtherCAT
LED keypad option
Keypad with a LED display
PROFIBUS DP adapter for communications with the drive
DeviceNet option
Devicenet adapter for communications with the drive
Interbus option
Interbus adapter for communications with the drive
CANopen option
CANopen adapter for communications with the drive
Ethernet option
10 base-T / 100 base-T; Supports web pages, SMTP mail and
multiple protocols: DHCP IP addressing; Standard RJ45
connection
EtherCAT option
EtherCAT adapter for communications with the drive
SM-Keypad-Plus
LCD keypad option
Keypad with an alpha-numeric LCD display with Help function
Table 2-6 Additional options
CableNameFurther Details
CT Comms cable
CT EIA232 (4500-0087)
CT USB (4500-0096)
Table 2-7 External field control
External field controllerNameFurther Details
FXMP25
12 Quantum MP User Guide
For external control of field windings up to 25A, with field reversal capability, For
further information, please see the FXMP25 User Guide.
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CAUTION
Risk of Electric Shock
Power down unit 10minutes
before removing cover
CAUTION
Risk of Electric Shock
Power down unit 10minutes
before removing cover
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2.7 Items supplied with the drive
The drive is supplied with a printed manual, a SMARTCARD, a safety
information booklet, the Certificate of Quality, an accessory kit box
including the items shown in Table 2-8, and a CD ROM containing all
related product documentation and software tools.
Table 2-8 Parts supplied with the drive
DescriptionSize 1Size 2
Control connectors
Tach connector
Relay connectors
UL warning label
UL warning label for heatsink
temperature
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Terminal cover grommets
Terminal shrouds
Bottom mounting foot bracket (2)
Top mounting foot bracket (1)
N/A
Integral clear cover
Integral mounting base plate
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3 Mechanical Installation
3.1 Safety
Follow the instructions
The mechanical and electrical installation instructions must
be adhered to. Any questions or doubt should be referred to
the supplier of the equipment. It is the responsibility of the
owner or user to ensure that the installation of the drive and
any external option unit, and the way in which they are
operated and maintained, comply with the requirements of
applicable legislation and regulations and codes of practice
in the country in which the equipment is used.
Competence of the installer
The drive must be installed by professional assemblers who
are familiar with the requirements for safety and EMC. The
assembler is responsible for ensuring that the end product or
system complies with all the relevant laws in the country
where it is to be used.
If the drive has been used at high load levels for a period of
time, the heatsink can reach temperatures in excess of 70°C
(158°F). Human contact with the heatsink should be
prevented.
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For further information, refer to section 3.5.2 Enclosure sizing on
page 21.
3.2.4 Electrical safety
The installation must be safe under normal and fault conditions.
Electrical installation instructions are given in Chapter 4 Electrical Installation on page 26.
3.2.5 Electromagnetic compatibility
If it is necessary to meet strict emission limits, or if it is known that
electromagnetically sensitive equipment is located nearby, then full
precautions must be observed. The use of an external EMC filter may be
required at the drive inputs, which must be located very close to the
drives.
Space must be made available for the filters and allowance made for
carefully segregated wiring. Both levels of precautions are covered in
section 12.2.3 Electromagnetic compatibility (EMC) on page 153
3.2.6 Hazardous areas
The drive must not be located in a classified hazardous area unless it is
installed in an approved enclosure and the installation is certified.
Enclosure
The drive is intended to be mounted in an enclosure which
prevents access except by trained and authorized
personnel, and which prevents the ingress of contamination.
It is designed for use in an environment classified as
pollution degree 2 in accordance with IEC 60664-1. This
means that only dry, non-conducting contamination is
acceptable.
The drive enclosure is not classified as a fire enclosure. A
separate fire enclosure must be provided.
The drives in this product range weigh in excess of 15kg
(33lb). Use appropriate safeguards when lifting these
models.
See section 12.1.20 Weights on page 149
3.2 Planning the installation
The following considerations must be made when planning the
installation:
3.2.1 Access
Access must be restricted to personnel only. Safety regulations which
apply at the place of use must be complied with.
