Emerson Packaged Drives and Engineered Systems User Manual
Packaged Drives
and Engineered Systems
www.emersonct.com
AC RapidPak
DC RapidPak
AC CustomPak
DC CustomPak
AC Systems
DC Systems
Unidrive SP (fs)*
Large Enclosed
*(fs) = Freestanding Drives
1 10 50 100 200 400 500 1000 1,500 2,000800300
5
20
3,000
Drive hp
Motion Control
Systems
Servo Drive lb-in 5 20 40 750 3,000 4,5001,500200150
with Brushless Servomotor
with AC Vector motor
800-893-2321
Packaged Drives and Engineered Systems
Control Techniques known worldwide for packaged
drives and engineered systems now offers an even wider
variety of enclosure, power, and control options.
From the simple to the complex, we offer six levels
of turn-key solutions to meet your requirements.
O AC RapidPaks
O DC StandardPaks
O AC & DC CustomPaks
O Unidrive SP Freestanding Drives
O Large Enclosed Drives
O Engineered Systems
Our engineered solutions are built with the quality
and reliability you expect from a leading world-wide
supplier and UL Certified shop. Our quick-turn custom
engineered packaged products allow us to respond to
the most demanding requirements with delivery lead
times among the shortest in the industry. Both packaged
products and system solutions are backed by formal
engineering documentation and drawings. Our refined
processes, combined with robust after-sale support
programs, result in a single-source solution, with single
source accountability.
Total Systems Solutions
When the requirement is for a total system solution,
our Engineered Systems group is ready to fulfill your
needs. Our team consists of industry experts who know
what is required for a successful drive application. Our
unparalleled technology coupled with the expertise of
our engineering, field installation and service teams have
made Control Techniques the choice for thousands of
engineered drive systems worldwide.
Packaged Drives and Engineered Systems Power Range (460 VAC)
Packaged Drives &
Engineered Systems
319
RapidPaks and CustomPaks
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800-893-2321
RapidPaks
Think RapidPak, when you need a packaged drive fast.
The AC RapidPak has a one week standard lead time and
express lead time in as little as 24 hours. Designed to
be easily tailored to a multitude of applications, these
pre-engineered AC drive packages feature the most
popular choices for operator controls, keypads, fusing,
reactors and disconnects. The N12 (PPBF) or N3R
RapidPak enclosure will have you up and running fast.
AC RapidPaks are offered with the Commander SK,
Commander GP20 and the Unidrive SP. Voltages options
are 208V to 460V models. Horsepower extends up to
75 hp, and to 2,000 hp as a CustomPak.
Extensive RapidPak Options
With over 40 options available, customers have the
opportunity to create a RapidPak or CustomPak that
meets most single-drive control system needs.
Engineered Systems
Packaged Drives &
StandardPaks
DC StandardPaks are offered with the Mentor II and
Quantum III digital DC drive. Voltage options are 208V to
480V Models. Horsepower range 5 to 500 hp @ 480V,
5 to 200 hp @ 240V input. Standard lead time is one to
three weeks depending on options.
CustomPaks
Think CustomPak when you need custom configured AC
or DC drive package. CustomPaks are ideal when higher
horse powers and higher voltages are needed, and when
there are special needs. CustomPaks include 18 pulse—
low harmonic drives, stainless steel enclosures, enclosure
heating and air conditioning, lighting and outlets, all
built to your requirements, and fully documented.
These engineered packages are be tailored to meet the
needs of the most demanding applications. Lead time is
typically four to six weeks.
Large Enclosed Drives
Our large enclosed drives are a high-horsepower
NEMA12 Positive Pressure Blown and Filtered AC drive
system with all the state-of-the-art integration features
of the Unidrive SP. The robust Unidrive SPM technology
from Control Techniques gives users the power,
performance, and the ultimate in flexibility for all AC
applications from 100 hp to 500 hp.
