Emerson OXYMITTER 4000 User Manual

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Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

Oxygen Transmitter

http://www.processanalytic.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Rosemount Analytical repre-

sentative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and mainte-

nance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate In- struction Manual and per applicable local and national codes. Connect all products to the

proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice.

If a Model 275/375 Universal HART® Communicator is used with this unit, the software within the Model 275/375 may require modification. If a software modification is required, please contact your local Fisher-Rosemount Service Group or National Response Center at 1-800654-7768.

Emerson Process Management

Rosemount Analytical Inc. Process Analytic Division

1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess.com

http://www.processanalytic.com

HIGHLIGHTS OF CHANGES

Effective December, 2003 Rev. 3.0

Page Summary

Cover Updated photo, revision number, and date.

P-3 through P-14 Added foreign language versions of ‘Safety Instructions for the Wiring

and Installation of this Apparatus’.

P-22 Revised Figure 1 to include remote electronics versions.

1-1 Revised para. 1-2a to include Local operator Interface (LOI) and Model

375 communicator. All IB references to HART Model 275 changed to read ‘HART Model 275/375’.

1-2 Revised Figure 1-1 to include Oxymitter 4000 with remote electronics.

1-3 Revised para. 1-2c to include reference to remote electronics version.

1-4

1-6 Revised NOTE to include LOI operating temperature data.

1-7 Revised Figure 1-7 to include remote electronics versions.

1-14, 1-15 Revised para. 1-7 Specifications to include LOI data, update electronic

1-16, 1-17 Revised Table 1-1 Product Matrix to update Communication Options and

2-1 Revised para. 2-1a to reference remote electronics version and LOI.

2-4 Revised Figure 2-3 to indicate the integral electronics version is shown.

2-9 Added para. 2-1c to discuss mounting of remote electronics version.

2-12 Added new para. 2-3 for installing remote electronics version.

3-1 Revised section heading to denote configuration instructions applicable

3-2 Revised para. 3-1e.4 to define new voltage selection parameters.

3-3 Revised Figure 3-2 to update default parameter settings.

3-5, 3-6 Revised para. 3-3a to correct mA signal level values. Moved power up

Revised para. 1-2d to include differences between units with LOI versus

membrane keypad and to include new Figure 1-3 and Figure 1-4 views.

noise data, temperature range data, and certification references.

Calibration Accessories, and to include Probe-to-Electronics Cables.

to membrane keypad version only.

procedure to Section 5.

4-1 through 4-6 Added new Section 4 to discuss unit configuration with the LOI. Previous

Section 4 is now Section 5.

5-1 Revised section heading to apply to membrane keypad version only.

6-1 through 6-6 Added new Section 6 to discuss Operation with the LOI. Previous

Sections 5 through 11 are now Sections 7 through 13.

8-1 Added new Figure 8-1 and related overview discussion.

8-3 Revised para. 8-5 to include reference to LOI error indications.

8-4 Corrected mA signal level values in notes for Table 8-1. Added Table 8-2

to identify to LOI fault/alarm messages.

HIGHLIGHTS OF CHANGES (CONTINUED)

Effective December, 2003 Rev. 3.0 (Continued)

Page Summary

8-5 through 8-19 Revised Figure 8-3 through Figure 8-17 and related text to include LOI

fault/alarm messages and corrective actions.

9-0 Moved Calibration Record forward for faster access.

9-2 Added new procedural step, para. 9-2b.2(b) for use with LOI.

9-3 through 9-7 Denoted procedure to be for use with membrane keypad. Referenced

new para. 9-3 for calibration with LOI.

8-4 Revised Table 8-1 for fit in 2 column format. Added new para. 8-6 and

Table 8-2 to discuss fault/alarm indications for units with the LOI.

9-6 Added new para. 9-4 to designate start of Oxymitter 4000 repair proce-

dures. New para. includes previous para. 9-5 through 9-10, renumbered.

9-7 Previous Figure 9-1 is now Figure 9-3 for proximity to related text.

9-8 Added new Figure 9-4 to illustrate remote electronic system parts.

9-18 Added new para. 9-4k to identify terminal housing wiring connections.

Renumbered para. 9-5.

11-1 through 11-5 Updated Figure number references in Table 11-1.

11-6 Revised Table 11-2 to include remote electronics and LOI components.

12-3 Added Catalyst Regeneration equipment Optional Accessories.

Oxymitter 4000

PREFACE........................................................................................................................ P-1

Definitions ..................................................................................................................................... P-1

Safety Instructions ....................................................................................................................... P-2

What You Need to Know ........................................................................................................ P-22

Quick Start Guide? ................................................................................................................... P-24

1-0 DESCRIPTION AND SPECIFICATIONS........................................................................ 1-1

1-1 Component Checklist of Typical System (Package Contents) .................................. 1-1

1-2 System Overview............................................................................................................ 1-1

1-3 IMPS 4000 (Optional) ...................................................................................................... 1-9

1-4 SPS 4000 (Optional)........................................................................................................ 1-9

1-5 Model 751 Remote Powered Loop LCD Display...................................................... 1-11

1-6 Probe Options................................................................................................................1-11

1-7 Specifications................................................................................................................. 1-14

2-0 INSTALLATION .............................................................................................................. 2-1

2-1 Mechanical Installation ................................................................................................... 2-1

2-2 Electrical Installation (for Oxymitter 4000 with Integral Electronics,

without SPS 4000) ....................................................................................................... 2-10

2-3 Electrical Installation (for Oxymitter 4000 with Remote Electronics,

without SPS 4000) ....................................................................................................... 2-12

2-4 Electrical Installation (for Oxymitter 4000 with SPS 4000) .................................... 2-15

2-5 Pneumatic Installation (for Oxymitter 4000 without SPS 4000) ............................ 2-17

2-6 Pneumatic Installation (for Oxymitter 4000 with SPS 4000) ................................. 2-19

2-7 IMPS 4000 Connections ................................................................................................ 2-19

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

TABLE OF CONTENTS

3-0 CONFIGURATION OF OXYMITTER 4000 WITH MEMBRANE KEYPAD ................... 3-1

3-1 General ............................................................................................................................ 3-1

3-2 Logic I/O ......................................................................................................................... 3-4

3-3 Recommended Configuration......................................................................................... 3-5

4-0 CONFIGURATION OF OXYMITTER 4000 WITH LOI.................................................... 4-1

4-1 General ............................................................................................................................ 4-1

4-2 Logic I/O ......................................................................................................................... 4-4

4-3 Recommended Configuration......................................................................................... 4-5

5-0 STARTUP AND OPERATION OF OXYMITTER 4000 WITH MEMBRANE KEYPAD . 5-1

5-1 Power Up........................................................................................................................ 5-1

5-2 General operation ...........................................................................................................5-1

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Instruction Manual

IB-106-340 Rev. 3.0 December 2003

6-0 STARTUP AND OPERATION OF OXYMITTER 4000 WITH LOI................................. 6-1

6-1 Power Up........................................................................................................................ 6-1

6-2 Start Up Oxymitter 4000 Calibration............................................................................ 6-1

6-3 Navigating the Local Operator Interface...................................................................... 6-2

6-4 LOI Key Designations .................................................................................................... 6-2

6-5 LOI Menu Tree............................................................................................................... 6-3

6-6 Oxymitter 4000 Setup at the LOI ................................................................................ 6-4

6-7 LOI Installation................................................................................................................ 6-6

6-8 Oxymitter 4000 Test Points .......................................................................................... 6-7

6-9 Model 751 Remote Powered Loop LCD Display (Optional) ...................................... 6-7

7-0 HART/AMS...................................................................................................................... 7-1

7-1 Overview.......................................................................................................................... 7-1

7-2 HART Communicator Signal Line Connections .......................................................... 7-1

7-3 Hart Communicator PC Connections ........................................................................... 7-2

7-4 Off-Line and On-Line Operations ................................................................................. 7-2

7-5 Logic I/O Configurations ................................................................................................ 7-2

7-6 Menu Tree for HART Communicator/Oxymitter 4000 Applications........................... 7-2

7-7 HART Communicator Manual O

7-8 Defining a Timed Calibration Via HART ..................................................................... 7-7

Oxymitter 4000

Cal Method ........................................................... 7-6

8-0 TROUBLESHOOTING .................................................................................................... 8-1

8-1 Overview.......................................................................................................................... 8-1

8-2 General ............................................................................................................................ 8-2

8-3 Alarm Indications ............................................................................................................ 8-2

8-4 Alarm Contacts ............................................................................................................... 8-3

8-5 Identifying and Correcting Alarm Indications with Membrane Keypad..................... 8-3

8-6 Oxymitter 4000 Passes Calibration, but Still Reads Incorrectly .................................... 8-20

8-7 SPS 4000 Troubleshooting.......................................................................................... 8-21

9-0 MAINTENANCE AND SERVICE .................................................................................. 9-1

9-1 Overview.......................................................................................................................... 9-1

9-2 Calibration – Oxymitter 4000 with a Membrane Keypad ................................................. 9-1

9-3 Calibration – Oxymitter 4000 with a Local Operator Interface (LOI) ............................... 9-5

9-4 Oxymitter 4000 Repair................................................................................................... 9-6

9-5 SPS 4000 Maintenance and Component Replacement........................................... 9-18

10-0 RETURN OF MATERIAL .............................................................................................. 10-1

11-0 REPLACEMENT PARTS .............................................................................................. 11-1

12-0 OPTIONAL ACCESSORIES........................................................................................ 12-1

13-0 INDEX............................................................................................................................ 13-1

ii Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Figure 1-1. Typical System Package ....................................................................................... 1-2

Figure 1-2. Oxymitter 4000 Autocalibration System Options .................................................. 1-3

Figure 1-3. Membrane Keypad................................................................................................. 1-4

Figure 1-4. Local Operator Interface (LOI)............................................................................... 1-4

Figure 1-5. Model 751 LCD Display Panel............................................................................... 1-5

Figure 1-6. Oxymitter 4000 HART Communications and AMS Application ............................. 1-6

Figure 1-7. Typical System Installation – Oxymitter 4000 with Integral Electronics ................ 1-7

Figure 1-8. Typical System Installation – Oxymitter 4000 with Remote Electronics................ 1-8

Figure 1-9. SPS 4000............................................................................................................. 1-10

Figure 1-10. Model 751 Remote Powered Loop LCD Display ................................................ 1-11

Figure 1-11. Ceramic Diffusion Assembly................................................................................ 1-11

Figure 1-12. Snubber Diffusion Assembly................................................................................ 1-11

Figure 1-13. Hastelloy Cup-Type Diffusion Assembly............................................................. 1-12

Figure 1-14. Abrasive Shield Assembly ................................................................................... 1-13

Figure 2-1. Oxymitter 4000 Probe Installation.......................................................................... 2-2

Figure 2-2. Oxymitter 4000 Remote Electronics Installation.................................................... 2-3

Figure 2-3. Oxymitter 4000 Installation (with SPS 4000) ......................................................... 2-4

Figure 2-4. Oxymitter 4000 with Abrasive Shield ..................................................................... 2-5

Figure 2-5. Oxymitter 4000 Adapter Plate Dimensions............................................................ 2-6

Figure 2-6. Oxymitter 4000 Adapter Plate Installation ............................................................. 2-7

Figure 2-7. Oxymitter 4000 Abrasive Shield Bracing Installation............................................. 2-8

Figure 2-8. Orienting the Optional Vee Deflector..................................................................... 2-9

Figure 2-9. Installation with Drip Loop and Insulation Removal............................................... 2-9

Figure 2-10. Electrical Installation – Oxymitter 4000 with Integral Electronics ........................ 2-11

Figure 2-11. Electrical Installation – Oxymitter 4000 with Remote Electronics........................ 2-13

Figure 2-12. SPS 4000 Electrical Connections ........................................................................ 2-16

Figure 2-13. Air Set, Plant Air Connection ............................................................................... 2-18

Figure 2-14. Oxymitter 4000 Gas Connections Calibration Gas Connections......................... 2-18

Figure 3-1. Electronics Housing Terminals and Membrane Keypad........................................ 3-1

Figure 3-2. Defaults – Oxymitter 4000 with Membrane Keypad .............................................. 3-3

Figure 4-1. Electronics Housing Terminals and LOI ................................................................ 4-1

Figure 4-2. Defaults – Oxymitter 4000 with LOI ....................................................................... 4-3

Figure 5-1. Startup and Normal Operation............................................................................... 5-1

Figure 5-2. Calibration Keys..................................................................................................... 5-2

Figure 6-1. Startup Display....................................................................................................... 6-1

Figure 6-2. O

Figure 6-3. LOI Features ......................................................................................................... 6-2

Figure 6-4. Menu Tree for Local Operator Interface on the Oxymitter 4000............................ 6-3

Figure 6-5. LOI Module Connectors ......................................................................................... 6-6

Figure 6-6. Oxymitter 4000-Test Points ................................................................................... 6-7

Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance ...................................... 7-0

Figure 7-2. Signal Line Connections, < 250 Ohms Load Resistance ...................................... 7-0

Figure 7-3. Menu Tree for HART/AMS on the Oxymitter 4000 ................................................ 7-3

Figure 8-1. O

Figure 8-2. Diagnostic LEDs ....................................................................................................8-2

Figure 8-3. Fault 1, Open Thermocouple ................................................................................. 8-5

Figure 8-4. Fault 2, Shorted Thermocouple ............................................................................. 8-6

Figure 8-5. Fault 3, Reversed Thermocouple .......................................................................... 8-7

Figure 8-6. Fault 4, A/D Comm Error ....................................................................................... 8-8

Figure 8-7. Fault 5, Open Heater ............................................................................................. 8-9

Concentration Display....................................................................................... 6-1

Sensor mV Reading vs. % O2 at 736ºC (Reference Air, 20.9% O2)................. 8-1

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

LIST OF ILLUSTRATIONS

Rosemount Analytical Inc. A Division of Emerson Process Management iii

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Figure 8-8. Fault 6, High High Heater Temp .......................................................................... 8-10

Figure 8-9. Fault 7, High Case Temp..................................................................................... 8-11

Figure 8-10. Fault 8, Low Heater Temp ................................................................................... 8-12

Figure 8-11. Fault 9, High Heater Temp .................................................................................. 8-13

Figure 8-12. Fault 10, High Cell mV......................................................................................... 8-14

Figure 8-13. Fault 11, Bad Cell ................................................................................................8-15

Figure 8-14. Fault 12, EEPROM Corrupt ................................................................................. 8-16

Figure 8-15. Fault 13, Invalid Slope ......................................................................................... 8-17

Figure 8-16. Fault 14, Invalid Constant .................................................................................... 8-18

Figure 8-17. Fault 15, Last Calibration Failed .......................................................................... 8-19

Figure 8-18. Probe Leakage Paths .......................................................................................... 8-20

Figure 8-19. SPS 4000 Troubleshooting Flowchart ................................................................. 8-23

Figure 9-1. Membrane Keypad................................................................................................. 9-2

Figure 9-2. Inside Right Cover .................................................................................................9-3

Figure 9-3. Oxymitter 4000 with Integral Electronics, Exploded View ..................................... 9-7

Figure 9-4. Oxymitter 4000 with Remote Electronics, Exploded View..................................... 9-8

Figure 9-5. Electronic Assembly............................................................................................. 9-10

Figure 9-6. J8 Connector........................................................................................................ 9-10

Figure 9-7. Fuse Location ......................................................................................................9-11

Figure 9-8. Heater Strut Assembly ......................................................................................... 9-13

Figure 9-9. Probe to Probe Head Assembly – Remote Electronics Only............................... 9-14

Figure 9-10. Cell Replacement Kit ........................................................................................... 9-14

Figure 9-11. Ceramic Diffusion Element Replacement ............................................................ 9-16

Figure 9-12. Termination Housing Connections for Remote Electronics Probe Head............. 9-18

Figure 9-13. SPS 4000 Manifold Assembly ............................................................................. 9-20

Figure 9-14. Power Supply Board and Interface Board Connections ...................................... 9-22

Figure 9-15. Calibration Gas and Reference Air Components ................................................ 9-25

Figure 11-1. Cell Replacement Kit ........................................................................................... 11-3

Figure 11-2. Probe Disassembly Kit......................................................................................... 11-5

Oxymitter 4000

LIST OF TABLES

Table 1-1. Product Matrix ......................................................................................................1-16

Table 1-2. Calibration Components ...................................................................................... 1-17

Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions ............................................ 1-18

Table 3-1. Logic I/O Configuration (as set at HART/AMS or LOI) .......................................... 3-4

Table 4-1. Logic I/O Configuration (as set at HART/AMS or LOI) .......................................... 4-4

Table 7-1. Logic I/O Configuration .......................................................................................... 7-2

Table 8-1. Diagnostic/Unit Alarm Fault Definitions – Membrane Keypad Only ...................... 8-4

Table 8-2. Diagnostic/Unit Alarm Fault Definitions – LOI ....................................................... 8-4

Table 8-3. SPS 4000 Fault Finding....................................................................................... 8-22

Table 11-1. Replacement Parts for Probe .............................................................................. 11-1

Table 11-2. Replacement Parts for Electronics ...................................................................... 11-6

Table 11-3. Replacement Parts for SPS 4000......................................................................... 11-7

Table 11-4. Replacement Parts for Calibration Components ................................................. 11-7

iv Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the Oxymitter 4000.

Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this publication.

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

PREFACE

DEFINITIONS

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an essential operating procedure, condition, or statement.

: EARTH (GROUND) TERMINAL

: PROTECTIVE CONDUCTOR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION BULLETIN

NOTE TO USERS

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.

Rosemount Analytical Inc. A Division of Emerson Process Management P-1

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

FOR THE WIRING AND INSTALLATION

The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. NonEU states should also comply with the following unless superseded by local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and external, where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

Oxymitter 4000

IMPORTANT

SAFETY INSTRUCTIONS

OF THIS APPARATUS

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.

5. All cable glands used should be of such internal dimensions as to provide adequate cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation. The circuit breaker may also include a mechanically operated isolating switch. If not, then another means of disconnecting the equipment from the supply must be provided and clearly marked as such. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local standards.

7. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment — and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by trained service personnel when power is removed from the equipment. Certain surfaces may remain hot to the touch.

9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.

P-2 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340 Rev. 3.0

Oxymitter 4000

December 2003

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.

De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten, intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan 75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een stroomonderbreker gevoerd worden (min 10A) welke alle draden van de voeding moet onderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel.

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nog steeds heet aanvoelen.

9. Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devolgende standaards: EN61010-1, IEC417 en ISO3864.

Rosemount Analytical Inc. A Division of Emerson Process Management P-3

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.

Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75° C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflastning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring gennem afbryder

P-4 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340 Rev. 3.0

Oxymitter 4000

December 2003

BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat.

Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te worden.

2. Na installatie,onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels /kappen en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering (min.10A) die alle spanningvoerende geleiders verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947.

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren. Deze beschermdeksels/kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder hete oppervlakken of onderdelen bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan te raken.

9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & ISO 3864.

Rosemount Analytical Inc. A Division of Emerson Process Management P-5

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

TÄRKEÄÄ

Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.

Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä.

1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.

2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.

3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.

4. Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.

5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kun-nolla kiinni.

6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min 10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myös sisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai kat-kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.

7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaa jänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vain alan asian-tuntija.

8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kun jännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumana jopa 45 mi-nuuttia.

9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita käyttöohjekirjasta

10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & ISO3864.

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IMPORTANT

Consignes de sécurité concernant le raccordement et l’installation de cet appareil.

Les consignes de sécurité ci-dessous s’adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension. Les états non membres de la communauté européenne doivent également appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux.

1. Un raccordement adéquat à la terre doit être effectuée à chaque borne de mise à la terre, interne et externe.

2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terre doivent être remis en place, toutes les prises de terre doivent être respectées en permanence.

3. Les câbles d’alimentation électrique doivent être conformes aux normes IEC227 ou IEC245

4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à 75°C.

5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câbles afin d’assurer un serrage correct sur ces derniers.

6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement à l’alimentation électrique doit être réalisé exclusivement au travers d’un disjoncteur (minimum 10A.) isolant tous les conducteurs en cas d’anomalie. Ce disjoncteur doit également pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire, un autre système doit être mis en place afin de pouvoir isoler l’appareil et doit être signalisé comme tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947.

7. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des tensions dangereuses sont présentes. Ces capots ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement par un personnel compétent.

8. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des surfaces dangereusement chaudes sont présentes. Ces capots ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement par un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu’à 45 mn.

9. Lorsque les équipements ou les capots affichent le symbole suivant, se reporter au manuel d’instructions.

10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des standards suivants: EN61010-1, IEC417 & ISO3864.

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Wichtig

Sicherheitshinweise für den Anschluß und die Installation dieser Geräte.

Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.

1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestört sein.

3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.

4. Alle Verdrahtungen sollten mindestens bis 75 °C ihre Funktion dauerhaft erfüllen.

5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.

6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung über mindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet sein, daß die Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischer Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung nicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.

7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.

8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw. unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teile noch über eine erhöhte Temperatur verfügen.

9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfältig durchgelesen werden müssen.

10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.

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IMPORTANTE

Norme di sicurezza per il cablaggio e l’installazione dello strumento.

Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all’Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali.

1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni, dove previsti.

2. Dopo l’installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate. L’integrità di ciscun morsetto di terra deve essere costantemente garantita.

3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245.

4. L’intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75°C.

5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cavo.

6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico (min.10A), in grado di disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell’alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti, quali IEC947.

7. Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento.

8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temperatura. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento. Alcune superfici possono mantenere temperature elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istruzioni del manuale Operatore.

10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti standard: EN610101, IEC417 e ISO3864.

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VIKTIG

Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret.

Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.

1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse forefinnes.

2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres. Jordingsforbindelsene må alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 750C.

5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppnåes.

6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekanisk operert bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det ikke er en mekanisk operert bryter installert, må det være en annen måte å isolere utstyret fra spenningsforsyningen, og denne måten må være tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell. Noen overflater kan være for varme til å berøres i opp til 45 minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instruksjonsmanualen for instrukser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864.

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IMPORTANTE

Instruções de segurança para ligação e instalação deste aparelho.

As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído.

1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.

2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurança e terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.

3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ou IEC245.

4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a uma temperatura ambiente até 75º C.

5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação dos cabos.

6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todos os condutores de circuitos durante uma avaria. O disjuntor poderá também conter um interruptor de isolamento accionado manualmente. Caso contrário, deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica, devendo ser assinalado convenientemente. Os disjuntores ou interruptores devem obedecer a uma norma reconhecida, tipo IEC947.

7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável a existência de tensões perigosas. Estas tampas só devem ser retiradas quando a energia eléctrica tiver sido desligada e por Pessoal da Assistência devidamente treinado.

8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo de existência de superfícies quentes. Estas tampas só devem ser retiradas por Pessoal da Assistência devidamente treinado e depois de a energia eléctrica ter sido desligada. Algumas superfícies permanecem quentes até 45 minutos depois.

9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de Funcionamento deve ser consultado para obtenção das necessárias instruções.

10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e ISO3864.

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IMPORTANTE

Instrucciones de seguridad para el montaje y cableado de este aparato.

Las siguientes instrucciones de seguridad , son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.

1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto.

2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra. Se debe comprobar la integridad de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.

4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.

5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.

6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de un interruptor magnetotermico ( min 10 A ), el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio.

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa, dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores.

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con alta temperatura, por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores, y al menos se esperara unos 45 minutos para enfriar las superficies calientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones.

10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas EN61010-1, IEC417 & ISO 3864.

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VIKTIGT

Säkerhetsföreskrifter för kablage och installation av denna apparat.

Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter.

1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så erfordras.

2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord återplaceras. Samtliga jordterminaler måste hållas obrutna hela tiden.

3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller IEC245.

4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC.

5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat kabelförankring.

6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när något fel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering. Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947.

7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmen ej är ansluten till utrustningen - och då endast av utbildad servicepersonal.

8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endast avlägsnas av utbildad servicepersonal, när strömmen kopplats från utrustningen. Vissa ytor kan vara mycket varma att vidröra även upp till 45 minuter efter avstängning av strömmen.

9. När utrustning eller hölje markerats med vidstående symbol bör instruktionsmanualen studeras för information.

Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera av följande

10.

föreskrifter:- EN61010-1, IEC417 & ISO3864.

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CERAMIC FIBER PRODUCTS

MATERIAL SAFETY DATA SHEET

JULY 1, 1996

SECTION I. IDENTIFICATION

PRODUCT NAME

Ceramic Fiber Heaters, Molded Insulation Modules and Ceramic Fiber Radiant Heater Panels.

CHEMICAL FAMILY

Vitreous Aluminosilicate Fibers with Silicon Dioxide.

CHEMICAL NAME

N.A.

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CHEMICAL FORMULA

N.A.

MANUFACTURER’S NAME AND ADDRESS

Watlow Columbia 573-474-9402 2101 Pennsylvania Drive 573-814-1300, ext. 5170 Columbia, MO 65202

HEALTH HAZARD SUMMARY

WARNING

• Possible cancer hazard based on tests with laboratory animals.

• May be irritating to skin, eyes and respiratory tract.

• May be harmful if inhaled.

• Cristobalite (crystalline silica) formed at high temperatures (above 1800ºF) can cause severe respiratory

disease.

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SECTION II. PHYSICAL DATA

APPEARANCE AND ODOR

Cream to white colored fiber shapes. With or without optional white to gray granular surface coating and/or optional black surface coating.

SPECIFIC WEIGHT: 12-25 LB./CUBIC FOOT BOILING POINT: N.A.

VOLATILES (% BY WT.): N.A. WATER SOLUBILITY: N.A.

SECTION III. HAZARDOUS INGREDIENTS

MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES

Aluminosilicate (vitreous) 99+ % 1 fiber/cc TWA CAS. No. 142844-00-06 10 fibers/cc CL Zirconium Silicate 0-10% 5 mg/cubic meter (TLV) Black Surface Coating** 0 - 1% 5 mg/cubic meter (TLV) Armorphous Silica/Silicon Dioxide 0-10% 20 mppcf (6 mg/cubic meter)

PEL (OSHA 1978) 3 gm cubic meter (Respirable dust): 10 mg/cubic meter, Intended TLV (ACGIH 1984-85)

**Composition is a trade secret.

SECTION IV. FIRE AND EXPLOSION DATA

FLASH POINT: NONE FLAMMABILITY LIMITS: N.A.

EXTINGUISHING MEDIA

Use extinguishing agent suitable for type of surrounding fire.

UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE FIGHTING PROCEDURES

N.A.

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SECTION V. HEALTH HAZARD DATA

THRESHOLD LIMIT VALUE

(See Section III)

EFFECTS OF OVER EXPOSURE

EYE

Avoid contact with eyes. Slightly to moderately irritating. Abrasive action may cause damage to outer surface of eye.

INHALATION

May cause respiratory tract irritation. Repeated or prolonged breathing of particles of respirable size may cause inflammation of the lung leading to chest pain, difficult breathing, coughing and possible fibrotic change in the lung (Pneumoconiosis). Pre-existing medical conditions may be aggravated by exposure: specifically, bronchial hyper-reactivity and chronic bronchial or lung disease.

INGESTION

May cause gastrointestinal disturbances. Symptoms may include irritation and nausea, vomiting and diarrhea.

SKIN

Slightly to moderate irritating. May cause irritation and inflammation due to mechanical reaction to sharp, broken ends of fibers.

EXPOSURE TO USED CERAMIC FIBER PRODUCT

Product which has been in service at elevated temperatures (greater than 1800ºF/982ºC) may undergo partial conversion to cristobalite, a form of crystalline silica which can cause severe respiratory disease (Pneumoconiosis). The amount of cristobalite present will depend on the temperature and length of time in service. (See Section IX for permissible exposure levels).

SPECIAL TOXIC EFFECTS

The existing toxicology and epidemiology data bases for RCF’s are still preliminary. Information will be updated as studies are completed and reviewed. The following is a review of the results to date:

EPIDEMIOLOGY

At this time there are no known published reports demonstrating negative health outcomes of workers exposed to refractory ceramic fiber (RCF). Epidemiologic investigations of RCF production workers are ongoing.

1) There is no evidence of any fibrotic lung disease (interstitial fibrosis) whatsoever on x-ray.

2) There is no evidence of any lung disease among those employees exposed to RCF that had never smoked.

3) A statistical “trend” was observed in the exposed population between the duration of exposure to RCF and a de-

crease in some measures of pulmonary function. These observations are clinically insignificant. In other words, if these observations were made on an individual employee, the results would be interpreted as being within the normal range.

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4) Pleural plaques (thickening along the chest wall) have been observed in a small number of employees who had a

long duration of employment. There are several occupational and non-occupational causes for pleural plaque. It should be noted that plaques are not “pre-cancer” nor are they associated with any measurable effect on lung function.

TOXICOLOGY

A number of studies on the health effects of inhalation exposure of rats and hamsters are available. Rats were exposed to RCF in a series of life-time nose-only inhalation studies. The animals were exposed to 30, 16, 9, and 3 mg/m corresponds with approximately 200, 150, 75, and 25 fibers/cc.

Animals exposed to 30 and 16 mg/m posed to 9 mg/m the response typically observed any time a material is inhaled into the deep lung. While a statistically significant increase in lung tumors was observed following exposure to the highest dose, there was no excess lung cancers at the other doses. Two rats exposed to 30 mg/m

The International Agency for Research on Cancer (IARC) reviewed the carcinogenicity data on man-made vitreous fibers (including ceramic fiber, glasswool, rockwool, and slagwool) in 1987. IARC classified ceramic fiber, fibrous glasswool and mineral wool (rockwool and slagwool) as possible human carcinogens (Group 2B).

had developed a mild parenchymal fibrosis; animals exposed to the lowest dose were found to have

were observed to have developed a pleural and parenchymal fibroses; animals ex-

and one rat exposed to 9 mg/m3 developed masotheliomas.

Oxymitter 4000

EMERGENCY FIRST AID PROCEDURES

, which

EYE CONTACT

Flush eyes immediately with large amounts of water for approximately 15 minutes. Eye lids should be held away from the eyeball to insure thorough rinsing. Do not rub eyes. Get medical attention if irritation persists.

INHALATION

Remove person from source of exposure and move to fresh air. Some people may be sensitive to fiber induced irritation of the respiratory tract. If symptoms such as shortness of breath, coughing, wheezing or chest pain develop, seek medical attention. If person experiences continued breathing difficulties, administer oxygen until medical assistance can be rendered.

INGESTION

Do not induce vomiting. Get medical attention if irritation persists.

SKIN CONTACT

Do not rub or scratch exposed skin. Wash area of contact thoroughly with soap and water. Using a skin cream or lotion after washing may be helpful. Get medical attention if irritation persists.

SECTION VI. REACTIVITY DATA

STABILITY/CONDITIONS TO AVOID

Stable under normal conditions of use.

HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID

N.A.

P-18 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340 Rev. 3.0

Oxymitter 4000

December 2003

INCOMPATIBILITY/MATERIALS TO AVOID

Incompatible with hydrofluoric acid and concentrated alkali.

HAZARDOUS DECOMPOSITION PRODUCTS

N.A.

SECTION VII. SPILL OR LEAK PROCEDURES

STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED

Where possible, use vacuum suction with HEPA filters to clean up spilled material. Use dust suppressant where sweeping if necessary. Avoid clean up procedure which may result in water pollution. (Observe Special Protection Information Section VIII.)

WASTE DISPOSAL METHODS

The transportation, treatment, and disposal of this waste material must be conducted in compliance with all applicable Federal, State, and Local regulations.

SECTION VIII. SPECIAL PROTECTION INFORMATION

RESPIRATORY PROTECTION

Use NIOSH or MSHA approved equipment when airborne exposure limits may be exceeded. NIOSH/MSHA approved breathing equipment may be required for non-routine and emergency use. (See Section IX for suitable equipment).

Pending the results of long term health effects studies, engineering control of airborne fibers to the lowest levels attainable is advised.

VENTILATION

Ventilation should be used whenever possible to control or reduce airborne concentrations of fiber and dust. Carbon monoxide, carbon dioxide, oxides of nitrogen, reactive hydrocarbons and a small amount of formaldehyde may accompany binder burn-off during first heat. Use adequate ventilation or other precautions to eliminate vapors resulting from binder burn-off. Exposure to burn-off fumes may cause respiratory tract irritation, bronchial hyper-reactivity and asthmatic response.

SKIN PROTECTION

Wear gloves, hats and full body clothing to prevent skin contact. Use separate lockers for work clothes to prevent fiber transfer to street clothes. Wash work clothes separately from other clothing and rinse washing machine thoroughly after use.

EYE PROTECTION

Wear safety glasses or chemical worker’s goggles to prevent eye contact. Do not wear contact lenses when working with this substance. Have eye baths readily available where eye contact can occur.

Rosemount Analytical Inc. A Division of Emerson Process Management P-19

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

SECTION IX. SPECIAL PRECAUTIONS

PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING

General cleanliness should be followed. The Toxicology data indicate that ceramic fiber should be handled with caution. The handling practices described in this

MSDS must be strictly followed. In particular, when handling refractory ceramic fiber in any application, special caution should be taken to avoid unnecessary cutting and tearing of the material to minimize generation of airborne dust.

It is recommended that full body clothing be worn to reduce the potential for skin irritation. Washable or disposable clothing may be used. Do not take unwashed work clothing home. Work clothes should be washed separately from other clothing. Rinse washing machine thoroughly after use. If clothing is to be laundered by someone else, inform launderer of proper procedure. Work clothes and street clothes should be kept separate to prevent contamination.

Product which has been in service at elevated temperatures (greater than 1800ºF/982ºC) may undergo partial conversion to cristobalite, a form of crystalline silica. This reaction occurs at the furnace lining hot face. As a consequence, this material becomes more friable; special caution must be taken to minimize generation of airborne dust. The amount of cristobalite present will depend on the temperature and length in service.

IARC has recently reviewed the animal, human, and other relevant experimental data on silica in order to critically evaluate and classify the cancer causing potential. Based on its review, IARC classified crystalline silica as a group 2A carcinogen (probable human carcinogen).

The OSHA permissible exposure limit (PEL for cristobalite is 0.05 mg/m value (TLV) for cristobalite is 0.05 mg/m ment when airborne exposure limits may be exceeded. The minimum respiratory protection recommended for given airborne fiber or cristobalite concentrations are:

(respirable dust) (ACGIH 1991-92). Use NIOSH or MSHA approved equip-

(respirable dust). The ACGIH threshold limit

CONCENTRATION

0-1 fiber/cc or 0-0.05 mg/m3 cristobalite Optional disposable dust respirator (e.g. 3M 9970 (the OSHA PEL) or equivalent).

Up to 5 fibers/cc or up to 10 times the Half face, air-purifying respirator equipped with high OSHA PEL for cristobalite efficiency particulate air (HEPA) filter cartridges

(e.g. 3M 6000 series with 2040 filter or equivalent).

Up to 25 fibers/cc or 50 times the OSHA Full face, air-purifying respirator with high efficiency PEL for cristobalite (2.5 mg/m

Greater than 25 fibers/cc or 50 times the Full face, positive pressure supplied air respirator OSHA PEL for cristobalite (2.5 mg/m

If airborne fiber or cristobalite concentrations are not known, as minimum protection, use NIOSH/MSHA approved half face, air-purifying respirator with HEPA filter cartridges.

) particulate air (HEPA) filter cartridges (e.g. 3M 7800S

with 7255 filters or equivalent) or powered air -purifying respirator (PARR) equipped with HEPA filter cartridges (e.g. 3M W3265S with W3267 filters or equivalent).

) (e.g. 3M 7800S with W9435 hose & W3196 low

pressure regulator kit connected to clean air supply or equivalent).

P-20 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340 Rev. 3.0

Oxymitter 4000

Insulation surface should be lightly sprayed with water before removal to suppress airborne dust. As water evaporates during removal, additional water should be sprayed on surfaces as needed. Only enough water should be sprayed to suppress dust so that water does not run onto the floor of the work area. To aid the wetting process, a surfactant can be used.

After RCF removal is completed, dust-suppressing cleaning methods, such as wet sweeping or vacuuming, should be used to clean the work area. If dry vacuuming is used, the vacuum must be equipped with HEPA filter. Air blowing or dry sweeping should not be used. Dust-suppressing components can be used to clean up light dust.

Product packaging may contain product residue. Do not reuse except to reship or return Ceramic Fiber products to the factory.

December 2003

Rosemount Analytical Inc. A Division of Emerson Process Management P-21

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

BEFORE INSTALLING AND WIRING A ROSEMOUNT

1. What type of installation does your system require? Use the following drawings, Figure 1 and Figure 2, to identify which type of installation is required for your Oxymitter 4000 system.

Oxymitter 4000

WHAT YOU NEED TO KNOW

OXYMITTER 4000 OXYGEN TRANSMITTER

OXYMITTER 4000

LINE VOLTAGE 4-20 mA

CAL. GAS INSTR. AIR (REF. AIR)

OXYMITTER 4000 WITH INTEGRAL SPS 4000 OPTION

NOTE: SPS MAY BE

CAL. GAS 2 CAL. GAS 1

INSTR. AIR (REF. AIR)

LINE VOLTAGE 4-20 mA

MOUNTED REMOTELY.

