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NetSure 802
Application Guide
16 pgs1.63 Mb0
Data Sheet
4 pgs905.05 Kb0
User Manual
188 pgs5.55 Mb0
Installation Instructions
132 pgs17.94 Mb0
Installation Guide
98 pgs19.74 Mb0

Emerson NetSure 802, NetSure 802 DC Application Guide

NetSure™ 802 Series
DC Power System
Description
The modular NetSure™ 802 power system is made up of an assort­ment of bays that can be configured to meet any large -48 Volt power requirement from 1000 A to 16,000 A. The basic power unit is a nominal 200 A rectifier capable of up to 220 amps each at cur­rent limit. The system accommodates up to 10 rectifiers per bay, and the bays can be configured for distributed or centralized appli­cations. There are also bays configured to retrofit 200 amp and 400 amp ferro rectifiers with minimum AC infrastructure cost.
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Table of Contents
Step 1. Select System Frame(s), Main Bay or Supplemental Bay ........2
Step 2. Optional - Select Distribution Frame .....................................2
Step 3. Select Input Voltage Source (AC Input Source) ......................2
Step 4. Select Rectifier Model ...........................................................3
Step 5. Optional - Select AC Service Cabinet (PDSC) .........................3
Step 6. Optional - Select Transient Voltage Surge Suppression .........3
Step 7. Select Controller Accessory Cards .........................................4
Step 8. Select LMS1000 Monitoring Options .....................................4
Step 8a. Select LMS1000 Card/Software Options ................................5
Step 9. Select DC Distribution Device Types......................................6
Step 9a. Choose TPL Style Fuses ..........................................................6
Step 9b. Choose GJ/218 Style Breakers ................................................7
Step 9c. Choose Bullet-Type Circuit Breakers and Adapter Kit.............8
Step 9d. Choose TLS/TPS Fuses with Bullet-Type Fuse Holders ..........10
Step 10. Optional - Select Small Distribution for Distribution Bay ..... 11
Step 11. Optional - Select Internal Return Bar (as needed) ................12
Step 12. Optional - Select External Termination Bus Assembly .........13
Step 13. Optional - Select External Return Bar Option ......................14
Step 14. Order Accessories (as needed) ............................................. 15
Note: Click on the step above to jump to that page. To return to the
Table of Contents, click on the main title of any page.
For additional information or questions visit or call:
For additional information or questions visit or call:
400 A Ferro Retrofit Power Bay200 A Ferro Retrofit Power BayNetSure™ 802 Power Bay Power Bay with Distribution Bay
1004ORA-NS802 / 0913
1
NetSure™ 802 Series
DC Power System
Step 1. Select System Frame(s), Main Bay or Supplemental Bay
Select one, quantity of one per system.
List Number
List 1 58214000001
List 2 58214000002
List 3* 58214000003
List 4* 58214000004
List 5* 58214000005
* Must be used with external main battery termination bars.
Emerson Part Number
Description
Main power/distribution frame, equip for individual AC feed per rectifier
Main power/distribution frame, equip for bulk AC feed per frame
Main power bay frame, 5 discrete AC inputs per bay (5 feed) for 400 A ferro retrofit application
Main power bay frame, 2 discrete AC inputs per bay (2 feed)
Main power bay frame, individual AC inputs per rectifier (10 feed) for 200 A Ferro retrofit applications or direct feed from existing AC PDSC
Select quantity as needed per system.
List Number
List 11 58214000011
List 12 58214000012
List 13* 58214000013
List 14* 58214000014
List 15* 58214000015
* Must be used with external main battery termination bars.
Emerson Part Number
Description
Secondary power/distribution frame, equip for individual AC feed per rectifier
Secondary power/distribution frame, equip for bulk AC feed per frame
Secondary power bay frame, 5 discrete AC inputs per bay (5 feed) for 400 A ferro retrofit application
Secondary power bay frame, 2 discrete AC inputs per bay (2 feed)
Secondary power bay frame, individual AC inputs per rectifier (10 feed) for 200 A Ferro retrofit applications or direct feed from exist­ing AC PDSC
Step 2. Optional - Select Distribution Frame
Select quantity as needed if applicable.
Qty. Notes
(1) Main frame type required per system. Maximum of 10 rectifiers/bay.
Must select AC service cabinet option in Step 5.
(1) Main frame type required per system. Maximum of 10 rectifiers/bay.
