The modular NetSure™ 802 power system is made up of an assortment of bays that can be configured to meet any large -48 Volt
power requirement from 1000 A to 16,000 A. The basic power unit
is a nominal 200 A rectifier capable of up to 220 amps each at current limit. The system accommodates up to 10 rectifiers per bay,
and the bays can be configured for distributed or centralized applications. There are also bays configured to retrofit 200 amp and 400
amp ferro rectifiers with minimum AC infrastructure cost.
Requester Contact Information:
Name:*
Title:*
Company:*
Email/Phone:*
* These are required fields. Please complete before submitting the form.
Table of Contents
Step 1. Select System Frame(s), Main Bay or Supplemental Bay ........2
Step 2. Optional - Select Distribution Frame .....................................2
Step 3. Select Input Voltage Source (AC Input Source) ......................2
Step 4. Select Rectifier Model ...........................................................3
Step 5. Optional - Select AC Service Cabinet (PDSC) .........................3
Step 6. Optional - Select Transient Voltage Surge Suppression .........3
Step 12. Optional - Select External Termination Bus Assembly .........13
Step 13. Optional - Select External Return Bar Option ......................14
Step 14. Order Accessories (as needed) ............................................. 15
Note: Click on the step above to jump to that page. To return to the
Table of Contents, click on the main title of any page.
For additional information or questions visit or call:
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
400 A Ferro Retrofit Power Bay200 A Ferro Retrofit Power BayNetSure™ 802 Power BayPower Bay with Distribution Bay
1004ORA-NS802 / 0913
1
Page 2
NetSure™ 802 Series
DC Power System
Step 1. Select System Frame(s), Main Bay or Supplemental Bay
Select one, quantity of one per system.
List
Number
List 158214000001
List 258214000002
List 3*58214000003
List 4*58214000004
List 5*58214000005
* Must be used with external main battery termination bars.
Emerson
Part Number
Description
Main power/distribution frame, equip for
individual AC feed per rectifier
Main power/distribution frame, equip for bulk
AC feed per frame
Main power bay frame, 5 discrete AC inputs
per bay (5 feed) for 400 A ferro retrofit
application
Main power bay frame, 2 discrete AC inputs
per bay (2 feed)
Main power bay frame, individual AC inputs
per rectifier (10 feed) for 200 A Ferro retrofit
applications or direct feed from existing AC
PDSC
Select quantity as needed per system.
List
Number
List 1158214000011
List 1258214000012
List 13*58214000013
List 14*58214000014
List 15*58214000015
* Must be used with external main battery termination bars.
Emerson
Part Number
Description
Secondary power/distribution frame, equip
for individual AC feed per rectifier
Secondary power/distribution frame, equip
for bulk AC feed per frame
Secondary power bay frame, 5 discrete AC
inputs per bay (5 feed) for 400 A ferro retrofit
application
Secondary power bay frame, 2 discrete AC
inputs per bay (2 feed)
Secondary power bay frame, individual AC
inputs per rectifier (10 feed) for 200 A Ferro
retrofit applications or direct feed from existing AC PDSC
Step 2. Optional - Select Distribution Frame
Select quantity as needed if applicable.
Qty. Notes
(1) Main frame type required per system.
Maximum of 10 rectifiers/bay.
Must select AC service cabinet option in Step 5.
(1) Main frame type required per system.
Maximum of 10 rectifiers/bay.
(1) Main frame type required per system.
Maximum of 10 rectifiers/bay.
(1) Main frame type required per system.
Maximum of 10 rectifiers/bay.
Qty. Notes
Order as required. Maximum of 10 rectifiers/bay.
System can support up to (9) secondary frames as needed.
Must select AC service cabinet option in Step 5. Order as
required. Maximum of 10 rectifiers/bay. System can support up
to (9) secondary frames as needed.
Order as required. Maximum of 10 rectifiers/bay.
System can support up to (9) secondary frames as needed.
Order as required. Maximum of 10 rectifiers/bay.
System can support up to (9) secondary frames as needed.
Order as required. Maximum of 10 rectifiers/bay.
System can support up to (9) secondary frames as needed.
List
Number
List 16*58214000016Distribution frame, no rectification
* Must be used with external main battery termination bars.
Emerson
Part Number
Description
Qty. Notes
Order as required. System can support up to (5) distribution
frames as needed.
Step 3. Select Input Voltage Source (AC Input Source)
Select one, quantity of one.
List
Number
List 0A5821400000A480 VAC, 3 phase input (4-wire circuit)
List 0B5821400000B208 VAC, 3 phase input (4-wire circuit)
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
2004ORA-NS802 / 0913
Emerson
Part Number
Description
Qty.