3.2.2 Environmental protection
The drive must be protected from:
•moisture, including dripping water or spraying water and
condensation. An anti-condensation heater may be required, which
must be switched off when the drive is running.
•contamination with electrically conductive material.
•contamination with any form of dust which may restrict the fan, or
impair airflow over various components.
•temperature beyond the specified operating and storage ranges
•corrosive gasses.
3.2.3 Cooling
The heat produced by the drive must be removed without its specified
operating temperature being exceeded. Note that a sealed enclosure
gives much reduced cooling compared with a ventilated one, and may
need to be larger and/or use internal air circulating fans.
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Pozi Pz2
1
2
All sizes
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3.3 Terminal cover removal
Isolation device
The AC supply must be disconnected from the drive using an
approved isolation device before any cover is removed from
the drive or before any servicing work is performed.
Stored charge
The drive contains capacitors that remain charged to a
potentially lethal voltage after the AC supply has been
disconnected. If the drive has been energized, the AC
supply must be isolated at least ten minutes before work
may continue.
3.3.1 Removing the terminal covers
Both size 1 and size 2 drives are installed with one
Figure 3-1 Removing the control terminal cover - Size 1 shown
control
terminal cover.
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3.3.2 Removing the finger-guard and break-outs
Figure 3-2 Removing the finger-guard break-outs
Place finger-guard on a flat solid surface and hit relevant break-outs with
hammer as shown (1). Continue until all required break-outs are removed
(2). Remove any flash / sharp edges once the break-outs are removed.
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Safety
CAUTION
SM-I/O 120V Module
in slot 3
Solution Module
in slot 1
Solution Module
in slot 2
Installing Solutions Module
Three Solutions Modules installed
Removing Solutions Module
A
A
B
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3.3.3 Installation and remo val of a Solutions Module
Please power down the drive before removing / installing the
Solutions Module. Failure to do so may cause damage to
product
Figure 3-3 Installation and removal of the Solutions Module - Size 1 shown
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To install the Solutions Module in either a Quantum MP size 1 or size 2
drive, press down in the direction shown above until it clicks into place.
To remove the Solutions Module, press inwards at the points shown (A)
and pull in the direction shown (B).
The drive has the facility for all three Solutions Module slots to be used
at the same time, as illustrated. The SM-I/O 120V module needs to stay
in Slot 3.
It is recommended that the Solutions Module slots are used in the
following order: slot 2 and slot 1.
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A
B
B
C
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3.3.4 Installation and removal of a Keypad.
Figure 3-4 Removal and installation of a keypad - Size 1 shown
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T o fit the keyp ad in a Quantum MP size 1 or size 2, align the Keyp ad and
press gently in the direction shown until it clicks into position (A).
To remove, while pressing the tabs inwards (B), gently lift the keypad in
the direction indicated (C).
The keypad can be installed / removed while the drive is powered up and
running a motor, providing that the drive is not operating in keypad
mode.
Quantum MP User Guide 17
Issue: A4 www.emersonct.com
Safety
WARNING
WARNING
330mm
[12.99 in]
573mm
[22.56 in]
510mm
[20.09 in]
222mm
[8.72 in]
170mm
[6.69 in]
406mm
[15.98 in]
83mm
[3.25 in]
25mm
[0.97 in]
1
1
1
1
NOTE
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3.4 Mounting method
The Quantum MP can only be surface mounted.
If the drive has been used at high load levels for a period of
time, the heatsink can reach temperatures in excess of 70°C
(158°F). Human contact with the heatsink should be
prevented.
Many of the drives in this product range weigh in excess of
16kg (35lb). Use appropriate safeguards when lifting these
models.
See section 12.1.20 Weights on page 149
Figure 3-5 Surface mounting the size 1A drive
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1. The two outer holes must be used for mounting the Quantum MP.
