Emerson NGA 2000 TO2 User Manual
Instruction Manual
760008-A
September 2001
Model NGA 2000 TO2
Trace Oxygen Analyzer
http://www.processanalytic.com
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures and tests its products to meet many national and
international standards. Because these instruments are sophisticated technical products, you
MUST properly install, use, and maintain them to ensure they continue to operate within their
normal specifications. The following instructions MUST be adhered to and integrated into your
safety program when installing, using, and maintaining Rosemount Analytical products. Failure to
follow the proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Rosemount Analytical repre-
sentative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and mainte-
nance of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate In-
struction Manual and per applicable local and national codes. Connect all products to the
proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program,
and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts
specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY.
Look-alike substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except
when maintenance is being performed by qualified persons, to prevent electrical shock
and personal injury.
The information contained in this document is subject to change without notice.
®
Teflon
SNOOP
Waferpure™ is a trademark of Millipore Corp.
Nanochem
Emerson Process Management
Rosemount Analytical Inc.
Process Analytic Division
1201 N. Main St.
Orrville, OH 44667-0901
T (330) 682-9010
F (330) 684-4434
e-mail: gas.csc@EmersonProcess.com
http://www.processanalytic.com
is a registered trademark of E.I. duPont de Nemours and Co., Inc.
®
is a registered trademark of NUPRO Co.
®
is a registered trademark of Semigas Corp
Model NGA 2000 TO2
TABLE OF CONTENTS
PREFACE...........................................................................................................................................P-1
intended use statement ......................................................................................................................P-1
Definitions ...........................................................................................................................................P-1
Safety Summary .................................................................................................................................P-2
General precautions for handling and storing high pressure gas cylinders .......................................P-3
Documentation....................................................................................................................................P-4
Compliances .......................................................................................................................................P-4
Glossary..............................................................................................................................................P-5
1-0 DESCRIPTION AND SPECIFICATIONS.................................................................................1-1
1-2 Overview...................................................................................................................................1-1
1-3 Typical Applications..................................................................................................................1-1
1-4 Method of measurement ..........................................................................................................1-1
1-5 Features ...................................................................................................................................1-1
a. General .......................................................................................................................1-4
b. Sample........................................................................................................................1-4
c. Physical .......................................................................................................................1-4
d. Gas Connections ........................................................................................................1-5
Instruction Manual
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September 2001
2-0 INSTALLATION ....................................................................................................................2-1
2-1 Unpacking ................................................................................................................................2-1
2-2 Assembly ..................................................................................................................................2-1
a. Electrolyte Addition .....................................................................................................2-1
2-3 Location ....................................................................................................................................2-1
2-4 Gases .......................................................................................................................................2-2
a. Requirements..............................................................................................................2-2
b. Sample........................................................................................................................2-2
c. Pressure ......................................................................................................................2-2
2-5 Connections .............................................................................................................................2-2
a. Leak Test ....................................................................................................................2-3
2-6 Electrical Connections..............................................................................................................2-3
3-0 OPERATION ............................................................................................................................3-1
3-1 Overview...................................................................................................................................3-1
3-2 Displays & Operating Keys.......................................................................................................3-1
a. Menu Lines & Softkey Functionality............................................................................3-2
b. Common Function Keys...............................................................................................3-2
c. Entering & Changing Variables....................................................................................3-3
d. Starting a Function.......................................................................................................3-3
e. Measure Mode Display ................................................................................................3-4
f. Main Menu ....................................................................................................................3-4
3-3 Startup & Initialization...............................................................................................................3-6
a. Quick Start ..................................................................................................................3-7
3-4 Basic Controls, Setup and Status ............................................................................................3-8
a. Analyzer Channel Status ............................................................................................3-8
b. Single Component Display .........................................................................................3-9
c. Multi Component Display ............................................................................................3-10
d. Basic Controls and Setup ...........................................................................................3-11
Rosemount Analytical Inc. A Division of Emerson Process Management Contents i
Instruction Manual
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September 2001
e. Display Controls..........................................................................................................3-12
3-5 Expert Controls and Setup .......................................................................................................3-13
a. Calibration Procedure .................................................................................................3-14
b. Alarms .........................................................................................................................3-17
c. Ranges........................................................................................................................3-18
d. Linearization................................................................................................................3-19
e. Measurement Display Configuration...........................................................................3-19
f. Concentration Measurement .......................................................................................3-20
g. Flow Measurement .....................................................................................................3-22