(1) Main frame type required per system. Maximum of 10 rectifiers/bay.
(1) Main frame type required per system. Maximum of 10 rectifiers/bay.
Qty. Notes
Order as required. Maximum of 10 rectifiers/bay. System can support up to (9) secondary frames as needed.
Must select AC service cabinet option in Step 5. Order as required. Maximum of 10 rectifiers/bay. System can support up to (9) secondary frames as needed.
Order as required. Maximum of 10 rectifiers/bay. System can support up to (9) secondary frames as needed.
Order as required. Maximum of 10 rectifiers/bay. System can support up to (9) secondary frames as needed.
Order as required. Maximum of 10 rectifiers/bay. System can support up to (9) secondary frames as needed.
List Number
List 16* 58214000016 Distribution frame, no rectification
* Must be used with external main battery termination bars.
Emerson Part Number
Description
Qty. Notes
Order as required. System can support up to (5) distribution frames as needed.
Step 3. Select Input Voltage Source (AC Input Source)
Select one, quantity of one.
List Number
List 0A 5821400000A 480 VAC, 3 phase input (4-wire circuit) List 0B 5821400000B 208 VAC, 3 phase input (4-wire circuit)
For additional information or questions visit or call:
2 004ORA-NS802 / 0913
Emerson Part Number
Description
Qty.
Rack
Space
NetSure™ 802 Series
DC Power System
Step 4. Select Rectifier Model
List Number
n/a 486534003*
n/a 486532603*
n/a 486532602* 200 amp rectifier R4811600 (480 VAC)
* 200 A is nominal rating. These units are capable of current limiting up to 220 A each.
Emerson Part Number
Description
™
High efficiency 200 amp eSure R4812000Le (208 VAC), 3 phase input
High efficiency 200 amp eSure R4812000e (480 VAC), 3 phase input
rectifier
™
rectifier
Qty.
Step 5. Optional - Select AC Service Cabinet (PDSC)
Must be selected if List 2 or List 12 was selected in Step 1.
List Number
List 30 58214000030
List 31 58214000031
List 32 58214000032
Emerson Part Number
Description
480 VAC input bolt-on PDSC (22 kAIC rated breakers)
480 VAC input bolt-on PDSC (65 kAIC rated breakers)
208 VAC input bolt-on PDSC (65 kAIC rated breakers)
Qty. Notes
Rack
Space
Select the quantity of cabinets needed by to total number of List 2 and List 12's needed in total.
Select the quantity of cabinets needed by to total number of List 2 and List 12's needed in total.
Select the quantity of cabinets needed by to total number of List 2 and List 12's needed in total.
Pictorial
Step 6. Optional - Select Transient Voltage Surge Suppression
Must be selected if Lists 2, 4, 12 or 14 were selected in Step 1.
List Number
List 35 58214000035
List 36 58214000036
List 37 58214000037
List 38 58214000038
For additional information or questions visit or call:
004ORA-NS802 / 0913
Emerson Part Number
Description
480 VAC input surge suppression for use in the PDSC cabinet
208 VAC input surge suppression for use in the PDSC cabinet
480 VAC input surge suppression for use in the power bays (List 4 and 14)
208 VAC input surge suppression for use in the power bays (List 4 and 14)
Qty. Notes
For use with List 30 or 31 AC service cabinets only. (1) required for each AC service cabinet.
For use with List 32 AC service cabinets only. (1) required for each AC service cabinet.
For use with List 4 and 14 when equipped for 480 VAC input.
For use with List 4 and 14 when equipped for 208 VAC input.
(TVSS)
3
NetSure™ 802 Series
DC Power System
LMS 1000 – Lorain® Monitoring Unit
1
2 3
MCA Circuit Card, (Primary Bay)
1
List 1, 2, 3, 4, 5
Router Circuit Card (Secondary Bay)
List 11, 12, 13, 14, 15
Optional LMS Main CPU Circuit
2
Card, List 50 or Optional LMS Expansion CPU Circuit Card, List 63
Available MCA Input/Output (I/O)
3
Circuit Cards:
– MCA Customer Alarm Relay Card
(6 Form-C Contacts), List 70
– MCA Analog Input/Output and
Binary Input Circuit Card, List 71
Step 7. Select Controller Accessory Cards
Select one, quantity of one, if desired.