With the SMARTCARD installed to the drive, the depth measurement
increases by 7.6mm (0.30 in).
18 Quantum MP User Guide
www.emersonct.com Issue: A4
Safety
L1
L2L3
A+
A-
GND
GND
DANGER
HIGH VOLTAGE
DANGER
HIGH VOLTAGE
19.25
9.00
24.75
33.00
Mounting Holes
0.438 Diameter
(8) places
1
2
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Figure 3-6 Surface mounting the size 2 driveFigure 3-7 Installing the mounting feet bracket - Size 1
UL
Information
The bottom mounting bracket (1) should be installed to the back plate
first. The drive should then be lowered onto the bracket and slotted in.
The top mounting bracket (2) should then be slotted into the drive and
the top holes marked for mounting (380mm [14.96 in] from the center of
the holes on the bottom mounting bracket). Once the holes have been
drilled, then fix the top mounting bracket accordingly.
Quantum MP User Guide 19
Issue: A4 www.emersonct.com
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3.5 Enclosure
3.5.1 Enclosure layout
Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning
the installation.
Figure 3-8 Enclosure layout Size 1
AC supply, contactor,
line chokes
Ensure minimum clearances
are maintained for the drive.
Forced or convection air-flow
must not be restricted by any
object or cabling
Signal cables
Plan for all signal cables
to be routed at least
300mm (12in) from the
drive and any power cable
External
controller
Armature
connection
cable
Enclosure
≥100mm
(4in)
≥100mm
(4in)
≥100mm
≥100mm
(4in)
(4in)
Note
For EMC compliance:
1) Power cabling must be at
least 100mm (4in) from the
drive in all directions
2) Ensure direct metal contact
at drive and filter mounting
points (any paint must be
removed)
Field
connection cable
20 Quantum MP User Guide
www.emersonct.com Issue: A4
Safety
A
e
P
kT
intText
–
----------------------------------------=
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Figure 3-9 Enclosure layout size 2
Getting
Started
325 mm*
(13 in)
L1
Basic
parameters
AC supply, contactor,
DANGER
HIGH VOLTAGE
Running the
line chokes
L2L3
Motor
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Ensure minimum clearances
are maintained for the drive.
Forced convection air-flow
must not be restricted by any
object of cabling.
Note
For EMC compliance
1) Power cabling must be at
least 100 mm (4 in) from the
drive in all directions
2) Ensure direct metal contact
at drive and filter mounting
points (any paint must be
removed)
Advanced
Parameters
Technical
Data
Diagnostics
UL
Information
>100 mm
(4 in)
DANGER
325 mm*
(13 in)
A+
HIGH VOLTAGE
A-
GND
Armature
connection
cable
Field
conection cable
* Minimum wire bending space required by UL508 for final customer power connections.
3.5.2 Enclosure sizing
Refer to section 12.1.2 Power dissipation on page 147 for drive losses.
Add the dissipation figures for each drive that is to be installed in the
enclosure.
Add the power dissipation figures for each EMC filter that is to be
installed in the enclosure.
Calculate the total heat dissipation (in Watts) of any other equipment to
be installed in the enclosure.
Add the figures of all of the above to get a total heat dissipation figure (in
Watts) for the equipment in the enclosure.
Calculating the size of a sealed enclosure
The enclosure transfers internally generated heat into the surrounding
>100 mm
(4 in)
Signal cables
Plan for all signal cables
to be routed at least
300mm (12 in) from the
drive and any power cables
External
Controller
air by natural convection. The larger the surface area of the enclosure
walls, the better is the dissipation capability. Only the surfaces of the
enclosure that are not in contact with a wall or floor can dissipate heat.