Rack
Space
Page 3
NetSure™ 802 Series
DC Power System
Step 4. Select Rectifier Model
List
Number
n/a486534003*
n/a486532603*
n/a486532602*200 amp rectifier R4811600 (480 VAC)
* 200 A is nominal rating. These units are capable of current limiting up to 220 A each.
n/a586505000BACurrent limit resistor kit, 3/8" ring lug
n/a586505000BBCurrent limit resistor kit, splice
n/a586505000BCCurrent limit resistor kit, 5/16" ring lug
n/a586505000BEIn-line fuse kit, 3/8" ring lug
n/a586505000BFIn-line fuse kit, 5/16" ring lug
n/a535135
n/a586505000ST
n/a586505000SU
Emerson
Part Number
Description
Twelve (12) channel analog input card - battery cell voltage
In-line fuse kit, 1/4" ring lug, 3/8" ring lug,
5/16" ring lug, or butt splice
Temperature sensor, mounts to a 5/16" or M8
battery post
Temperature sensor, mounts to a 1/4" or M6
battery post
Qty. Notes
Select the required amount and type of current limit resistor kits
(List BA, BB, or BC) or in-line fuse kits (List BE, BF, or 535135)
Select the required amount and type of temperature sensors
(List ST or SU)
Select the required amount and type of current limit resistor kits
(List BA, BB, or BC)
Select the required amount and type of in-line fuse kits
(List BE, BF, or 535135)
Select the required amount and type of current limit resistor kits
(List BA, BB, or BC) or in-line fuse kits (List BE, BF, or 535135).
Select the required amount and type of temperature sensors
(List ST or SU).
Provides (25) shunt inputs. Maximum quantity of one per bay.
For use with GJ/218 breakers with shunts or TPH or TPL-B fuse
panels with shunts. Mounts internal to power system.
Provides (25) shunt inputs. Maximum quantity of one per bay.
For use with GJ/218 breakers with shunts or TPH or TPL-B fuse
panels with shunts. Mounts internal to power system.
Provides (8) temperature inputs. Maximum quantity of eight per
system. Mounts external to power system.
Provides temperature monitoring and alarming for battery or
ambient. Battery-assigned probes provide temperature compensation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
Provides temperature monitoring and alarming for battery or
ambient. Battery-assigned probes provide temperature compensation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
Provides temperature monitoring and alarming for battery or
ambient. Battery-assigned probes provide temperature compensation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
Provides temperature monitoring and alarming for battery or
ambient. Battery-assigned probes provide temperature compensation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
Provides temperature monitoring and alarming for battery or
ambient. Battery-assigned probes provide temperature compensation and battery thermal runaway management. Comprised of
0.3 m length sensor and 10 m length extension.
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
n/a102272CB, 1 A, bullet, toggle handle, E-tripOccupies one position
n/a102273CB, 3 A, bullet, toggle handle, E-tripOccupies one position
n/a102274CB, 5 A, bullet, toggle handle, E-tripOccupies one position
n/a102275CB, 10 A, bullet, toggle handle, E-tripOccupies one position
n/a102276CB, 15 A, bullet, toggle handle, E-tripOccupies one position
n/a102277CB, 20 A, bullet, toggle handle, E-tripOccupies one position
n/a102278CB, 25 A, bullet, toggle handle, E-tripOccupies one position
n/a102279CB, 30 A, bullet, toggle handle, E-tripOccupies one position
n/a102280CB, 35 A, bullet, toggle handle, E-tripOccupies one position
n/a102281CB, 40 A, bullet, toggle handle, E-tripOccupies one position
n/a121998CB, 45 A, bullet, toggle handle, E-tripOccupies one position
n/a102282CB, 50 A, bullet, toggle handle, E-tripOccupies one position
n/a102283CB, 60 A, bullet, toggle handle, E-tripOccupies one position
n/a102284CB, 70 A, bullet, toggle handle, E-tripOccupies one position
n/a102285CB, 75 A, bullet, toggle handle, E-tripOccupies one position
n/a121996CB, 80 A, bullet, toggle handle, E-tripOccupies one position
n/a102286CB, 100 A, bullet, toggle handle, E-tripOccupies one position
n/a516991CB, 125 A, bullet, toggle handle, E-tripOccupies two positions
n/a516993CB, 150 A, bullet, toggle handle, E-tripOccupies (2) positions, space required
n/a144883CB, 175 A, bullet, toggle handle, E-tripOccupies (2) positions, space required
n/a121831CB, 200 A, bullet, toggle handle, E-tripOccupies (2) positions, space required
n/a144885CB, 225 A, bullet, toggle handle, E-tripOccupies (3) positions, space required
n/a121835CB, 250 A, bullet, toggle handle, E-tripOccupies (3) positions, space required
n/a513747
Emerson
Part Number Description
Circuit breaker/fuseholder mounting
assembly
Qty. Notes
Order (1) 513747 assembly for every
six circuit breaker/fuseholder combinations required. Each assembly
occupies (3) larger "pole" positions in
the distribution section. For use with
lists 1, 2, 11 & 12 only.
