Operation and Maintenance Manual – 225-600kVA, Three-Phase, Single-Module & Multi-Module
™
CONTACTING EMERSON NETWORK POWERFOR SUPPORT
To contact Emerson Network Power Liebert Services for information or repair service in the United
States, call 800-543-2378. Liebert Services offers a complete range of star-up services, repair services,
preventive maintenance plans and service contracts.
For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services,
if available in your area. For areas not covered by Liebert Services, the authorized distributor is
responsible for providing qualified, factory-authorized service.
For Liebert Services to assist you promptly, please have the following information available:
Part numbers: _________________________________________________________________
Serial numbers:________________________________________________________________
This manual contains important instructions that should be followed during installation of your
Liebert NX UPS. Read this manual thoroughly, paying special attention to the sections that apply to
your installation, before working with the UPS. Retain this manual for use by installing
personnel.
WARNING
Risk of electric shock. Can cause equipment damage, injury or death.
This UPS has several circuits that are energized with high DC as well as AC voltages. Check
for voltage with both AC and DC voltmeters before working within the UPS. Check for voltage
with both AC and DC voltmeters before making contact.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation. When performing maintenance with any part of the equipment under power,
service personnel and test equipment should be standing on rubber mats.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
those approved for use in fighting electrical fires.
Extreme caution is required when performing installation and maintenance.
Special safety precautions are required for procedures involving handling, operation and
maintenance of the UPS system. Observe all safety precautions in the installation manual,
SL-25535, and in this manual before as well as during performance of all maintenance
procedures. Observe all DC safety precautions before working on or near the DC system.
Important Safety Instructions
WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to
personnel. The UPS module weight is up to 4450lb. (2019kg).
Locate center of gravity symbols and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
Slots at the base of the module cabinets are intended for forklift use. Base slots will support
the unit only if the forks are completely beneath the unit.
Read all of the following instructions before attempting to move, lift, or remove packaging
from unit, or prepare unit for installation.
WARNING
Risk of electric shock and fire. Can cause equipment damage, personal injury or death.
Under typical operation and with all UPS doors closed, only normal safety precautions are
necessary. The area around the UPS system should be kept free of puddles of water, excess
moisture and debris.
Only test equipment designed for troubleshooting should be used. This is particularly true for
oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making
contact or using tools. Even when the power is turned Off, dangerously high potential electric
charges may exist at the capacitor banks and at the DC connections.
All wiring must be installed by a properly trained and qualified electrician. All power and
control wiring must comply with all applicable national, state and local codes.
One person should never work alone, even if all power is disconnected from the equipment. A
second person should be standing by to assist and to summon help in case of an accident.
1Liebert
®NX™
Important Safety Instructions
!
Battery Cabinet Precautions
The following warning applies to all battery cabinets supplied with UPS systems. Additional
warnings and cautions applicable to battery cabinets may be found in Important Safety
Instructions on page 1 and 4.4 - Battery Maintenance.
WARNING
Risk of electric shock, fire and smoke. Can cause equipment damage, injury and death.
Internal battery strapping must be verified by manufacturer prior to moving a battery cabinet
• Do not tilt.
Call 1-800-LIEBERT before moving battery cabinets after initial installation.
For systems using DC sources other than batteries, refer to the manufacturer’s
recommendations for handling and care.
NOTE
Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or
IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life
support equipment are subject to additional terms and conditions.
NOTICE
This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J
of the FCC rules. These limits provide reasonable protection against harmful interference in a
commercial environment. This unit generates, uses and radiates radio frequency energy and,
if not installed and used in accordance with this instruction manual, may cause harmful
interference to radio communications. Operation of this unit in a residential area may cause
harmful interference that the user must correct at his own expense.
Liebert®NX
™
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1.0INTRODUCTION
DC
Bus
BFB
CB1
(N ote 5 )
UPS Module
2 Wire +GND
(See Note 2 )
3 Wire + GND
1. UPS rectifier bypass input and output cables must be run in separate conduits.
2. All power cables from DC supply should be sized for a total maximum of 2V drop at
maximum discharge current.
3. Control wiring and power wiring must be run in separate conduits.
5. Standard configuration has CB1 removed. If CB1 is required, option must be ordered.
To DC Supply
Module Rectifier
AC Input
Module Bypas s
AC Input
UPS Output
3 Wire + GND
3 Wire + GND
Critical
Load
1.1General Description
The Liebert NX UPS provides continuous, high-quality AC power to your business-critical equipment,
such as telecommunications and data processing equipment. The Liebert NX UPS supplies power
that is free of the disturbances and variations in voltage and frequency common to utility power,
which is subject to brownouts, blackouts, surges and sags.