Calculate the minimum required unobstructed surface area A
for the
e
enclosure from:
Where:
Unobstructed surface area in m2 (1 m2 = 10.9 ft2)
A
e
T
Maximum expected temperature in oC outside the
ext
Quantum MP User Guide 21
Issue: A4 www.emersonct.com
PPower in Watts dissipated by all heat sources in the
enclosure
kHeat transmission coefficient of the enclosure material
2/o
in W/m
C
Example
To calculate the size of an enclosure for the following:
•Two QMP25A4 models operating under full load conditions
•Maximum ambient temperature inside the enclosure: 40C
•Maximum ambient temperature outside the enclosure: 30C
Dissipation of each drive: 125W
Dissipation from other heat generating equipment in the enclosure. 11W
(max).
Total dissipation: 2 x (125 + 11) = 272W
The enclosure is to be made from painted 2mm (0.079in) sheet steel
2/o
having a heat transmission coefficient of 5.5 W/m
C. Only the top,
front, and two sides of the enclosure are free to dissipate heat.
The value of 5.5 W/m
2
/ºC can generally be used with a sheet steel
enclosure (exact values can be obtained by the supplier of the material).
If in any doubt, allow for a greater margin in the temperature rise.
Figure 3-10 Enclosure having front, sides and top panels free to
dissipate heat
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•Reducing the number of drives in the enclosure
•Removing other heat-generating equipment
Calculating the air-flow in a ventilated enclosure
The dimensions of the enclosure are required only for accommodating
the equipment. The equipment is cooled by the forced air flow.
Calculate the minimum required volume of ventilating air from:
Where:
VAir-flow in m3 per hour (1 m3/hr = 0.59 ft3/min)
T
Maximum expected temperature in C outside the
ext
enclosure
T
Maximum permissible temperature in C inside the
int
enclosure
PPower in Watts dissipated by all heat sources in the
enclosure
kRatio of
Where:
P0 is the air pressure at sea level
PI is the air pressure at the installation
Typically use a factor of 1.2 to 1.3, to allow also for pressure-drops in
dirty air-filters.
Example
To calculate the size of an enclosure for the following:
•Three QMP45A4 models operating under full load conditions
•Maximum ambient temperature inside the enclosure: 40C
•Maximum ambient temperature outside the enclosure: 30C
Dissipation of each drive: 168W
Dissipation from other heat generating equipment. 15 W
Total dissipation: 3 x (168 + 15) = 549W
Insert the following values:
T
40C
int
T
30C
ext
k 1.3
P 549W
Then:
Insert the following values:
T
40C
int
T
30C
ext
k 5.5
P 272W
The minimum required heat conducting area is then:
Quantum MP drive rated 75A and above are ventilated by internally
supplied fans.
Ensure the minimum clearances around the drive are maintained to
allow the air to flow freely.
2
= 4.945 m
Estimate two of the enclosure dimensions - the height (H) and depth (D),
(53.90 ft2) (1 m2 = 10.9 ft2)
The drive controls the fan operation based on the temperature of the
heatsink and the drives thermal model system.
for instance. Calculate the width (W) from:
3.7 IP Rating (Ingress Protection)
Inserting H = 2m and D = 0.6m, obtain the minimum width:
=0.979 m (38.5 in)
If the enclosure is too large for the space available, it can be made
smaller only by attending to one or all of the following:
•Reducing the ambient temperature outside the enclosure, and/or
applying forced-air cooling to the outside of the enclosure
An explanation of IP Rating is provided in section 12.1.11 IP Rating on
page 148.
22 Quantum MP User Guide
www.emersonct.com Issue: A4
Safety
Control and
encoder
connection
2.5 mm
Relay
connector
3.5 mm
Field
connector
5 mm
Auxiliary
connector
5 mm
Tac h
connection
3.5 mm
MP 10, 120 Vac
I/O connection
3.5 mm
GND, L1, L2, L3
connection
5/16 inch
QMP155 / 210
drives
5 mm
QMP45 / 75
drives
DB+,DB-,SR1, and SR2 connection
5 mm
A1, A2
connection
3/8 inch
QMP75 / 155 drives
5 mm
QMP45 / 75 drives
WARNING
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3.8 Electrical terminals - Size 1
3.8.1 Location of the power and ground terminals
Figure 3-11 Location of the power and ground terminals
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3.8.2 Terminal sizes and torque settings
3.8.3 Torque settings
Table 3-1 Control terminal data
Table 3-2 Auxiliary and Field terminal data
Quantum MP User Guide 23
Issue: A4 www.emersonct.com
To avoid a fire hazard and maintain validity of the UL listing,
adhere to the specified tightening torques for the power and
ground terminals. Refer to the following tables.