320
See our Packaged Soft Starters including Crusher
Duty solutions to 1,500 hp in the Soft Starter Section.
This cost competitive, pre-engineered “AC In – AC
Out” solution is a perfect match for both highperformance, and standard drive applications, such as
fans, pumps and conveyors.
Unidrive SP Free Standing Drives
The Unidrive SP Free Standing AC drives extend the
power range of “the Benchmark” solution platform to
1000 hp, while providing users with the same integration
options as the standard, panel-mount Unidrive SP. Packaged in an IP21 or IP23 enclosure, these Free Standing
drives deliver maximum horsepower density for physical
size, and include rectifier, inverter and inductor. In addition, an “Incomer” enclosure is available with line power
bus bars included to integrate fuse switch/MCCB etc.
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0
Voltage
Horsepower
230
1-40 HP
380
1-60 HP
208
.75-30 HP
460
1-200 HP
800-533-0031
AC RapidPak
With our RapidPak solutions, and one of the
shortest lead times in the industry, you will have
an expertly packaged complete drive solution
within days of placing your order. One week
lead time is standard with a 24 hour option
available.
Use the intuitive Order Code Configurator on
the following pages to customize the package
to your exact requirements. Choose between
the simple and flexible Commander SK, the
general purpose Commander GP20, and the
high performance Unidrive SP. Each of these
drives is available in either the space saving
“Cube” style or the option abundant “Slimline”
enclosure. A main disconnect, door-mounted
keypad, input and output reactors, and a
variety of door mounted operator’s are only
the beginning of the long list of options. Combine these
with an SM Solutions Module for fieldbus connectivity,
additional I/O, or a scalable PLC to solve the most difficult
applications. Please see the AC Drives Section for SM
Module options and drive compatibility.
Slimline, 460VAC, 15 HP, OP Stn #5, Keypad,
CB, Input reactor, 3 contactor Bypass
These UL508A approved drive packages come standard
with a 2 year Drive Warranty.
Standard Features
• Open or Closed Loop Vector, V/Hz,
Rotor Flux Control (RFC) performance
• Input Voltage 208-460 VAC, 50/60 Hz
• Cube or Slimline Enclosure, Nema -12 (PPBF), fully
gasketed, (PPBF) Positive Pressure Blown and Filtered
• AC Line Fusing
• Input Main lugs for customer termination
• Standard lead time in one week
• CT Soft WindowsTM-based programming tool
Enclosure Design
• Cube: smallest possible package drive and input
disconnect option.
• Slimline: compact packaging suitable for side-by side
mounting ( only ½” spacing required)
• Textured, beige powder coat
• Nema -12 (PPBF), fully gasketed, (PPBF) Positive
Pressure Blown and Filtered
• 14 gauge steel
Slimline StyleCube Style
Options
• Normal Duty rating (110% for 1 minute)
• Heavy Duty rating (150% for 1 minute)
• 3%, AC Line Reactor
• 3%, AC Output Reactor
• Auto or Manual 3-Contactor Bypass
• Blower motor starter with adjustable overload
• Nema 3R, Enclosure
• Door mounted operator devices.
• Circuit breaker or Non-fused disconnect switch
• Door mounted LCD (SM – Keypad Plus) with three
lines of text.
• SM-Modules not included in the Order Code
configurator, please consult with factory.