OXYMITTER 4000 WITH REMOTE IMPS 4000 OPTION

LINE VOLTAGE 4-20 mA

IMPS

4000

LOGIC I/O

CAL. GAS

REF. AIR

LINE VOLTAGE CAL. GAS 1

CAL. GAS 2

INSTR. AIR (REF. AIR)

Figure 1. Installation Options – Oxymitter 4000 with Integral Electronics

37260001

P-22 Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

OXYMITTER 4000

LINE VOLTAGE

4-20 mA

CAL. GAS INSTR. AIR (REF. AIR)

OXYMITTER 4000 REMOTE ELECTRONICS WITH INTEGRAL SPS OPTION

INSTR. AIR (REF. AIR)

LINE VOLTAGE

4-20 mA

OXYMITTER 4000 REMOTE ELECTRONICS WITH WALL-MOUNTED SPS OPTION

LINE VOLTAGE 4-20 mA

INSTR. AIR (REF. AIR)

CAL. GAS 2 CAL. GAS 1

LINE VOLTAGE

Figure 2. Installation Options – Oxymitter 4000 with Remote Electronics

37260049

Rosemount Analytical Inc. A Division of Emerson Process Management P-23

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Use this Quick Start Guide if ...

1. Your system requires an Oxymitter 4000 with or without the INTEGRAL SPS 4000 OPTION. Installation options for the Oxymitter 4000 are shown in Figure 1.

2. Your system does NOT require an IMPS 4000 OPTION installation.

3. Your system does NOT use a Remote Electronics as shown in Figure 2.

4. You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter. You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter with an integral SPS 4000.

If you cannot use the Quick Start Guide, turn to Section 2, Installation, in this Instruction Bulletin.

Oxymitter 4000

CAN YOU USE THE FOLLOWING

QUICK START GUIDE?

P-24 Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Before using the Quick Start Guide, please read “WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 4000 OXYGEN TRANSMITTER” on the preceding page.

1. Install the Oxymitter 4000 in an appropriate location on the stack or duct. Refer to Section 2, paragraph 2-1.a for information on selecting a location for the Oxymitter 4000.

2. If using an SPS 4000, connect the calibration gasses to the appropriate fittings on the SPS 4000 manifold.

3. Connect reference air to the Oxymitter 4000 or SPS 4000, as applicable.

4. If using an SPS 4000, make the following wire connections as shown in Figure 3: line voltage, cal initiate-remote contact input, relay output, and 4-20 mA.

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

QUICK START GUIDE

FOR OXYMITTER 4000 SYSTEMS

5. If NOT using an SPS 4000, make the following wire connections as shown in Figure 4: line voltage, 4-20 mA, and logic I/O.

6. Verify the Oxymitter 4000 switch configuration is as desired. Refer to Section 3, paragraphs 3-1.c, 3-1.d, and 3-1.e, or Section 4, paragraphs 4-1.c, 4-1.d, and 4-1.e.

7. Apply power to the Oxymitter 4000; the cell heater will turn on. Allow approximately one half hour for the cell to heat to operating temperature. Once the ramp cycle has completed and the Oxymitter 4000 is at normal operation, proceed with step 8 or 9.

8. If using an SPS 4000, initiate a semi-automatic calibration.

9. If NOT using an SPS 4000, perform a manual calibration. Refer to Section 9, paragraph 9-2 or paragraph 9-3, in this instruction bulletin.

NOTE

If your system has a membrane keypad you can refer to the Quick Start Guide on the following pages.

Rosemount Analytical Inc. A Division of Emerson Process Management P-25

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

CAL INITIATE 5 VDC SELF POWERED TO REMOTE CONTACT

INPUT CONNECTION

4-20 mA CONNECTION

TERMINALS 5 AND 6 NOT USED

FAC TORY

WIRED

(85 TO 264 VAC)

CAL FAI L

IN CAL

LINE GROUND NEUTRAL

Figure 3. Oxymitter 4000 with SPS 4000 Wiring Diagram

AC TERMINAL

COVER

LINE VOLTAGE

LOGIC I/O

4-20 mA SIGNAL

4-20

TERMINAL

BLOCK

AC L1

AC N

AC LINE

VOLTAGE PORT

5-3O VDC TO RELAY OUTPUT CONNECTION

90-250 VAC 50/60 Hz LINE VOLTAGE

29770002

GROUND LUGS

SIGNAL

LEFT SIDE OF

OXYMITTER 4000

PORT

29770003

Figure 4. Oxymitter 4000 without SPS 4000 Wiring Diagram

P-26 Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

MANUAL CALIBRATION INSTRUCTIONS

Performing a Manual Calibration with a Membrane Keypad

1. Place the control loop in manual.

2. Press the CAL key. The CAL LED will light solid.

3. Apply the first calibration gas.

4. Press the CAL key. When the unit has taken the readings using the first calibration gas, the CAL LED will flash continuously.

5. Remove the first calibration gas and apply the second calibration gas.

6. Push the CAL key. The CAL LED will light solid. When the unit has taken the readings using the second calibration gas, the CAL LED will flash a two-pattern flash or a three-pattern flash. A two-pattern flash equals a valid calibration, three-pattern flash equals an invalid calibration.

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

QUICK REFERENCE GUIDE

7. Remove the second calibration gas and cap off the calibration gas port.

8. Press the CAL key. The CAL LED will be lit solid as the unit purges. When the purge is complete, the CAL LED will turn off.

9. If the calibration was valid, the DIAGNOSTIC ALARMS LEDs indicate normal operation. If the new calibration values are not within the parameters, the DIAGNOSTIC ALARMS LEDs will indicate an alarm.

10. Place the control loop in automatic.

Rosemount Analytical Inc. A Division of Emerson Process Management P-27

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

HART COMMUNICATOR FAST KEY SEQUENCES

Toggle Analog Output Tracking View O2 Value

Oxymitter 4000

Perform Calibration O2 Upper Range Value

2311 321

Trim Analog Output Analog Output Lower Range Value

24 322

2312 111

View Analog Output

121

Technical Support Hotline:

For assistance with technical problems, please call the Customer Support Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.

Phone: 1-800-433-6076

In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Rosemount’s field service throughout the U.S. and abroad.

Phone: 1-800-654-RSMT (1-800-654-7768)

Rosemount may also be reached via the Internet through e-mail and the World Wide Web:

e-mail: GAS.CSC@frco.com

World Wide Web: www.processanalytic.com

P-28 Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

DESCRIPTION AND SPECIFICATIONS

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

SECTION 1

1-1 COMPONENT CHECKLIST OF TYPICAL

SYSTEM (PACKAGE CONTENTS)

A typical Rosemount Oxymitter 4000 Oxygen Transmitter should contain the items shown in Figure 1-1. Record the part number, serial number, and order number for each component of your system in the table located on the first page of this manual.

Also, use the product matrix in Table 1-1 at the end of this section to compare your order number against your unit. The first part of the matrix defines the model. The last part defines the various options and features of the Oxymitter

4000. Ensure the features and options specified by your order number are on or included with the unit.

1-2 SYSTEM OVERVIEW

a. Scope

This Instruction Bulletin is designed to supply details needed to install, start up, operate, and maintain the Oxymitter 4000. Signal conditioning electronics outputs a 420 mA signal representing an O provides a membrane keypad or fully functional Local Operator Interface (optional) for setup, calibration, and diagnostics. This same information, plus additional details, can be accessed with the HART Model 275/375 handheld communicator or Asset Management Solutions (AMS) software.

b. System Description

The Oxymitter 4000 is designed to measure the net concentration of oxygen in an industrial process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system.

The equipment measures oxygen percentage by reading the voltage developed across a heated electrochemical cell, which consists of a small yttria-stabilized, zirconia disc. Both sides of the disc are coated with porous

value and

metal electrodes. When operated at the proper temperature, the millivolt output voltage of the cell is given by the following Nernst equation:

EMF = KT log

Where:

1. P

is the partial pressure of the

oxygen in the measured gas on one side of the cell.

2. P

is the partial pressure of the

oxygen in the reference air on the opposite side of the cell.

3. T is the absolute temperature.

4. C is the cell constant.

5. K is an arithmetic constant.

For best results, use clean, dry, instrument air (20.95% oxygen) as the reference air.

When the cell is at operating temperature and there are unequal oxygen concentrations across the cell, oxygen ions will travel from the high oxygen partial pressure side to the low oxygen partial pressure side of the cell. The resulting logarithmic output voltage is approximately 50 mV per decade. The output is proportional to the inverse logarithm of the oxygen concentration. Therefore, the output signal increases as the oxygen concentration of the sample gas decreases. This characteristic enables the Oxymitter 4000 to provide exceptional sensitivity at low oxygen concentrations.

The Oxymitter 4000 measures net oxygen concentration in the presence of all the products of combustion, including water vapor. Therefore, it may be considered an analysis on a “wet” basis. In comparison with older methods, such as the portable apparatus, which provides an analysis on a “dry” gas basis, the “wet” analysis will, in general, indicate a lower percentage of oxygen. The difference will be proportional to the water content of the sampled gas stream.

10(P1/P2

NOTE

) + C

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

MAN4275A00

English

October1994

HART

Communicator

FISHER-ROSEMOUNT

37260002

1. Instruction Bulletin

2. IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional)

3. Oxymitter 4000 with Integral Electronics

4. SPS 4000 Single Probe Autocalibration Sequencer (Optional) — (Shown with reference air option)

5. Adapter Plate with Mounting Hardware and Gasket

6. HART

275/375 Communicator Package

(Optional)

7. Reference Air Set (used if SPS 4000 without reference air option or IMPS 4000 supplied)

8. Remote Electronics (Optional)

Figure 1-1. Typical System Package

1-2 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

c. System Configuration

Oxymitter 4000 units are available in seven length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0.91 m), 6 ft (1.83 m), 9 ft (2.7 m), 12 ft (3.66 m), 15 ft (4.57 m), and 18 ft (5.49 m).

The electronics control probe temperature and provide an isolated output, 4-20 mA, that is proportional to the measured oxygen concentration. The power supply can accept voltages of 90-250 VAC and 48/62 Hz; therefore, no setup procedures are required. The oxygen sensing cell is maintained at a constant temperature by modulating the duty cycle of the probe heater portion of the electronics. The electronics accepts millivolt signals generated by the sensing cell and produces the outputs to be used by remotely connected user devices. The output is an isolated 4-20 mA linearized current.

signal from the Oxymitter 4000, a timed interval set up in HART, or whenever a calibration request is initiated.

d. System Features

1. The CALIBRATION RECOMMENDED feature detects when the sensing cell is likely out of limits. This may eliminate the need to calibrate on a “time since last cal” basis.

2. The cell output voltage and sensitivity increase as the oxygen concentration decreases.

OXYMITTER 4000

The Oxymitter 4000 transmitter is available with an integral or remote electronics package. Two calibration gas sequencers are available: the IMPS 4000 and the SPS 4000 (Figure 1-2).

Systems with multiprobe applications may employ an optional IMPS 4000 Intelligent Multiprobe Test Gas Sequencer. The IMPS 4000 provides automatic calibration gas sequencing for up to four Oxymitter 4000 units and accommodates autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 4000, a timed interval set up in HART or the IMPS 4000, or whenever a calibration request is initiated.

For systems with one or two Oxymitter 4000 units per combustion process, an optional SPS 4000 Single Probe Autocalibration Sequencer can be used with each Oxymitter 4000 to provide automatic calibration gas sequencing. The SPS 4000 can be mounted directly to the Oxymitter 4000 or in a remote location if space is limited. The sequencer performs autocalibrations based on the CALIBRATION RECOMMENDED

INTEGRALLY

MOUNTED

SPS 4000

(1 PROBE)

INTEGRAL OR

REMOTE

IMPS 4000

(1 TO 4 PROBES)

REMOTE MOUNTED

SPS 4000

(1 PROBE)

37260039

Figure 1-2. Oxymitter 4000 Autocalibration

System Options

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

GAS

DEC DEC

Figure 1-3. Membrane Keypad

3. Membrane keypad, Figure 1-3, and HART communication are standard. To use the HART capability, you must have either:

CALIBRATION

LOW GAS

HEATER T/C

HEATER 02 CELL

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

CAL

TEST GAS +

PROCESS -

% 02

MEMBRANE

KEYPAD

37260003

Oxymitter 4000

8. The Oxymitter 4000 membrane keypad is available in five languages:

English French German Italian Spanish

9. An operator can calibrate and diagnostically troubleshoot the Oxymitter 4000 in one of four ways:

(a) Membrane Keypad. The mem-

brane keypad, housed within the right side of the electronics housing, provides fault indication by way of flashing LEDs. Calibration can be performed from the membrane keypad.

(b) LOI. The optional LOI takes the

place of the membrane keypad and allows local communication with the electronics. Refer to Section 6 for more information.

(a) HART Model 275/375 Communi-

cator.

(b) Asset Management Solutions

(AMS) software for the PC.

4. An optional Local Operator Interface, Figure 1-4, allows continuous O

dis-

play and full interface capability.

5. Field replaceable cell, heater, thermocouple, and diffusion element.

6. The Oxymitter 4000 is constructed of rugged 316 L stainless steel for all wetted parts.

7. The electronics are adaptable for line voltages from 90-250 VAC; therefore, no configuration is necessary.

37260004

Figure 1-4. Local Operator Interface (LOI)

1-4 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Oxymitter 4000’s 4-20 mA output line transmits an analog signal proportional to the oxygen level. The HART output is superimposed on the 4-20 mA output line. This information can be accessed through the following:

1 Rosemount Model 275/375

Handheld Communicator The handheld communicator requires Device Description (DD) software specific to the Oxymitter 4000. The DD software will be supplied with many Model 275/375 units but can also be programmed into existing units at most FisherRosemount service offices. See Section 7, HART/ AMS, for additional information.

2 Personal Computer (PC) -

The use of a personal computer requires AMS software available from FisherRosemount.

3 Selected Distributed Control

Systems - The use of distributed control systems requires input/output (I/O) hardware and AMS software which permit HART communications.

(d) Optional IMPS 4000. The Pro-

grammable Logic Controller (PLC) in the IMPS 4000 provides fault indications using flashing LEDs and LCD display messages. Refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Bulletin for more information.

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

22220059

Figure 1-5. Model 751 LCD Display Panel

10. The optional Rosemount 751 remotemounted LCD display panel shown in Figure 1-5 is loop-driven by the 4-20 mA output signal representing the O percentage.

e. Handling the Oxymitter 4000

It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage.

The Oxymitter 4000 is designed for industrial applications. Treat each component of the system with care to avoid physical damage. Some probe components are made from ceramics, which are susceptible to shock when mishandled.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

OXYMITTER 4000

WITH INTEGRAL ELECTRONICS

4-20 MA OUTPUT (TWISTED PAIR)

Oxymitter 4000

HART MODEL 275/375

HAND HELD

INTERFACE

2 CALIBRATION GAS LINES

BY CUSTOMER

[300 FT (90 M) MAX]

LINE VOLTAGE

Figure 1-6. Oxymitter 4000 HART Communications and AMS Application

f. System Considerations

Prior to installing your Oxymitter 4000, make sure you have all the components necessary to make the system installation. Ensure all the components are properly integrated to make the system functional.

After verifying that you have all the components, select mounting locations and determine how each component will be placed in terms of available line voltage, ambient temperatures, environmental considerations, convenience, and serviceability.

Figure 1-6 shows a typical system wiring. A typical system installation for an Oxymitter 4000 with integral electronics is shown in Figure 1-7. A typical system installation for an Oxymitter 4000 with remote electronics is shown in Figure 1-8.

A source of instrument air is optional at the Oxymitter 4000 for reference air use. Since the unit is equipped with an in-place calibration feature, provisions can be made to permanently connect calibration gas bottles to the Oxymitter 4000.

TERMINATION IN

CONTROL ROOM

If the calibration gas bottles will be permanently connected, a check valve is required next to the calibration fittings on the integral electronics.

This check valve is to prevent breathing of the calibration gas line and subsequent flue gas condensation and corrosion. The check valve is in addition to the stop valve in the calibration gas kit or the solenoid valves in the IMPS 4000 or SPS 4000.

The electronics is rated NEMA 4X (IP66) and is capable of operation at temperatures up to 185°F (85°C).

The optional LOI is also rated for operation at temperatures up to 185°F (85°C). The infrared keypad functionality will degrade at temperatures above 158°F (70°C).

Retain the packaging in which the Oxymitter 4000 arrived from the factory in case any components are to be shipped to another site. This packaging has been designed to protect the product.

ASSET MANAGEMENT SOLUTIONS

37260005

NOTE

1-6 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

GASES

STANDARD

DUCT

STACK

OXYMITTER

4000

LINE

VOLTAGE

LOGIC I/O

4TO20mA

SIGNAL

FLOWMETER

ADAPTER PLATE

CALIBRATION GAS

SPS 4000 SINGLE PROBE

AUTOCALIBRATION OPTION

(WITH REFERENCE AIR OPTION)

GASES

(REFERENCE AIR)

PRESSURE

REGULATOR

ADAPTER

PLATE

OXYMITTER

LINE

VOLTAGE

4TO20mA

SIGNAL

INSTRUMENT

AIR SUPPLY

GASES

STACK

4000

LOGIC I/O

IMPS 4000 MULTIPROBE AUTOCALIBRATION OPTION

DUCT

CALIBRATION GAS

ALIBR

REFERENCE

AIR

TIO

. AIR

TIO

DUCT

IMPS 4000

STACK

GAS 2

ADAPTER PLATE

37260047

OXYMITTER

INSTRUMENT

AIR SUPPLY

(REFERENCE AIR)

4000

VOLTAGE

LINE

CALIBRATION GAS 1 (HIGH GAS)CALIBRATION

CALIBRATION

(LOW GAS)

4-20 mA SIGNAL, RELAY OUTPUTS, AND REMOTE CONTACT INPUT

Figure 1-7. Typical System Installation – Oxymitter 4000 with Integral Electronics

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-7

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

OXYMITTER 4000

REMOTE ELECTRONICS

LOGIC I/O

4TO20mA

SIGNAL

GASES

STACK

STANDARD

LINE VOLTAGE

DUCT

ADAPTER PLATE

FLOWMETER

CALIBRATION GAS

INSTRUMENT

AIR SUPPLY

(REFERENCE AIR)

PRESSURE

REGULATOR

ADAPTER PLATE

OXYMITTER 4000

GASES

STACK

IMPS 4000 MULTIPROBE AUTOCALIBRATION OPTION

DUCT

CALIBRATION GAS

SPS 4000 SINGLE PROBE

AUTOCALIBRATION OPTION

(WITH REFERENCE AIR OPTION)

GASES

STACK

OXYMITTER 4000

REMOTE

ELECTRONICS

INSTRUMENT AIR SUPPLY

(REFERENCE AIR)

CALIBRATION GAS 1 CALIBRATION GAS 2

LINE

VOLTAGE

Figure 1-8. Typical System Installation – Oxymitter 4000 with Remote Electronics

ELECTRONICS

DUCT

ADAPTER PLATE

CALIBRATION GAS

REFERENCE AIR

4-20 mA SIGNAL, RELAY OUTPUTS, AND REMOTE CONTACT INPUT

REMOTE

LINE VOLTAGE

CALIBRATION GAS 2

CALIBRATION GAS 1

LOGIC I/O

4TO20mA

SIGNAL

LINE VOLTAGE

REFERENCE AIR

INST.AIR

SUPPLY

IMPS 4000

37260006

1-8 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

1-3 IMPS 4000 (Optional)

Information on the IMPS 4000 is available in the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Bulletin.