ModelConnection typeTorque setting
All
Plug-in terminal block0.5 Nm 0.4 lb ft
ModelConnection typeTorque setting
All
Terminal block0.5 Nm 0.4 lb ft
Table 3-3 Drive power (L1, L2, L3, and GND) terminals
ModelConnection typeTorque setting
QMP45A4(R)
QMP75A4(R)
QMP155A4(R)
QMP210A4(R)
2-14 AWG Slot Screw Lug4-5.6 Nm 2.9-4.2 lb ft
2-14 AWG Slot Screw Lug4-5.6 Nm 2.9-4.2 lb ft
5/16” Socket Lug31 Nm 23 lb ft
5/16” Socket Lug31 Nm 23 lb ft
Table 3-4 Drive power (A1 and A2) terminals
ModelConnection typeTorque setting
QMP45A4(R)
QMP75A4(R)
QMP155A4(R)
QMP210A4(R)
2-14 AWG Slot Screw Lug4-5.6 Nm 2.9-4.2 lb ft
2-14 AWG Slot Screw Lug4-5.6 Nm 2.9-4.2 lb ft
3/8” Socket Lug42 Nm 31 lb ft
3/8” Socket Lug42 Nm 31 lb ft
Safety
L1
L2L3
A+
A-
GND
GND
DANGER
HIGH VOLTAGE
DANGER
HIGH VOLTAGE
L1
L2L3
GND
A2
A1
GND
120Vac Logic
Terminals
FIG 4A
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Table 3-5 Dynamic Braking Resistor (DB+ and DB-) terminalsTable 3-6 Suppression Resistor (SR+ and SR-) terminals
Model Connection typeWire gauge
14-10 AWG42.92
All
Slotted lug
8 AWG4.53.33
6-4 AWG53.75
2 AWG5.64.17
Torque setting
Nmlb ft
Model Connection typeWire gauge
14-10 AWG42.92
All
Slotted lug
8 AWG4.53.33
6-4 AWG53.75
2 AWG5.64.17
Torque setting
Nmlb in
3.9 Electrical terminals - Size 2
3.9.1 Location of the power and ground terminals
Figure 3-12 Location of the power and ground terminals
UL
Information
3.9.2 Terminal sizes and torque settings3.9.3 Torque settings
Table 3-7 Drive control, status relay and encoder terminal data
To avoid a fire hazard and maintain validity of the UL listing,
adhere to the specified tightening torques for the power and
ground terminals. Refer to the following tables.
The drive should be installed in a cool, clean, well ventilated location.
Contact of moisture and dust with the drive should be prevented.
Regular checks of the following should be carried out to ensure drive /
installation reliability are maximized:
Environment
Ambient temperature
Dust
Moisture
Enclosure
Enclosure door
filters
Electrical
Screw connectionsEnsure all screw terminals remain tight
Crimp terminals
Cables Check all cables for signs of damage
Ensure the enclosure temperature remains at
or below maximum specified
Ensure the drive remains dust free – check that
the heatsink and drive fan are not gathering
dust. The lifetime of the fan is reduced in dusty
environments.
Ensure the drive enclosure shows no signs of
condensation
Ensure filters are not blocked and that air is free
to flow
Ensure all crimp terminals remains tight –
check for any discoloration which could indicate
overheating
Technical
Data
Conn/Lug
1
Diagnostics
22.91 lb ft
Information
Torque
setting
UL
Quantum MP User Guide 25
Issue: A4 www.emersonct.com
Safety
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4 Electrical Installation
Many cable management features have been incorporated into the
product and accessories, this chapter shows how to optimize them. Key
features include:
The voltages present in the following locations can cause
severe electric shock and may be lethal:
•AC supply cables and connections
•DC cables, and connections
•Many internal parts of the drive, and external option
units
Unless otherwise indicated, control terminals are single
insulated and must not be touched.