AC RapidPak
321
AC RapidPak
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800-533-0031
Normal Duty 208 VAC, 3-Phase Input and Output, 50/60 Hz Input
Normal Duty
110% for 1 minute
HP Amps
1 5.2 RSxxN8001xxx-x 38x16x16 135 RCxxN8001xxx-x 24x16x16 65
1.5 6.8 RSxxN81P5xxx-x 38x16x16 135 RCxxN81P5xxx-x 24x16x16 65
2 9.6 RSxxN8002xxx-x 38x16x16 135 RCxxN8002xxx-x 24x16x16 65
3 15.5 RSxxN8003xxx-x 38x16x16 140 RCxxN8003xxx-x 24x16x16 70
5 22 RSxxN8005xxx-x 38x16x16 140 RCxxN8005xxx-x 24x16x16 70
7.5 28 RSxxN87P5xxx-x 38x16x16 140 RCxxN87P5xxx-x 24x16x16 70
10 42 RSxxN8010xxx-x 56x16x16 210 RCxxN8010xxx-x 30x24x16 180
15 54 RSxxN8015xxx-x 56x16x16 210 RCxxN8015xxx-x 30x24x16 180
20 68 RSxxN8020xxx-x 72x21x16 240 RCxxN8020xxx-x 39x30x16 145
25 80 RSxxN8025xxx-x 72x21x16 300 RCxxN8025xxx-x 39x30x16 200
30 104 RSxxN8030xxx-x 72x21x16 300 RCxxN8030xxx-x 39x30x16 200
Order Code
Slim Enclosure Cube Enclosure
Dimensions
HxWxD (in)
Weight
(Ibs)
Order Code
Dimensions
HxWxD (in)
Heavy Duty 208 VAC, 3-Phase Input and Output, 50/60 Hz Input
Heavy Duty
110% for 1 minute
HP Amps
.75 4.3 RSxxH80P7xxx-x 38x16x16 135 RCxxH80P7xxx-x 24x16x16 65
1 5.8 RSxxH8001xxx-x 38x16x16 135 RCxxH8001xxx-x 24x16x16 65
1.5 7.5 RSxxH81P5xxx-x 38x16x16 135 RCxxH81P5xxx-x 24x16x16 65
2 10.6 RSxxH8002xxx-x 38x16x16 140 RCxxH8002xxx-x 24x16x16 70
3 17 RSxxH8003xxx-x 38x16x16 140 RCxxH8003xxx-x 24x16x16 70
5 25 RSxxH8005xxx-x 38x16x16 140 RCxxH8005xxx-x 24x16x16 70
7.5 31 RSxxH87P5xxx-x 56x16x16 140 RCxxH87P5xxx-x 30x24x16 70
10 42 RSxxH8010xxx-x 56x16x16 210 RCxxH8010xxx-x 30x24x16 145
15 56 RSxxH8015xxx-x 72x21x16 210 RCxxH8015xxx-x 39x30x16 145
20 68 RSxxH8020xxx-x 72x21x16 300 RCxxH8020xxx-x 39x30x16 200
25 80 RSxxH8025xxx-x 72x21x16 300 RCxxH8025xxx-x 39x30x16 200
Order Code
Slim Enclosure Cube Enclosure
Dimensions
HxWxD (in)
Weight
(Ibs)
Order Code
Dimensions
HxWxD (in)
Weight
(Ibs)
Weight
(Ibs)
322
Normal Duty 230 VAC, 3-Phase Input and Output, 50/60 Hz Input
Normal Duty
110% for 1 minute
HP Amps
1.5 5.2 RSxxN21P5xxx-x 38x16x16 135 RCxxN21P5xxx-x 24x16x16 65
2 6.8 RSxxN2002xxx-x 38x16x16 135 RCxxN2002xxx-x 24x16x16 65
3 9.6 RSxxN2003xxx-x 38x16x16 135 RCxxN2003xxx-x 24x16x16 65
5 15.5 RSxxN2005xxx-x 38x16x16 140 RCxxN2005xxx-x 24x16x16 70
7.5 22 RSxxN27P5xxx-x 38x16x16 140 RCxxN27P5xxx-x 24x16x16 70
10 28 RSxxN2010xxx-x 38x16x16 140 RCxxN2010xxx-x 24x16x16 70
15 42 RSxxN2015xxx-x 56x16x16 210 RCxxN2015xxx-x 30x24x16 180
20 54 RSxxN2020xxx-x 56x16x16 210 RCxxN2020xxx-x 30x24x16 180
25 68 RSxxN2025xxx-x 72x21x16 240 RCxxN2025xxx-x 39x30x16 145
30 80 RSxxN2030xxx-x 72x21x16 300 RCxxN2030xxx-x 39x30x16 200
40 104 RSxxN2040xxx-x 72x21x16 300 RCxxN2040xxx-x 39x30x16 200
Order Code
Order string: The base Order Code requires a minimum of 12 characters in sequence to create the order string.
