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Emerson NetSure 802, NetSure 802 DC User Manual

SPEC. NO.
582140000
NetSure™ -48V DC Power System
User Instructions
Section 5877 (Issue AQ, January 15, 2013)
Business-Critical Continuity™, Emerson Network Power, and the Emerson Network
Power logo are trademarks and service marks of Emerson Electric Co.
Lorain® and Vortex® are registered trademarks of Emerson
Network Power, Energy Systems, North America, Inc.
NetSure™, NetSpan™, NetReach™, NetXtend™, and NetPerform™
are trademarks of Emerson Network Power, Energy Systems, North America, Inc.
All other trademarks are the property of their respective owners.
The products covered by this instruction manual are manufactured and/or
sold by Emerson Network Power, Energy Systems, North America, Inc.
The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and
completeness of this document, Emerson Network Power, Energy Systems, North America, Inc.
assumes no responsibility and disclaims all liability for damages resulting from use of this information
or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct
methods, tools, and materials to be used in performing procedures not specifically described in this document.
This document is the property of Emerson Network Power, Energy Systems, North America, Inc.
and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use or disclosure of it without the written permission
of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Copyright © 2013, Emerson Network Power, Energy Systems, North America, Inc.
All rights reserved throughout the world.
User Instructions Section 5877 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
STATIC WARNING
The printed circuit cards used in this equipment contain static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.
1. Strictly adhere to the procedures provided in this document.
2. Before touching any static sensitive component or printed circuit card containing such a component, discharge all static electricity from yourself by wearing a wrist strap grounded through a one megohm resistor. Some wrist straps, such as Emerson Network Power Part Number 631810600, have a built-in
one megohm resistor; no external resistor is necessary. Read and follow wrist strap manufacturer’s
instructions outlining use of a specific wrist strap.
3. Do not touch the traces or components on a printed circuit card containing static sensitive components. Handle the printed circuit card only by the edges that do not have connector pads.
4. After removing a printed circuit card containing a static sensitive component, place the printed circuit card only on conductive or anti-static material such as conductive foam, conductive plastic, or aluminum foil. Do not use ordinary Styrofoam or ordinary plastic.
5. Store and ship static sensitive devices or printed circuit cards containing such components only in static shielding containers.
6. If necessary to repair a printed circuit card containing a static sensitive component, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment.
Static Warning Page 1 of 2
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
This Page Intentionally Left Blank
Page 2 of 2 Static Warning
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877
JACK
RINGER EQUIVALENCE
FCC REGISTRATION NUMBER
RJ-11
0.2A
B46USA-22429-MM-E
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
FCC INFORMATION
The MCA Interface Modem Option (if installed) has been granted a registration number by the Federal Communications Commission, under Part 68 rules and regulations for direct connection to the telephone lines. In order to comply with these FCC rules, the following instructions must be carefully read and applicable portions followed completely:
a) Direct connection to the telephone lines may be made only through the standard plug- ended cord
furnished to the utility-installed jack. No connection may be made to party or coin phone lines. Prior to connecting the device to the telephone lines, you must:
b) Call your telephone company and inform them you have an FCC registered device you desire to connect
to their telephone lines. Give them the number(s) of the line(s) to be used, the make and model of the device, the FCC registration number and ringer equivalence. This information will be found on the device or enclosed with instructions as well as the jack suitable for your device.
c) After the telephone company has been advised of the above you may connect your device if the jack is
available, or after the telephone company has made the installation.
d) Repairs may be made only by the manufacturer or his authorized service agency. Unauthorized repairs
void registration and warranty. Contact seller or manufacturer for details of permissible user performed routine repairs, and where and how to have other than routine repairs.
e) If, through abnormal circumstances, harm to the telephone lines is caused, it should be unplugged until it
can be determined if your device or the telephone line is the source. If your device is the source, it should not be reconnected until necessary repairs are effected.
f) Should the telephone company notify you that your device is causing harm, the device should be
unplugged. The telephone company will, where practicable, notify you, that temporary discontinuance of service may be required. However, where prior notice is not practicable, the telephone company may temporarily discontinue service, if such action is reasonably necessary, in such cases the telephone company must (A) Promptly notify you of such temporary discontinuance, (B) Afford you the opportunity to correct the condition and (C) Inform you of your rights to bring a complaint to the FCC under their rules.
g) The telephone company may make changes in its communications facilities, equipment, operations or
procedures, where such action is reasonably required in the operation of its business and is not
inconsistent with FCC rules. If such changes can be reasonably expected to render any customer’s
devices incompatible with telephone company facilities, or require modification or alteration, or otherwise materially affect its performance, written notification must be given to the user, to allow uninterrupted service.