Pictorial
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
8004ORA-NS802 / 0913
Page 9
NetSure™ 802 Series
DC Power System
Step 9c. Choose Bullet-Type Circuit Breakers and Adapter Kit (continued)
n/a101596CB, 1 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101597CB, 3 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101598CB, 5 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101599CB, 10 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101600CB, 15 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101601CB, 20 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101602CB, 25 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101603CB, 30 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101604CB, 35 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101605CB, 40 A, bullet, toggle handle, E/M-tripOccupies one position
n/a121997CB, 45 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101606CB, 50 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101607CB, 60 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101608CB, 70 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101609CB, 75 A, bullet, toggle handle, E/M-tripOccupies one position
n/a121995CB, 80 A, bullet, toggle handle, E/M-tripOccupies one position
n/a101610CB, 100 A, bullet, toggle handle, E/M-tripOccupies one position
n/a516838CB, 125 A, bullet, toggle handle, E/M-tripOccupies two positions
n/a516839CB, 150 A, bullet, toggle handle, E/M-tripOccupies (2) positions, space required
n/a144884CB, 175 A, bullet, toggle handle, E/M-tripOccupies (2) positions, space required
n/a121832CB, 200 A, bullet, toggle handle, E/M-tripOccupies (2) positions, space required
n/a144886CB, 225 A, bullet, toggle handle, E/M-tripOccupies (3) positions, space required
n/a121836CB, 250 A, bullet, toggle handle, E/M-tripOccupies (3) positions, space required
n/a513747
Emerson
Part Number Description
Circuit breaker/fuseholder mounting
assembly
Qty. Notes
Order (1) 513747 assembly for every
six circuit breaker/fuseholder combinations required. Each assembly
occupies (3) larger "pole" positions in
the distribution section. For use with
lists 1, 2, 11 & 12 only.
Pictorial
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
004ORA-NS802 / 0913
9
Page 10
NetSure™ 802 Series
DC Power System
Step 9d. Choose TLS/TPS Fuses with Bullet-Type Fuse Holders
List
Number
n/a117201Fuse holder, TLS/TPS, bullet typeOrder one fuse holder per fuse
n/a248230900Fuse, TLS/TPS, 3 ampsOccupies one position
n/a248231000Fuse, TLS/TPS, 5 ampsOccupies one position
n/a248231200Fuse, TLS/TPS, 6 ampsOccupies one position
n/a248231500Fuse, TLS/TPS, 10 ampsOccupies one position
n/a248231800Fuse, TLS/TPS, 15 ampsOccupies one position
n/a248232100Fuse, TLS/TPS, 20 ampsOccupies one position
n/a248232400Fuse, TLS/TPS, 25 ampsOccupies one position
n/a248232700Fuse, TLS/TPS, 30 ampsOccupies one position
n/a248233300Fuse, TLS/TPS, 40 ampsOccupies one position
n/a248233900Fuse, TLS/TPS, 50 ampsOccupies one position
n/a248234200Fuse, TLS/TPS, 60 ampsOccupies one position
n/a248234500Fuse, TLS/TPS, 70 ampsOccupies one position
n/a118413Fuse, TLS/TPS, 80 ampsOccupies one position
n/a118414Fuse, TLS/TPS, 90 ampsOccupies one position
n/a118415Fuse, TLS/TPS, 100 ampsOccupies one position
n/a139052Fuse, TLS/TPS, 125 ampsOccupies one position
Emerson
Part Number Description
Qty. Notes
Pictorial
Order (1) 513747 assembly for every
n/a513747
Circuit breaker/fuseholder mounting
assembly
six circuit breaker/fuseholder combinations required. Each assembly
occupies (3) larger "pole" positions in
the distribution section.
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
10004ORA-NS802 / 0913
Page 11
NetSure™ 802 Series
DC Power System
Step 10. Optional - Select Small Distribution for Distribution Bay
Order smaller circuit breakers and fuses from Step 8c and 8d above.
Bullet nose fuse/circuit breaker panel for use in 58214000016
distribution bay
Qty.
(List 16)
Pictorial
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
004ORA-NS802 / 0913
11
Page 12
NetSure™ 802 Series
DC Power System
Step 11. Optional - Select Internal Return Bar (as needed)
Select one, quantity of one, if desired. Note restrictions.
List
Number
n/a5548622000 A ground bar kit, internal
n/a5552142000 A ground bar kit, internal
Emerson
Part Number Description
Qty. Notes
Internal ground bar kit recommended for
use with >100 A distribution devices.
Mounts only in List 1, 2, 11, or 12 power/
distribution frames.
Internal ground bar kit recommended for
use with >200 A distribution devices.
Mounts only in List 1, 2, 11, or 12 power/
distribution frames.