Slim Enclosure Cube Enclosure
Dimensions
HxWxD (in)
Weight
(Ibs)
Order Code
Dimensions
HxWxD (in)
Weight
(Ibs)
www.emersonct.com
800-533-0031
Heavy Duty 230 VAC, 3-Phase Input and Output, 50/60 Hz Input
Heavy Duty
150% for 1 minute
HP Amps
1 4.3 RSxxH2001xxx-x 38x16x16 135 RCxxH2001xxx-x 24x16x16 65
1.5 5.8 RSxxH21P5xxx-x 38x16x16 135 RCxxH21P5xxx-x 24x16x16 65
2 7.5 RSxxH2002xxx-x 38x16x16 135 RCxxH2002xxx-x 24x16x16 65
3 10.6 RSxxH2003xxx-x 38x16x16 140 RCxxH2003xxx-x 24x16x16 70
5 17 RSxxH2005xxx-x 38x16x16 140 RCxxH2005xxx-x 24x16x16 70
7.5 25 RSxxH27P5xxx-x 38x16x16 140 RCxxH27P5xxx-x 24x16x16 70
10 31 RSxxH2010xxx-x 56x16x16 140 RCxxH2010xxx-x 30x24x16 70
15 42 RSxxH2015xxx-x 56x16x16 210 RCxxH2015xxx-x 30x24x16 145
20 56 RSxxH2020xxx-x 72x21x16 210 RCxxH2020xxx-x 39x30x16 145
25 68 RSxxH2025xxx-x 72x21x16 300 RCxxH2025xxx-x 39x30x16 200
30 80 RSxxH2030xxx-x 72x21x16 300 RCxxH2030xxx-x 39x30x16 200
Order Code
Slim Enclosure Cube Enclosure
Dimensions
HxWxD (in)
Weight
(Ibs)
Order Code
Dimensions
HxWxD (in)
Weight
(Ibs)
Normal Duty 460 VAC, 3-Phase Input and Output, 50/60 Hz Input
Normal Duty
110% for 1 minute
HP Amps
1.5 2.8 RSxxN41P5xxx-x 38x16x16 135 RCxxN41P5xxx-x 24x16x16 70
2 3.8 RSxxN4002xxx-x 38x16x16 135 RCxxN4002xxx-x 24x16x16 70
3 5 RSxxN4003xxx-x 38x16x16 135 RCxxN4003xxx-x 24x16x16 70
5 8.8 RSxxN4005xxx-x 38x16x16 135 RCxxN4005xxx-x 24x16x16 70
7.5 11 RSxxN47P5xxx-x 38x16x16 135 RCxxN47P5xxx-x 24x16x16 70
10 15.3 RSxxN4010xxx-x 38x16x16 140 RCxxN4010xxx-x 24x16x16 70
15 21 RSxxN4015xxx-x 38x16x16 140 RCxxN4015xxx-x 24x16x16 70
20 29 RSxxN4020xxx-x 38x16x16 140 RCxxN4020xxx-x 24x16x16 70
25 35 RSxxN4025xxx-x 56x16x16 140 RCxxN4025xxx-x 30x24x16 150
30 43 RSxxN4030xxx-x 56x16x16 210 RCxxN4030xxx-x 30x24x16 150
40 56 RSxxN4040xxx-x 56x16x16 210 RCxxN4040xxx-x 30x24x16 250
50 68 RSxxN4050xxx-x 72x21x16 300 RCxxN4050xxx-x 39x30x16 280
60 83 RSxxN4060xxx-x 72x21x16 350 RCxxN4060xxx-x 39x30x16 280
75 104 RSxxN4075xxx-x 72x21x16 350 RCxxN4075xxx-x 39x30x16 280
100 138 RSxxN4100xxx-x 72x36x18 550
125 168 RSxxN4125xxx-x 72x36x18 550
150 202 RSxxN4150xxx-x 90x36x20 700
200 236 RSxxN4200xxx-x 90x36x20 700
Order Code
Slim Enclosure Cube Enclosure
Dimensions
HxWxD (in)
Weight
(Ibs)
Order Code
Dimensions
HxWxD (in)
n/a
Weight
(Ibs)
AC RapidPak
Note: Weight does not include options.