1-4 SPS 4000 (Optional)

The SPS 4000 Single Probe Autocalibration Sequencer provides the capability of performing automatic, timed or on demand, calibrations of a single Oxymitter 4000 without sending a technician to the installation site.

a. Mounting

The SPS 4000 can be mounted either directly to an Oxymitter 4000, to remote electronics, or at a remote location if space is limited. In addition, the integrally mounted SPS 4000 can be configured for a horizontally or vertically mounted Oxymitter 4000 (Figure 2-3). The information in this instruction bulletin will cover the integrally mounted units only. For information on remote mounted units, refer to the SPS 4000 Single Probe Autocalibration Sequencer Instruction Bulletin.

b. Components (Figure 1-9)

The SPS 4000 consists of a manifold and a calibration gas flowmeter. The manifold provides electrical feedthroughs and calibration gas ports to route power and signal connections and calibration gases to and from the sequencer. In addition, the manifold houses two calibration gas solenoids that sequence the gases to the Oxymitter 4000, a pressure switch that detects low calibration gas pressure, and two PC

boards. A terminal strip housed within the terminal cover provides convenient access for all user connections.

Components optional to the SPS 4000 include a reference air flowmeter and pressure regulator. The reference air flowmeter indicates the flow rate of reference air continuously flowing to the Oxymitter 4000. The reference air pressure regulator ensures the instrument air (reference air) flowing to the Oxymitter 4000 is at a constant pressure [20 psi (138 kPa)]. The regulator also has a filter to remove particulates in the reference air and a drain valve to bleed the moisture that collects in the filter bowl.

Brass fittings and Teflon tubing are standard. Stainless steel fittings and tubing are optional. Also, disposable calibration gas bottles are available as an option or can be purchased through a local supplier.

c. Operation

The SPS 4000 works in conjunction with the Oxymitter 4000’s CALIBRATION RECOMMENDED feature to perform an autocalibration. This feature automatically performs a gasless calibration check every hour on the Oxymitter 4000. If a calibration is recommended and its contact output signal is set for “handshaking” with the sequencer, the Oxymitter 4000 sends a signal to the sequencer. The sequencer automatically performs a calibration upon receiving the signal. Thus, no human interface is required for the automatic calibration to take place.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-9

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

CALIBRATION GAS

FLOWMETER

Oxymitter 4000

FRONT VIEW

REFERENCE AIR PRESSURE REGULATOR (OPTIONAL)

REFERENCE AIR

FLOWMETER

TERMINAL

COVER

REAR VIEW (OF MANIFOLD ONLY)

CALIBRATION GAS 1

INTERFACE

BOARD

POWER

SUPPLY BOARD

(HIGH CALIBRATION GAS)

CALIBRATION GAS 2

(LOW CALIBRATION GAS)

SOLENOID

Figure 1-9. SPS 4000

SOLENOID

PRESSURE SWITCH

MANIFOLD

NOTES:

1. MANIFOLD COVER IS REMOVED TO SHOW INTERNAL COMPONENTS.

2. BOARD COMPONENTS ARE NOT SHOWN FOR CLARITY.

26170001

1-10 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

19280010

22220059

Figure 1-10. Model 751 Remote Powered Loop

LCD Display

1-5 MODEL 751 REMOTE POWERED LOOP

LCD DISPLAY

The display (Figure 1-10) provides a simple, economical means to obtain accurate, reliable, and remote indication of important process variables. This display operates on the 4-20 mA line from the Oxymitter 4000. Refer to Model 751 remote powered loop LCD manual for calibration and wiring.

1-6 PROBE OPTIONS

a. Diffusion Elements

1. Ceramic Diffusion Assembly

The ceramic diffusion assembly, Figure 1-11, is the traditional design for the probe. Used for over 25 years, the ceramic diffusion assembly provides a greater filter surface area. This element is also available with a flame arrestor, and with a dust seal for use with an abrasive shield.

Figure 1-11. Ceramic Diffusion Assembly

36210012

Figure 1-12. Snubber Diffusion Assembly

2. Snubber Diffusion Assembly

The snubber diffusion assembly, Figure 1-12, is satisfactory for most applications. This element is also available with a flame arrestor, and with a dust seal for use with an abrasive shield.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-11

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Figure 1-13. Hastelloy Cup-Type

Diffusion Assembly

3. Cup-Type Diffusion Assembly

The cup-type diffusion assembly, Figure 1-13, is typically used in

Oxymitter 4000

high temperature applications where frequent diffusion element plugging is a problem. It is available with either a 5 or 40 micron, sintered, Hastelloy element.

This element is also available with a dust seal for use with an abrasive shield.

b. Abrasive Shield Assembly

The abrasive shield assembly, Figure 1-14, is a stainless-steel tube that surrounds the probe assembly. The shield protects against particle abrasion and condensations, provides a guide for ease of insertion, and acts as a position support, especially for longer probes. The abrasive shield assembly uses a modified diffusor and vee deflector assembly, fitted with dual dust seal packing.

1-12 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

.187 .187

3.584

3.554

.45 MIN

VIEW A

ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER

125

.187

6.00

SKIN CUT FACE FOR 90

VIEW B

22.5

0.75 THRU 4 PLS,

EQ SP ON 4.75 B.C.

NOTES:

16860033

1 WELD ON BOTH SIDES WITH EXPANDING

CHILL BLOCK.

2 BEFORE WELDING, BUTT ITEM 2 WITH

ITEM 1 AS SHOWN.

.745

DIA ON A 7.50 DIA B.C. (REF)

.755

Figure 1-14. Abrasive Shield Assembly

NOTE

In highly abrasive applications, rotate the shield 90 degrees at normal

service intervals to present a new wear surface to the abrasive flow stream.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-13

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

1-7 SPECIFICATIONS

Oxymitter 4000

Range:

Standard .................................................. 0 to 10% O

0 to 25% O2, 0 to 40% O2 (via HART)

Accuracy .................................................. ±0.75% of reading or 0.05% O

System Response to Calibration Gas ...... Initial – less than 3 seconds, T90 – less than 8 seconds

Temperature Limits:

Process .................................................... 32° to 1300°F (0° to 704°C) up to 2400°F (1300°C) with

optional accessories

Electronics ............................................... -40° to 185°F (-40° to 85°C) [Operating temperature of

electronics inside of instrument housing, as measured by a HART communicator or Rosemount Asset Management Solutions software.]

Local Operator Interface .......................... -40° to 185°F (-40° to 85°C) [Above 158°F (70°C), the in-

frared keypad will cease to function, but the Oxymitter 4000 will continue to operate properly.]

Probe Lengths ............................................... 18 in. (457 mm) 12 ft (3.66 m)

3 ft (0.91 m) 15 ft (4.57 m) 6 ft (1.83 m) 18 ft (5.49 m) 9 ft (2.74 m)

Mounting and Mounting Position ................... Vertical or horizontal

Spool pieces, P/N 3D39761G02, are available to offset transmitter housing from hot ductwork.

Materials:

Probe ....................................................... Wetted or welded parts - 316L stainless steel (SS)

Non-wetted parts - 304 SS, low-copper aluminum

Electronics Enclosure .............................. Low-copper aluminum

Calibration ..................................................... Manual, semi-automatic, or automatic

Calibration Gas Mixtures Recommended ..... 0.4% O

8% O2, Balance N

, Balance N

Calibration Gas Flow ..................................... 5 scfh (2.5 l/m)

Reference Air ................................................ 2 scfh (1 l/m), clean, dry, instrument-quality air

(20.95% O

), regulated to 5 psi (34 kPa)

Electronics ..................................................... NEMA 4X, IP66 with fitting and pipe on reference exhaust

port to clear dry atmosphere

Electrical Noise .............................................. Meets EN 55022 Generic Emissions Std.,

Includes EN 61000-4-2 for Electrostatic Discharge Includes EN 61000-4-3 for RFI Includes EN 61000-4-4 for Fast Transients Includes EN 61000-4-6 for RFI

Line Voltage .................................................. 90-250 VAC, 48/62 Hz. No configuration necessary. 3/4 in.

- 14 NPT conduit port

Signals:

Analog Output/HART ............................... 4-20 mA isolated from power supply, 950 ohms max. load

Logic I/O .................................................. Two-terminal logic contact configurable as either an alarm

output or as a bi-directional calibration handshake signal to IMPS 4000 or SPS 4000

Oxymitter 4000

, whichever is greater

1-14 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Self-powered (+5 V), in series with 340 ohms Conduit ports — 3/4 in.-14 NPT (one threaded hole for

both analog output and logic I/O)

Power Requirements:

Probe Heater ........................................... 175 W nominal

Electronics ............................................... 10 W nominal

Maximum ................................................. 500 W

SPS 4000

Mounting .................................................. Integral to Oxymitter 4000

Remote from Oxymitter 4000

Materials of Construction:

Manifold/Electronics Enclosure ............... Aluminum

Mounting Brackets ................................... 316 stainless steel (SS)

Pneumatic Fittings ................................... 1/8 in. brass NPT (SS optional)

Pneumatic Tubing ................................... 1/4 in. Teflon (SS optional)

Assembly Hardware ................................ Galvanized and stainless steel

Humidity Range ............................................. 100% relative humidity

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

Temperature Range in Electronics Housing .. -40° to 185°F (-40° to 85°C)

Electrical Classification .................................. NEMA 4X (IP56)

Explosion-Proof Option (both pending) ......... ATEX EExd IIB + H2 (Class 1, Division 1, Group B,C,D)

Electrical Feedthroughs ................................ 1/2 in. NPT

Input Power ................................................... 90 to 250 VAC, 50/60 Hz

Power Consumption ...................................... 5 VA maximum

External Electrical Noise ............................... EN 50 082-2, includes 4 kV electrostatic discharge

Handshake Signal to/from

Oxymitter 4000 (self-powered) ................ 5 V (5 mA maximum)

Cal Initiate Contact Input from Control Room 5 VDC (self-powered)

Relay Outputs to Control Room .................... 5 to 30 VDC, Form A (SPST)

(one “In-Cal”, one “Cal Failed”)

Cabling Distance between

SPS 4000 and Oxymitter 4000 ................ Maximum 1000 ft (303 m)

Piping Distance between

SPS 4000 and Oxymitter 4000 ................ Maximum 300 ft (91 m)

Approximate Shipping Weight ....................... 10 lbs (4.5 kg)

Fisher-Rosemount has satisfied all obligations coming from the European legislation to harmonize the product requirements in Europe.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-15

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

OXT4A Oxymitter 4000 In Situ Oxygen Transmitter

Oxygen Transmitter - Instruction Book

Code Sensing Probe Type

1 ANSI (N. American Std.) Probe with Ceramic Diffuser 2 ANSI Probe with Flame Arrestor and Ceramic Diffuser 3 ANSI Probe with Snubber Diffuser 4 DIN (European Std.) Probe with Ceramic Diffuser 5 DIN Probe with Flame Arrestor and Snubber Diffuser 6 DIN Probe with Snubber Diffuser 7 JIS (Japanese Std.) Probe with Ceramic Diffuser 8 JIS Probe with Flame Arrestor and Ceramic Diffuser 9 JIS Probe with Snubber Diffuser

Code Probe Assembly

0 18 in. (457 mm) Probe 1 18 in. (457 mm) Probe with Abrasive Shield 2 3 ft (0.91 m) Probe 3 3 ft (0.91 m) Probe with Abrasive Shield 4 6 ft (1.83 m) Probe 5 6 ft (1.83 m) Probe with Abrasive Shield 6 9 ft (2.74 m) Probe 7 9 ft (2.74 m) Probe with Abrasive Shield 8 12 ft (3.66 m) Probe 9 12 ft (3.66 m) Probe with Abrasive Shield A 15 ft (4.57 m) Probe with Abrasive Shield B 18 ft (5.49 m) Probe with Abrasive Shield

(1)

Oxymitter 4000

Table 1-1. Product Matrix

(1)

(1))

(1)

Code Mounting Hardware - Stack Side

0 No Mounting Hardware (“0” must be chosen under “Mounting Hardware - Probe Side” below) 1 New Installation - Square weld plate with studs 2 Mounting to Model 218 Mounting Plate (with Model 218 Shield Removed) 3 Mounting to Existing Model 218 Support Shield 4 Mounting to Other Mounting

(2)

5 Mounting to Model 132 Adapter Plate

Code Mounting Hardware - Probe Side

0 No Mounting Hardware 1 Probe Only (ANSI) (N. American Std.) 2 New Bypass or Abrasive Shield (ANSI) 4 Probe Only (DIN) (European Std.) 5 New Bypass or Abrasive Shield (DIN) 7 Probe Only (JIS) (Japanese Std.) 8 New Bypass or Abrasive Shield (JIS)

Code Electronics Housing & Filtered Customer Termination - NEMA 4X, IP66

11 Integral Electronics with Standard Filtered Termination 12 Integral Electronics with Transient Protected Filtered Termination 13 Remote Electronics with Standard Filtered Termination (cable required) 14 Remote Electronics with Transient Protected Filtered Termination

(cable required)

OXT4A321111 Example

1-16 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Cont’d Code Communications

1 HART with Membrane Keypad, blind cover 2 HART with Membrane Keypad, glass cover 3 HART with Local Operator Interface, glass cover, English only

Code Language

1 English 2German 3 French 4 Spanish 5 Italian

Code Filtered Customer Termination

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

Table 1-1. Product Matrix (Continued)

00 Specified as Part of Electronics Housing

Code Calibration Accessories

00 No Hardware 01 Calibration Gas Flowmeter and Reference Air Set 02 Intelligent Multiprobe Sequencer (Refer to Table 1-3) 03 Single Probe Sequencer, Horizontal Orientation, Brass/Teflon, no Reference Air Set 04 Single Probe Sequencer, Horizontal Orientation, Brass/Teflon, with Reference Air Set 05 Single Probe Sequencer, Horizontal Orientation, Stainless Steel, no Reference Air Set 06 Single Probe Sequencer, Horizontal Orientation, Stainless Steel, with Reference Air Set 07 Single Probe Sequencer, Vertical Orientation, Brass/Teflon, no Reference Air Set 08 Single Probe Sequencer, Vertical Orientation, Brass/Teflon, with Reference Air Set 09 Single Probe Sequencer, Vertical Orientation, Stainless Steel, no Reference Air Set 10 Single Probe Sequencer, Vertical Orientation, Stainless Steel, with Reference Air Set

Code Electronics to Probe Cable Length

00 No Cable 10 20 ft (6 m) Cable 11 40 ft (12 m) Cable 12 60 ft (18 m) Cable 13 80 ft (24 m) Cable 14 100 ft (30 m) Cable 15 150 ft (45 m) Cable 16 200 ft (61 m) Cable

Cont’d 2 2 00 09

NOTES:

(1)

Recommended usages: High velocity particulates in flue stream, installation within 11.5 ft (3.5 m) of soot blowers or heavy salt cake buildup. Applications: Pulverized coal, recovery boilers, lime kiln. Regardless of application, abrasive shields with support brackets are recommended for 9 ft (2.74 m), 12 ft (3.66 m), 15 ft (4.57 m), and 18 ft (5.49 m) probe installations, particularly horizontal installations.

(2)

Where possible, specify SPS number; otherwise, provide details of the existing mounting plate as follows:

Plate with studs Bolt circle diameter, number, and arrangement of studs, stud thread, stud height above mounting plate. Plate without studs Bolt circle diameter, number, and arrangement of holes, thread, depth of stud mounting plate with accessories.

Example

Table 1-2. Calibration Components

Part Number Description

1A99119G01 Two disposable gas bottles — 0.4% and 8% O2, balance nitrogen — 550 liters each* 1A99119G02 Two flow regulators for calibration gas bottles 1A99119G03 Bottle rack

* Calibration gas bottles cannot be shipped via airfreight. When bottles are used with “CALIBRATION RECOMMENDED” features,

the bottles should provide 2 to 3 years of calibrations in normal service.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-17

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions

Number of

Part

Number Description

3D39695G01 IMPS 1

3D39695G02 IMPS 2

3D39695G03 IMPS 3

3D39695G04 IMPS 4

3D39695G05 IMPS w/115 V Heater 1

3D39695G06 IMPS w/115 V Heater 2

3D39695G07 IMPS w/115 V Heater 3

3D39695G08 IMPS w/115 V Heater 4

3D39695G09 IMPS w/220 V Heater 1

3D39695G10 IMPS w/220 V Heater 2

Oxymitter

4000 Units

3D39695G11 IMPS w/220 V Heater 3

3D39695G12 IMPS w/220 V Heater 4

1-18 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Before installing this equipment, read the “Safety instructions for the wiring and installation of this apparatus” at the front of this Instruction Bulletin. Failure to follow safety instructions could result in serious injury or death.

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

SECTION 2

INSTALLATION

3. Ensure the area is clear of internal and external obstructions that will interfere with installation and maintenance access to the membrane keypad or LOI. Allow adequate clearance for removal of the Oxymitter 4000.

2-1 MECHANICAL INSTALLATION

a. Selecting Location

1. The location of the Oxymitter 4000 in the stack or flue is most important for maximum accuracy in the oxygen analyzing process. The Oxymitter 4000 must be positioned so the gas it measures is representative of the process. Best results are normally obtained if the Oxymitter 4000 is positioned near the center of the duct (40-60% insertion). Longer ducts may require several Oxymitter 4000 units since the O vary due to stratification. A point too near the wall of the duct, or the inside radius of a bend, may not provide a representative sample because of the very low flow conditions. The sensing point should be selected so the process gas temperature falls within a range of 32° to 1300°F (0° to 704°C). Figure 2-1 through Figure 2-9 provide mechanical installation references. The ambient temperature of the integral electronics housing must not exceed 185°F (85°C). For higher ambient temperatures, we recommend the remote mounted electronics option.