h. Temperature Measurement ........................................................................................3-23
3-6 System & Network I/O Module Controls (Setup)......................................................................3-24
a. System SIO.................................................................................................................3-25
b. Analog Output Setup...................................................................................................3-26
c. Serial Interface Setup..................................................................................................3-29
d. Relay Outputs Setup...................................................................................................3-30
e. System DIO.................................................................................................................3-31
3-7 System Configuration and Diagnostics ....................................................................................3-32
a. Diagnostic Menus .......................................................................................................3-33
4-0 MAINTENANCE AND SERVICE .............................................................................................4-1
4-1 Overview...................................................................................................................................4-1
4-2 Sensor ......................................................................................................................................4-1
a. Refilling .......................................................................................................................4-2
b. Electrolyte Replacement.............................................................................................4-3
c. Sensor Replacement...................................................................................................4-3
4-3 Linearization .............................................................................................................................4-4
4-4 Flow Sensor Replacement .......................................................................................................4-6
4-5 Electronic Components ............................................................................................................4-6
a. Fuses ..........................................................................................................................4-6
b. Printed Circuit Boards .................................................................................................4-6
Model NGA 2000 TO2
5.0 TROUBLESHOOTING .............................................................................................................5-1
5-1 Troubleshooting........................................................................................................................5-1
a. Failure to purge down to ppm levels...........................................................................5-1
b. Flow sensitivity............................................................................................................5-1
c. Erratic and very insensitive readings ..........................................................................5-1
6-0 REPLACEMENT PARTS........................................................................................................6-1
6-1 Matrix........................................................................................................................................6-1
6-2 Replacement Parts...................................................................................................................6-2
7-0 RETURN OF MATERIAL..........................................................................................................7-1
7-1 Return of Material.....................................................................................................................7-1
7-2 Customer Service.....................................................................................................................7-1
7-3 Training.....................................................................................................................................7-1
8-0 INDEX.......................................................................................................................................8-1
MATERIAL SAFETY DATA SHEET 748377
ii Contents Rosemount Analytical Inc. A Division of Emerson Process Management
Model NGA 2000 TO2
LIST OF ILLUSTRATIONS
Figure 1-1. Trace Oxygen Detector Coulometric Principle..............................................................1-2
Figure 1-2. Trace Oxygen Analyzer Module - Top View .................................................................1-3
Figure 2-1. Analyzer Module Interconnection with Instrument Platform .........................................2-4
Figure 2-2. Outline and Mounting Dimensions ................................................................................2-5
Figure 2-3. Back Panel Connections...............................................................................................2-6
Figure 2-4. Trace Oxygen Analyzer Front Panel.............................................................................2-6
Figure 3-1. Platform Front Panel .....................................................................................................3-1
Figure 3-2. The Display Screen.......................................................................................................3-2
Figure 3-3. Changing Variables.......................................................................................................3-3
Figure 3-4. Function Confirmation...................................................................................................3-3
Figure 3-5. Measure Mode Display .................................................................................................3-4
Figure 3-7. Module Manufacturing Data Displays ...........................................................................3-5
Figure 3-8. Startup Display..............................................................................................................3-6
Figure 3-9. Initiate Quick Start.........................................................................................................3-7
Figure 3-10. Analyzer Channel Status .............................................................................................3-8
Figure 3-11. Single Component Display............................................................................................3-9
Figure 3-12. Multi Component Display ..............................................................................................3-10
Figure 3-13. Basic Controls and Setup .............................................................................................3-11
Figure 3-14. Display Controls ............................................................................................................3-12
Figure 3-15. Expert Controls and Setup............................................................................................3-13
Figure 3-16. Calibration – Gas Scale Factor .....................................................................................3-15
Figure 3-17. Span Calibration............................................................................................................3-16
Figure 3-18. Alarms ...........................................................................................................................3-17
Figure 3-19. Ranges..........................................................................................................................3-18
Figure 3-20. Measurement Display Configuration.............................................................................3-19
Figure 3-21. Concentration Measurement.........................................................................................3-20
Figure 3-22. Flow Measurement........................................................................................................3-22
Figure 3-23. Temperature Measurement ..........................................................................................3-23
Figure 3-24. System & Network I/O Module Controls .......................................................................3-24
Figure 3-25. System SIO Module ......................................................................................................3-25
Figure 3-26. System Configuration and Diagnostics .........................................................................3-32
Figure 4-1. Sensor Assembly ..........................................................................................................4-2
Instruction Manual
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September 2001
Rosemount Analytical Inc. A Division of Emerson Process Management Contents iii
Instruction Manual
760008-A
September 2001
Model NGA 2000 TO2
iv Contents Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
Model NGA 2000 TO2
September 2001
PREFACE
INTENDED USE STATEMENT
The purpose of this manual is to provide information concerning the components, functions, installation and
maintenance of the Model NGA 2000 TO2 and the System Accessories of the NGA 2000 System.
Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.
DEFINITIONS
The following definitions apply to DANGERS, WARNINGS, CAUTIONS and NOTES found throughout
this publication.
760008-A
DANGER .
Highlights the presence of a hazard which will cause severe personal injury, death, or substantial property damage if the warning is ignored.
WARNING .
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in injury, death, or long-term health hazards of personnel.
CAUTION.
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.
NOTE
Highlights an essential operating procedure,
condition or statement.
Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-1
Instruction Manual
760008-A
September 2001
Model NGA 2000 TO2
SAFETY SUMMARY
If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
DANGER.
ELECTRICAL SHOCK HAZARD
Operate this equipment only when covers are secured. Servicing requires access to live parts
which can cause death or serious injury. Refer servicing to qualified personnel. For safety
and proper performance, this module must be connected to a properly grounded three-wire
source of electrical power.
DANGER.
POSSIBLE EXPLOSION HAZARD
This equipment is not designed and should not be used in the analysis of flammable samples. Use of this equipment in this way could result in explosion and death.
WARNING.
HIGH PRESSURE GAS CYLINDERS
This analyzer requires use of pressurized gas. See General Precautions for Handling and
Storing High Pressure Cylinders, page P-3.
WARNING.
PARTS INTEGRITY
Tampering or unauthorized substitution of components may adversely affect safety of this
product. Use only factory documented components for repair.
CAUTION.
CAUSTIC LIQUID
Electrolyte is a caustic solution. Review the Material Safety Data Sheet in the rear of this
manual.
P-2 Preface Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
760008-A
Model NGA 2000 TO2
September 2001
GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH
PRESSURE GAS CYLINDERS
Edited from selected paragraphs of the Compressed
Gas Association's "Handbook of Compressed Gases"
published in 1981
Compressed Gas Association
1235 Jefferson Davis Highway
Arlington, Virginia 22202
Used by Permission
1. Never drop cylinders or permit them to strike each other violently.
2. Cylinders may be stored in the open, but in such cases, should be protected against extremes of
weather and, to prevent rusting, from the dampness of the ground. Cylinders should be stored in the
shade when located in areas where extreme temperatures are prevalent.
3. The valve protection cap should be left on each cylinder until it has been secured against a wall or
bench, or placed in a cylinder stand, and is ready to be used.
4. Avoid dragging, rolling, or sliding cylinders, even for a short distance; they should be moved by using a
suitable hand-truck.
5. Never tamper with safety devices in valves or cylinders.
6. Do not store full and empty cylinders together. Serious suckback can occur when an empty cylinder is
attached to a pressurized system.
7. No part of cylinder should be subjected to a temperature higher than 125
never be permitted to come in contact with any part of a compressed gas cylinder.
8. Do not place cylinders where they may become part of an electric circuit. When electric arc welding,
precautions must be taken to prevent striking an arc against the cylinder.
°
F (52°C). A flame should
Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-3
Instruction Manual
760008-A
September 2001
Model NGA 2000 TO2
DOCUMENTATION
The following NGA 2000 TO2 instruction materials are available. Contact Customer Service Center or
the local representative to order.