Order string: The base Order Code requires a minimum of 12 characters in sequence to create the order string.
323
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800-533-0031
Heavy Duty 460 VAC, 3-Phase Input and Output, 50/60 Hz Input
Heavy Duty
150% for 1 minute
HP Amps
1 2.1 RSxxH4001xxx-x 38x16x16 135 RCxxH4001xxx-x 24x16x16 70
1.5 3 RSxxH41P5xxx-x 38x16x16 135 RCxxH41P5xxx-x 24x16x16 70
3 5.8 RSxxH4003xxx-x 38x16x16 135 RCxxH4003xxx-x 24x16x16 70
5 7.6 RSxxH4005xxx-x 38x16x16 135 RCxxH4005xxx-x 24x16x16 70
7.5 13 RSxxH47P5xxx-x 38x16x16 135 RCxxH47P5xxx-x 24x16x16 70
10 16.5 RSxxH4010xxx-x 38x16x16 140 RCxxH4010xxx-x 24x16x16 70
15 25 RSxxH4015xxx-x 38x16x16 140 RCxxH4015xxx-x 24x16x16 70
20 29 RSxxH4020xxx-x 38x16x16 140 RCxxH4020xxx-x 24x16x16 70
25 32 RSxxH4025xxx-x 56x16x16 140 RCxxH4025xxx-x 30x24x16 70
30 40 RSxxH4030xxx-x 56x16x16 210 RCxxH4030xxx-x 30x24x16 150
40 60 RSxxH4040xxx-x 72x21x16 210 RCxxH4040xxx-x 39x30x16 150
50 74 RSxxH4050xxx-x 72x21x16 300 RCxxH4050xxx-x 39x30x16 250
75 96 RSxxH4075xxx-x 72x21x16 300 RCxxH4075xxx-x 39x30x16 280
100 124 RSxxH4100xxx-x 72x36x18 550
150 180 RSxxH4150xxx-x 90x36x20 700
Order Code
Slim Enclosure Cube Enclosure
Dimensions
HxWxD (in)
Weight
(Ibs)
Order Code
Dimensions
HxWxD (in)
n/a125 156 RSxxH4125xxx-x 72x36x18 550
Weight
(Ibs)
AC RapidPak
Note: Weight does not include options.
AC RapidPaks are available with Commander SK, Commander GP20 and Unidrive SP
Definition - RapidPak AC Order Code Configurator
Item Description
Enclosure Style
C = Cube enclosure
S = Slimline enclosure
Drive Type
SKN = SK Normal Duty, SKH = SK Heavy Duty,
CGN = GP20 Normal Duty, CGH = GP20 Heavy Duty,
SPN = SP Normal Duty, SPH = SP Heavy Duty,
Voltage Rating
8=208 VAC, 2=230 VAC, 3=380 VAC, 4=460 VAC AC Input line voltage, 3 hp, 50/60 Hz, equals AC output rating for motor.
HP Rating Motor hp ratings are based on typical motor current ratings. Actual motor currents and the type of applications
Door Mounted Operator Station
0 = Blank
1 = Stop PB, Start PB, Fault Light, Pot.