2. Check the flue or stack for holes and air leakage. The presence of this condition will substantially affect the accuracy of the oxygen reading. Therefore, either make the necessary repairs or install the Oxymitter 4000 upstream of any leakage.

can

Do not allow the temperature of the Oxymitter 4000 electronics to exceed 185°F (85°C) or damage to the unit may result.

b. Probe Installation

1. Ensure all components are available to install the Oxymitter 4000. If equipped with the optional ceramic diffusion element, ensure it is not damaged.

2. The Oxymitter 4000 may be installed intact as it is received.

NOTE

An abrasive shield is recommended for high velocity particulates in the flue stream (such as those in coalfired boilers, kilns, and recovery boilers). Vertical and horizontal brace clamps are provided for 9 ft and 12 ft (2.75 m and 3.66 m) probes to provide mechanical support for the Oxymitter

4000. Refer to Figure 2-7.

3. Weld or bolt adapter plate (Figure 2-6) onto the duct.

4. If using the optional ceramic diffusion element, the vee deflector must be correctly oriented. Before inserting the Oxymitter 4000, check the direction of gas flow in the duct. Orient the vee deflector so the apex points upstream toward the flow (Figure 2-8). This may be done by loosening the setscrews and rotating the vee deflector to the desired position. Retighten the setscrews.

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

85.8

49.8

31.8

(808)

(406)

18 IN.

(305)

(1265)

(864)

3 FT

DIN 6 mm TUBE

ANSI 1/4 (6.35) TUBE

TABLE 2. INSTALLATION/REMOVA L

6 mm TUBEJIS

DIM "B"

DIM "A"

PROBE

REF.

GAS

500VA

5 Amps

HART

SMART FAMILY

800-433-6076

Rosemount Analytical Inc.

Orrville, OH 44667-0901

4-20 mA

85-264VAC 48-62 Hz

OXYMITTER 4000

SERIAL NO.

VOLTS: WATTS:

TAG NO.

OUTPUT: LINE FUSE:

3/4 NPT

ELEC CONN

REF AIR

CAL GAS

(2179)

(1778)

6 FT

121.8

(3094)

106

(2692)

9 FT

1.55

6.52

(39)

157.8

(4008)

142

(3607)

12 FT

(166)

193.8

(4923)

178

(4521)

15 FT

(73)

2.89

229.8

(5837)

214

(5436)

18 FT

COVER REMOVAL & ACCESS

(305)

ALL DIMENSIONS ARE IN

INCHES WITH MILLIMETERS

IN PARENTHESES.

INSULATE IF EXPOSED TO

NOTE:

0.062 THK GASKET

AMBIENT WEATHER CONDITIONS

3535B18H02

3535B46H01

3535B45H01

ANSI

JIS

DIN

2.27 (58)

DIA MAX

CAL.

GAS

DIM "B"

12.50 (318)

REMOVAL ENVELOPE

BOTTOM VIEW

6.02 (153)

4.77 (121)

0.59

(15)

3.80(96)

ADD TO DIM “A”

FOR PROBE

WITH

DIM "A"

STANDARD

DIFFUSER

5.14(131)

WITH CERAMIC

ADD TO DIM “A”

FOR PROBE WITH

JIS

SNUBBER

DIFFUSER

4512C18H01

DIN

4512C19H01

ARRESTOR

AND FLAME

CERAMIC DIFFUSER

ANSI

TABLE 1. MOUNTING FLANGE

4512C17H01

6.10

7.28

6.00

FLANGE

(155)

(185)

(153)

DIA

0.71

(18)

0.75

(20)

DIA

HOLE

5.12

(130)

5.71

(145)

4.75

(121)

EQ SP

ON BC

(4) HOLES

PROCESS FLOW MUST BE IN

THIS DIRECTION WITH RESPECT

TO DEFLECTOR 3534B48G01

36920001

Figure 2-1. Oxymitter 4000 Probe Installation

2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

REMOTE ELECTRONICS

WITH MEMBRANE KEYPAD AND BLIND COVER

2.44

(62.0)

DIA.

2.21

(56.0)

6.48

(164.6)

8.72 (221.5)

3.33

(84.6)

REMOTE ELECTRONICS

WITH LOI AND WINDOW COVER

7.47

(189.8)

5.52

(140.2)

2.62

(66.5)

2.68 (68.1)

PIPE MOUNT

CONFIGURATION

Figure 2-2. Oxymitter 4000 Remote Electronics Installation

WALL MOUNT

CONFIGURATION

37260046

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

1/4 IN. TUBE

FITTING FOR

HIGH CAL

GAS IN

1/4 IN. TUBE

FITTING

TO CAL GAS

FLOWMETER

1/4 IN. TUBE

FITTING FOR

LOW CAL

GAS IN

0.94

(23.88)

0.94

(23.88)

2.00 (50.80)

1/2 NPT SIGNAL CONDUIT PORT

(CUSTOMER TO

SUPPLY FITTING)

HORIZONTAL MOUNTED SPS 4000 A

(

OXYMITTER 4000 WITH INTEGRAL ELECTRONICS

12.00 (304.80) NOMINAL

DEPICTED AS MOUNTED TO AN

11.00

(279.40)

NOMINAL

10 (254)

NOMINAL

1/2 IN. CONDUIT FITTING FOR LINE VOLTAGE

CLEARANCE TO

REMOVE COVER

2.00 (50.80) NOMINAL

NOTES:

(

1/4 IN. TUBE FITTING FOR

INSTRUMENT AIR IN (OPTIONAL)

TERMINAL COVER

12.00 (304.80) NOMINAL

TO VIEW AND

OPERATE

OXYMITTER 4000

KEYPAD

1. DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTHESES.

2. OXYMITTER 4000 WITH INTEGRAL ELECTRONICS SHOWN.

14.00 (355.60) NOMINAL

FLOWMETER (OPTIONAL)

CALIBRATION GAS

FLOWMETER

(CALIBRATION GAS OUT

TO OXYMITTER 4000)

Figure 2-3. Oxymitter 4000 Installation (with SPS 4000)

VERTICAL MOUNTED SPS 4000 A

13.00

(330.20)

NOMINAL

REFERENCE AIR

(REFERENCE AIR OUT

TO OXYMITTER 4000)

10 (254)

NOMINAL

2.00 (50.80) NOMINAL CLEARANCE TO REMOVE COVER

12.00 (304.80) NOMINAL

TO VIEW AND

OPERATE

OXYMITTER 4000

KEYPAD

37260007

2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

(318)

12.50

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

CAL.

GAS

CONNECTION

3/4 NPT ELECTRICAL

1/4 IN. TUBE

ANSI

CAL GAS*

REF AIR

6 mm TUBE

JIS

DIN

*ADD CHECK VALVE IN CAL GAS LINE

DIM "B"

REMOVAL ENVELOPE

7.00

(178)

DIM "A"

3.6 (91) DIA NOMINAL

6.02

(153)

4.77

(121)

SEAL ASSY

DIFFUSER/DUST

DIM "B"

DIN

9.25

(235)

0.94

(24)

-3D39003

JIS

ANSI

TABLE 4. ABRASIVE SHIELD

FLANGE

50.5

32.5

(826)

9.25

0.75

(235)

9.00

0.75

(229)

FLANGE

DIA

HOLE

86.5

(1283)

(2197)

(19)

DIA

122.5

7.48

(190)

7.48

(190)

7.50

(190)

EQ SP

ON BC

(8) HOLES

158.5

194.5

(3112)

(4026)

230.5

(4940)

(5855)

1. THESE FLAT-FACED FLANGES ARE MANUFACTURED TO ANSI, DIN, AND JIS BOLT PATTERNS

NOTES:

DIM "A"

TABLE 3.

3.9

(99)

18 IN.

PROBE

SNUBBER/DUST

SEAL ASSEMBLY

(5)

0.2

AND ARE NOT PRESSURE RATED.

2. ALL DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTHESES.

INSTALLATION/REMOVAL TABLE

DEFLECTOR ASSY

(330)

(787)

3 FT

(1702)

6 FT

103

9 FT

139

(2616)

(3531)

12 FT

175

(4445)

15 FT

36920002

211

18 FT

(5359)

Figure 2-4. Oxymitter 4000 with Abrasive Shield

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

WITH ABRASIVE SHIELD

TABLE 6. ADAPTER PLATE* DIMENSIONS FOR OXYMITTER 4000

JIS

(P/N 3535B58G04)

DIN

(P/N 3535B58G06)

ANSI

(P/N 3535B58G02)

IN.

(mm)

DIMENSIONS

JIS

(P/N 4512C35G01)

9.25

9.00

"A"

6.50

(235)

(229)

(165)

4.92

(125)

3.94

(100)

4.75

(121)

"B"

DIA

(M-12 x 1.75)

(M-20 x 2.5)

(M-16 x 2)

0.625-11

"C"

THREAD

(130)

5.118

(200)

7.894

7.48

(190)

7.50

(191)

"D"

DIA

ATTACHING HARDWARE.

*PART NUMBERS FOR ADAPTER PLATES INCLUDE

8 THREADED HOLES

EQUALLY SPACED ON

D DIA B.C.

22.5

CROSSHATCHED AREA IN 4

CORNERS MAY BE USED TO

PROVIDE ADDITIONAL HOLES FOR

FIELD BOLTING OF PLATE TO

OUTSIDE WALL SURFACE.

ADAPTER PLATE FOR 3, 6, 9,

AND 12 FT ABRASIVE SHIELD

INSTALLATIONS. SEE FIGURE 2-3.

ABRASIVE SHIELD

FLANGE O.D.

4 STUDS,

LOCKWASHERS AND

NUTS EQUALLY

SPACED ON

C DIA B.C.

ADAPTER PLATE

FOR OXYMITTER 4000

INSTALLATION. SEE

FIGURE 2-1.

35830004

TABLE 5. ADAPTER PLATE* DIMENSIONS FOR OXYMITTER 4000

DIN

(P/N 4512C36G01)

ANSI

(P/N 4512C34G01)

IN.

(mm)

DIMENSIONS

7.5

6.00

"A"

(191)

(153)

(M-16 x 2)

0.625-11

"B"

THREAD

(145)

5.708

4.75

(121)

"C"

DIA

ATTACHING HARDWARE.

*PART NUMBERS FOR ADAPTER PLATES INCLUDE

IN INCHES WITH

MILLIMETERS IN

NOTE:DIMENSIONS ARE

2.500 DIA

(63.5)

PARENTHESES.

Figure 2-5. Oxymitter 4000 Adapter Plate Dimensions

2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

INSTALLATION FOR METAL

WALL STACK OR DUCT

CONSTRUCTION

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

INSTALLATION FOR MASONRY

WALL STACK CONSTRUCTION

MTG HOLES SHOWN ROTATED

45 OUT OF TRUE POSITION

WELD OR BOLT ADAPTER PLATE TO METAL WALL OF STACK OR DUCT. JOINT MUST BE AIRTIGHT.

0.50 [13]

3.75 [95]

MIN DIA HOLE IN WALL

STACK OR DUCT METAL WALL

0.50 [13]

BOLT ADAPTER

PLATE TO OUTSIDE

WALL SURFACE

FIELD WELD

PIPE TO

ADAPTER PLATE

MTG HOLES

SHOWN ROTATED

45 OUT OF

TRUE POSITION

JOINT MUST

BE AIRTIGHT

OUTSIDE WALL

SURFACE

NOTE: ALL MASONRY STACK WORK AND JOINTS EXCEPT

ADAPTER PLATE NOT FURNISHED BY ROSEMOUNT.

4.50 [114] O.D. REF

PIPE 4.00 SCHED 40 PIPE SLEEVE (NOT BY ROSEMOUNT) LENGTH BY CUSTOMER

MASONRY STACK WALL

2.50 [63.5]

WELD OR BOLT ADAPTER PLATE TO METAL WALL OF STACK OR DUCT. JOINT MUST BE AIRTIGHT.

MIN DIA HOLE IN WALL

STACK OR DUCT METAL WALL

NOTE: DIMENSIONS IN INCHES WITH

BOLT ADAPTER

PLATE TO OUTSIDE

WALL SURFACE

JOINT MUST

BE AIRTIGHT

OUTSIDE WALL

SURFACE

MILLIMETERS IN PARENTHESES.

FIELD WELD PIPE TO ADAPTER PLATE

3.50 [89] O.D. REF

PIPE 3.00 SCHED 40 PIPE SLEEVE (NOT BY ROSEMOUNT) LENGTH BY CUSTOMER

MASONRY STACK WALL

35830005

Figure 2-6. Oxymitter 4000 Adapter Plate Installation

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

60 MAX

30 MIN

4.12

(105)

4.12

(105)

BRACE BARS (NOT BY ROSEMOUNT)

2.00 (51)

1.00 (25)

2 HOLES - 0.625 (16) DIA FOR

0.50 (12) DIA BOLT

1.00 (25) MAX

0.375 (10)

NOTE: DIMENSIONS IN INCHES WITH

5.62

(143)

5.62

(143)

MILLIMETERS IN PARETHESES.

VERTICAL BRACE CLAMP ASSY. HORIZONTAL BRACE CLAMP ASSY.

(BOTH BRACE CLAMP ASSEMBLIES ARE THE SAME. INSTALLATION AND LOCATION OF CLAMP ASSEMBLIES AND BRACE BARS TO BE DONE IN FIELD.)

ABRASIVE SHIELD

BY ROSEMOUNT

}

36.00 (914)

NOTE: BRACING IS FOR VERTICAL AND HORIZONTAL OXYMITTER 4000

INSTALLATION. EXTERNAL BRACING REQUIRED FOR 9 FT THROUGH 18 FT (2.75 M THROUGH 5.49 M) PROBES AS SHOWN ABOVE.

Figure 2-7. Oxymitter 4000 Abrasive Shield Bracing Installation

5. In vertical installations, ensure the system cable drops vertically from the Oxymitter 4000 and the conduit is routed below the level of the electronics housing. This drip loop minimizes the possibility that moisture will damage the electronics (Figure 2-9).

6. If the system has an abrasive shield, check the dust seal gaskets. The joints in the two gaskets must be staggered 180°. Also, make sure the gaskets are in the hub grooves as the Oxymitter 4000 slides into the 15° forcing cone in the abrasive shield.

36920003

7. Insert probe through the opening in the mounting flange and bolt the unit to the flange. When probe lengths selected are 9 to 18 ft (2.74 to 5.49 m), special brackets are supplied to provide additional support for the probe inside the flue or stack (Figure 2-7).

NOTE

If process temperatures will exceed 392°F (200°C), use anti-seize compound on stud threads to ease future removal of Oxymitter 4000. For probe temperatures that will exceed 185°F (85°C), we recommend the remote mounted electronics option.

2-8 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

GAS FLOW DIRECTION

VEE

DEFLECTOR

APEX

DIFFUSION

FILTER

Figure 2-8. Orienting the Optional Vee Deflector

ELEMENT

SETSCREW

DEFLECTOR

VEE

22220020

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

Uninsulated stacks or ducts may cause ambient temperatures around the electronics to exceed 185°F (85°C), which may cause overheating damage to the electronics.

8. If insulation is being removed to access the duct work for Oxymitter 4000 mounting, make sure the insulation is replaced afterward (Figure 2-9).

c. Remote Electronics Installation

For an Oxymitter 4000 equipped with remote electronics, install the probe according to the instructions in paragraph 2-1.b. Install the remote electronics unit on a stand pipe or similar structure, Figure 2-2.

REPLACE INSULATION

AFTER INSTALLING

OXYMITTER 4000

INSULATION

ADAPTER

Figure 2-9. Installation with Drip Loop and Insulation Removal

PLATE

LINE

VOLTAG E

LOGIC I/O, 4-20 mA SIGNAL

DRIP LOOP

CAL.

GAS

STACK OR DUCT METAL WALL

29340005

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-9

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

2-2 ELECTRICAL INSTALLATION (FOR

OXYMITTER 4000 WITH INTEGRAL ELECTRONICS, WITHOUT SPS 4000)

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the power supply.

Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation of this equipment, connection to the main electrical power supply must be made through a circuit breaker (min 10 A) which will disconnect all current-carrying conductors during a fault situation. This circuit breaker should also include a mechanically operated isolating switch. If not, then another external means of disconnecting the supply from the equipment should be located close by. Circuit breakers or switches must comply with a recognized standard such as IEC 947.

NOTE

To maintain CE compliance, ensure a good connection exists between the mounting flange bolts and earth.

a. Remove screw (32, Figure 9-3), gasket (33),

and cover lock (34). Remove cover (27).

b. Connect Line Voltage

Connect the line, or L1, wire to the L1 terminal and the neutral, or L2 wire, to the N terminal (Figure 2-10). The Oxymitter 4000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz. The power supply requires no setup.

c. Connect 4-20 mA Signal and Calibration

Handshake/Logic I/O Leads

1. 4-20 mA Signal. The 4-20 mA signal represents the O operate the Model 751 Remote Powered Loop LCD Display or any other loop powered display. Superimposed on the 4-20 mA signal is HART information that is accessible through a Model 275/375 Handheld Communicator or AMS software.

2. Calibration Handshake/Logic I/O. The output can either be an alarm or provide the handshaking to interface with an IMPS 4000. For more information, refer to paragraph 4-2 and the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Bulletin.

The logic contact is self-powered, +5 VDC, 340 ohm series resistance. An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device, such as a light or horn, and may also be required for certain DCS input cards. A Potter & Brumfield R10S-E1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control/relay room.

value and can also

d. Install cover (27, Figure 9-3). Secure with

cover lock (34), gasket (33), and screw (32).

2-10 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

CALIBRATION HANDSHAKE

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

LOGIC I/O + LOGIC I/O -

4-20 mA + 4-20 mA -

GROUND

LINE 1

NEUTRAL

GROUND

INTEGRAL ELECTRONICS WITHOUT SPS 4000

4-20 mA

SIGNAL

4-20

GROUND

LUGS

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

LOGIC I/O/ CALIBRATION HANDSHAKE

LINE VOLTAGE

AC L1

AC N

TERMINAL BLOCK

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

LINE 1

NEUTRAL

GROUND

CALIBRATION HANDSHAKE

REFER TO SPS 4000

INSTRUCTION MANUAL

CALIBRATION HANDSHAKE

REFER TO IMPS 4000

INSTRUCTION MANUAL

USER’S SIGNAL WIRING

INTEGRAL ELECTRONICS WITH SPS 4000

INTEGRAL ELECTRONICS WITH IMPS 4000

LINE 1 NEUTRAL GROUND

4-20 mA + 4-20 mA GROUND

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

37260051

Figure 2-10. Electrical Installation – Oxymitter 4000 with Integral Electronics

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-11

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

2-3 ELECTRICAL INSTALLATION (FOR

OXYMITTER 4000 WITH REMOTE ELECTRONICS, WITHOUT SPS 4000)

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the power supply.

Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

NOTE

To maintain CE compliance, ensure a good connection exists between the mounting flange bolts and earth.

VAC line voltage and 50/60 Hz. The power supply requires no setup.

c. Connect 4-20 mA Signal and Calibration

Handshake/Logic I/O Leads (Figure 2-11)

3. If autocalibration is not utilized, a common bi-directional logic contact is provided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings listed in Table 4-1. The logic contact is selfpowered, +5 VDC, 340 ohm series resistance. An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device, such as a light or horn, and may also be required for certain DCS input cards. A Potter & Brumfield R10SE1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control/relay room.

value and can also

a. Remove screw (32, Figure 9-4), gasket (33),

cover lock (34), and cover (27) from remote electronics.

b. Connect Line Voltage

Connect the line, or L1, wire to the L1 terminal and the neutral, or L2 wire, to the N terminal (Figure 2-11). The Oxymitter 4000 automatically will configure itself for 90-250

2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

d. Install cover (27, Figure 9-4). Secure with

cover lock (34), gasket (33), and screw (32).

e. Install Interconnecting Cable

1. Remove the cover (3) from the junction box (5). Connect the electronics end of the interconnecting cable to the “FROM PROBE” side of the terminal block (Figure 2-11).

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

REMOTE

ELECTRONICS

INTERCONNECTING

CABLE

PROBE

(BY FACTORY)

TO ELECTRONICS

GRN

ORN

RED

YEL

BLK

OXYGEN

SIGNAL

4-20 mA

SIGNAL

BLK

ORN

BLU

GROUND

4-20

TYPE K THERMOCOUPLE SIGNAL

WHT

RED

YEL

LUGS

AC N

HEATER POWER

BLK

(BELOW COVER)

TERMINAL BLOCK

CALIBRATION HANDSHAKE/ LOGIC I/O

LINE VOLTAGE

AC L1

TERMINAL BLOCK

GROUND LUGS

1234 56

CELL

BLU

TO IMPS 4000 IF USED.

REFER TO IMPS 4000

INSTRUCTION MANUAL.

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

T/C

ORN

YEL

FROM PROBE

LOGIC I/O + LOGIC I/O -

4-20 mA + 4-20 mA -

GROUND

RED

HTR

BLK

WHT

NEUTRAL

GROUND

LINE 1

37260052

Figure 2-11. Electrical Installation – Oxymitter 4000 with Remote Electronics (Sheet 1 of 2)

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

INTERCONNECTING

CABLE

PROBE

REMOTE

ELECTRONICS

(BY FACTORY)

TO ELECTRONICS

GRN

ORN

RED

YEL

BLK

OXYGEN

SIGNAL

4-20 mA

SIGNAL

BLK

ORN

BLU

GROUND

4-20

TYPE K THERMOCOUPLE SIGNAL

WHT

RED

YEL

LUGS

AC N

HEATER POWER

BLK

(BELOW COVER)

TERMINAL BLOCK

CALIBRATION HANDSHAKE/ LOGIC I/O

LINE VOLTAGE

AC L1

TERMINAL BLOCK

GROUND LUGS

1234 56

BLU

CELL

T/C

ORN

YEL

RED

FROM PROBE

HTR

WHT

BLK

CALIBRATION HANDSHAKE

LINE 1 NEUTRAL GROUND

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

WALL-MOUNTED

SPS 4000

4-20 mA + 4-20 mA GROUND

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

LINE 1

NEUTRAL

GROUND

37260053

Figure 2-10. Electrical Installation – Oxymitter 4000 with Remote Electronics (Sheet 2 of 2)

2-14 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

2. Remove screw (32, Figure 9-4), gasket (33), and cover lock (34) at the probe head. Remove housing cover (27).

3. Connect the heater power leads, the thermocouple leads and the oxygen signal leads at the terminal block. The leads are tagged for polarity.

2-4 ELECTRICAL INSTALLATION (FOR

OXYMITTER 4000 WITH SPS 4000)

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the unit to the power supply.

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

Autocalibration systems will inject gases into the probe and make electronic adjustments with no operator attention required. The SPS 4000 provides solenoid valves and circuitry for calibrating a single Oxymitter 4000 unit.

The SPS 4000 autocalibration system utilizes the Oxymitter 4000’s bidirectional logic contact as a “handshake” signal. Therefore, this signal is not available for alarming purposes.

The following contacts are provided through the autocalibration system:

a. One contact closure per probe from the con-

trol room to the SPS 4000 for “calibration initiate”.

b. One contact output per probe from the SPS

4000 to the control room for “in calibration” notification.

c. One contact per probe from the SPS 4000 to

the control room for “calibration failed” notification, which includes output from pressure switch indicating “cal gas bottles empty”.

NOTE

The 4-20 mA signal can be configured to respond normally during any calibration, or can be configured to hold the last O

value upon the initiation of

calibration. Factory default is for the 4-20 mA signal to operate normally throughout calibration. Holding the last O

value may be useful if several

probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place any control loops using the O

signal into manual prior to

calibrating.

Electrically connect the probe as follows:

d. Remove screws (26, Figure 9-13) securing

terminal cover (27). Remove the cover to expose terminal strip (25).

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-15

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

5 VDC

(SELF-POWERED)

TO REMOTE

CONTACT INPUT

CONNECTION

CAL INITIATE

4-20 mA

CONNECTION

Oxymitter 4000

5 - 30 VDC TO RELAY OUTPUT

CONNECTIONS

NOT USED

CAL FAIL

IN CAL

LINE IN

GROUND

NEUTRAL

90 - 250 VAC, 50/60 HZ LINE VOLTAGE INPUT

FACTORY WIRING TO OXYMITTER 4000

BLACK

FACTORY

WIRING

TO INTERFACE

BOARD

WHITE

YELLOW

FACTORY

WIRING TO

OXYMITTER

4000

BROWN

NOT USED

RED

BLUE

FACTORY WIRING

TO INTERFACE BOARD

ORANGE

GREEN

FACTORY WIRING

TO POWER SUPPLY

BOARD

26170027

Figure 2-12. SPS 4000 Electrical Connections

e. Connect Line Voltage

Route the line voltage leads into the manifold through the 1/2 in. line voltage conduit fitting (Figure 2-3) and out through the bottom of the manifold. Connect the LINE IN and NEUTRAL leads to terminals L and N, respectively, as shown in Figure 2-12. Also, be sure to connect the ground wire to the ground lug. The unit automatically will con-

f. Connect Remote Contact Input Wiring

To set up the SPS 4000 to initiate a calibration from a remote location, route the 5 VDC calibration initiate contact input leads through the 1/2 in. NPT signal conduit port (Figure 2-3) and out through the bottom of the manifold. Connect the (+) and (-) CAL INITIATE leads to terminals 1 and 2, re-

spectively, as shown in Figure 2-12. figure itself for 90 to 250 VAC line voltage and 50/60 Hz. The power supply requires

no setup.

2-16 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

g. Connect Relay Output Wiring

Relay connections are available to signal when the Oxymitter 4000 is in calibration or when calibration failed. Relay outputs can be connected to either indicator lights or a computer interface. The relay contacts are capable of handling a 5 to 30 VDC maximum power source.

The cabling requirement is 1000 ft (303 m) maximum. Route the relay output leads through the 1/2 in. NPT signal conduit port (Figure 2-3) and out through the bottom of the manifold. Connect the (+) and (-) CAL FAIL leads and the (+) and (-) IN CAL leads to terminals 7, 8, 9, and 10, respectively, as shown in Figure 2-12.

h. Connect 4-20 mA Signal Wiring

Route the 4-20 mA signal wiring into the manifold through the 1/2 in. NPT signal conduit port (Figure 2-3) and out through the bottom of the manifold. Connect the (+) and (-) signal leads to terminals 3 and 4, respectively, as shown in Figure 2-12.

i. Once all connections are made, install termi-

nal cover (27, Figure 9-13) and secure with screws (26). Make sure terminal cover gasket (28) is in place.

2-5 PNEUMATIC INSTALLATION (FOR

OXYMITTER 4000 WITHOUT SPS 4000)

a. Reference Air Package

After the Oxymitter 4000 is installed, con-

nect the reference air set to the Oxymitter

4000. The reference air set should be in-

stalled in accordance with Figure 2-13.

Instrument Air (Reference Air): 10 psig

(68.95 kPag) minimum, 225 psig (1551.38

kPag) maximum at 2 scfh (56.6 L/hr) maxi-

mum; less than 40 parts-per-million total

hydrocarbons. Regulator outlet pressure

should be set at 5 psi (35 kPa). Reference

air can be supplied by the reference air set

of the IMPS 4000.

If using an IMPS 4000, refer to the IMPS

4000 Intelligent Multiprobe Test Gas Se-

quencer Instruction Bulletin for the proper

reference air connections.

Do not use 100% nitrogen as a low gas (zero gas). It is suggested that gas for the low (zero) be between 0.4% and

2.0% O2. Do not use gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

b. Calibration Gas

Two calibration gas concentrations are used

with the Oxymitter 4000, Low Gas - 0.4% O

and High Gas - 8% O2. See Figure 2-14 for

the Oxymitter 4000 connections.

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-17

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

4.81 (122.17)

FLOW SET

POINT KNOB

0.125-27 NPT FEMALE

OUTLET CONNECTION

1.19 (30.22)

OUTLET

DRAIN VALVE

10.0

(254)

REF

TO ELECTRONICS

Rosemount Analytical Inc.

SMART FAMILY

Orrville,OH 44667-0901

HART

800-433-6076

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264VAC 48-62 Hz

500VA

WATTS:VOLTS:

4-20 mAR5 Amps

FUSE:LINEOUTPUT:

0.250 OR 6 MM O.D. TUBING (SUPPLIED BY CUSTOMER)

REF AIR SET

263C152G01

3.12 (79.25) MAX

2.250 (57.15)

0.25-18 NPT FEMALE INLET CONNECTION

2.0

(50.80)

1.50

(38.10)

NOTE: DIMENSIONS ARE IN INCHES WITH

2 MOUNTING HOLES

3.19 (81.03) LG

THROUGH BODY FOR

0.312 (7.92) DIA BOLTS

MILLIMETERS IN PARENTHESES.

8.50

(215.90)

MAX

1 FLOWMETER 0.2-2.0 SCFH 771B635H02

2 2" PRESSURE GAGE 0-15 PSIG 275431-006

3 COMBINATION FILTER-REG. 0-30 PSIG 4505C21G01

INSTRUMENT AIR SUPPLY 10-225 PSIG MAX PRESSURE

SCHEMATIC HOOKUP FOR REFERENCE AIR SUPPLY ON OXYMITTER 4000 PROBE HEAD.

Figure 2-13. Air Set, Plant Air Connection

Rosemount Analytical Inc.

SMART FAMILY

Orrville,OH 44667-0901

HART

800-433-6076

OXYMITTER 4000 SERIAL NO. TAG NO. VOLTS: WATTS:

85-264VAC 48-62 Hz

4-20 mA

OUTPUT: LINE FUSE:

500VA

5 Amps

REFERENCE AIR

CALIBRATION GAS

26170025

Figure 2-14. Oxymitter 4000 Gas Connections Calibration Gas Connections

26170035

2-18 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

2-6 PNEUMATIC INSTALLATION (FOR

OXYMITTER 4000 WITH SPS 4000)

Do not use 100% nitrogen as a low gas (zero gas). It is suggested that gas for the low (zero) be between 0.4% and

2.0% O2. Do not use gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

Locate the 1/4 in. calibration gas fittings on the SPS 4000 manifold (Figure 2-3). Connect O calibration gas 1 (high calibration gas) to the HIGH CAL GAS IN fitting and O 2 (low calibration gas) to the LOW CAL GAS IN fitting. Ensure the calibration gas pressure is set at 20 psi (138 kPa).

Upon completing installation, make sure that the Oxymitter 4000 is turned on and operating prior to firing up the combustion process. Damage can result from having a cold Oxymitter 4000 exposed to the process gases.

calibration gas

NOTE

a. Reference Air Connection (Optional)

If the reference air option (which includes the reference air flowmeter, pressure regulator, and necessary tubing and fittings) is used, connect the instrument air to the 1/4 in. fitting on the reference air pressure regulator (Figure 2-3). The pressure regulator is factory set at 20 psi (138 kPa). Readjust by turning the knob on the top of the regulator to obtain the desired pressure.

If the SPS 4000 does not have the reference air option, connect the reference air to the Oxymitter 4000 as instructed in paragraph 2-5.

2-7 IMPS 4000 CONNECTIONS

See the IMPS 4000 Intelligent Multiprobe Sequencer Instruction Bulletin for wiring and pneumatic connection.

During outages, and if possible, leave all Oxymitter 4000 units running to prevent condensation and premature aging from thermal cycling.

If the ducts will be washed down during outage, MAKE SURE to power down the Oxymitter 4000 units and remove them from the wash area.

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-19

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

2-20 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

CONFIGURATION OF OXYMITTER 4000

WITH MEMBRANE KEYPAD

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

3-1 GENERAL

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

SECTION 3

2. Check the terminal block wiring, Figure 3-1. Be sure the power, 4-20 mA signal, and logic outputs are properly connected and secure.

3. Install the housing cover (27, Figure 9-3 or Figure 9-4) on the terminal block (25) and secure with cover lock (34), gasket (33), and screw (32).

a. Verify Mechanical Installation

Ensure the Oxymitter 4000 is installed correctly (Section 2, INSTALLATION).

b. Verify Terminal Block Wiring

1. Remove screw (32, Figure 9-3 or Figure 9-4), gasket (33), and cover lock (34) that secure the housing cover (27). Remove the cover to expose the terminal block (25).

4-20

4-20 mA SIGNAL

LOGIC I/O

AC N

AC L1

TERMINAL BLOCK

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264VAC 48-62 Hz

4-20 mA

Rosemount Analytical Inc. Orrville,OH 44667-0901

800-433-6076

4. For an Oxymitter 4000 with an integrally mounted SPS 4000, remove screws (26, Figure 9-13) and terminal cover (27). Check that the power and signal terminations are properly connected to terminal strip (25) and secure according to instructions in Section 2, INSTALLATION.

5. Install terminal cover (27) and secure with screws (26). Make sure terminal cover gasket (28) is in place.

OXYMITTER 4000 ELECTRONICS HOUSING

SMART FAMILY

HART

500VA

WATTS:VOLTS:

5 Amps

FUSE:LINEOUTPUT:

HEATERT/C

SW2

HEATER

DIAGNOSTIC

ALARMS

CALIBRATION

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

LOW

GAS

DEC DEC

02 CELL

02 CELL mV +

02 CELL mv HEATERT/C + HEATERT/C -

CAL

TEST GAS +

PROCESS -

% 02

O N

TP1

TP2

TP3

TP4

YEL

TP5

TP6

GROUND LUGS

37260009

Figure 3-1. Electronics Housing Terminals and Membrane Keypad

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad 3-1

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

c. Verify Oxymitter 4000 Configuration

Located on the microprocessor board, the top board, are two switches that configure outputs (Figure 3-2). SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:

1. Range control, HART or LOCAL.

2. Oxygen range, 0 to 10% O 25% O

. (0 to 40% O2 is also configur-

or 0 to

able only through HART/AMS.)

3. The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.

Remove power before changing defaults. If defaults are changed under power, damage to the electronics package may occur.

d. SW1

The two settings are internally or externally powering the 4-20 mA signal. The factory setting is for the 4-20 mA signal to be internally powered.

e. SW2

The factory sets this switch as follows:

1. Position 1 is HART/LOCAL. This switch controls the configuration of the Oxymitter 4000. The defaults cannot be changed via HART/AMS unless the switch is in the HART position. Placing this switch in the LOCAL position forces the O

range to the setting of

position 2. This switch must be placed in the LOCAL position or changes in position 2 will have no effect.

Typically, the probe’s sensing cell, which is in direct contact with the process gases, is heated to approximately 1357°F (736°C), and the external temperature of the probe body may exceed 842°F (450°C). If operating conditions also contain high oxygen levels and combustible gases, the Oxymitter 4000 may self-ignite.

2. Position 2 determines the O2 range. This can be set to either 0 to 10% O

or 0 to 25% O2. The factory setting is 0 to 10% O can be configured from 0 to 40% O

. If necessary, the O2 range

To select values within this range, set position 1 of SW2 to HART and then enter the range via HART/AMS. Do not change position 1 of SW2 to LOCAL unless you want to operate in the range specified by position 2 of SW2.

3. Position 3 determines the output at startup or at an alarm. The settings are

3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the current at the analog output is 3.5 mA or 21.6 mA.

4. Position 4 can be used to set the heater for 115 or 220 VAC operation. This switch is functional only when the software is set for manual voltage selection (Auto Tune = No). Otherwise, the internal electronics auto detect the input line voltage and sets the heater voltage accordingly (Auto Tune = Yes).

f. Once the cell is up to operating temperature,

the O

percentage can be read:

1. Access TP5 and TP6 next to the membrane keypad. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monitored. Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas. Pressing INC or DEC a second time will increase or decrease the calibration gas parameter. If the keys have been inactive for one minute, the output reverts to the process gas. When a calibration has been initiated, the value at TP5 and TP6 is the % O

seen by

the cell. Oxygen levels, as seen on the multimeter, are:

8.0% O2 = 8.0 VDC

0.4% O2 = 0.4 VDC

2. HART/AMS.

3. Model 751. The loop-driven LCD display.

3-2 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

INTERNAL:

4-20 mA IS

INTERNALLY

POWERED

(DEFAULT)

EXTERNAL:

4-20 mA

REQUIRES

AN EXTERNAL

POWER SUPPLY

HART:

LOCAL: 0 TO 10% O / 0 TO 25% O :

3.5 mA/21.6 mA:

O RANGE SET BY HART/AMS

(FROM 0 TO 40% O ) O RANGE SET BY POS 2

O RANGE

WHEN ALARM EXISTS, OR ON POWER UP, CURRENT OUTPUT GOES TO THIS VALUE

HART

0 TO 10% O

3.5 mA

220 V 115 V

DEFAULT

POSITION

(EX-FACTORY)

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

LOCAL

0 TO 25% O

21.6 mA

SW1

DIAGNOSTIC

ALARMS

CALIBRATION

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

GAS

LOW

GAS

DEC DEC

HEATER T/C

HEATER

O2 CELL

O2 CELL mV +

O2 CELL mV -

HEATER T/C +

HEATER T/C -

CAL

TEST GAS +

PROCESS -

% O2

TP1

TP2

TP3

TP4

TP5

TP6

SW2

YEL

RED

GRN

ORG

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad 3-3

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

3-2 LOGIC I/O

This two-terminal logic contact can be configured either as a solid-state relay-activated alarm or as a bi-directional calibration handshake signal to an IMPS 4000 or SPS 4000. The configuration of this signal depends on the setting of the LOGIC I/O PIN MODE via HART/AMS or LOI. The ten different modes available are explained in Table 3-1.

a. Alarm

When configured as an alarm, this signal alerts you to an out-of-spec condition. The output is 5 V in series with a 340 ohm resistor. For optimum performance, Rosemount recommends connecting the output to a Potter & Brumfield 3.2 mA DC relay (P/N R10S-E1Y1-J1.0K).