Isolation device
The AC supply must be disconnected from the drive using
an approved isolation device before any cover is removed
from the drive or before any servicing work is performed.
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STOP function
The STOP function does not remove dangerous voltages
from the drive, the motor or any external option units.
Drives are suitable for use on supplies of installation
category III and lower, according to IEC60664-1. This means
they may be connected permanently to the supply at its
origin in a building, but for outdoor installation additional
over-voltage suppression (transient voltage surge
suppression) must be provided to reduce category IV to
category III.
26 Quantum MP User Guide
www.emersonct.com Issue: A4
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Quantum MP User Guide 27
Issue: A4 www.emersonct.com
Safety
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4.1 Electrical connections/ Power connections
4.1.1 AC and DC connections
To understand the function of the different power connections, refer to Figure 4-1 and Figure 4-2 for size 1 drives and Figure 4-3 and Figure 4-4 for
the size 2 drives.
Figure 4-1 Power connections for 480V drive, Quantum MP size 1
Quantum MP Size 1
Contactor Power
Supply
120 V
30 V
Motor
Contactor
MP18MP19
Contactor Control
Circuitry
CON 1
-
+
RED
MC
RED
Brake
Contactor
-
+
BLACK
BC
PL1
BLACK
X1X2E1E3
2
F3
A B C D E F G H I J
BLACK
5
GRAY
ORANGE
YELLOW
RED
9
4
8
3
2
7
480 VAC connections
1
3
shown. Configure per
Table 1.
PURPLE
BLUE
WHITE
Contactor Control Signal
NOTES:
See Table 2 for values.
1
1
Quantum MP control power fuse F3 - All Models:
2
CT P/N = 212011-05
Cooper-Bussmann P/N FNQ-R-1/2
Ferraz-Shawmut P/N ATQR1/2
See Table 1 for proper connection.
3
Motor Field - 8A max. Connection shown is for 300 VDC Field. For 150 VDC -
4
Remove jumper from F2 to F3 and connect F1 to F3 and F2 to F4
Enable Input must be pulled high (+24V) as shown for drive to enter Ready "rdy"
5
state. Otherwise, drive display will show "inh" (Inhibited).
Designators in brackets [ ] refer to regenerative models only (QMPXXXA4R).
7
Optional motor thermistor input if not used set parameter 7.15 = 6 (Volt). When
9
fault occurs, drive display will show the fault.
3
TABLE 1 - T1 TRANSFORMER CONNECTIONS BY SUPPLY VOLTAGE
TRANSFORMERSUPPLY VOLTAGE - L1/L3 50/60 Hz
LEAD COLOR
RED
YELLOW
ORANGE
GRAY
BLACK
PIN
208V 240V 380V 416V 480V
1
2
3
BBBBB
FFDDD
AAE
4EECEE
5
GGGGG
WHITE7JJJJJ
BLUE
PURPLE
8
9
HIHHI
IHI IH
TERMINAL
CC
28 Quantum MP User Guide
www.emersonct.com Issue: A4
Safety
X1 X2 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9
Q10
Q11 Q12
1234567891011
12
MP10 User Interface Board
SM-IO-120V Solutions Module
in Mentor MP Slot 3
N/C
N/C
E1 E3
L1L2
F-F+A2 MA2
L3
L12 L11MA1
A1
PE
C1 C2 C3 C4 C5 C6 C7 C8 C9
C10
C11 C12 C13 C14 C15 C16
TB4
TB3TB2TB1
E-Stop
Stop
Interlocks
Run
Jog
Fwd
Reset
Drive
Ta ch
Rev
Motor
Thermal
Enable
Speed Pot
Motor
Thermistor
(Optional)
PR
7.15
41 4222 318 11 365 4
[A1] [MA1] [MA2]
[A2]
TAB 1
TAB 2
+24
Drive Enable
Analog Input 3
0 V
0 V
Analog Input 1 Inverting Input
Analog Input 1 Non-Inverting Input
+10 V, 10 mA
-
+
A2A1
DB+DB-
SR2SR1
F2
MC
- BC +
F4
F3
F2
F1
F4
F3
F1
F2
F8F6F4
L1L2L3
External
Suppression
Resistor
M
1
A1 [A2]
7
A2 [A1]
Motor Armature
Dynamic Brake
Resistor
Input Voltage
208/240/380/416/480 VAC
50/60 Hz
Semiconductor
(Line) Fuses
1
Mentor MP Size 1
DC
Protection
(Armature)
Fuse
Motor Field
4
300 VDC
Connection
150 VDC
Connection
CAUTION:
Verify Control
Transformer is configured per
Table 1 before applying input
voltage!