760008 Instruction Manual (this document)
COMPLIANCES
This product may carry approvals from several certifying agencies for use in non-hazardous, indoor locations. If so, the product will carry approval insignia on the product name-rating plate.
®
Rosemount Analytical Inc. has satisfied all obligations from the European Legislation to harmonize the
product requirements in Europe.
These products comply with the standard level of NAMUR EMC. Recommendation (May 1993).
NAMUR
This product satisfies all obligations of all relevant standards of the EMC framework in Australia and New
Zealand.
P-4 Preface Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
Model NGA 2000 TO2
September 2001
GLOSSARY OF TERMS
Analyzer Module
The module that contains all sensor/detector components for development of a Primary Variable signal; includes all signal conditioning and temperature control circuitry.
Backplane
The interconnect circuit board which the Controller Board, Power Supply, Analyzer Module power and network cables, I/O Modules and Expansion Modules plug into.
Control Module
The Operator Interface plus the Controller Board.
Controller Board
The computer board that serves as the Network Manager and operates the Display and Keypad.
Distribution Assembly
760008-A
The Backplane and the card cages that hold I/O and Expansion Modules.
Expansion Module
A circuit board that plugs into the Backplane from the front of the Platform and performs special features
not related to I/O functions.
I/O Module
A circuit board that plugs into the Backplane from the rear of the Platform. Has a connector terminal for
communication with external data acquisition devices and provides an input/output function.
Operator Interface
The Display and Keyboard.
Platform
Any workable collection of the following: Controller Board, Power Supply, Distribution Assembly, Enclosure
and Operator Interface.
Power Supply
Any of a variety of components that provides conditioned power to other NGA 2000 components, from the
Power Supply Board that plugs into the front of the Backplane in a stand-alone instrument to several larger
ones that can power larger collections of modules and components.
Primary Variable
The measured species concentration value from an Analyzer Module.
Secondary Variable
Data placed on the network by a module regarding current status, e.g., sample flow, source voltage and
other diagnostic information.
Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-5
Instruction Manual
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September 2001
Softkeys
The five function keys located below the front panel display; they assume the function displayed directly
above each on the display, a function dictated by software.
System
Any collection of Analyzer Module(s), Platform(s), I/O Module(s) and Expansion Module(s).
Model NGA 2000 TO2
P-6 Preface Rosemount Analytical Inc. A Division of Emerson Process Management
Model NGA 2000 TO2
DESCRIPTION AND SPECIFICATIONS
Instruction Manual
760008-A
September 2001
SECTION 1
1-1 OVERVIEW
This manual describes the Trace Oxygen
(TO2) Analyzer Module of Rosemount Analytical's NGA 2000 Series of gas analysis
components.
The TO2 Analyzer Module is designed to continuously determine the concentration of trace
oxygen in a flowing gaseous mixture. The
concentration is expressed in parts-permillion.
The TO2 Analyzer Module is configured as a
shelf-mount module, designed to be installed
external from the platform on an associated
shelf capable of holding two modules side-byside, with gas connections made from the
rear. All electronics relative to sample detection and conditioning are included in this
module.
1-2 TYPICAL APPLICATIONS
The TO2 Analyzer Module has specific applications in the following areas:
The TO2 Analyzer Module uses the coulometric principle of oxygen detection. This
technology is based on the fact that oxygen in
the sample is reduced by an electrochemical
reaction. This reduction occurs at the cathode
and results in the generation of hydroxyl ions.
These hydroxyl ions migrate to the anode
where they are oxidized to reform oxygen.
The oxidation reaction generates four electrons which in turn migrate to the anode to
participate in the reduction reaction:
(Cathode Reaction)
+ 2 H2O + 4 e- → 4 OH
O
2
(Anode Reaction)
-
4 OH
→ O2 + 2 H2O + 4 e
A polarizing voltage of approximately 1.3 VDC
is applied between the anode and cathode to
drive the oxidation and reduction reactions.
The resulting current flow produced by the
flow of electrons is directly proportional to the
oxygen content in the sample gas.