Table 3-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Mode Configuration

Of the ten modes in Table 3-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4000. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.

b. Calibration Handshake Signal

If using an optional IMPS 4000 or SPS 4000, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 3-1, only modes 8 and 9 are configured for calibration handshaking. For an Oxymitter 4000 with an IMPS 4000 or an SPS 4000, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Oxymitter 4000 and sequencer and to signal the sequencer when a CALIBRATION RECOMMENDATION indication occurs.

0 The unit is not configured for any alarm condition.

1 The unit is configured for a Unit Alarm.

2 The unit is configured for Low O2.

3 The unit is configured for both a Unit Alarm and Low O2.

4 The unit is configured for a High AC Impedance/CALIBRATION RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC Impedance/

CALIBRATION RECOMMENDED.

6 The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION

RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC Impedance/

CALIBRATION RECOMMENDED.

8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4000.

CALIBRATION RECOMMENDED will initiate the calibration cycle.

9 The unit is configured for a calibration handshake. CALIBRATION RECOM-

MENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4000.

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4000.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4000.

3-4 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

3-3 RECOMMENDED CONFIGURATION

a. 4-20 mA Signal Upon Critical Alarm

Rosemount recommends that the factory default be utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm which will cause the O

reading to

be unusable. Customer can also select

21.6 mA as the failure setting if normal operations cause O the zero % O

If the O

measurement is being utilized as

readings to go below

(4 mA) level.

part of an automatic control loop, the loop should be placed into manual upon this failure event or other appropriate action should be taken.

b. Calibration

Rosemount recommends utilizing an autocalibration system, actuated by the “calibration recommended” diagnostic. New O

cells may operate for more than a

year, but older cells may require recalibration every few weeks as they near the end of their life. This strategy ensures that the O

reading is always accurate,

and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration. When utilizing the SPS 4000 or the IMPS 4000, consider wiring some or all associated alarm contacts.

1. CALIBRATION INITIATE. Contact from the control room to an SPS 4000 or IMPS 4000 (one per probe) provides the ability to manually initiate a calibration at any time from the control room. Note that calibrations

can also be initiated from a HART handheld communicator, from Asset Management Solutions software, or from the keypad on the Oxymitter

4000.

2. IN CALIBRATION. One contact per probe provides notification to the control room that the “calibration recommended” diagnostic has initiated an automatic calibration through the SPS 4000 or IMPS 4000. If the O

signal is being utilized in an

automatic control loop, this contact should be utilized to place the control loop into manual during calibration.

3. CALIBRATION FAILED. One contact per probe from an SPS 4000 or IMPS 4000 to the control room for notification that the calibration procedure failed. Grouped with this alarm is an output from a pressure switch which indicates when the calibration gas bottles are empty.

4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be configured to respond normally during any calibration, or can be configured to hold the last O

value upon

the initiation of calibration. Factory default is for the 4-20 mA signal to operate normally throughout calibration. Holding the last O

value may be

useful if several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place any control loops using the O

signal into

manual prior to calibrating.

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad 3-5

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

3-6 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

CONFIGURATION OF OXYMITTER 4000 WITH LOI

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

4-1 GENERAL

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

SECTION 4

2. Check the terminal block wiring, Figure 4-1. Be sure the power, 4-20 mA signal, and logic outputs are properly connected and secure.

3. Install the housing cover (27, Figure 9-3 or Figure 9-4) on the terminal block and secure with cover lock (34), gasket (33), and screw (32).

a. Verify Mechanical Installation

Ensure the Oxymitter 4000 is installed correctly (Section 2, INSTALLATION).

b. Verify Terminal Block Wiring

1. Remove screw (32, Figure 9-3 or Figure 9-4), gasket (33), and cover lock (34) that secure the housing cover (27). Remove the cover to expose the terminal block (25).

4-20

AC N

AC L1

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264VAC 48-62 Hz

4-20 mA

OUTPUT:

Rosemount Analytical Inc. Orrville,OH 44667-0901

800-433-6076

5. Install terminal cover (27) and secure with screws (26). Make sure terminal cover gasket (28) is in place.

OXYMITTER 4000 ELECTRONICS HOUSING

SMART FAMILY

HART

500VA

WATTS:VOLTS:

5 Amps

FUSE:LINE

4-20 mA SIGNAL

TERMINAL BLOCK

LOGIC I/O

GROUND LUGS

LOI

37260011

Figure 4-1. Electronics Housing Terminals and LOI

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI 4-1

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

c. Verify Oxymitter 4000 Configuration

Located on the microprocessor board are two switches that configure outputs (Figure 4-2). To access these switches, the LOI module must be removed. SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:

1. Range control, HART or LOCAL.

2. Oxygen range, 0 to 10% O 25% O

. (0 to 40% O2 is also configur-

or 0 to

able only through HART/AMS.)

3. The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.

Remove power before changing defaults. If defaults are changed under power, damage to the electronics package may occur.

d. SW1

The two settings are internally or externally powering the 4-20 mA signal. The factory setting is for the 4-20 mA signal to be internally powered.

e. SW2

The factory sets this switch as follows:

1. Position 1 is HART/LOCAL. This switch controls the configuration of the Oxymitter 4000. The defaults cannot be changed via HART/AMS or the LOI unless the switch is in the HART position. Placing this switch in the LOCAL position forces the O

range to the set-

ting of position 2. This switch must be in the LOCAL position or changes in position 2 will have no effect.

2. Position 2 determines the O2 range. This can be set to either 0 to 10% O or 0 to 25% O2. The factory setting is 0 to 10% O

. If necessary, the O2 range

can be configured from 0 to 40% O To select values within this range, set position 1 of SW2 to HART and then enter the range via HART/AMS or the LOI menu. Do not change position 1 of SW2 to LOCAL unless you want to operate in the range specified by position 2 of SW2.

3. Position 3 determines the output at startup or at an alarm. The settings are

3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the current at the analog output is 3.5 mA or 21.6 mA.

4. Position 4 can be used to set the heater for 115 or 220 Vac operation. This switch is functional only when the software is set for manual voltage selection (Auto Tune = No). Otherwise, the internal electronics auto detect the input line voltage and sets the heater voltage accordingly (Auto Tune = Yes).

4-2 Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

f. Once the cell is up to operating temperature,

the O

percentage can be read:

1. To access TP5 and TP6 next to the LOI (Figure 4-2), power down the Oxymitter 4000 and remove the LOI module. Attach alligator leads from a multimeter across TP5 and TP6. Install the LOI module and power up the Oxymitter 4000. Allow time for the cell to reach operating temperature. The calibration and process gases can now

4-20 mA

IS INTERNALLY

POWERED

(DEFAULT)

3.5 mA/21.6 mA:

4-20 mA REQUIRES EXTERNAL POWER

HART:

LOCAL: 0 TO 10% O / 0 TO 25% O :

O RANGE SET BY HART/AMS

(FROM 0 TO 40% O ) O RANGE SET BY POS 2

O RANGE

WHEN ALARM EXISTS, OR ON POWER UP, CURRENT OUTPUT GOES TO THIS VALUE

be monitored. When a calibration has been initiated, the value at TP5 and TP6 is the % O

seen by the cell. Oxy-

gen levels, as seen on the multimeter, are:

8.0% O2 = 8.0 VDC

0.4% O2 = 0.4 VDC

2. HART/AMS.

3. Model 751. The loop-driven LCD display.

OFF

HART

0 TO 10% O

3.5 mA

220 V 115 V

DEFAULT

POSITION

(EX-FACTORY)

LOCAL

0 TO 25% O

21.6 mA

SW1

TP1

TP2

TP3

TP4

TP5

TP6

Figure 4-2. Defaults – Oxymitter 4000 with LOI

1 2 3 4

SW2

RED

YEL

GRN

ORG

NOTE:

THE 115 V OPTION AT SWITCH SW2 POSITION 4 IS ACTIVE ONLY WHEN THE HEATER VOLTAGE OPTION IS SET TO MANUAL IN THE SOFTWARE.

37260012

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI 4-3

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

4-2 LOGIC I/O

a. Alarm

Table 4-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Mode Configuration

Of the ten modes in Table 4-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4000. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.

b. Calibration Handshake Signal

If using an optional IMPS 4000 or SPS 4000, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 4-1, only modes 8 and 9 are configured for calibration handshaking. For an Oxymitter 4000 with an IMPS 4000 or an SPS 4000, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Oxymitter 4000 and sequencer and to signal the sequencer when a CALIBRATION RECOMMENDATION indication occurs.

0 The unit is not configured for any alarm condition.

1 The unit is configured for a Unit Alarm.

2 The unit is configured for Low O2.

3 The unit is configured for both a Unit Alarm and Low O2.

4 The unit is configured for a High AC Impedance/CALIBRATION RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC Impedance/

CALIBRATION RECOMMENDED.

6 The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION

RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC Impedance/

CALIBRATION RECOMMENDED.

8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4000.

CALIBRATION RECOMMENDED will initiate the calibration cycle.

9 The unit is configured for a calibration handshake. CALIBRATION RECOM-

MENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4000.

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4000.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4000.

4-4 Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

4-3 RECOMMENDED CONFIGURATION

a. 4-20 mA Signal Upon Critical Alarm

Rosemount recommends that the factory default be utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm which will cause the O

reading to be

unusable. Customer can also select 21.6 mA as the failure setting if normal operations cause O zero % O

readings to go below the

(4 mA) level. If the O2 measure-

ment is being utilized as part of an automatic control loop, the loop should be placed into manual upon this failure event or other appropriate action should be taken.

b. Calibration

Rosemount recommends utilizing an autocalibration system, actuated by the “calibration recommended” diagnostic. New O cells may operate for more than a year, but older cells may require recalibration every few weeks as they near the end of their life. This strategy ensures that the O

always accurate, and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration. When utilizing the SPS 4000 or the IMPS 4000, consider wiring some or all associated alarm contacts.

reading is

cator, from Asset Management Solutions software, or from the keypad on the Oxymitter 4000.

signal is

being utilized in an automatic control loop, this contact should be utilized to place the control loop into manual during calibration.

4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be configured to respond normally during any calibration, or can be configured to hold the last O

value upon the initiation

of calibration. Factory default is for the 4-20 mA signal to operate normally throughout calibration. Holding the last O

value may be useful if several

probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place any control loops using the O

signal into manual prior to calibrating.

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI 4-5

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

4-6 Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

OF OXYMITTER 4000 WITH MEMBRANE KEYPAD

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

SECTION 5

STARTUP AND OPERATION

5-1 POWER UP

a. Startup Display

When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by the top four LEDs (DIAGNOSTIC ALARMS) on the membrane keypad (Figure 5-1). Starting with the CALIBRATION LED, the LEDs light in ascending order until all four LEDs are on. At this point, all four turn off and the cycle starts again. This ramp cycle continues until the cell is up to operating temperature.

b. Operating Display

The ramp cycle turns into a cycle where the diagnostic LEDs light in sequence from the top to the bottom, one at a time. After the bottom LED turns on, the sequence starts again at the top with the HEATER T/C LED.

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

POINTS

INC INC

HIGH

GAS

DEC DEC

TEST

CALIBRATION

LOW GAS

HEATER T/C

HEATER

O2 CELL

O2 CELL mV +

O2 CELL mv -

HEATER T/C +

HEATER T/C -

CAL

TEST GAS +

PROCESS -

% O2

TP1

TP2

TP3

TP4

TP5

TP6

SW2

c. Error

If there is an error condition at startup, one of the diagnostics LEDs will be blinking. Refer Section 7, TROUBLESHOOTING, to determine the cause of the error. Clear the error, cycle power, and the operating display should return.

d. Keypad

The five membrane keys on the membrane keypad are only used during calibration to adjust the high and low gas and to initiate the calibration sequence (Figure 5-2).

5-2 GENERAL OPERATION

a. Overview

Ensure the Oxymitter 4000 is at normal operation. The diagnostic LEDs will display the operating cycle. All other LEDs should be off.

HEATER T/C

HEATER

O CELL

YEL

RED

GRN

ORG

CALIBRATION

HEATER T/C

HEATER

O CELL

CALIBRATION

2 3 4 1 2 3 4

LIGHTING SEQUENCE DURING WARM-UP

(STARTUP DISPLAY)

2 3 4 1 2 3 4

LIGHTING SEQUENCE DURING NORMAL OPERATION

(OPERATING DISPLAY)

22220056

Figure 5-1. Startup and Normal Operation

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with Keypad 5-1

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

1. DIAGNOSTIC ALARM LEDS. If there is an error in the system, one of these LEDs will flash various blink codes (Section 8, TROUBLESHOOTING). In the case of multiple errors, only one will be displayed based on a priority system. Correct the problem and cycle power. The operating display will return or the next error will be displayed. The alarms are:

HEATER T/C HEATER O

CELL CALIBRATION

2. CALIBRATION RECOMMENDED LED. Turns on when the system determines a calibration is recommended.

3. TEST POINTS. Test points 1 through 6 will allow you to monitor with a multimeter: the heater thermocouple, O

cell millivolt, and the process O2.

(a) TP1 and TP2 monitor the oxygen

cell millivolt output which equates to the percentage of oxygen present.

(b) TP3 and TP4 monitor the heater

thermocouple.

gas or the calibration gas parameter.

4. CAL LED. The CAL LED is on steady or flashing during calibration. Further information is available in Section 9, MAINTENANCE AND SERVICE.

5. Keys.

MEMBRANE

KEYS

HEATER T/C

DIAGNOSTIC

CALIBRATION RECOMMENDED

MEMBRANE

KEYS

ALARMS

TEST

POINTS

INC INC

HIGH

LOW

GAS

DEC DEC

HEATER

02 CELL

CALIBRATION

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

CAL

TEST GAS +

PROCESS -

% 02

Figure 5-2. Calibration Keys

keys have been inactive for one minute, the output reverts to the process gas. When a calibration has been initiated, the value at TP5 and TP6 is the % O the cell. Oxygen levels, as seen on the multimeter, are:

8.0% O

0.4% O

= 8.0 volts DC

= 0.4 volts DC

(b) CAL. The CAL key can:

1 Initiate a calibration.

DIAGNOSTIC

LEDS

MEMBRANE

KEY

22220023

seen by

(a) INC and DEC. The INC and DEC

keys are used to set the values of

2 Sequence through calibration.

3 Abort the calibration.

the calibration gases. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monitored. Pressing the INC or DEC once will cause

Refer Section 9, MAINTENANCE AND SERVICE, for calibration instructions.

NOTE

the output to switch from the process gas to the calibration gas. Pressing INC or DEC a second

b. Model 751 Remote Powered Loop LCD

Display (Optional)

time will increase or decrease the calibration gas parameter. If the

Refer to Remote Powered Loop LCD manual for calibration and operation.

5-2 Startup and Operation with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

6-1 POWER UP

a. Startup Display

When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by a “warm up” alarm display on the LOI (Figure 6-1). This alarm will continue to display until the cell is up to operating temperature.

b. Operating Display

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

SECTION 6

STARTUP AND OPERATION

OF OXYMITTER 4000 WITH LOI

O2: 0.00% LK warm up 367dgC

The normal operating display is the % O concentration. A typical display is shown in Figure 6-2.

c. Error

If there is an error condition at startup, an alarm message will be displayed. Refer to Section 7, TROUBLESHOOTING, to determine the cause of the error. Clear the error, cycle power, and the % O return.

d. LOI

The Local Operator Interface can be used to change the software and alarm settings, to adjust the high and low gas settings, and to initiate the calibration sequence. Refer to the LOI menu (Figure 6-4).

6-2 START UP OXYMITTER 4000

CALIBRATION

Refer to Section 9, MAINTENANCE AND SERVICE, for calibration instructions.

37260035

Figure 6-1. Startup Display

display should

O2: 2.59% LK normal

37260036

Figure 6-2. O2 Concentration Display

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-1

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

SELECTION

ARROW

TOUCH

CONFIRMATION

LED

SELECTION

ARROWS

SELECTION

ARROW

Figure 6-3. LOI Features

LCD

DISPLAY

WINDOW

37260054

b. Lockout

The Local Operator Interface (LOI) has a lockout feature that prevents nuisance actuation by someone brushing against the glass window, raindrops, dirt, insects, etc. This lockout mode is automatically established when no buttons are pushed for 30 seconds (default). This countdown to lockout is configurable.

In order to unlock the display, input a "Z" pattern. First, push the top left (gray) arrow, then the top right, followed by the bottom left and finally the bottom right. The "LK" notation in the upper right corner of the display will now disappear. Push the gray arrow at the top left hand corner once more to enter into the menu structure. Once one moves deeper into the menu structure, additional time is provided to the user so that the lockout initiation does not become a nuisance. This additional “revert” time is defaulted at one hour and is also user configurable.

6-3 NAVIGATING THE LOCAL OPERATOR

INTERFACE

a. Overview

The Local Operator Interface (LOI), shown in Figure 6-3, utilizes a bright blue gasflorescent display. Intensity is adjustable. There is an Infra-red LED source and detectors for each key that can detect a finger placed above the button through the glass window. There is no need to open the instrument in bad weather in order to access the electronics.

It should be noted that the Oxymitter also utilizes HART communications, permitting access to all instrument functionality anywhere the 4-20 mA signal terminates via a 275/375 handheld communicator.

6-4 LOI KEY DESIGNATIONS

The gray (top left) key will move one level higher in the menu structure. When entering numbers, this key will move the cursor to the left. This key also doubles as an “Enter” key, once numbers are entered, and the cursor is moved to it’s leftmost position. The new data value will appear in the top line of the display once it’s accepted.

The blue key on the bottom left acts as a selector when choosing from among a number of menu items. This key also will move the cursor to the right when entering numbers.