The Liebert NX utilizes the latest in high-frequency, double-conversion pulse-width modulation
technology and fully digital controls to enhance its reliability and increase the ease of use.
As shown in Figure 1, the AC utility source is input to the rectifier converts the AC utility into DC
power. The inverter converts that DC power from the utility—or DC power from the DC source—into
AC power for the load. The DC source will power the load through the inverter in the event of a power
failure. The utility source can also power the load through the static bypass.
If maintenance or repair of the UPS is necessary, the load can be switched without interruption in
service to the optional maintenance bypass.
Figure 1Typical single module UPS system one-line diagram
Introduction
3Liebert
®NX™
1.2Modes of Operation
1.2.1Normal Mode
Operating in normal mode, the Liebert NX’s rectifier derives power from a utility AC source and
supplies regulated DC power to the inverter, which regenerates precise AC power to supply the
connected equipment. The rectifier also uses the utility source power to charge the DC sources.
1.2.2Bypass Mode
When the Liebert NX is in bypass mode, the load is directly supported by utility power and is without
DC source backup protection.
The Liebert NX
mode without an interruption in AC power if the inverter is synchronous with the bypass and any of
the following occurs:
• Inverter fails
• Inverter overload capacity is exceeded
• Inverter is manually turned Off by the user
NOTE
If the inverter is asynchronous with the bypass, the static switch will transfer the load from the
inverter to the bypass WITH interruption in AC power to the critical load. This interruption
will be less than 10ms. This interruption time may be altered by modifying the Output transfer
interrupt time setting.
’
s inverter and bypass static switch will shift the load from the inverter to bypass
Introduction
1.2.3Battery Mode
When utility AC power fails, the Liebert NX protects the critical load by instantaneously channeling
DC source power to the inverter, which continues supporting the critical load without interruption.
When utility power returns and is within acceptable limits, the Liebert NX automatically shifts back
to Normal mode, with the rectifier powering the critical load.
1.2.4Maintenance Bypass
The installation of a Maintenance Bypass Cabinet or Assembly is recommended to allow you to totally
isolate the UPS from all power sources. Use of the Maintenance Bypass is described in 2.0 - Operation.
Liebert®NX
™
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1.3Options
A number of options are available from Emerson® for your UPS system. Some options are not
available for all ratings. Described below are the most frequently provided options. Other options are
available. Contact your Emerson sales representative for more information.
• Battery and Racks—The batteries provide power in the event of a power outage. The Liebert
NX UPS can use a variety of battery types, provided the battery plant is designed for the UPS DC
voltage range and the load requirements of your application.
• Battery Cabinets—Valve-regulated, lead-acid (VRLA) sealed batteries are available in
matching cabinets for convenient installation and maintenance in otherwise unprotected space.
Depending on the UPS module rating, two or more cabinets may be connected in parallel to
provide the additional run time.
• Module Battery Disconnect—The UPS system utilizes a separate Module Battery Disconnect
for remotely located batteries. A sensing circuit in the UPS module, set at the battery low voltage
limit, trips the Module Battery Disconnect to safeguard the battery from excessive discharge. The
Module Battery Disconnect has an undervoltage release mechanism designed to ensure that
during any shutdown or failure mode all battery potential is removed from the UPS system.
• Maintenance Bypass—This switchboard provides make-before-break maintenance bypass. It
includes: Maintenance Bypass Breaker (MBB) and Maintenance Isolation Breaker (MIB).
• Load Bus Synchronization—The Load Bus Sync (LBS) option keeps independent UPS systems
(and therefore their critical load buses) in sync, even when the modules are operating on DC
source or asynchronous AC sources. This means that critical loads connected to both load buses
can switch seamlessly between the two.
• Temperature-Compensated Charging—When the battery temperature exceeds a preset limit
(typically 77°F [25°C]), this optional circuit proportionally reduces float charging voltage to
prevent overcharging the battery.
• Battery Load Testing-When activated, this option forces the battery string to assume the load
for a short period of time.
Introduction
5Liebert
®NX™
2.0OPERATION
The Liebert NX UPS is equipped with a microprocessor-based display touchscreen designed for
convenient and reliable operation. The display is driven by menu-prompted software.