Pictorial
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
12004ORA-NS802 / 0913
Page 13
NetSure™ 802 Series
DC Power System
Step 12. Optional - Select External Termination Bus Assembly
Select one, quantity of one, if desired. Note restrictions.
List
Number
n/a554873
n/a528482Busbar shield kit
n/a554874
Emerson
Part Number Description
External top-mount horizontal battery input bus
assembly
External top-mount vertical batter input bus
assembly
Qty. Notes
Provides for external battery input
landings for use with List 1, 2, 3, 4, 5,
11, 12, 13, 14, and 15. Lug sizes
should be 3/8" x 1.000" centers. Rated
for 2000 A each.
Lexan kit provides protection on -48 V
bus. For use with 554873 kit.
Order (1) per bay as required. Must be
mounted on top of 554873 bus
assembly. Includes Lexan shields.
Pictorial
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
004ORA-NS802 / 0913
13
Page 14
NetSure™ 802 Series
DC Power System
Step 13. Optional - Select External Return Bar Option
Select one, quantity of one, if desired. Note restrictions.
List
Number
n/a514688
n/a514689
n/a514690
n/a514691
n/a514543
Emerson
Part Number Description
External ground return bar,
6000 A
External ground return bar,
10,000 A
External ground return bar,
6000 A
External ground return bar,
10,000 A
Load return lug expansion
busbar
Qty. Notes
Must be used with 554873 kits. For
use with List 1, 3, 4, 5, 11, 13, 14 and
15 frames.
Must be used with 554873 kits. For
use with List 1, 3, 4, 5, 11, 13, 14 and
15 frames.
Must be used with 554873 kits. For
use only with List 2 and 12 frames.
Must be used with 554873 kits. For
use only with List 2 and 12 frames.
Mounts to any of the available 6000 A
or 10,000 A external ground return
bar options.
Pictorial
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
14004ORA-NS802 / 0913
Page 15
NetSure™ 802 Series
DC Power System
Step 14. Order Accessories (as needed)
Select quantity and vertical rack spacing as desired and as relay rack space allows.
List
Number
n/a107021Temperature probe, 25' long
n/a106824Temperature probe, 100' long
List 6458214000064Interface kit to LVPS power system e/w DGU
List 6558214000065Interface kit to LVPS power system e/w LMS1000
n/a5502813000 A external main termination bar, no shunt(1) power bay (1) distribution bay
n/a5502825000 A external main termination bar, no shunt(2) power bays (1) distribution bay
n/a5502835000 A external main termination bar, no shunt(2) power bays (2) distribution bays
n/a5502847500 A external main termination bar, no shunt(3) power bays (2) distribution bays
n/a5502857500 A external main termination bar, no shunt(3) power bays (3) distribution bays
n/a55028610,000 A external main termination bar, no shunt(4) power bays (2) distribution bays
n/a55028710,000 A external main termination bar, no shunt(4) power bays (3) distribution bays
n/a5502913000 A external main termination bar, e/w shunt(1) power bay (1) distribution bay
n/a5502925000 A external main termination bar, e/w shunt(2) power bays (1) distribution bay
n/a5502935000 A external main termination bar, e/w shunt(2) power bays (2) distribution bays
n/a5502947500 A external main termination bar, e/w shunt(3) power bays (2) distribution bays
n/a5502957500 A external main termination bar, e/w shunt(3) power bays (3) distribution bays
n/a55029610,000 A external main termination bar, e/w shunt(4) power bays (2) distribution bays
n/a55029710,000 A external main termination bar, e/w shunt(4) power bays (3) distribution bays
Emerson
Part Number
Description
Qty.
Rack
Space Notes
For additional information or questions visit or call:
Web: www.EmersonEnergy.com nTel: 1-800-800-1280 (USA and Canada)
004ORA-NS802 / 0913
15
Page 16
NetSure™ 802 Series
DC Power System
EmersonNetworkPower.com/EnergySystems (North America)
EmersonNetworkPower.eu/EnergySystems (EMEA)
Business-Critical Continuity™, Emerson Network Power™, the Emer son Net work Power l ogo, Emer son® and Consi der it Solv ed are ser vice mark s and
tradem arks of Eme rson Elec tric Co. En ergyMas ter
Netw ork Power, Ener gy Systems , North Am erica, In c. Any other p roduct , brand, or co mpany names o r logos are t he proper ty of the r especti ve owner.
16004ORA-NS802 / 0913
™
, eSure™, NetPerform™, NetReach™, NetSpan™, NetSu re™ and NetXtend™ are trad emarks of E merson
While ev ery prec aution has b een taken to e nsure accur acy and
completeness herein, Emerson Electric Co. assumes no responsibility,
and disc laims all liab ility, for da mages resul ting from u se of this
information or for any errors or omissions. Specifications subject to
change without notice.
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