2 = # 1 & Jog PB, Fwd/Rev SS
3 = # 2 & Power On Light
4 = HOA SS, Pot, Power On, VFD Run, Fault Light
5 = HOA SS, Plus Bypass
Input Power
0 = Main Lugs with Input Fusing
1 = Circuit breaker (CB)
2 = Non-fused disconnect (NFD)
Cube enclosure option allows only the circuit breaker, non-fused disconnect switch and door operator devices.
The Slimline enclosure allows all the options unless bypass is selected, then there is a limit of either an input or
output reactor.
Three drive models: Commander SK, Commander GP20 & Unidrive SP, AC drives with a Normal duty, current
overload rating of 110% for 60 seconds. Heavy duty, current overloads rating of 150% for 1 minute.
should be reviewed before selecting drive size.
The blank option defines that the devices are remote mounted. Selection #1 to #5 defines that the devices are
door mounted and wired to the drive terminals.
0 = Input Main lugs for customer termination with input fusing standard.
1 = CB with through the door operator, Thermal-magnetic overload protection and main circuit disconnect.
Includes drive input semiconductor fuses.
2 = NFD with through the door operator, main circuit disconnect. Includes drive fusing.
324
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800-533-0031
AC RapidPak Order Code Configurator
Order String
R x xxx x xxx x x x - xxxxx
Product
R = RapidPak
Enclosure Style
S = Slimline2
C = Cube1
Drive Model
SKN = SK Normal Duty
SKH = SK Heavy Duty
CGN = GP20 Normal Duty
CGH = GP20 Heavy Duty
SPN = SP Normal Duty
SPH = SP Heavy Duty
Voltage Rating
8 = 208 V / 3 / 60
2 = 230 V / 3 / 60
3 = 380 V / 3 / 60
4 = 460 V / 3 / 60
Horsepower
see Order Code tables
1 Cube Enclosure Style does not allow for additional options (insufficient space)
2 Smallest Slimline Enclosure Style allows all the options unless bypass is selected,
then there is a limit of either an input or output reactor.
3 Abbreviation Key: PB = Push button; SS = Selector Switch; HOA = Hand-Off-Auto
Additional Options (if required)
1 = AC Input Reactor
2 = AC Output Reactor
4 = Auto 3-Contactor Bypass
5 = Blower Motor Starter
A = Manual Three-Contactor Bypass
F = NEMA-3R Enclosure
Input Power
0 = Main Lugs with Input Fusing
1 = Thru-Door Disconnect C/B
2 = Thru-Door Disconnect Switch
Keypad
N = Keypad on Drive
K = Keypad on Door
Door Mounted Operator Station
3
0 = Blank
1 = Stop PB, Start PB, Fault Light, Pot
2 = #1 + JOG PB, Fwd/Rev SS
3 = #2 + Power On Light
4 = HOA SS, Power On, VFD Run, Fault Light, Pot
5 = HOA SS plus Bypass
Order string: The base Order Code requires a minimum of 12 characters in sequence to create the order string.
Additional Order Code
AC Input Reactor 3% impedance input line reactor. Reduces harmonics to line. Slimline only
AC Output Reactor 3% impedance output line reactor. Increases motor insulation life by reducing dV/dt. Slimline only
Auto Three-Contactor Bypass Used in applications where full speed operation is required if drive becomes inoperable. Automatically switches
upon drive fault. Requires Operator Station #5. Slimline only
Blower Motor Starter Controls separately powered motor blower on TEBC and DPFV motors used for wide speed range applications.
Not available with Bypass Options. Slimline only
Manual Three-Contactor Bypass Used in applications where full speed operation is required if drive becomes inoperable. Manual (operator)
activated via Operator Station #5. Slimline only
Nema 3R Enclosure Enclosure intended for outdoor use. Provides a degree of protection against falling rain, sleet, and external ice.
For options not included in the Order Code configurator, please consult factory.
AC RapidPak
325
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