1-4 FEATURES
-
-
• Trace oxygen in product nitrogen
and argon streams from air
separation plants
• Trace oxygen in inerting atmos-
pheres for heat treat furnaces
• Trace oxygen in glove-box appli-
cations
1-3 METHOD OF MEASUREMENT
Coulometric Principle
Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1
Among the features included in the TO2 Analyzer Module are:
• Quick start feature
• Electrolyte level alarm
• High oxygen protection circuit
with alarm
• Sample flow indication.
Instruction Manual
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September 2001
BI-STRATA™ DIFFUSION BARRIER
SAMPLE IN
Model NGA 2000 TO2
SECONDARY ANODE (+)
-
e
S
KOH
ELECTRONICS
SAMPLE OUT
O
SENSING CATHODE (-)
2
SECONDARY CATHODE (-)
Figure 1-1. Trace Oxygen Detector Coulometric Principle
O
2
OH
-
O
2
S
-
e
SENSING ANODE (-)
O
2
1-2 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management
Model NGA 2000 TO2
Network/Power
Module
Instruction Manual
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September 2001
Sensor Assembly
Sensor
Computer
Board
Power Board
Sample Flow
Sensor
Figure 1-2. Trace Oxygen Analyzer Module - Top View
Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3
Instruction Manual
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September 2001
Model NGA 2000 TO2
1-5 SPECIFICATIONS
a. General
Measurement Species................................... Trace Oxygen
Ranges .......................................................... 0 to 100 ppm (output scalable down to 0-2 ppm fullscale)
Accuracy........................................................±3% of reading or ±0.02% of range (except for ranges ≤
Sensitivity ......................................................<10 ppb Oxygen
Noise ............................................................. 1% of fullscale, peak to peak
Linearity ......................................................... ±1% of fullscale
Response Time .............................................Typically 90% in less than 20 seconds
Zero Drift........................................................ ≤±1% of fullscale/24 hours at constant temperature
Span Drift....................................................... ≤±1% of fullscale/24 hours at constant temperature
Effect of Temperature.................................... 0.32% of reading per °F from 70°F (0.58% of reading per
Effect of Flow.................................................≤2% of reading for a flow change of ±250 cc/min (0.5
Operating Temperature ................................. 32°F to 113°F (0°C to 45°C)
Power Requirements.....................................+24 VDC ±5%, 10 W max.
Ripple and Noise ........................................... <100 mV peak to peak
Line and Load Regulations............................ <±1%
1
100 ppm: ±3% of reading or ±0.05% of range)
°C from 21°C)
SCFH)
b. Sample
Sample .......................................................... Non-flammable (below 100% of the LEL)
Flow Rate ......................................................0.5 to 1.5 L/min.
Supply Pressure ............................................ 1027 to 1082 hPa - absolute (0.2 to 1.0 psig)
Temperature.................................................. 32°F to 113°F (0°C to 45°C)
Particulates....................................................filtered to <0.1 mg/L; non-condensing at ambient tem-
perature
Sample Humidity ...........................................non-condensing at ambient temperatures
c. Physical
Materials in contact with sample ...................Stainless steel, Teflon, Delrin, neoprene
Dimensions.................................................... See Figure 2-2, Outline and Mounting Dimensions
Weight ........................................................... 6.8 kg (15 lbs.)
Mounting........................................................Horizontal, external to Platform or custom installed in a
panel
Case Classification........................................ General Purpose for installation in weather protected
area
Max. Separation from Platform...................... 1600 m (1 mile)
1
See the Platform manual for specifications regarding Platform related components.
1-4 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management
Model NGA 2000 TO2
d. Gas Connections
Sample In ...................................................... 1/4 inch O.D. tube fitting
Sample Out.................................................... 1/4 inch O.D. tube fitting
Instruction Manual
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September 2001
Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5
Instruction Manual
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September 2001
Model NGA 2000 TO2
1-6 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management
Model NGA 2000 TO2
Instruction Manual
760008-A
September 2001
SECTION 2
INSTALLATION
WARNING.
Before starting to install this equipment, read the Safety Summary in
the Preface section of this manual.
Failure to follow the safety instructions could result in serious injury or
death.
2-1 UNPACKING
If the Trace Oxygen (TO2) Analyzer Module is
received as a separate unit, carefully examine
the shipping carton and contents for signs of
damage. Immediately notify the shipping carrier if the carton or contents is damaged. Retain the carton and packing material until all
components associated with the TO2 Analyzer Module are operational.