2.1Features
The Liebert NX interface display enables the operator to perform such tasks as:
• Quickly check operational status
• Monitor the power flow through the UPS system and all meter readings
• Execute operational procedures
• Check status reports and event files
• Adjustment programmable parameters
The touchscreen display has a blue-background and multicolored text. The display turns On
automatically, but dims and the backlight goes out after 15 minutes of inactivity. Touching the screen
will reactivate the backlight for 15 minutes. If any screen other than the mimic screen is accessed,
that screen will be displayed for 5 minutes without any interaction. If there is no activity for
5 minutes, the display will revert to the basic mimic screen.
Figure 2Main component locations-225 to 300kVA Liebert NX
Operation
HMI Screen
Optional Main
Input Circuit
Breaker (CB1)
Backfeed
Circuit Breaker
FRONT DOORS REMOVED
Bypass Busbars
Ø A,B,C
Rectifier Input
Busbars Ø A,B,C
Output
Busbars Ø A,B,C
Input
Ground
Busbar
Battery
Busbars (+/-)
DOORS AND INNER SKINS REMOVED
Liebert®NX
™
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Figure 3Main components, 400-600kVA Liebert NX
HMI Screen
Main Input Circuit
Breaker (CB1)
Optional
Backfeed Circuit
Breaker (BFB)
External
Communication
Panel
Operation
Bypass Busbars
Ø A,B,C
Rectifier Input
Busbars Ø A,B,C
Output
Busbars Ø A,B,C
Battery
Busbars (+ / -)
Input
Ground Busbar
FRONT DOORS REMOVED
DOORS AND INNER SKINS REMOVED
7Liebert
®NX™
Figure 4Main display screen, typical
9
1
5
3
2
8
4
7
6
1. Bypass Input: voltage and frequency readings
2. Line power Input: voltage, current and frequency readings
3. Output: voltage, current and frequency readings
4. Battery: voltage and current readings
5. System Status
6. Control Buttons
7. Menu Buttons
8. Animated One Line Mimic
9. About Button
Critical
Load
BFB
UPS Module
To DC Supply
Module Rectifier
AC Input
Module Bypass
AC Input
UPS Output
DC
Bus
BFB
UPS Module
To DC Supply
Module Rectifier
AC Input
Module Bypass
AC Input
UPS Output
DC
Bus
Critical
Load
Operation
Figure 5Normal Mode
Figure 6Utility fail
™
Liebert®NX
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Figure 7Load on bypass
BFB
UPS Module
To DC Supply
Module Rectifier
AC Input
Module By pass
AC Input
UPS Output
DC
Bus
Critical
Load
2.2Touchscreen Navigation
Several menu items can be accessed from the main display screen (see Figure 9). These menu items
are detailed in subsequent sections.
2.2.1Main Display Screen
This is the default screen. It displays the following information:
• Bypass Input Voltage
• Bypass Input Frequency
•Input Voltage
• Input Current
• Input Frequency
• Output Voltage
•Output Current
• Output Frequency
• DC Source Voltage
• DC Source Current
Operation
System Status
System Normal Indicator—When the green status box appears, this means that the system is
operating normally and that no warning or alarm has occurred. During line power failures (with all
other conditions being nominal), this box is replaced by a yellow triangle.
Warning Indicator—This indication is activated by the presence of abnormal conditions which
could affect the normal operation of the UPS. These conditions do not originate with the UPS, but
may be caused either by the surrounding environment or by the electrical installation (line power side
and load side). A description of the active warning(s) can be viewed by clicking on the yellow triangle
or using the Status button at the bottom of the page.
Fault Indicator—When the red circle with white cross appears, immediate attention should be
given to the severity of the alarm, and service should be called promptly. A description of the active
alarm(s) can be viewed by clicking on the Status button at the bottom of the page.
Regardless of which indicator is active, all available diagnostic information on the unit can be
displayed by touching this area.
Control Buttons: Start Inverter and Stop Inverter—The touchscreen display features two
buttons for starting and shutting down the inverter. The start/stop control incorporates a safety
feature for preventing accidental operation. When the start or stop function for the inverter is
selected, a pop-up window appears asking for confirmation of the action.
Reset Fault—Reset faults (becomes red when there is a system fault).
Alarm Silence—Silence the buzzer in the case of an alarm.
NOTE
If screen is inactive for 30 seconds, the LCD will revert to this page.
9Liebert
®NX™
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