List Number
List 70 58214000070 MCA alarm relay card
List 71 58214000071 MCA analog and binary I/O card
Emerson Part Number
Description
Qty. Notes
Provide (6) Form-C alarm user defined output relays. (Each primary frame is factory equipped with [2]).
Provide (4) binary inputs plus (1) analog input and (1) analog output signal .
Step 8. Select LMS1000 Monitoring Options
Select List 50 for all main bays (lists 1-5). Select list 63 for supplemental bays if required.
List Number
List 50 58214000050 LMS1000 main CPU card Order 1 list 50 for each main bay ordered (lists 1, 2, 3, 4 or 5).
List 63 58214000063 LMS1000 CPU expansion card
Note: Refer to SAG586505000 for additional LMS options.
Emerson Part Number
Description
Qty. Notes
Requires the main CPU card. This option mounts into the LMS chassis slot for all supplemental bays to enable all LMS cards in expansion bays.
For additional information or questions visit or call:
4 004ORA-NS802 / 0913
NetSure™ 802 Series
DC Power System
Step 8a. Select LMS1000 Card/Software Options
Select at least 1 analog card for battery monitoring (58650500020) and 1 binary card for battery disconnect status (58650500031).
Order additional cards as necessary.
List Number
LMS 1000 Cards – Select quantity as needed
n/a 58650500020 Four (4) channel analog input card
n/a 58650500021 Eight (8) channel temperature input card
n/a 58650500022 Eight (8) channel analog input card
n/a 58650500023
n/a 58650500030 Four (4) channel binary input card n/a 58650500031 Eight (8) channel binary input card n/a 58650500040 Four (4) channel Form-C relay output card n/a 58650500070 Modem circuit card
Software Options – Select as many below as required
n/a 58650500078 LMS dual MCA interface software option
n/a 58650500079 Gateway port software option
n/a 58650500086 TL1/X.25 software option n/a 58650500087 Power metering software option n/a 58650500090 TL1 (over Ethernet) software option
Accessories – Select as many below as required
n/a 586505000BA Current limit resistor kit, 3/8" ring lug
n/a 586505000BB Current limit resistor kit, splice
n/a 586505000BC Current limit resistor kit, 5/16" ring lug
n/a 586505000BE In-line fuse kit, 3/8" ring lug
n/a 586505000BF In-line fuse kit, 5/16" ring lug
n/a 535135
n/a 586505000ST
n/a 586505000SU
Emerson Part Number
Description
Twelve (12) channel analog input card - bat­tery cell voltage
In-line fuse kit, 1/4" ring lug, 3/8" ring lug, 5/16" ring lug, or butt splice
Temperature sensor, mounts to a 5/16" or M8 battery post
Temperature sensor, mounts to a 1/4" or M6 battery post
Qty. Notes
Select the required amount and type of current limit resistor kits (List BA, BB, or BC) or in-line fuse kits (List BE, BF, or 535135)
Select the required amount and type of temperature sensors (List ST or SU)
Select the required amount and type of current limit resistor kits (List BA, BB, or BC)
Select the required amount and type of in-line fuse kits (List BE, BF, or 535135)
Select the required amount and type of current limit resistor kits (List BA, BB, or BC) or in-line fuse kits (List BE, BF, or 535135).
Select the required amount and type of temperature sensors (List ST or SU).
Provides (25) shunt inputs. Maximum quantity of one per bay. For use with GJ/218 breakers with shunts or TPH or TPL-B fuse panels with shunts. Mounts internal to power system.
Provides (25) shunt inputs. Maximum quantity of one per bay. For use with GJ/218 breakers with shunts or TPH or TPL-B fuse panels with shunts. Mounts internal to power system.
Provides (8) temperature inputs. Maximum quantity of eight per system. Mounts external to power system.
Provides temperature monitoring and alarming for battery or ambient. Battery-assigned probes provide temperature compen­sation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
Provides temperature monitoring and alarming for battery or ambient. Battery-assigned probes provide temperature compen­sation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
Provides temperature monitoring and alarming for battery or ambient. Battery-assigned probes provide temperature compen­sation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
Provides temperature monitoring and alarming for battery or ambient. Battery-assigned probes provide temperature compen­sation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
Provides temperature monitoring and alarming for battery or ambient. Battery-assigned probes provide temperature compen­sation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
For additional information or questions visit or call:
004ORA-NS802 / 0913
5
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