2-2 ELECTROLYTE
Before installation of the TO2 Analyzer Module, electrolyte must be added to the Sensor.
Follow the procedure described in Section 22a.
After addition of electrolyte, locate the analyzer module on an appropriate mounting
surface and connect the network cable to either the NETWORK 1 or NETWORK 2 connection on the Analyzer Module, and the
NETWORK connection on the Platform network I/O port. (See Figure 2-1 and Figure
2-4.)
a. Electrolyte Addition
Before adding electrolyte to the Sensor, it
is recommended to check the Sensor for
possible leakage caused by damage in
shipment. To check the Sensor for leakage, remove the top cover of the Analyzer
Module and locate and remove the 5
mounting screws which hold the Sensor
Assembly (Sensor, flow meter, plumbing,
inlet/outlet fittings) to the module (see
Figure 4-1). Be careful not to lose these
screws as they have metric threads.
Carefully lift out the Sensor assembly and
remove from the analyzer module. Place
on a flat surface and remove the black
Sensor cover by unscrewing counterclockwise.
Add distilled or deionized water to the
Sensor to the maximum level indication
on the Sensor reservoir. Let Sensor
stand for approximately 15 minutes and
check for leaks around the base of the
reservoir, and at the seams and corners.
If a leak is found, contact the factory before proceeding. Drain the Sensor.
Fill the Sensor with one bottle of electrolyte supplied with the analyzer module.
Use the entire contents of the bottle.
NOTE
Do not add water. The volume and
concentration of the bottled electrolyte
is pre-measured.
Reinstall the black Sensor cover and
carefully reinstall the Sensor Assembly
inside the Analyzer Module. Do not tilt
the Sensor Assembly excessively as
electrolyte may leak out.
2-3 LOCATION
(See Figure 2-2) The TO2 Analyzer Module
comes standard with mounting ears for easy
installation on flat, horizontal surfaces. Install
the TO2 Analyzer Module in a clean, weatherproofed, vibration-free location free from extreme temperature variations and moisture.
For best results, install the instrument near
the sample stream to minimize sample transport time.
Operating ambient temperature is 0 °C to 45
°C (32 °F to 81 °F). Temperature change
should not exceed 10 °C (18 °F) per hour.
Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1
Instruction Manual
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September 2001
Model NGA 2000 TO2
The same temperature restrictions apply to
the location of the zero and span gas cylinders.
2-4 GASES
a. Requirements
The TO2 Analyzer Module requires only a
standard of accurately known composition
for use as a span gas. The span gas
should be supplied from a cylinder
equipped with a clean, metallic diaphragm, two-stage regulator. A shutoff
valve is recommended.
Calibration Gases
The TO2 module does not require routine
zero calibration. The zero is factory set
and does not experience routine drift.
Over long periods of time, the zero may
experience minor drift. For low ppm
range analyzers, you may wish to check
the zero at one year intervals. Oxygenfree nitrogen is recommended for use as
zero gas. This gas is certified to <0.5
ppm oxygen and can be improved by
passing the zero gas through an oxygen
scrubber such as Millipore™ Waferpure
or Semigas Nanochem® resin purifiers. A
mixture of trace oxygen in a background
of nitrogen is recommended as span gas.
For maximum accuracy, the concentration
of trace oxygen in the span gas should be
as high as possible for the range of
measurement.
Module to control flow, the inlet pressure
to the needle valve should not exceed
345 hPa (5 psig). A constant sample flow
rate between 1.0 to 3.0 SCFH (0.5 to 1.5
l/min) is recommended for best results.
The Analyzer Module must vent to atmosphere to avoid back pressure influences on the oxygen reading.
2-5 GAS CONNECTIONS
(See Figure 2-3. ) Connect inlet and outlet
lines for sample to appropriately labeled fittings on the rear panel. SAMPLE IN and
SAMPLE OUT are 1/4-inch ferrule-type compression fittings. Zero and span gases should
be introduced at the SAMPLE IN fitting at
normal sample inlet flow rate.
Metallic tubing is recommended for the sample line. The use of plastic, Teflon, or other
non-metallic tubing can result in ambient oxygen permeation through the tubing causing
higher than expected reading. Exhaust tubing should be 1/4 inch (6.3 mm) or larger, and
can be metallic or non-metallic.