The following information is provided here and on a label attached to the outside of the MCA Interface Modem Option (if installed).
FCC Information Page 1 of 2
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
This Page Intentionally Left Blank
Page 2 of 2 FCC Information
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
TABLE OF CONTENTS
CONTENTS PAGE
CHAPTER 1 SYSTEM OVERVIEW ....................................................................................... 1-1
Preface ............................................................................................................................................................. 1-2
System Description .......................................................................................................................................... 1-3
System Overview Illustrations .......................................................................................................................... 1-6
Power/Distribution Bay .............................................................................................................................. 1-6
Power Only Bay ......................................................................................................................................... 1-7
Distribution Only Bay ................................................................................................................................. 1-8
Detail A - Distribution Bus Monitoring Circuit Card .................................................................................... 1-9
Detail B - System Monitoring and Control Section .................................................................................. 1-10
Detail C - Monitoring and Control Section (Distribution Only Bays) ........................................................ 1-11
Detail D - Front Door (Primary Power/Distribution and Power Only Bays) MCA Control Panel and
Display ..................................................................................................................................................... 1-12
Detail E - MCA Circuit Card (Primary Power/Distribution and Power Only Bays) and Router Circuit
Card (Secondary Power/Distribution and Power Only Bays and Distribution Only Bays) ...................... 1-13
Detail F .................................................................................................................................................... 1-14
Details G - MCA I/O Circuit Cards ........................................................................................................... 1-15
Detail H - LMS I/O Circuit Cards .............................................................................................................. 1-16
Detail J - Rectifier .................................................................................................................................... 1-24
CHAPTER 2 NAVIGATING THE MCA................................................................................... 2-1
CHAPTER 3 SYSTEM OPERATING PROCEDURES ........................................................... 3-1
LMS Operating Procedures.............................................................................................................................. 3-2
LMS Local Port ................................................................................................................................................. 3-2
Installing the USB Device Driver from the Furnished CD .......................................................................... 3-2
Downloading the USB Driver from the Web .............................................................................................. 3-3
Setting up your Computer to Access the Power System........................................................................... 3-3
Local Controls and Indicators........................................................................................................................... 3-3
Location and Identification ......................................................................................................................... 3-3
LMS Main/Expansion CPU Circuit Card (if furnished) Controls and Indicators ........................................ 3-3
Bay LED Indicator ...................................................................................................................................... 3-4
Distribution Bus LED Indicator ................................................................................................................... 3-4
MCA Component LED Indicator ................................................................................................................ 3-4
Bay Monitoring and Control Section Indicators ......................................................................................... 3-4
MCA Controls and Indicators ..................................................................................................................... 3-5
MCA Display .............................................................................................................................................. 3-6
Surge Suppression Alarms (available only if a Surge Suppression Option is furnished) .......................... 3-6
Rectifier Controls and Indicators ............................................................................................................... 3-7
208V and 480V Input Rectifiers .......................................................................................................... 3-7
External Alarms ................................................................................................................................................ 3-8
Starting and Stopping System Operation ......................................................................................................... 3-8
Rectifier Normal Starting Procedure .......................................................................................................... 3-8
Rectifier Stopping Procedure (Local)......................................................................................................... 3-8
Table of Contents Page i
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Complete Shutdown ............................................................................................................................ 3-8
Local TR Shutdown ............................................................................................................................. 3-8
Rectifier Stopping Procedure (Remote) (if optional LMS installed) ........................................................... 3-8
Restarting Procedures when Rectifier is Automatically or Manually Inhibited, Shut Down, or Locked
Out .................................................................................................................................................................... 3-9
Rectifier High Voltage Shutdown Lockout ................................................................................................. 3-9
Rectifier Emergency Shutdown and Fire Alarm Disconnect ..................................................................... 3-9
Remote On/Off (TR) .................................................................................................................................. 3-9
Output Voltage Mode of Operation Selection .................................................................................................. 3-9
Placing the System into the Float Mode of Operation ............................................................................... 3-9
Placing the System into the Test/Equalize Mode of Operation ............................................................... 3-10
Method 1 (Manual Test/Equalize) Procedure ................................................................................... 3-10
Method 2 (Manually Initiated Timed Test/Equalize) Procedure ........................................................ 3-12
Method 3 (Automatic Test/Equalize) Procedure ............................................................................... 3-14
Method 4 (External Test/Equalize) Procedure .................................................................................. 3-16
Setting MCA Audible Alarm Cutoff Reset Time Period .................................................................................. 3-17
Procedure .......................................................................................................................................... 3-17
Setting Rectifier Sequencing Delay Time Period ........................................................................................... 3-18