3
Contactor Control 2-way plug
located near drive PE terminal
PL11 on Mentor MP90 PCB
9
5
TABLE 2 - QUANTUM MP FUSES
MODEL
LINE FUSES F4, F6, F8 - 500V
ARMATURE FUSE F2 - 700V (SEE NOTE )
CT P/NMFG P/NRATINGCT P/NMFG P/NRATING
QMP45A4
3701-500090
FWH-90B90A
3701-700090
FWP-90B90A
QMP45A4RA50QS70-4
70A
A70QS80-4
80A
QMP75A4
3701-500125
FWH-150B150A
3701-700125
FWP-125A125A
QMP75A4RAQ50QS125-4
125A
A70QS125-4
125A
QMP155A4
3701-500250
FWH-250A250A
3701-700250
FWP-250A250A
QMP155A4RA50QS250-4
250A
A70QS250-4
250A
QMP210A4
3701-500350
FWH-350A350A
3701-700350
FWP-350A350A
QMP210A4RA50QS350-4
350A
A70QS350-4
350A
NOTE: ARMATURE FUSE IS ONLY USED ON "R" MODEL FOUR QUADRANT DRIVES
1
on MP14
PCB
on MP14
PCB
ON
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Quantum MP User Guide 29
Issue: A4 www.emersonct.com
Safety
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Figure 4-2 Control connections, Quantum MP size 1
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Information
Run
C5
C6
C7
C8
Two wire Run
Pr 6.40 = 0
System
Interlocks
Motor
Thermal
Three wire Stop/Run
Pr 6.40 = 1
Parameter
5.161
6.401
8.220.00
8.23
8.24
8.26
9.04
9.05
9.09
9.10
9.37
17.21
17.22
17.23
17.24
17.25
17.28
E-Stop
Stop
Run
Jog
Rev
Fwd
Reset
Drive ON
120 VAC
30 VA max.
Programming Notes: Changes to Mentor MP USA Default Values
Quantum MP
Value
DC Contactor
Enable sequencer latching
T25 digital I/O 2 source/ destination
0.00
T26 digital I/O 3 source/ destination
0.00
T27 digital input 4 destination
0.00
T29 digital input 6 destination
17.06
10.32
10.33
Logic function 1 source 1
Logic function 1 source 1 invert
1
Logic function 1 delay
0.1
Logic function 1 destination (External Trip)
Logic block 1 mode
1
SM-IO-120V T1 digital input 1 destination (Not stop)
6.39
SM-IO-120V T2 digital input 2 destination (Run)
6.34
6.31
SM-IO-120V T4 digital input 3 destination (Jog)
6.33
SM-IO-120V T5 digital input 4 destination (Forward/reverse)
SM-IO-120V T7 digital input 5 destination (Drive reset)
6.55
SM-IO-120V Relay 2 source (Contactor enable)
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
Description
X1
X2
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
N/C
Q10
Q11
Q12
30 Quantum MP User Guide
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