CAUTION.
GAS OVERPRESSURE
At no time should sample, zero or span
gas inlet pressure exceed 69 hPa - gauge
(1.0 psig). Damage to the Sensor may occur if this pressure level is exceeded.
b. Sample
The sample must be clean and dry before
entering the Analyzer Module. Sample
should be filtered for particulates down to
two microns, and should have a dew point
at least 5 °C (13 °F) below the coldest expected ambient temperature.
c. Pressure
Constant between 13.8 and 69 hPa gauge (0.2 and 1.0 psig) sample inlet
pressure is recommended. If a needle
valve is used upstream of the Analyzer
2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management
Do not test the sample pressure by blocking the exhaust. When the pressure is released the sudden surge of flow will spin
the internal flowmeter off its bearings and
destroy it.
CAUTION.
SAMPLE FLOW
Model NGA 2000 TO2
a. Leak Test
The TO2 Analyzer Module is completely
tested at the factory for gas leakage. The
user is responsible for testing for leakage
only at the inlet and outlet fittings on the
rear panel.
CAUTION.
SENSOR DAMAGE
Do not expose the Sensor to pressure in
excess of 1.0 psig as this may cause damage.
Flow Indicator Method
Supply air or inert gas such as nitrogen,
at 1 psig (6.8 hPa), to the analyzer
through a flow indicator with a range of 0
to 250 cc/min. Install a shut-off valve at
the sample gas outlet. Set the flow rate to
125 cc/min.
Close the outlet shut-off valve and notice
that the flow reading drops to zero. If the
flow reading does not drop to zero, the
system is leaking and must be corrected
before the introduction of sample gas or
the application of power.
Instruction Manual
760008-A
September 2001
2-6 ELECTRICAL CONNECTIONS
WARNING.
ELECTRICAL SHOCK HAZARD
Operate this equipment only when
covers are secured. Servicing requires access to live parts which can
cause death or serious injury. Refer
servicing to qualified personnel. For
safety and proper performance, this
module must be connected to a
properly grounded three-wire source
of electrical power.
Electrical connections must be made
in compliance with National Electrical Code (ANSI/NFPA 70) and/or any
applicable national or electrical
codes.
Two electrical connections are required on the
Analyzer Module: POWER and NETWORK
(See Figure 2-4). On the Analyzer Module,
two NETWORK connectors are available, either of which is appropriate for: 1) interconnection with the Backplane of the Platform or
2) "daisy-chaining" with other NGA 2000
components (A star connection is acceptable
for LON lengths under about 10 meters.)
Connect a source of 24 V 5A DC power to the
power inlet. Make sure that the ground connection is made, and that this is separate from
the power return lead. Failure to ensure a
good ground may result in random noise and
disturbance in the analyzer readings.
Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3
Instruction Manual
760008-A
September 2001
Model NGA 2000 TO2
ANALYZER MODULE
CONNECTIONS
Network 1
Network 2
Power
Fuse
Power Indicator Light
Backplane
Controller Board
Connector
Network
Power
BACKPLANE
CONNECTIONS
Figure 2-1. Analyzer Module Interconnection with Instrument Platform
2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management
Model NGA 2000 TO2
[
]
2
]
Instruction Manual
760008-A
September 2001
18.56
471
12.00
[305]
.23
[6]
11.00
[279]
.266
[6.75]
DIA
7.75
[197]
7.75
[197]
1.61
[41]
.23
[6]
5.78
[147]
6.00
[152]
7.00
[178]
8.25
[206]
8.10
[206]
2.70
[68]
6.62
[168]
10.15
[258]
.06
[1.5]
1.2
[31]
1.
[31
Figure 2-2. Outline and Mounting Dimensions
Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5
Instruction Manual
760008-A
September 2001
Model NGA 2000 TO2
Sample
Inlet
1/4" Tube
Sample
Exhaust
1/4" Tube
Figure 2-3. Back Panel Connections
Network Connections
Power Connection
Fuse
Power Indicator Light
Figure 2-4. Trace Oxygen Analyzer Front Panel
2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management
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