Procedure .......................................................................................................................................... 3-18
Setting MCA Custom Text Messages (Names) ............................................................................................. 3-19
Procedure .......................................................................................................................................... 3-19
Mapping LMS LED Channels to the MCA Display and MCA Customer Alarm Relays ................................. 3-20
Procedure .......................................................................................................................................... 3-20
Using the Alarm Relay Test Feature .............................................................................................................. 3-20
MCA “Power Share” Feature.......................................................................................................................... 3-21
Description ............................................................................................................................................... 3-21
Operating Modes ..................................................................................................................................... 3-21
Low Load Operation .......................................................................................................................... 3-21
Normal Load Operation ..................................................................................................................... 3-21
High Load Operation ......................................................................................................................... 3-21
Overload Operation ........................................................................................................................... 3-21
Requirements and Conditions ................................................................................................................. 3-21
Programming the MCA Power Share Feature in the New Power System .............................................. 3-22
Enabling Power Share ...................................................................................................................... 3-22
Setting the Power Share Initial Capacity Limit .................................................................................. 3-22
Setting the Power Share Voltage Offset ........................................................................................... 3-23
Verifying the Operation of the Power Share Feature .............................................................................. 3-23
MCA “ALTERNATE CURRENT LIMIT” FEATURE ........................................................................................ 3-25
Description ............................................................................................................................................... 3-25
Operating Modes ..................................................................................................................................... 3-25
Normal Current Limit Operation ........................................................................................................ 3-25
Alternate Current Limit Operation ..................................................................................................... 3-25
Requirements and Conditions ................................................................................................................. 3-25
Programming the MCA Alternate Current Limit Feature ......................................................................... 3-25
Enabling Alternate Current Limit ....................................................................................................... 3-25
Page ii Table of Contents
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
Setting the Alternate Current Limit Initial Capacity Limit ................................................................... 3-26
CHAPTER 4 MCA SYSTEM ADJUSTMENTS ....................................................................... 4-1
Adjustment Location and Identification ............................................................................................................ 4-2
Adjusting Float Output Voltage ........................................................................................................................ 4-3
Adjusting Test/Equalize Output Voltage .......................................................................................................... 4-4
Adjusting High Voltage Shutdown .................................................................................................................... 4-5
Adjusting Rectifier Current Limit ...................................................................................................................... 4-6
Adjusting System High Voltage Alarm 1 .......................................................................................................... 4-7
Adjusting System High Voltage Alarm 2 .......................................................................................................... 4-8
Adjusting System Battery On Discharge Alarm ............................................................................................... 4-9
Adjusting System Very Low Voltage Alarm .................................................................................................... 4-10
Adjusting Total Distribution Load Alarm ......................................................................................................... 4-11
Adjusting Distribution Group A Load Alarm ................................................................................................... 4-12
Adjusting Distribution Group B Load Alarm ................................................................................................... 4-13
Adjusting Battery Ambient High Temperature #1 Alarm (if Battery Charge Digital Temperature
Compensation Probe is installed) .................................................................................................................. 4-14
Adjusting Battery Ambient High Temperature #2 Alarm (if Battery Charge Digital Temperature
Compensation Probe is installed) .................................................................................................................. 4-15
Adjusting Battery Ambient Low Temperature #1 Alarm (if Battery Charge Digital Temperature
Compensation Probe is installed) .................................................................................................................. 4-16
Adjusting Battery Ambient Low Temperature #2 Alarm (if Battery Charge Digital Temperature
Compensation Probe is installed) .................................................................................................................. 4-17
Configuring Battery Charge Digital Temperature Compensation Slope ........................................................ 4-18
Configuring Battery Charge Digital Temperature Compensation Maximum Voltage .................................... 4-19
Configuring Battery Charge Digital Temperature Compensation Minimum Voltage ..................................... 4-20
Configuring Degree Units Displayed ( F or C) ............................................................................................. 4-21
Configuring the System Date and Time ......................................................................................................... 4-22
Configuring MCA I/O Circuit Card Analog Input(s) ........................................................................................ 4-23
Configuring MCA I/O Circuit Card Analog Output(s) ..................................................................................... 4-25
Configuring MCA I/O Circuit Card Binary Input(s) ......................................................................................... 4-26
MCA Audible Alarm Cutoff Reset Time Period .............................................................................................. 4-27
MCA Rectifier Sequencing Feature ............................................................................................................... 4-27
Manually Initiated Timed Test/Equalize Feature ............................................................................................ 4-27
Automatic Test/Equalize Feature ................................................................................................................... 4-27
MCA Power Share Feature ............................................................................................................................ 4-27
Alarm Relay Test Feature .............................................................................................................................. 4-27
MCA “Alternate Current Limit” Feature .......................................................................................................... 4-27
CHAPTER 5 SYSTEM MAINTENANCE ................................................................................ 5-1
Admonishments ............................................................................................................................................... 5-2
General Safety ........................................................................................................................................... 5-2
Voltages ..................................................................................................................................................... 5-2
LMS Maintenance Procedures ......................................................................................................................... 5-2
System Maintenance Procedures .................................................................................................................... 5-3
Adding a Rectifier ............................................................................................................................................. 5-8
Table of Contents Page iii
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
CHAPTER 6 SYSTEM TROUBLESHOOTING AND REPAIR ............................................... 6-1
Contact Information .......................................................................................................................................... 6-1
Admonishments ............................................................................................................................................... 6-2
General Safety ........................................................................................................................................... 6-2
Voltages ..................................................................................................................................................... 6-2
Circuit Card Handling ................................................................................................................................ 6-3
LMS Troubleshooting Procedures ................................................................................................................... 6-3
Troubleshooting Information ............................................................................................................................ 6-4
General ...................................................................................................................................................... 6-4
Adjustments ............................................................................................................................................... 6-4
MCA Messages ......................................................................................................................................... 6-4
Rectifier Current Sharing Unbalance ......................................................................................................... 6-5
Rectifier Module Fault Symptoms and Troubleshooting............................................................................ 6-6
Updating the Inventory after Changes to the System Have Been Made .................................................. 6-7
Replacement Information ................................................................................................................................. 6-8
Replacement Assemblies .......................................................................................................................... 6-8
Replacement Cables ................................................................................................................................. 6-8
Replacement Procedures ................................................................................................................................. 6-9
Rectifier Replacement ............................................................................................................................... 6-9
MCA Circuit Card Replacement .............................................................................................................. 6-11
Router Circuit Card Replacement............................................................................................................ 6-15
Distribution Bus Monitoring Circuit Card Replacement ........................................................................... 6-18
MCA Customer Alarm Relay Circuit Card Replacement ......................................................................... 6-21
MCA I/O Circuit Card Replacement ......................................................................................................... 6-21
Alarm, Reference, and Control Fuse Replacement ................................................................................. 6-22
Rectifier Fan Replacement ...................................................................................................................... 6-25
Adding a Battery Charge Digital Temperature Compensation Probe to a Previously Operated System ...... 6-26
Removing a Battery Charge Digital Temperature Compensation Probe from a Previously Operated
System ........................................................................................................................................................... 6-27
REVISION RECORD
Page iv Table of Contents
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
CHAPTER 1 SYSTEM OVERVIEW
TABLE OF CONTENTS
Preface ............................................................................................................................ 1-2
System Description .......................................................................................................... 1-3
System Overview Illustrations ......................................................................................... 1-6
Power/Distribution Bay .............................................................................................. 1-6
Power Only Bay ........................................................................................................ 1-7
Distribution Only Bay ................................................................................................ 1-8
Detail A - Distribution Bus Monitoring Circuit Card ................................................... 1-9
Detail B - System Monitoring and Control Section .................................................. 1-10
Detail C - Monitoring and Control Section (Distribution Only Bays) ....................... 1-11
Detail D - Front Door (Primary Power/Distribution and Power Only Bays)
MCA Control Panel and Display ............................................................................. 1-12
Detail E - MCA Circuit Card (Primary Power/Distribution and Power Only Bays) and Router Circuit Card (Secondary Power/Distribution and Power
Only Bays and Distribution Only Bays) ................................................................... 1-13
Detail F .................................................................................................................... 1-14
Details G - MCA I/O Circuit Cards .......................................................................... 1-15
Detail H - LMS I/O Circuit Cards ............................................................................. 1-16
Detail J - Rectifier .................................................................................................... 1-24
Chapter 1. System Overview Page 1-1
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
PREFACE
This document (Section 5877) provides User Instructions for NetSure™ Power System Model 802NLDB (208V Input Power/Distribution and Power Only Bays), 802NLEB (480V Input Power/Distribution and Power Only Bays) and 802NL-B (Distribution Only Bay); Spec. No. 582140000.
For an Installation Guide, refer to Section 5957 located in the separate INSTALLATION MANUAL. This is a condensed version of the Installation Instructions (Section 5876). Section 5876 can be accessed via the CD (Electronic Documentation Package) furnished with your system.
Refer to SAG582140000 (System Application Guide) for additional information. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system.
For a color MCA Menu Tree, refer to Section 5886. Section 5886 is provided in the separate INSTALLATION MANUAL and the CD CARRIER MANUAL (it is also provided on the CD).
Your power system may contain an optional LMS Monitoring System, refer to Section 5879 (LMS1000 Installation Instructions) and Section 5847 (LMS1000 User Instructions) provided on the CD (Electronic Documentation Package) furnished with your system.
Page 1-2 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
SYSTEM DESCRIPTION
-48V DC @ up to 10,000 amperes power system. This power system is designed to power a load while charging a positive grounded
battery. This power system is capable of operating in a batteryless installation or off battery for maintenance purposes. This power system is designed for operation with the positive output grounded.
The NetSure™ 802NLDB (208V Input Power/Distribution and Power Only Bays), 802NLEB
(480V Input Power/Distribution and Power Only Bays), and 802NL-B (Distribution Only Bay) DC Power System is a complete integrated power system containing rectifiers, intelligent control, metering, monitoring, and distribution. This power system consists of the following components.
Power/Distribution Bays
The system consists of one (1) Primary Power/Distribution Bay and up to nine (9) Secondary Power/Distribution Bays.
Each Power/Distribution Bay can be equipped with up to ten (10) rectifiers and provides distribution. Distribution is divided into two buses which accept a choice of fuse and circuit breaker types and sizes.
Each Power/Distribution Bay contains a Monitor and Control Panel. In the Primary Power/Distribution Bay, this panel houses the Meter-Control-Alarm (MCA) assembly. This panel in the Primary Power/Distribution Bay also houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System. In a Secondary Power/Distribution Bay, this panel can be equipped with an optional LMS Expansion CPU circuit card. (The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system.)
The Monitor and Control Panel in both Primary and Secondary Power/Distribution Bays contain a seven-slot card cage to house MCA alarm relay circuit cards, MCA input/output (I/O) circuit cards, and optional LMS I/O circuit cards. (If a Secondary Power/Distribution Bay is to be equipped with optional LMS I/O circuit cards, it must also be equipped with an LMS Expansion CPU circuit card.)
Power Only Bays
The system can consist of one (1) Primary Power Only Bay and up to nine (9) Secondary Power Only Bays.
Each Power Only Bay can be equipped with up to ten (10) Rectifiers. Each Power Only Bay contains a Monitor and Control Panel. In the Primary Power
Only Bay, this panel houses the Meter-Control-Alarm (MCA) assembly. This panel in the Primary Power Only Bay also houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System. In a Secondary Power Only Bay, this panel can be equipped with an optional LMS Expansion CPU circuit card. (The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system.)
The Monitor and Control Panel in both Primary and Secondary Power Only Bays contain a seven-slot card cage to house MCA alarm relay circuit cards, MCA input/output (I/O) circuit cards, and optional LMS I/O circuit cards. (If a Secondary Power Only Bay is to be equipped with optional LMS I/O circuit cards, it must also be equipped with an LMS Expansion CPU circuit card.)
Distribution Only Bays
The system consists of one (1) to eight (8) Distribution Only Bays. Each Distribution Only Bay provides four (4) distribution buses.
Chapter 1. System Overview Page 1-3
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Each distribution bus accepts a choice of 218-type circuit breakers and TPL-type fuses.
A Distribution Only Bay may also be equipped with an optional distribution panel which accepts a choice of TPS/TLS-type fuseholders or Bullet Nose-type circuit breakers.
Rectifiers
The rectifiers provide load power, battery float current, and battery recharge current during normal operating conditions.
MCA (Meter-Control-Alarm)
The MCA controls the operation of the rectifiers and provides power system control, metering, monitoring, and alarm functions.
MCA Local Control Panel: This panel is located on the front of the Primary Power/Distribution Bay or Power Only Bay and contains a keypad, display, and indicators for local MCA User interface.
MCA Relay Circuit Card: Each MCA relay circuit card provides six (6) sets of Form-C relay contacts for customer external alarms. These relays are User programmable for various power system alarms. Up to sixteen (16) MCA relay circuit cards can be installed in the Primary and Secondary Power/Distribution and Power Only Bays. The Primary Power/Distribution and Power Only Bays are factory equipped with two (2) MCA relay circuit cards.
MCA I/O Circuit Cards: The MCA I/O circuit cards provide analog inputs/outputs and binary inputs. Up to sixteen (16) MCA I/O circuit cards can be installed in the Primary and Secondary Power/Distribution and Power Only Bays.
Optional Integrated LMS Monitoring System
The LMS Monitoring System consists of an LMS Main CPU circuit card, optional LMS Expansion CPU circuit cards, optional LMS I/O circuit cards, optional LMS Expansion Cabinet, and optional LMS Expansion Assemblies.
The LMS Main CPU circuit card is mounted in the Primary Power/Distribution and Power Only Bays. Each Secondary Power/Distribution and Power Only Bay that is to be equipped with optional LMS I/O circuit cards must contain an LMS Expansion CPU circuit card. LMS Expansion Cabinets and LMS Expansion Assemblies are available that mount into customer equipment.
The LMS Monitoring System is factory integrated within each Power/Distribution, Power Only, and Distribution Only Bay and requires no additional customer interconnections within the bays. Simple cable connections between the Power/Distribution, Power Only, and Distribution Only Bays complete the interbay connections required. Separate analog, binary, and relay circuit cards do not have to be supplied for power system monitoring. Analog, binary, relay, and temperature circuit cards can be provided to monitor equipment external to the power system.
The LMS input circuit cards monitor a variety of analog, binary, and temperature points external to the system. An LMS relay output circuit card is also available which provides programmable relays. These relays may be used for external alarms, or to control other equipment.
The LMS Monitoring System can be accessed via a local port, a modem port (when optional modem is ordered), an optional TL1 port, and an Ethernet port (for Telnet access, optional Web access, optional SNMP access, optional TL1 access, and Email alarm reporting).
The LMS Monitoring System collects data from the power system and the input circuit cards monitoring external points. The data collected is used for alarm processing and reporting, and to provide statistics.
Page 1-4 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal, pager, Email address, via SNMP traps over Ethernet when the SNMP option is ordered, or via TL1 (over Ethernet) when the 'TL1 over Ethernet' option is ordered. TL1 is also available via a serial connection in 'direct mode'. For remote terminal or pager notification, the LMS Main CPU circuit card must be equipped with the optional modem. Two types of alarm reporting mechanisms are provided, System Alarm Reporting and Individual User Alarm Reporting.
Refer to SAG586505000 for further LMS information. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system.
Applications
The NetSure™ 802NLDB and 802NLEB is capable of interfacing with Vortex® Power Systems (VPS).
The NetSure™ 802NLDB and 802NLEB is capable of interfacing with legacy power systems.
Chapter 1. System Overview Page 1-5
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions
Bay LED (Located on outside of front door) Green = OK Red = Bay Failure Yellow (Flashing) = Communicating with MCA
Spare
Fuseholders
(behind hinged
panel)
Spare
Fuseholders
(behind hinged
panel)
Front Door Removed in Illustration for Clarity
Note Each MCA component (i.e. PCU, Bus Monitoring Circuit Card, Bay Router Circuit Card, MCA Relay Circuit Card) can be programmed with a custom text message for identification purposes.
25 Function Channels Provided Program each to alarm for selected conditions, then program customer alarm relays (if furnished) to activate if a specific function channel alarms.
Power PCUs (See Detail J)
System Monitoring and Control See Detail B (See Detail D for Front Door Illustration of MCA Control Panel)
Monitoring Bus #1 Monitoring Circuit Card (See DetailA) (behind hinged panel)
Monitoring Bus #2 Monitoring Circuit Card (See DetailA) (behind hinged panel)
Distribution Bus #1
Distribution Bus #2
Distribution Bus LED
Green = OK
Red = Distribution Bus Failure
Yellow (Flashing) = Communicating with MCA
Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
SYSTEM OVERVIEW ILLUSTRATIONS
Power/Distribution Bay
Page 1-6 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877
Bay LED (Located on outside of front door) Green = OK Red = Bay Failure Yellow (Flashing) = Communicating with MCA
Front Door Removed in Illustration for Clarity
Note Each MCAcomponent (i.e. PCU, Bus Monitoring Circuit Card, Bay Router Circuit Card, MCARelay Circuit Card) can be programmed with a custom text message for identification purposes.
25 Function Channels Provided Program each to alarm for selected conditions, then program customer alarm relays (if furnished) to activate if a specific function channel alarms.
Power PCUs (See Detail J)
System Monitoring and Control See Detail B (See Detail D for Front Door Illustration of MCA Control Panel)
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
Power Only Bay
Chapter 1. System Overview Page 1-7
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions
Optional List C
Bullet Nose Device Panel (not to scale)
Distribution
Bus #1
Monitoring
Bus #1 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
Distribution
Bus #3
Monitoring
Bus #3 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
Distribution Bus #2
Monitoring Bus #2 Monitoring Circuit Card (See Detail A)* (behind hinged panel)
Distribution Bus #4
Monitoring Bus #4 Monitoring Circuit Card (See Detail A)* (behind hinged panel)
Bay LED Green = OK Red = Bay Failure Yellow (Flashing) = Communicating
with MCA
Distribution Bus LED
Green = OK Red = Distribution Bus Failure Yellow (Flashing) = Communicating
with MCA
Monitoring and Control Section See Detail C
Front Door Removed in Illustration for Clarity
* Spare Fuseholders
are located behind hinged panel
Front View
Distribution Bay
Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Distribution Only Bay
Page 1-8 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877
DISTRIBUTION BUS MONITORING CIRCUIT CARD
(P/N 524982)
Identification
Indicator
Green = OK Red = Failure Yellow (Flashing) = Communicating with MCA
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
Detail A - Distribution Bus Monitoring Circuit Card
Chapter 1. System Overview Page 1-9
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions
SYSTEM MONITORING AND CONTROL SECTION
POWER/DISTRIBUTION AND POWER ONLY BAYS
Input Power Fuses MCA/Router Circuit Card LMS Main/Expansion CPU Circuit Card Distribution Row #1 and #2 Monitoring Circuit Cards
Power and FA Indicators
LMS Ethernet
Port (Primary
Bay Only)
MCA*
(Primary Bay)
or
Router
(Secondary
Bay)
Circuit Card
(See Detail E)
LMS
OEM Port
(RS-485)
(Primary Bay
Only)
LMS
Network
Ports
(Echelon)
MCATemp. Comp.
Probe Connector
(Primary Bay Only)
Optional LMS Monitoring System
Main CPU Circuit Card** (Primary Bay)
or Expansion CPU Circuit Card
(Secondary Bays)
(See Detail F)
Seven-Slot Card Cage for MCA Customer Alarm Relay circuit cards, optional MCA I/O circuit cards, and/or optional LMS Input/Output I/O circuit cards. Note: MCA circuit cards can be installed in any position. LMS I/O circuit cards MUST be populated left to right. (See Detail H and I)
External
CAN BUS
Port
MCA Network
Connector
(for Left Expansion)
MCA Network Connector (for Right Expansion)
* Note: MCA Circuit Card
contains external reference and control terminal block.
**Note: LMS Main CPU Circuit Card,
when equipped with the Modem Circuit Card, contains the Modem Port.
Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Detail B - System Monitoring and Control Section
Page 1-10 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
Detail C - Monitoring and Control Section (Distribution Only Bays)
Chapter 1. System Overview Page 1-11
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions
Alarm
Cutoff
Indicator
(Yellow)
FUNCTION SET YES / + / i
Pushbutton Switch ENTER / /
Pushbutton Switch NO / -
Pushbutton Switch
ALARM
CUTOFF
Pushbutton
Switch
FUNCTION SELECT Up / Down Pushbutton Switches
TESTEQ Indicator (Yellow)
AC
Indicator
(Green - OK
Red - Fail)
MINOR
Indicator
(Red)
MAJOR Indicator (Flashes Red)
Audible Alarm
FRONT DOOR
(PRIMARYPOWER/DISTRIBUTIONAND POWER ONLY BAYS)
MCA CONTROL PANELAND DISPLAY
LMS LOCAL PORT
(USB)
(active only if
optional LMS installed)
(Provided via a USB Type B to RS-232 Port Adapter Unit)
15
9 6
Mating Connector
in Power System Wire Harness
(9-Pin Female D-Type Jack)
If required to connect to a serial
port, disconnect the factory plug to
the “USB to RS-232 Port Adapter
Unit” and connect to this plug.
Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Detail D - Front Door (Primary Power/Distribution and Power Only Bays) MCA Control Panel and Display
Page 1-12 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877
MCA (PRIMARY POWER/DISTRIBUTION AND POWER ONLY BAYS) (P/N 509478)
ROUTER (SECONDARY POWER/DISTRIBUTION AND POWER ONLY BAYS AND DISTRIBUTION ONLY BAYS) (P/N 509509)
RJ-45
Jack
RJ-45
Jack
RJ-45
Jack
RJ-45
Jack
MCA Network Connector (for Left Expansion)
MCA Network Connector
(for Right Expansion)
Identification Indicator***
MCANetwork Connector (for Left Expansion)
MCA Network Connector
(for Right Expansion)
** Apply test contact closure, then apply
HVS or ESTOP closure to test these circuits. See MCA display to verify circuits operational.
* Automatic internal sense when not connected.
Note: If connected and removed, external
A/D VoltAlarm activates. Clear alarm by updating
inventory.
*** Green = OK
Red = Failure
Yellow (Flashing) = Communicating with MCA
Identification Indicator***
Remote
Equalize
Remote
HVS
PCU
Emergency
Stop (ESTOP)
Test
Input**
Dry Relay Contact
Closure to Activate
External
Voltage Input
(for MCAAlarms
and Meter Reading*)
-VSense +VSense
1 10
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
Detail E - MCA Circuit Card (Primary Power/Distribution and Power Only Bays) and Router Circuit Card (Secondary Power/Distribution and Power Only Bays and Distribution Only Bays)
Chapter 1. System Overview Page 1-13
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions
Piggy-Back Modem Circuit Card (P/N 508951)
Main LMS CPU
Circuit Card
(P/N 545558)
Expansion LMS CPU
Circuit Card
(P/N 506153)
Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Detail F
Page 1-14 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877
MCA RELAY CIRCUIT CARD
(P/N 514348)
Identification Indicator
Green = OK Red = Failure Yellow (Flashing) = Communicating with MCA
1
9
10
18
K3
K2
K1
K6
K5
K4
NC COM NO
NC COM NO
NC COM NO
NC
COM
NO
NC
COM
NO
NC
COM
NO
TB1
MCAI/O CIRCUIT CARDS
(P/N 524550, 1 analog input, 1 analog output, 4 binary inputs)
Identification Indicator
Green = OK Red = Failure Yellow (Flashing) = Communicating with MCA
1
12
TB1
B1***
B2***
B3***
B4***
A1 IN*
A1 OUT**
+
_
+
_
* 0-50 mv DC Shunt Input ** 0-50 mv DC Output for Remote Plant Output Current Monitoring *** Dry Contacts, Circuit Closure to Activate Alarm
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
Details G - MCA I/O Circuit Cards
Detail G1 - MCA Relay Circuit Card (P/N 514348)
Details G2 - MCA Analog/Binary Circuit Card P/N 524550
Chapter 1. System Overview Page 1-15
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Detail H - LMS I/O Circuit Cards
Page 1-16 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877
LARGE SIGNAL (0-60 voltsDC)
SMALL SIGNAL (50mvshunts,100mv shunts,
20ma current loops)
LARGE SIGNAL (0-60 voltsDC)
SMALL SIGNAL
LARGE SIGNAL (0-60 voltsDC)
SMALL SIGNAL
LARGE SIGNAL (0-60 voltsDC)
SMALL SIGNAL
Note:
LMS 4-INPUTANALOG
CIRCUIT CARD (P/N 506336)
Analog input wiring connection terminals
Analog input designations A1 through A4 as shown are for the circuit card only. The actual analog channel number depends upon the quantity of analog and temperature circuit cards installed and location of this analog circuit card in the system network.
A4
A4
A3
A3
A2
A2
A1
A1
16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
(50mvshunts,100mv shunts,
20ma current loops)
(50mvshunts,100mv shunts,
20ma current loops)
(50mvshunts,100mv shunts,
20ma current loops)
TB1
506336
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
Detail I1 - LMS 4 Input Analog Circuit Card (P/N 506336)
Chapter 1. System Overview Page 1-17
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions
16 15 14 13 12
11 10
9 8 7 6 5 4 3 2 1
A8
A7
A6
A5
A4
A3
A2
A1
50 mv Shunts Only
50 mv Shunts Only
50 mv Shunts Only
50 mv Shunts Only
50 mv Shunts Only
50 mv Shunts Only
50 mv Shunts Only
50 mv Shunts Only
Note:
LMS 8-INPUTANALOG
CIRCUITCARD (P/N 514528)
Analog input designations A1 through A8 as shown are for the circuit card only.The actual analog channel number depends upon the quantity of analog and temperature circuit cards installed and location of this analog circuit card in the system network.
Analog input wiring connection terminals
TB1
514528
Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Detail I2 - LMS 8 Input Analog Circuit Card (P/N 514528)
Page 1-18 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
User Instructions Section 5877
Temperature input wiring connection terminals
Note: Analog input designations A1 through A8 as shown are for the circuit card only. The actual analog channel number depends upon the quantity of analog and temperature circuit cards installed and location of this temperature circuit card in the system network.
LMS 8-INPUT TEMPERATURE
CIRCUIT CARD (P/N 506333)
GREEN WIRE TO CABINET GROUND
16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
A8
A7
A6
A5
A4
A3
A2
A1A1
TB1
506333
Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Issue AQ, January 15, 2013
Detail I3 - LMS 8 Input Temperature Circuit Card (P/N 506333)
Chapter 1. System Overview Page 1-19
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Section 5877 User Instructions
Binaryinput wiringconnection terminals
Note: Binary inputdesignationsB1 through B4 as shownare for the circuit card only. The actual binarychannel number depends upon the quantityof binarycircuitcards installed and the locationof this binarycircuit card in the system network.
LMS4-INPUT BINARY
CIRCUITCARD (P/N 506332)
16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
B4
TB1
506332
B3
B2
B1
Issue AQ, January 15, 2013 Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
Detail I4 - LMS 4 Input Binary Circuit Card (P/N 506332)
Page 1-20 Chapter 1. System Overview
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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