Up/Down keys (to the left side of the keypad) are used to increment up and down when selecting from a number of menu picks, and also are used for incrementing numbers up and down for data input.

6-2 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

6-5 LOI MENU TREE

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

This LOI menu for the Oxymitter 4000 is shown in Figure 6-4. This menu tree is specific to the Oxymitter 4000. The menu tree will assist in navigating the LOI.

Temperatures

O2 2.59% LK

normal

NOTE Use Z pattern touch command to unlock menu.

SENSOR

DATA

Voltages

Output Values

Start Calib

Abort Calib

Current Calib

Menu items in normal text display information, only. Menu Items in italics permit data entry. Menu items in bold text are procedures.

O2 Temp _____dgC O2 Temp-MAX _____dgC Board Temp _____dgC Board Temp-MAX _____dgC

O2 Sensor _____mV O2 Sensor T/C _____mV Board Temp IC _____mV

O2 Analog % _____% O2 Analog mA ____mA

O2 Slope ____ mV/D O2 Constant ____ mV O2 Cell Imped ____ ohm

CALIBRATION

(CONTINUED ON

SHEET 2)

Cal Constants

Failed Calib

Cal Status

Pre O2 Slope _____mV/D Pre O2 Constant _______mV

Bad O2 Slope _____mV/D Bad O2 Constant _______mV

Calib Step _______

Calib Time Next O2 Cal

For this menu column, the selections in are user configurable. All other parameters are display only.

NOTE

Italics

___Sec.

___H

Idle Recommend Cal Apply Gas 1 Flow Gas 1 Read Gas 1 Done Gas 1 Apply Gas 2 Flow Gas 2 Read Gas 2 Done Gas 2 Cal Abort Stop Gas Purge

37260017

Figure 6-4. Menu Tree for Local Operator Interface on the Oxymitter 4000 (Sheet 1 of 2)

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-3

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

(CONTINUED FROM

SHEET 1)

SYSTEM

Calib Setup

Input/Output

Parameters

Software

Analog

Digital

O2 Gas 1 O2 Gas 2 O2-Reset Vals O2

Out Tracks O2 Cal Intervl O2-

Next Cal Gas Time Purge Time Auto Calib?

O2 Type O2 Range O2 Alarm Leve

Do O2 Trim

Logic IO Mode Low

O2 Alarm

Input State _______

Force Output

O2 Slope O2 Constant O2 T90 Time Auto Tune? Lockout Time Revert Time Luminance

Version xxx Checksum xxx Build Number xxx Build Date xxxxxx Test Code xx SW Err File xx SW Err Line xx

_____% _____%

Yes/No Yes/No

____H

____H ___Sec. ___Sec.

Yes/No

_______

______%

l _____mA

See Table 4-1

See para. 9-3b

_______

____ mV/D

____ mV

0:00

Yes/No

0:00 0:00

______

Status

In column four of this menu, the selections in are user configurable. text selections are procedures; related instructions are displayed on the LOI. All other parameters are display only.

Figure 6-4. Menu Tree for Local Operator Interface (LOI) on the Oxymitter 4000 (Sheet 2 of 2)

6-6 OXYMITTER 4000 SETUP AT THE LOI

In setting up the Oxymitter 4000 from the LOI, it’s best to start at the SYSTEM/Calibration Setup menu, Figure 6-4.

a. SYSTEM/Calibration Setup

1. O2 Gas #1 – Enter the high or low cal gas value (the order is not important).

2. O2 Gas #2 – Enter the second cal gas value.

NOTE

Refer to Section 9, MAINTENANCE AND SERVICE, for calibration instructions.

NOTE

Italics Bold

Rosemount Analytical recommends

0.4% O

and 8% O2 for calibration gases.

3. O2 – Reset Values- resets factory de-

4. O2 Output Tracks – 4 to 20 mA signal

5. O2 Cal Interval – If automatic calibra-

Alarms __________ PID Parameters 115/220

Reset Device?

(Cal. required after reset)

Yes/No

37260018

NOTE

fault values.

can be held at the last value during calibration, or the signal can be left to track the cal gases.

tion is selected, this selects the interval between calibrations.

6-4 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

6. O2 Next Cal – If automatic calibration is selected, this selects the time until the first initial calibration takes place.

7. Autocalibrate – Select if an SPS or IMPS autocalibration system is part of the system.

8. Gas Time – How long should each cal gas flow. Factory default is 300 seconds, but the user may want to vary this depending upon the length of calibration gas tubing runs.

9. Purge Time – Used if the O2 output is selected to hold the last value during calibration. After the second cal gas is removed, how long until the sensor comes back to the normal process reading, and the 4-20 mA signal can be released.

b. SYSTEM/Input/Output

1. Analog – Pertaining to the analog 4-20 mA signal representing O2

(a) O2 Type – 4-20 mA signal may be

configured to increase with increasing O2 or the reverse.

condition of the bi-directional digital signal.

(d) Force Output – Forces the output

state of the signal to either open or closed. This is used primarily when diagnosing potential problems with this signal.

c. SYSTEM/Parameters

1. O2 Slope – O2 slope is data regarding the strength of the sensing cell output. This information is automatically calculated after a calibration, and the user does not normally input this data.

2. O2 Constant – O2 constant is the amount of voltage a cell generates with ambient air as the calibration gas. Again, this is normally calculated as a result of calibration, and in not normally input by the user.

3. O2 T90 Time – Some users may feel that the O2 reading is too active for certain processes. The feature permits the user to dampen the O2 signal. Default value is zero seconds dampening.

(b) O2 Range – upper O2 range is

user selectable.

ure the digital output to alarm at a given O2 level.

(d) Do O2 Trim – procedure for cali-

brating the 4-20 mA signal to a precision mA source. Procedure is intuitive.

2. Digital – A bi-directional logic signal may be configured as an alarm, or as a calibration handshake signal.

(a) Logic I/O Mode – One of 9 different

sets of conditions can be set for the digital signal . See Table 4-1.

(b) Low O2 Alarm – If any of the condi-

tions noted above include a low O2 process alarm, set the value here.

4. Auto Tune – The electronics detects the line voltage powering the instrument automatically, and picks proper algorithms for heater control. User can force a high voltage algorithm, or a low, but Auto Tune is the default, and is recommended.

5. Lockout Time – Keypad lockout time default is 30 sec., but is user configurable. A Z keypad pattern will unlock the keypad.

6. Revert Time – Once a user goes one level deep into the menu structure, and additional time is provided to prevent nuisance lockouts. One hour is the default, and it is user configurable

7. Luminance – Gas florescence brightness is user adjustable.

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-5

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

d. SYSTEM/Status

1. Alarms – Diagnostic alarms. See Section 8, TROUBLESHOOTING.

2. PID Parameter – Displays the line voltage powering the Oxymitter, and infers the temperature control algorithm being used to control heater temperature.

3. Reset Device – Device can be reset here as opposed to repowering. Calibration parameters will be lost.

e. SYSTEM/Software

This is data regarding the Oxymitter 4000 software version, and errors that may have occurred.

f. SENSOR DATA

Displays information about the O

thermocouple.

1. Temperatures

cell and

(d) Board Temp Max. – This is the

maximum temperature that the electronics has experienced over time.

2. Voltages – The raw MV signals feeding the temperature indications listed in the previous paragraph.

3. Output Values – Indication of the current readings for O

and mA.

6-7 LOI INSTALLATION

The LOI module connects to the top of the electronic assembly in the electronics housing. There are four matching connectors (Figure 6-5) on the back of the LOI module that allow the user to orient (rotate) the LOI as desired.

CONNECTOR

RECEPTACLES

(a) O2 Temp – Indicates the thermo-

couple temperature at the sensing cell this should always be 736° C.

(b) O2 Temp Max. – Maximum tem-

perature the cell has seen. (Some process temperatures can exceed the 736° C setpoint temperature, and this will indicate this condition)

perature inside the Oxymitter electronics housing (85° C is the max.)

LOI MODULE

REAR VIEW

37260055

Figure 6-5. LOI Module Connectors

6-6 Setup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

6-8 OXYMITTER 4000 TEST POINTS

Refer to Figure 6-6. System test points are located on the board below the LOI module. Test points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple, the O millivolt, and the process O

a. TP1 and TP2 monitor the oxygen cell

millivolt output which equates to the percentage of oxygen present.

cell

b. TP3 and TP4 monitor the heater thermo-

couple.

c. TP5 and TP6 monitor the process gas or

the calibration gas parameter.

6-9 MODEL 751 REMOTE POWERED LOOP

LCD DISPLAY (OPTIONAL)

Refer to Remote Powered Loop LCD manual for calibration and operation.

Figure 6-6. Oxymitter 4000-Test Points

TP1

TP2

TP3

TP4

TP5

TP6

YEL

RED

GRN

ORG

37260037

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-7

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

SECTION 7

AC L1

AC N

4-20

Oxymitter 4000

RL 250≥Ω

4-20 mA SIGNAL LINE

TERMINAL BLOCK

ANALOG OUTPUT DEVICE

LOOP CONNECTORS

SERIALPORT & BATTERY

CHARGER MUST

NOT BE USED IN

HAZARDOUS AREAS

LOOP CONNECTORS

USE INTERFACE 00275 0013 ONLY

SERIAL PORT

HART

COMMUNICATOR

LEAD SET

HART COMMUNICATOR

REAR PANEL

Figure 7-1. Signal Line Connections, ≥≥≥≥ 250 Ohms Load Resistance

AC L1

4-20

AC N

4-20 mA SIGNAL LINE

RL < 250Ω

23230001

TERMINAL BLOCK

LOOP CONNECTORS

ANALOG OUTPUT DEVICE

250 OHM

LOAD

SERIALPORT & BATTERY

CHARGERMUST

NOTBE USED IN

HAZARDOUSAREAS

LOOPCONNECTORS

USEINTERFACE 002750013 ONLY

SERIAL PORT

RESISTOR

(NOTE)

HART

COMMUNICATOR

HART COMMUNICATOR

REAR PANEL

NOTE: THE SIGNAL LOOP MUST BE BROKEN

TO INSERT THE OPTIONAL 250 OHM LOAD RESISTOR.

23230002

Figure 7-2. Signal Line Connections, < 250 Ohms Load Resistance

7-0 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

SECTION 7 HART/AMS

7-1 OVERVIEW

The HART Communicator is a handheld communications interface device. It provides a common communications link to all microprocessor-based instruments that are HART compatible. The handheld communicator contains an 8 × 21 character liquid crystal display (LCD) and 25 keys. A pocket-sized manual, included with the HART Communicator, details the specific functions of all the keys.

To interface with the Oxymitter 4000, the HART Communicator requires a termination point along the 4-20 mA current loop and a minimum load resistance of 250 ohms between the communicator and the power supply. The HART Communicator accomplishes its task using a frequency shift keying (FSK) technique. With the use of FSK, high-frequency digital communication signals are superimposed on the 4-20 mA Oxymitter 4000 current loop. The communicator does not disturb the 4-20 mA signal since no net energy is added to the loop.

The HART Communicator may be interfaced with a personal computer (PC), providing special software has been installed. To connect the HART Communicator to a PC, an interface adapter is required. Refer to the proper HART Communicator documentation in regard to the PC interface option.

a. Method 1, For Load Resistance

≥≥≥≥ 250 Ohms

Refer to Figure 7-1 and the following steps to connect the HART Communicator to a signal line 250 ohms or more of load resistance.

Explosions can result in death or serious injury. Do not make connections to the HART Communicator's serial port, 4-20 mV signal line, or NiCad recharger jack in an explosive atmosphere.

Using the supplied lead set, connect the HART Communicator in parallel to the Oxymitter 4000. Use any wiring termination points in the analog output 4-20 mA signal line.

b. Method 2, For Load Resistance

< 250 Ohms

Refer to Figure 7-2 and the following steps to connect the HART Communicator to a signal line with less than 250 ohms load resistance.

7-2 HART COMMUNICATOR SIGNAL LINE

CONNECTIONS

The HART Communicator can connect to the Oxymitter 4000 analog output signal line at any wiring termination in the 4-20 mA current loop. There are two methods of connecting the HART Communicator to the signal line. For applications in which the signal line has a load resistance of 250 ohms or more, refer to method 1. For applications in which the signal line load resistance is less than 250 ohms, refer to method 2.

Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-1

Explosions can result in death or serious injury. Do not make connections to the HART Communicator's serial port, 4-20 mA signal line, or NiCad recharger jack in an explosive atmosphere.

1. At a convenient point, break the analog output 4-20 mA signal line and install the optional 250 ohm load resistor.

2. Plug the load resistor into the loop connectors (located on the rear panel of the HART Communicator).

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

7-3 HART COMMUNICATOR PC

CONNECTIONS

There is an option to interface the HART Communicator with a personal computer. Load the designated AMS software into the PC. Then link the HART Communicator to the PC using the interface PC adapter that connects to the serial port (on the communicator rear panel). Refer to the proper HART Communicator documentation in regard to the PC interface option.

7-4 OFF-LINE AND ON-LINE OPERATIONS

The HART Communicator can be operated both off-line and on-line.

a. Off-line operations are those in which the

communicator is not connected to the Oxymitter 4000. Off-line operations can include interfacing the HART Communicator with a PC (refer to applicable HART documentation regarding HART/PC applications.

b. In the on-line mode, the communicator is

connected to the 4-20 mA analog output signal line. The communicator is connected in parallel to the Oxymitter 4000 or in parallel to the 250 ohm load resistor.

NOTE

If the HART Communicator is turned on while connected to the 4-20 mA

analog output signal line, an undefined status indication appears while the communicator warms up. Wait until the warmup period ends to continue.

c. The opening menu displayed on the LCD is

different for on-line and off-line operations. When powering up a disconnected (off-line) communicator, the LCD will display the Main Menu. When powering up a connected (online) communicator, the LCD will display the On-line Menu. Refer to the HART Communicator manual for detailed menu information.

7-5 LOGIC I/O CONFIGURATIONS

The Oxymitter 4000 logic I/O output can be configured for ten different modes through HART/AMS. The factory default condition is Mode 5. A list of possible configurations appear in Table 7-1. The Unit Alarm configuration available for Modes 1, 3, 5, and 7 refers to the diagnostic alarm faults in Table 8-1 and Table 8-2.

7-6 MENU TREE FOR HART COMMUNICA-

TOR/OXYMITTER 4000 APPLICATIONS

This section consists of a menu tree for the HART Communicator. This menu is specific to Oxymitter 4000 applications.

Table 7-1. Logic I/O Configuration

Mode Configuration

0 Unit not configured for any alarm condition. 1 Unit configured for a Unit Alarm. 2 Unit configured for Low O2. 3 Unit configured for both a Unit Alarm and Low O2. 4 Unit configured for a High AC Impedance/CALIBRATION RECOMMENDED. 5* Unit configured for both a Unit Alarm and a High AC Impedance/CALIBRATION

RECOMMENDED. 6 Unit configured for both a Low O2 and High AC Impedance/CALIBRATION RECOMMENDED. 7 Unit configured for a Unit Alarm, a Low O2, and a High AC Impedance/CALIBRATION

RECOMMENDED. 8** Unit configured for a calibration handshake with IMPS 4000 or SPS 4000. CALIBRATION

RECOMMENDED will initiate the calibration cycle. 9 Unit configured for a calibration handshake. CALIBRATION RECOMMENDED will not initiate

the calibration cycle with the IMPS 4000 or SPS 4000.

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4000.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4000.

7-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

DEVICE SETUP PV PV AO PV LRV PV URV

PROCESS VARIABLES

DIAG/SERVICE

VIEW FLD DEV VARS

VIEW OUTPUT VARS

VIEW FLD DEV mV

STATUS

O2 value O2 cell temp CJ temp

VIEW PV-Aout

VIEW SV

VIEW TV

VIEW 4V

Cell mV Cell TC mV CJ mV

Status Group 1

Status Group 2

Status Group 3

Operate Model

AO Saturated

AO Fixed

Max Case Temp

PV is PV O2 value PV % rnge PV AO

SV is Cold Junct SV __ mV

TV is Cell TV __ mV

4V is Cell TC 4V __ mV

Open T/C Shorted T/C Reversed T/C Heater Open Cell Temp Very HI High Case Temp

Cell Temp Low Cell Temp High Cell Open High Cell Imp. CK.ER - EEPROM Cal.Error Slope Cal. Recommended

Cal. Error Const. Last Cal. Failed

AO1 Out Rnge lim

Loop test method...

PERFORM O2 CAL

O2 CAL STATUS

LAST CALCONSTANTS

RESET CALCONSTANTS

D/A trim method

O2 Cal

Optrak TG?

CalState

CalState TimeRemain Present O2

Cal slope Cal const Cell Imp

Reset CalConstants method...

(CONTINUED ON

SHEET 2)

LOOP TEST

O2 CALIBRATE

D/A TRIM

Figure 7-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 1 of 3)

O2 Cal method...

Refer to para. 7-7 for the complete O2 calibration method using the HART Communicator.

26170028

Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-3

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

(CONTINUED FROM

SHEET 1)

BASIC SETUP

Ta g

ASSIGN PV&SV

SELECT O2 RANGE

DEVICE INFORMATION

S/W VERSION INFO

SENSORS

PV is Oxygen SV is Cold Junct TV is Cell 4V is Cell TC

URV ____% LRV ____%

Dev id Descriptor Message Date Final asmbly num Snsr s/n

Ver Chk sum Bld num Bld date

O2 O2 CELLTEMP COLDJUNCTEMP O2 CELL MV O2 CELLTCMV COLD JUNC MV

LIMITS DISPLAYED

DEVICE SETUP PV PV AO PV LRV PV URV

DETAILED SETUP

(CONTINUED ON

SHEET 3)

SIGNAL CONDITION

OUTPUT CONDITION

O2 CALIBRATION

O2 ALARMS

PV URV PV LRV PV % rnge

ANALOG OUTPUT

HART OUTPUT

ALARM OUTPUT

SLOPE

CONSTANT

HighTG LowTG OPtrak TG? TGtime PurgeTime Cal Mode Cal Intrvl h Next CalTime h

LoAlarmSP

PV AO ____ mA PV AO Alrm typ

LOOP TEST

D/A TRIM

Poll addr Num req preams

Logic I/O Pin State Logic I/O Pin Mode

OP locks OP tracks

Manual Auto

Loop test method...

D/A trim method...

No Alarm Unit Alarm Low O2 Alarm Low O2/Unit Alarm Cal Rec Cal Rec/Unit Alarm Low O2/Cal Rec Low O2/Unit/Cal Rec Cal Rec/Handshake Handshake

35830006

Figure 7-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 2 of 3)

7-4 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management

Emerson OXYMITTER 4000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual