Emerson NetSure 802, NetSure 802 DC Installation Instructions

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A technical manual from the experts in Business-Critical Continuity

™

NetSure™ -48V DC Power System

Installation Instructions

Section 5876 (Issue AT, April 26, 2013)

SPEC. NO. MODEL

802NLDB

582140000

802NLEB 802NL-B

Page 2

Business-Critical Continuity™, Emerson Network Power, and the Emerson Network

Power logo are trademarks and service marks of Emerson Electric Co.

Lorain

and Vortex® are registered trademarks of Emerson

Network Power, Energy Systems, North America, Inc.

NetSure™, NetSpan™, NetReach™, NetXtend™, and NetPerform™

are trademarks of Emerson Network Power, Energy Systems, North America, Inc.

All other trademarks are the property of their respective owners.

The products covered by this instruction manual are manufactured and/or

sold by Emerson Network Power, Energy Systems, North America, Inc.

The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and

completeness of this document, Emerson Network Power, Energy Systems, North America, Inc.

assumes no responsibility and disclaims all liability for damages resulting from use of this information

or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct

methods, tools, and materials to be used in perf orming procedures not specifical ly des c ribed in this doc ument.

This document is the property of Emerson Network Power, Energy Systems, North America, Inc.

and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use or disclosure of it without the written permission

of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

2013, Emerson Network Power, Energy Systems, North America, Inc.

Page 3

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

STATIC WARNING

The printed circuit cards used in this equipm ent contain static sensitive com ponents. The warnings l isted below must be observed to pre vent damage to these components. D isregarding any of these warni ngs may result in personal injury or damage to the equipment.

1. Strictly adhere to the procedures provided in this document.

2. Before touching any static sensitive component or printed circuit card containing such a component, discharge all static electricity from yourself by wearing a wrist strap grounded through a one m egohm resistor. Some wrist strap s, such as Emerson Network Power Part Number 631810600, have a b uilt-in one megohm resistor; no external resistor is necessary. Read and follow wrist strap manufacturer’s instructions outlining use of a specific wrist strap.

3. Do not touch the traces or components on a pr inted circuit card conta ining static sensitive com ponents. Handle the printed circuit card only by the edges that do not have connector pads.

4. After removing a printed cir cuit c ard conta ining a st atic s ensitive component, place the printed circu it card only on conductive or anti-static material such as conductive foam, conducti ve plastic, or aluminum foil. Do not use ordinary Styrofoam or ordinary plastic.

5. Store and ship static sens itive devices or print ed circuit cards contain ing such com ponents only in static shielding containers.

6. If necessary to repair a pr int ed circuit c ard c ontain ing a static s ensitiv e com ponent , wear an appropr iate ly grounded wrist strap , work on a conductive surfac e, use a grounded soldering iron, a nd use grounded test equipment.

Static Warning Page 1 of 2

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 4

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

This Page Intentionally Left Blank

Page 2 of 2 Static Warning

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 5

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

FCC INFORMATION

The MCA Interface Modem Option (if installed) has been granted a registration number by the Federal Communications Comm iss ion, under Part 68 rules a nd regu lations f or direct c onnection to the te lephone lin es. In order to comply with these FCC rules, the following instructions m ust be carefully read and applicable portions followed completely:

a) Direct connection to the telephone lines may be made only through the standard plug- ended cord

furnished to the utilit y-installed jack . No connection m ay be made to party or c oin phone lines. Pri or to connecting the device to the telephone lines, you must:

b) Call your telephone company and inform them you have an FC C regis tered dev ice you des ire to c onnect

to their telephone l ines. Give them the num ber(s) of the line(s ) to be used, the m ake and model of the device, the FCC registr atio n num ber and ringer equi valenc e. T his information will b e found o n the de vice or enclosed with instructions as well as the jack suitable for your device.

c) After the telephone compan y has been advised of the above you ma y connect your device if the jack is

available, or after the telephone company has made the installation.

d) Repairs may be made only by the manufacturer or his author ized service agenc y. Unauthorized repairs

void registration and warr anty. Contact seller or manufac turer for details of permissible user perf ormed routine repairs, and where and how to have other than routine repairs.

e) If, through abnormal circumstances, har m to the te lephone lines is caus ed, it sh ould be unpl ugged unti l it

can be determined if your device or the telephone line is the source. If your device is the source, it should not be reconnected until necessary repairs are effected.

f) Should the telephone company notify you that your device is causing harm, the device should be

unplugged. The teleph one company wil l, where practi cable, notif y you, that tem porary disc ontinuance of service may be require d. However, where prior notice is not pract icable, the telephone company ma y temporarily discontinue service, if such action is reasonably necessary, in such cases the telephone company must (A) Promptly notify you of such tempor ary discontinuance, (B) Afford you the opportunity to correct the condition and (C) Inform you of your rights to bring a complaint to the FCC under their rules.

g) The telephone company may make changes in its communications facilities, equipment, operations or

procedures, where such action is reasonably required in the operation of its business and is not inconsistent with FCC rules. If such changes can be reasonably expected to render any customer’s devices incompatib le with telepho ne compan y facilities , or require m odification o r alteration, or otherwise materially affect its performance, written notification must be given to the user, to allow uninterrupted service.

The following inform ation is provided here and on a label attach ed to the outside of the MCA Interfac e Modem Option (if installed).

JACK RINGER EQUIVALENCE FCC REGISTRATION NUMBER

RJ-11 0.2A B46USA-22429-MM-E

FCC Information Page 1 of 2

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohib ited.

Page 6

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

This Page Intentionally Left Blank

Page 2 of 2 FCC Information

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 7

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

TABLE OF CONTENTS

CONTENTS

PAGE

CHAPTER 1 GENERAL INFORMATION AND INSTALLATION CHECKLIST ..................... 1-1

Preface ............................................................................................................................................................. 1-1

Installation Acceptance Checklist .................................................................................................................... 1-1

CHAPTER 2 PLACING THE BAYS AND INST ALLING

INTERNAL/EXTERNAL BUSBARS....................................................................................... 2-1

General Requirements ..................................................................................................................................... 2-2

Placing and Securing List 1 and List 11 Power/Dis tri but ion Bays (without PDSC) ......................................... 2-3

Placing and Securing List 2 and List 12 Power/Distribution Bays (with PDSC) .............................................. 2-5

Placing and Securing List 3, 4, 5, 13, 14, and 15 Power Only Bays ............................................................... 2-7

Placing and Securing List 16 Distribution Only Bays ....................................................................................... 2-9

Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive Busbar Links ................ 2-19

Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive Busbar Links

(Newer Style Bay to an Existing Older Style Bay) ......................................................................................... 2-22

Connecting Power/Distribution Bay Rectifier Mounting Position AC Input Connectors to PDSC (Lists 2

and 12 Only) ................................................................................................................................................... 2-24

Installing Power/Distribution Bay External Top-Mount Horizont al Bat tery Input Busbar Assembl y, P/N

554873 (if furnished) ...................................................................................................................................... 2-25

Installing Optional Power/Distribution Bay Busbar Shield Kit, P/N 528482 (if furnished) .............................. 2-34

Installing Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly; P/N

514688, 514689, 514690, or 514691 (if furnished) ........................................................................................ 2-35

Installing Power/Distri bution Bay Load Return Lug Extension Busbar Assembly, P/N 514543 (if

furnished) ....................................................................................................................................................... 2-51

Installing Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly, P/N

554874 (if furnished) ...................................................................................................................................... 2-60

CHAPTER 3 INSTALLING DISTRIBUTION DEVICES, MCA CIRCUIT CARDS, AND

LMS CIRCUIT CARDS ........................................................................................................... 3-1

Installing Distribution Fuses and Circuit Breakers ........................................................................................... 3-1

Installing 218 Circuit Breakers, TPL Fuseholders, and Bullet Nose-Type Device Mounting

Assemblies into Power/Distribution Bays .................................................................................................. 3-1

Installing 218 Circuit Breakers and TPL Fuseholders into Distribution Only Bays .................................... 3-2

Installing TPL Fuses .................................................................................................................................. 3-2

Installing TLS/TPS Fuses .......................................................................................................................... 3-3

Installing Bullet Nose-Type Circuit Breakers ............................................................................................. 3-3

Installing an Optional Bullet Nose-Type 10-Position GMT Fuse Module .................................................. 3-3

Storing Spare Fuses .................................................................................................................................. 3-3

Recording Fuse and Circuit Breaker Sizes ............................................................................................... 3-3

Installing MCA and LMS Circuit Cards ........................................................................................................... 3-18

Circuit Card Handling .............................................................................................................................. 3-18

Identifying the Circuit Cards .................................................................................................................... 3-18

Installing LMS Circuit Cards .................................................................................................................... 3-18

Installing MCA Customer Alarm Relay Circuit Card(s) and MCA I/O Circuit Card(s) ............................. 3-18

Table of Contents Page i

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 8

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

CHAPTER 4 MAKING ELECTRICAL CONNECTI ONS ......................................................... 4-1

Observe the Following Admonishments .......................................................................................................... 4-2

Wiring Considerations ...................................................................................................................................... 4-3

MCA Network Interconnections Between Bays ............................................................................................... 4-4

Distribution Only Bay BAT RTN Connection to System Monitoring and Control Section ................................ 4-7

MCA Battery Charge Digital Temperature Compensation Probe Connection ................................................. 4-7

MCA External CAN Bus Port Connectio n ........................................................................................................ 4-7

MCA External Alarm, Reference, and Control Connections and MCA I/O Circuit Card Connections ............. 4-9

Connections to Terminal Block TB1 on MCA Circuit Card P/N 509478 .................................................... 4-9

Connections to MCA Customer Alarm Relay Circuit Cards .................................................................... 4-10

Connections to MCA I/O Circuit Cards .................................................................................................... 4-10

LMS Connections (if LMS Furnished) ............................................................................................................ 4-22

LMS Local Port ........................................................................................................................................ 4-28

LMS Network Interconnections Between Bays and Optional LMS Expansion Assembly(s) ................... 4-29

Bay Frame Grounding Connections ............................................................................................................... 4-32

Load Connections .......................................................................................................................................... 4-34

Power/Distribution Ba y ............................................................................................................................ 4-34

Distribution Only Bay ............................................................................................................................... 4-38

AC Input and AC Input Ground Connections ................................................................................................. 4-43

Wiring Routing Guidelines ....................................................................................................................... 4-43

AC Input Connections to Lists 1 and 11 Bays (w/out PDSC) .................................................................. 4-44

AC Input Connections to Lists 2 and 12 Bays (with PDSC) .................................................................... 4-46

AC Input Connections to Lists 3 and 13 Bays ......................................................................................... 4-50

AC Input Connections to Lists 4 and 14 Bays ......................................................................................... 4-52

AC Input Connections to Lists 5 and 15 Bays ......................................................................................... 4-54

Battery Connections ....................................................................................................................................... 4-56

Power/Distribution Bay ............................................................................................................................ 4-56

Power Only Bay ....................................................................................................................................... 4-59

Distribution Only Bay ............................................................................................................................... 4-60

Re-Install Shields and Cover Panels ............................................................................................................. 4-61

MCA “Alternate Current Limit” Feature .......................................................................................................... 4-62

Admonishments ....................................................................................................................................... 4-62

MCA “Power Share” Feature.......................................................................................................................... 4-63

Admonishments ....................................................................................................................................... 4-63

Requirements and Conditions ................................................................................................................. 4-63

Paralleling the Existing and New Power Systems ................................................................................... 4-64

Operation ................................................................................................................................................. 4-66

Connecting the 582140000 System to Other Systems .................................................................................. 4-67

Connecting a 582140000 Main Power Bay to a 582121100 Power Bay and/or

582121900/582121901 Distribution Bay (MCA and LMS Interconnections) ........................................... 4-67

Connecting a 582140000 Main Power Bay to a Medium Vortex Power System when the MCA is

located in the PCU Intelligence Shelf (MCA Interconnections) ............................................................... 4-69

Connecting a 582140000 Main Power Bay to a Medium Vortex Power System when the MCA is

Located in the Distribution Cabinet (MCA and LMS Interconnections) ................................................... 4-71

Connecting a 582140000 Main Power Bay to a Legacy Power System (LMS Interconnections) .......... 4-73

Page ii Table of Contents

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 9

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

CHAPTER 5 INSTALLING THE RECTIF IERS AND INITIALLY STARTING THE

POWER SYSTEM .................................................................................................................. 5-1

Installing the Rectifiers ..................................................................................................................................... 5-2

Setting Switch S1 on the MCA Circuit Card in the Prim ary Power/Distribution or Power Only Bay ................ 5-3

Setting Jumper J4 on MCA Distribution Bus Monitoring Circuit Cards ............................................................ 5-3

Initially Starting, Configuring, and Checking System Operation ...................................................................... 5-7

Observe the Following Admonishment ...................................................................................................... 5-7

MCA (Meter, Control, Alarm Panel) ........................................................................................................... 5-7

Initial Startup Preparation ........................................................................................................................ 5-14

Initially Starting the System ..................................................................................................................... 5-14

MCA Initializa t io n ..................................................................................................................................... 5-14

Checking the Inventory and Setting the Number of PCU (Rectifier) Positions Available in the

System ..................................................................................................................................................... 5-18

Setting the Date and Time ....................................................................................................................... 5-19

Setting the Temperature Units (degrees C or degrees F) ....................................................................... 5-19

Setting and Testing MCA Customer Alarm Relays (and MCA Relay Function Channels) ..................... 5-20

Setting MCA I/O Circuit Card Parameters ............................................................................................... 5-22

Checking Manual Test/Equalize and Manually Initiated Timed Test/Equalize ........................................ 5-22

Checking High Voltage Shutdo wn ........................................................................................................... 5-25

Checking Remote High Voltage Shutdown and Rectifier Emergency Shutdown (ESTOP) Inputs ......... 5-25

Checking Remote High Voltage Shutdown ............................................................................................. 5-26

Checking Emergency Shut do wn and Fire Alarm Disconnect .................................................................. 5-27

Checking Remote Test/Equalize ............................................................................................................. 5-27

Checking MCA Audible Alarm and MCA Audible Alarm Cutoff ............................................................... 5-27

Checking AC Fail Alarm .......................................................................................................................... 5-28

Checking Rectifier Fail Alarm .................................................................................................................. 5-29

Checking System High Voltage Alarm 1 ................................................................................................. 5-29

Checking System High Voltage Alarm 2 ................................................................................................. 5-30

Checking System Battery Is On Discharge Alarm ................................................................................... 5-31

Checking Very Low Voltage Alarm .......................................................................................................... 5-32

Checking Total Distribution Load Alarm .................................................................................................. 5-33

Checking Distribution Group A Load Alarm ............................................................................................. 5-33

Checking Distribution Group B Load Alarm ............................................................................................. 5-34

Checking Fuse Alarm/Circuit Breaker Alarm ........................................................................................... 5-35

Checking Metering Functions .................................................................................................................. 5-36

Checking System Status ......................................................................................................................... 5-38

Checking and Configuring the LMS System ............................................................................................ 5-39

REVISION RECORD

Table of Contents Page iii

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 10

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

This Page Intentionally Left Blank

Page iv Table of Contents

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 11

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

CHAPTER 1 GENERAL INFORMATION AND INSTALLATION CHECKLIST

Preface .................................................................................................................... 1-1

Installation Acceptance Checklist ............................................................................ 1-1

PREFACE

This document (Section 5876) provides Ins ta llati on Instructions for NetSure™ Power System Model 802 (480V Input Power/Distribution and Power Only Bays) and 802 Bay); Spec. No. 582140000. For a condensed version of these instructions, refer to the Installation Guide (Section 5957) located in the separate INSTALLATION MANUAL.

For User Instructions, refer to Section 5877 provided on the CD (Electronic Documentation Package) furnished with your system.

NLDB (208V Input Power/Distribution and Power Only Bays), 802NLEB

NL-B (Distribution Only

Refer to SAG582140000 (System Application Guide) for additional information. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system.

For a color MCA Menu Tree, refer to Section 5886. Section 5886 is provided in the separate INSTAL LAT IO N MAN U AL and the CD CARRIER MANUAL (it is also provided on the CD).

Your Power System may contain an optional LMS Monitoring System, refer to Section 5879 (LMS1000 Installation Instructions) and Section 5847 (LMS1000 User Instructions) provided on the CD (Electronic Documentation Package) furnished with your system.

INSTALLATION ACCEPTANCE CHECKLIS T

Provided below is an Installation Acceptance Checklist. This checklist helps ensure proper installation and initial operation of the system. As the procedures presented in Chapters 2 through 5 of this document are completed, check the appropriate box on this list. If the procedure is not required to be performed for your installation site, also check the box in this list to indicate that the procedure was read. When installation is done, ensure that each block in this list has been checked. Some of these procedures may have been factory performed for you.

Note: The system is not powered up until the end of this checklist. Note: Some of these procedures may have been performed at the factory for you.

Chapter 2. Placing the Bays and Installing Internal/External Busbars

 Bays (and PDSC if furnished) Bolted Together (if required) and Mounted to Floor  Bay-to-Bay Busbar Links Installed (if required)  PDSC (if furnished) AC Input Connectors Connected to Power/Distribution Bay  External Top-Mount Busbar Assemblies Installed (if furnished)

Chapter 1. General Information and Installation Checklist Page 1-1

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 12

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

Chapter 3. Installing Distribution Devices, MCA Relay Circuit Cards, MCA I/O Circuit Cards, and LMS Circuit Cards

NLDB, 802NLEB and 802NL-B)

 Distribution Fuses and Circuit Breakers Installed  Distribution Lug Adapter Plates Installed  MCA Customer Alarm Relay Circuit Card(s) Installed (if required)  MCA I/O Circuit Card(s) Installed (if required)  LMS CPU Circuit Card Installed (if required)  LMS Modem Circuit Card Installed (if required)  LMS Four Input Analog Circuit Card Installed (if required)

after Making any Jumper Adjustment as Required

 LMS Eight Input Analog Circuit Card Installed (if required)  LMS Twelve Input Analog Circuit Card Installed (if required)  LMS Four Input Binary Circuit Card Installed (if required)  LMS Eight Input Binary Circuit Card Installed (if required)

after Making any Jumper Adjustment as Required

 LMS Four Output (Form-C) Relay Circuit Card Installed (if required)

after Making any Jumper Adjustment as Required

 LMS Eight Input Temperature Circuit Card Installed (if required)

and Ground Lead Attached to Frame Ground

Chapter 4. Making Electrical Connectio n s

 MCA Network Bay Interconnections Made  MCA Battery Charge Digital Temperature Compensation Probe Mounted and

Connected (if furnished)

 MCA External Alarm, Reference, and Control Connections Made  Connections Made to all MCA I/O Circuit Cards Installed  External LMS CPU/Hardware Fail Alarm Connections Made (as required)  LMS Local Port Connections Made (if required)  LMS Ethernet Port Connections Made (if required)  LMS Modem Port Connections Made (if required)  LMS OEM (RS-485) Port Connections Made (if required)  Connections Made to all LMS Four Input Analog Circuit Cards Installed  Connections Made to all LMS Eight Input Analog Circuit Cards Installed  Connections Made to all LMS Twelve Input Analog Circuit Cards Installed  Connections Made to all LMS Four Input Binary Circuit Cards Installed  Connections Made to all LMS Eight Input Binary Circuit Cards Installed  Connections Made to all LMS Four Output (Form-C) Relay Circuit Cards Installed

Page 1-2 Chapter 1. General Information and Installation Checklist

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 13

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

 Connections Made to all LMS Eight Input Temperature Circuit Cards Installed  LMS Energy Management Connections Made (as required)  LMS Sequential Start Connections Made (as required)  LMS Expansion Assembly(s) (if furnished) Interconnected to Customer Equipment  LMS Network Bay and Optional LMS Expansion Cabinet(s) and Assembly(s)

Interconnections Made (as required)

 Frame Grounding Connections Made  Load Connections Made  AC Input and AC Input Ground Connections Made  Battery Connections Made  All Shields and Cover Panels in Re-Installed  MCA “Power Share” Connections Made (if required)  Connections to Other Systems Made (if required)

Chapter 5. Installing the Rectifiers and Initially Starting the Power System

 Rectifiers Installed  Router Circuit Cards Switches Set  MCA Distribution Bus Monitor ing Circ uit Cards Jumper Set  System Started, Configured, and Checked  LMS Checked and Configured (as required)

Chapter 1. General Information and Installation Checklist Page 1-3

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 14

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

This Page Left Intentionally Blank

Page 1-4 Chapter 1. General Information and Installation Checklist

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 15

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

CHAPTER 2 PLACING THE BAYS AND INSTALLING INTERNAL/EXTERNAL BUSBARS

General Requirements .................................................................................................... 2-2

Placing and Securing List 1 and List 11 Power/Distribution Bays (without PDSC) ......... 2-3

Placing and Securing List 2 and List 12 Power/Distribution Bays (with PDSC) .............. 2-5

Placing and Securing List 3, 4, 5, 13, 14, and 15 Power Only Bays ............................... 2-7

Placing and Securing List 16 Distribution Only Bays ...................................................... 2-9

Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive

Busbar Links .................................................................................................................. 2-19

Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive

Busbar Links (Newer Style Bay to an Existing Older Style Bay) ................................... 2-22

Connecting Power/Distribution Bay Rectifier Mounting Position AC Input

Connectors to PDSC (Lists 2 and 12 Only) ................................................................... 2-24

Installing Power/Distribution Bay External Top-Mount Horizont al Bat tery Input

Busbar Assembly, P/N 554873 (if furnished) ................................................................ 2-25

Installing Optional Power/Distribution Bay Busbar Shield Kit, P/N 528482 (if

furnished) ....................................................................................................................... 2-34

Installing Power/Distribution Bay External Top-Mount Ground (Load R etur n)

Busbar Assembly; P/N 514688, 514689, 514690, or 514691 (if furnished) .................. 2-35

Installing Power/Distribution Bay Load Return Lug Extension Busbar Assembly,

P/N 514543 (if furnished)............................................................................................... 2-51

Installing Power/Distribution Bay External Top-Mount Vertica l Battery Input

Busbar Assembly, P/N 554874 (if furnished) ................................................................ 2-60

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-1

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 16

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

GENERAL REQUIREMENTS

• The installer should be familiar with the installation requirements and techniques to be used in securing the bay(s) to the floor.

• This product is intended only for installation in a Restricted Access Location on or above a non-combustible surface.

• This product is intended for installation in Network Telecommunication Facilities (CO, vault, hut, or other environmentally controlled electronic equipment enclosure).

• This product is intended to be connected to the common bonding network in a Network Telecommunication Facility (CO, vault, hut, or other environmentally controlled electronic equipment enclosure).

• Front and rear access is required for installation.

• Typical industry standards recommended minimum aisle space clearance is 2' 6" for

the front of the bay(s) and 2' for the rear of the bay(s). See also next paragraph.

• Rectifier ventilating openings must not be blocked and temperature of air entering Rectifiers must not exceed rated Operating Ambient Temperature Range found in System Application Guide SAG582140000. Distance from rear of a Power/Distribution or Power Only Bay to a wall or other solid structure must not be less than 6 inches. This assures proper airflow through the Rectifiers.

• The system consists of from 1 to 10 bays, depending upon your power requirements. All bays that are designed to be bussed together must be placed in a line adjacent to each other, with no space between bays. It is recommended to place the Primary Power/Distribution or Power Only Bay on the far right or far left end of the bay lineup, and to expand the system to the left or right of the Prim ar y Power/Dist ri but ion or Power Only Bay. This allows simple cable connections between bays, and a consistent MCA Bay numbering scheme. The Primary Power/Distribution or Power Only Bay is identified by the MCA as Bay #1. The other bays are numbered consecutively, following the bay-to-bay cabling scheme. Thus, bays are numbered #1-#10 from right to left or from left to right. The Primary Power/Distribution or Po w er Only Bay may be placed in the middle of the bay line-up, expanding the system to the left and right of the Primary Power/Distribution or Power Only Bay. In this configuration, bay-to-bay cabling MUST start with the Primary Power/Distribution or Power Only Bay, then each Secondary Power/Distribution or Power Only Bay and Distribution On ly Ba ys are daisy-chained into the cabling string. Remember, the Primary Power/Distribut ion or Power Only Bay is identified by the MCA as Bay #1, the other bays are numbered consecutively following the bay-to-bay cabling scheme.

Page 2-2 Chapter 2. Placing the Bays and Installing Internal/Extern al Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 17

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

PLACING AND SECURING LIST 1 AND LIST 11 POWER/DISTRIBUTION B AYS (WI THO UT P DS C)

Note: If you are installing List 2 and List 12 bays (with List 30, 31, or 32 PDSC), skip this

procedure and refer to “Placing and Securing List 2 and List 12 Power/Distribution Bays (with PDSC)".

• PDSC = AC Input 'Power Distribution Service Cabinet'.

• Refer to Figure 2-1 through Figure 2-9 as this procedure is performed. Figure 2-1

provides a floor hole drilling pattern.

• Bays are typically placed next to each other and bolted together. Refer to the previous Section, GENERAL REQUIREMENTS, for bay line-up recommendations.

Procedure Preparing the Bays

1) Remove all front Rectifier mounting position blank cover panels from each

Power/Distribution Bay to provide access to bay's floor mounting holes and leveling feet. Cover panels will be re-installed in empty Rectifier mounting positions after all Rectifiers are installed. To do so: Remove the screws and ground washers securing the cover panel. Remove the cover panel.

2) Remove the three rear cover panels from each Power/Distribution Bay. These

cover panels will be re-installed after all mounting and electrical connection procedures have been completed. To do so:

Top Panel: Loosen the screws securing the cover panel. Lift the cover panel until the screw heads clear the keyhole slots. Remove the cover panel.

Lower Panels:

Remove the screws and

ground washers securing the panel. Remove the panel.

3) Remove the side cover panels from each Power/Distribution Bay (two per side) as follows, if equipped. Note that you may leave the side cover panels on the "outside side" of the two end bays.

a) Remove the rear-most side cover panel as follows: Remove the screws

and ground washers securing the side cover panel. Screws are accessible from the rear of the bay through holes in the side channels. After removing screws, pivot rear edge of cover panel outward, then slide cover panel toward rear of bay to disengage tabs at the front of the cover panel from slots in the bay.

b) Remove the front-most side cover panel as follows: Open the bay's front

door. Remove the screws and ground washers securing the side cover panel. Screws are accessible from the front of the bay through holes in the side channels. After removing screws, pivot front edge of cover panel outward, then slide cover panel toward front of bay to disengage tabs at the rear of the cover panel from slots in the bay.

Placing and Securing the Bay(s)

1) Place bay(s) in position. Note that clearance holes for 1/4” bolts are provided in the side rails of each bay. These holes are for bolting the bays together.

2) Level bay(s) as required, using leveling feet in base plate. Adjust leveling feet so that all bays are even at top, and bolt holes in the side of each bay line up with holes in the adjacent bay(s).

3) Bolt all bays together. Use 1/4” hardware, six places per pair of bays. Use a ground washer in two locations with the 1/4" hard w are bolt i ng two bays together.

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-3

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 18

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Note: A ground washer is an internal-external tooth, dish-type lock washer.

When installing ground washers, ensure that the ground washer is oriented so that the teeth dig into the paint on the metal part the ground washer is secured to (concave side faces the metal part).

4) Install shims between bottom of each bay and the floor as required to distribute floor loading.

5) Secure bay(s) to floor using fastening hardware per site requirements.

Installing Side Cover Panels on End Bays

1) If the outside sides of the end bays do not have side cover panels, install them now (two per side). Note that ground washers are used with each screw securing the side cover panels.

a) Install the rear-most side cover panel as follows: Insert tabs at front of

cover panel into slots in bay. Pivot cover panel into position against side of bay. Install the previously removed screws and ground washers into cover panel from rear of bay.

b) Install the front-most side cover panel as follows: Open the bay's front

door. Insert tabs at rear of cover panel into slots in bay. Pivot cover panel into position against side of bay. Install the previously removed screws and ground washers into cover panel from front of bay.

Page 2-4 Chapter 2. Placing the Bays and Installing Internal/Extern al Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 19

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

PLACING AND SECURING LIST 2 AND LIST 12 POWER/DISTRIBUTION B AYS (WI TH P DS C)

Note: If you are installing List 1 and List 11 Bays (without List 30, 31, or 32 PDSC), skip

this procedure and refer to “Placing and Securing List 1 and List 11 Power/Distribution Bays (without PDSC)".

• PDSC = AC Input 'Power Distribution Service Cabinet'.

• Refer to Figure 2-1 through Figure 2-9 as this procedure is performed. Figure 2-2

provides a floor hole drilling pattern.

• Bays are typically placed next to each other and bolted together. Refer to the previous Section, GENERAL REQUIREMENTS, for bay line-up recommendations. PDSCs are located to the left (as viewed from the front) of each Power/Distribution Bay.

Procedure Preparing the Bays and PDSCs

1) Remove all front Rectifier mounting position blank cover panels from each

2) Remove the three rear cover panels from each Power/Distribution Bay. These

cover panels will be re-installed after all mounting and electrical connection procedures have been completed. To do so:

Top Panel: Loosen the screws securing the cover panel. Lift the cover panel until the screw heads clear the keyhole slots. Remove the cover panel.

Lower Panels:

Remove the screws and

ground washers securing the panel. Remove the panel.

3) Remove the side cover panels from each Power/Distribution Bay (two per side) as follows, if equipped. Note that you may leave the side cover panels on the "outside side" of the right-most (as viewed from the front) end bay.

a) Remove the rear-most side cover panel as follows: Remove the screws

b) Remove the front-most side cover panel as follows: Open the bay's front

4) Remove the front cover panel from each PDSC. This cover panel will be reinstalled after all mounting and electrical connection procedures have been completed. To do so: Remove the screws and ground washers securing the cover panel. Remove the cover panel.

5) Remove the rear lower cover panel from each PDSC. This cover panel will be re-installed after all mounting and electrical connection procedures have been completed. To do so: Remove the screws and grou nd wash er s sec uring the cover panel. Remove the cover panel.

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-5

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 20

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

6) Remove the rear upper cover panel from each PDSC. This cover panel will be re-installed after all mounting and electrical connection procedures have been completed.. To do so: Loosen the screws securing the cover panel. Lift the cover panel until the screw heads clear the keyhole slots. Remove the cover panel.

7) Remove the plug-button located on the left side (towards the front) of each PDSC, except the end PDSC. This opening is provided for data communications cable routing between bays.

Placing and Securing the Bay(s) and PDSCs

1) Place bay(s) and PDSC(s) in position. Note that PDSCs are placed to the left (as viewed from the front) of each bay. Note that clearance holes for 1/4” bolts are provided in the side rails of each bay and PDSC. These holes are for bolting the bays and PDSCs together.

2) Level bay(s) and PDSC(s) as required, using leveling feet in base plate. Adjust leveling feet so that all bays and PDSCs are even at top, and bolt holes in the side of each bay and PDSC line up with holes in the adjacent cabinet(s).

3) Bolt all bays and PDSCs together. Use 1/4” hardware, five places per pair of cabinets. Use a ground washer in two locations with the 1/4" hardware bolting two cabinets together.

Note: A ground washer is an internal-external tooth, dish-type lock washer.

When installing ground washers, ensure that the ground washer is oriented so that the teeth dig into the paint on the metal part the ground washer is secured to (concave side faces the metal part).

4) Install shims between bottom of each bay and the floor as required to distribute floor loading.

5) Secure Power/Distribution Bay(s) and PDSC(s) to floor using fastening hardware per site requirements.

Installing Side Cover Panels on Right-Most End Bay

1) If the outside side of the right-most end bay does not have side cover panels, install them now (two per side). Note that ground washers are used with each screw securing the side cover panels.

a) Install the rear-most side cover panel as follows: Insert tabs at front of

cover panel into slots in bay. Pivot cover panel into position against side of bay. Install the previously removed screws and ground washers into cover panel from rear of bay.

b) Install the front-most side cover panel as follows: Open the bay's front

Page 2-6 Chapter 2. Placing the Bays and Installing Internal/Extern al Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 21

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

PLACING AND SECURING LIST 3, 4, 5, 13, 14, AND 15 POWER ONLY BAYS

• Figure 2-1 provides a floor hole drilling pattern.

• Bays are typically placed next to each other and bolted together. Refer to the

previous Section, GENERAL REQUIREMENTS, for bay line-up recommendations.

Procedure

1) Remove all front Rectifier mounting position blank cover panels from each Power Only Bay to provide access to bay's floor mounting holes and leveling feet. Cover panels will be re-installed in empt y Rectifier mounti ng pos it ions after all Rectifiers are installed. To do so: Remove the screws and ground washers securing the cover panel. Remove the cover panel.

2) Remove the three rear cover panels from each Power Only Bay. These cover panels will be re-installed after all mounting and electrical connection procedures have been completed. To do so: cover panel. Lift the cover panel until the screw heads clear the keyhole slots. Remove the cover panel.

Lower Panels:

washers securing the panel. Remove the panel.

3) Remove the side cover panels from each Power Only Bay (two per side) as follows, if equipped. Note that you may leave the side cover panels on the "outside side" of the two end bays.

Top Panel: Loosen the screws securing the

Remove the screws and ground

a) Remove the rear-most side cover panel as follows: Remove the screws

b) Remove the front-most side cover panel as follows: Open the bay's front

4) Place bay(s) in position. Note that clearance holes for 1/4” bolts are provided in the side rails of each bay. These holes are for bolting the bays together.

5) Level bay(s) as required, using leveling feet in base plate. Adjust leveling feet so that all bays are even at top, and bolt holes in the side of each bay line up with holes in the adjacent bay(s).

6) Bolt all bays together. Use 1/4” hardware, six places per pair of bays. Use a ground washer in two locations with the 1/4" hardware bolting two bays together.

Note: A ground washer is an inter nal-external tooth, dish-type lock washer.

When installing ground washers, ensure that the ground washer is oriented so that the teeth dig into the paint on the metal part the ground washer is secured to (concave side faces the metal part).

7) Install shims between bottom of each bay and the floor as required to distribute floor loading.

8) Secure bay(s) to floor using fastening hardware per site requirements.

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-7

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 22

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

9) If the outside sides of the end bays do not have side cover panels, install them now (two per side). Note that ground washers are used with each screw securing the side cover panels.

a) Install the rear-most side cover panel as follows: Insert tabs at front of

cover panel into slots in bay. Pivot cover panel into position against side of bay. Install the previously removed screws and ground washers into cover panel from rear of bay.

b) Install the front-most side cover panel as follows: Open the bay's front

Page 2-8 Chapter 2. Placing the Bays and Installing Internal/Extern al Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 23

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

PLACING AND SECURING LIST 16 DISTRIBUTION ONLY BAYS

• Figure 2-3 provides List 16 Distribution Only Bay hole drilling patterns.

• Bays are typically placed next to each other and bolted together. Refer to the

previous Section, GENERAL REQUIREMENTS, for bay line-up recommendations.

Procedure

1) If bays are to be placed next to each other, remove the side cover panels from the sides that will be placed next to another bay (leaving the side cover panels on the "outside side" of the two end bays). Install side cover panels on end bays as required.

2) Place bay(s) in position. Note that clearance holes for 1/4” bolts are provided in the side rails of each bay. These holes are for bolting the bays together.

3) Remove the lower rear cover panel from each bay to provide access to bay's floor mounting holes. These cover panels will be re-installed after all mounting and electrical connection procedures have been completed.

4) Level bay(s) as required, using the leveling nut provided in base plate. Adjust leveling bolts so that all bays are even at top, and bolt holes in the side of each bay line up with holes in the adjacent bay(s).

5) Bolt all bays together. Use 1/4” hardware, seven places per pair of bays. Use a ground washer in two locations with the 1/4" hardware bolting two bays together.

Note: A ground washer is an internal-external tooth, dish-type lock washer.

When installing ground washers, ensure that the ground washer is oriented so that the teeth dig into the paint on the metal part the ground washer is secured to (concave side faces the metal part).

6) Install shims between bottom of each bay and the floor as required to distribute floor loading.

7) Secure bay(s) to floor using fastening hardware per site requirements.

8) If the outside sides of the end bays do not have side cover panels, install them now (two per side). Note that ground washers are used with each screw securing the side cover panels.

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-9

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 24

Section 5876 Installation Instructions

0.750 X 2.000 SLOT

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

2.19 FRONT

(4 PLACES)

3/8-16 Floor

Leveling Bolts

19.62

24.00

3.44

30.00

24.12

2.44

2.19

Floor Hole Drilling Pattern

Power/Distribution Bay

Figure 2-1

Floor Mounting Hole Dimensions

(Primary and Secondary Power/Distribution Bays without PDSC)

(Power Only Bays Have the Same Hole Pattern)

(all dimensions in inches)

Page 2-10 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 25

Installation Instructions Section 5876

3/8-16 Floor

Leveling Bolts

FRONT

19.62

24.00

2.19

24.12

30.00

2.44

3.44

0.750 X 2.000 SLOT (4 PLACES)

2.19

9.85

5.63

2.11

POWER/

DISTRIBUTION BAY

AC POWER DISTRIBUTION SERVICE CABINET

0.750 X 2.000 SLOT (4 PLACES)

3/8-16

Floor

Leveling

Bolts

Floor Hole Drilling Pattern

Power/Distribution Bay

and PDSC

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-2

Floor Mounting Hole Dimensions

Primary and Secondary Power/ Distr i but ion Bays with PDSC

(all dimensions in inches)

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-11

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 26

Section 5876 Installation Instructions

Front

3/8-16

Welded Nut (4)

0.812 Dia. (8 PLACES)

25.875

23.250

27.625

25.375

19.500

26.625

24.000

3.063

1.750

1.875

2.750

4.063

30.000

31.375

19.500

5.937

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-3

Floor Mounting Hole Dimensions - Distribution Only Bay

(all dimensions in inches)

Page 2-12 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 27

Installation Instructions Section 5876

PCU Mounting Posi

tion

Blank Cover Panels

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-4

Removing Rectifier Mounting Position Blank Cover Panels from Power/Distribution Bay

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-13

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 28

Section 5876 Installation Instructions

Rear

Cover

Panels

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-5

Removing Rear Cover Panels from Power/Distribution Bay

Page 2-14 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 29

Installation Instructions Section 5876

Remove/Install

Screws through

Rear of Bay at

these Points

Side

Cover

Panels

TABS

Remove/Install Screws through Front of Bay at these Points

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-6

Removing Side Cover Panels from Po wer /Distributio n Bay

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-15

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 30

Section 5876 Installation Instructions

Front Cover Panel Rear Upper

Cover Panel

Rear Lower

Cover Panel

Remove Plug-Button on all but End Cabinet

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Page 2-16 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Figure 2-7

Removing Front and Rear Cover Panels, and Plug-Button

from PDSC (AC Input 'Power Distribution Service Cabinet')

Page 31

Installation Instructions Section 5876

Hardware Build-Up: (use ground washers in ce

nter tie points each side)

Bolt

, Ground Washer, Bay/Cabinet

Sides,

Ground Washer, Nut

Hardware Build-Up: (use in remain

ing connection points)

Bolt, L

ock Washer, Flat Washer, Bay/C

abinet Sides,

Flat Washer, Lo

ck Washer, Nut

Bay/Cabinet S

ides Bay/Cabinet Sides

Holes for Bolting

Power/Distribution

Bays a

nd PDSCs

Togethrer

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-17

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Figure 2-8

Bolting Power/Distribut ion Bay to PDSC Cabinet

Page 32

Section 5876 Installation Instructions

Hardware Build-Up: (use ground washers in center tie points each side) Bolt, Ground Washer, Bay/Cabinet Sides, Ground Washer, Nut

Hardware Build-Up: (use in remaining connection points) Bolt, Lock Washer,Flat Washer, Bay/Cabinet Sides, Flat Washer, Lock Washer, Nut

Bay/Bay Sides Bay/Bay Sides

Holes for Bolting

Power/Distribution

Bays Togethrer

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-9

Bolting Power/Distribut ion Bay to Power/Distribution Bay

Page 2-18 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 33

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

INSTALLING POWER/DISTRIBUTION BAY TO POWER/DISTRIBUTION B AY NEGATIVE AND POSITIVE BUSBAR LINKS

Note: Refer to the next procedure to connect the newer style bay to an existing older

style bay.

Note: Apply electrical anti-oxidation compound to mating surfaces of busbars before

connecting together.

Procedure

1) Refer to Figure 2-10 or Figure 2-11 and install the "Negative Busbar Link" between the "Negative Side" of one bay and the "Negative Side" of the adjacent bay. Use the supplied 3/8-16 x 1-1/2" bolts and hardware. Hardware build-up is : Bolt, Belleville Lock Washer, Belleville Lock Washer (concave side of Belleville lock washers face each other), Hardened Flat Washer. Torque to 180 in-lbs.

2) Refer to Figure 2-10 or Figure 2-11 and install the "Positive Busbar Link " between the "Positive Side" of one bay and the "Positive Side" of the adjacent bay. Use the supplied 3/8-16 x 1-1/2" bolts and hardware. Hardware build-up is : Bolt, Belleville Lock Washer, Belleville Lock Washer (concave side of Belleville lock washers face each other), Hardened Flat Washer. Torque to 180 in-lbs.

3) For bays with PDSCs, the busbar link cover shield is installed after all mounting and electrical connection procedures are completed.

4) Repeat these steps for each adjacent bay.

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-19

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 34

Section 5876 Installation Instructions

3/8-16 x 1-1/2" Bolt 3/8" Belleville Lock Washer 3/8" Belleville Lock Washer (concave side of Belleville Lock Washers face each other) 3/8” Hardened Flat Washer (10 Places per Busbar)

POSITIVE BUSBAR LINK

NEGATIVE BUSBAR LINK

Slide Busbar Links Under Bays' Upright Channels. Use Bolt Holes as Shown in Illustration.

Torque to 180 in-lbs.

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-10

Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive Busbar Links

(Lists 1 and 11)

Page 2-20 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 35

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

POSITIVE BUSBAR LINK

3/8-16 x 1-1/2" Bolt 3/8" Belleville Lock Washer 3/8" Belleville Lock Washer (concave side of Belleville Lock Washers face each other) 3/8” Hardened Flat Washer (10 Places per Busbar)

NEGATIVE BUSBAR LINK

Slide Busbar Links Under Bays' Upright Channels. Use Bolt Holes as Shown in Illustration.

Torque to 180 in-lbs.

(installed after

and electrical

are completed)

Busbar Link

Cover Shield

all mounting

connection

procedures

Figure 2-11

Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive Busbar Links

(Lists 2 and 12, w/ List 30 or 31)

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-21

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 36

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

INSTALLING POWER/DISTRIBUTION BAY TO POWER/DISTRIBUTION B AY NEGATIVE AND POSITIVE BUSBAR LINKS (NEWER STYLE BAY TO AN EXISTING OLDER STYLE BAY)

Note: Apply electrical anti-oxidation compound to mating surfaces of busbars before

connecting together.

Procedure

1) Refer to Figure 2-12 and install the "Negati ve Busbar Link " betwee n the "Negative Side" of one bay and the "Negative Side" of the adjacent bay. Use the supplied 3/8-16 x 1-1/2" bolts and hardware. Hardware build-up is: Bolt, Belleville Lock Washer, Belleville Lock Washer (concave side of Belleville lock washers face each other), Hardened Flat Washer. Torque to 180 in-lbs.

2) Refer to Figure 2-12 and install the "Positive Busbar Link " between the "P os itive Side" of one bay and the "Positive Side" of the adjacent bay. Use the supplied 3/8-16 x 1-1/2" bolts and hardware. Hardware build-up is: Bolt, Belleville Lock Washer, Belleville Lock Washer (concave side of Belleville lock washers face each other), Hardened Flat Washer. Torque to 180 in-lbs.

3) For bays with PDSCs, the busbar link cover shield is installed after all mounting and electrical connection procedures are completed.

4) Repeat these steps for each adjacent bay.

Page 2-22 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 37

Installation Instructions Section 5876

Newer

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Newer Style Bay

Existing Older

Style Bay

Existing Older Style Bay

POSITIVE BUSBAR LINK

3/8-16 x 1-1/2" Bolt 3/8" Belleville Lock Washer 3/8" Belleville Lock Washer (concave side of Belleville Lock Washers face each other) 3/8” Hardened Flat Washer

NEGATIVE BUSBAR LINK

Newer Style Bay side,

use bolt holes as

Existing Older Style Bay side, use ALL bolt holes.

shown in illustration.

Slide Busbar Links Under Bays' Upright Channels. Torque to 180 in-lbs.

List 1 and 11 shown. List 2 and 12 w/ List 30 or 31 similar.

Figure 2-12

Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive Busbar Links

(Newer Style Bay Connected to an Existing Older Style Bay

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-23

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 38

Section 5876 Installation Instructions

Power/Distribution

Bay

Power/Distribution

Bay

PDSC

Row of PDSC PCU

AC Input Connectors

Connectors

in PDSC

PCU Mtg.

Pos. #1

PCU Mtg.

Pos. #2

PCU Mtg.

Pos. #3

PCU Mtg.

Pos. #4

PCU Mtg.

Pos. #5

PCU Mtg.

Pos. #6

PCU Mtg.

Pos. #7

PCU Mtg.

Pos. #8

PCU Mtg.

Pos. #9

PCU Mtg.

Pos. #10

Torque to 23 in-lbs.

A B C

Row of PCU Mtg. Pos.

AC Input Connectors

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

CONNECTING POWER/DISTRIBUTION BAY RECTIFIER MOUNTING POSITION AC INPUT CONNECTORS TO PDSC (LISTS 2 AND 12 ONLY)

Procedure

1) Refer to Figure 2-13, and feed the wires from the Rectifier Mounting Position AC Input Connectors located in a Power/Distribution Bay through the side of the Rectifier Mounting Position AC Input Cover and into the PDSC. Connect the wires to the appropriate connectors provided in the PDSC. Observe the labels on the wires (A, B, C). Torque each connection to 23 in-lbs.

2) Repeat this step for each bay.

Page 2-24 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Connecting Rectifier Mounting Position AC Input Connectors to PDSC (Lists 2 and 12 Only)

Figure 2-13

Page 39

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

INSTALLING POWER/DISTRIBUTION BAY EXTERNAL TOPMOUNT HORIZONTAL BATTERY INPUT BUSBAR ASSEMBLY, P/N 554873 (IF FURNISHED)

Tools and Material Required to Install the Busbar Assembly

a) 9/16" Wrench (for 3/8" Hardware) b) 15/16" Wrench (for 5/8" Hardware) c) Channel Locks d) Anti-Oxidation Compound e) Torque Wrench

Installation Procedure

Danger: Before performing this procedure, ensure that the Power/Distribution Bay

is COMPLETELY DISCONNECTED from all power sources.

Note: Apply electrical anti-oxidation compound to mating surfaces of busbars before

connecting together.

Assemble the Busbar Kit to the top of the bays as shown in Figure 2-14 through Figure 2-21. Refer to Figure 2-21

for an assembled view.

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-25

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 40

Section 5876 Installation Instructions

STEP 1

Install “Main Positive Busbar” onto Bay’s Positive Busbar. Hand-tighten hardware.

(1) Main Positive Busbar, P/N 554877 Note:Apply Electrical Anti-Oxidation Compound

to Busbar Mating Surfaces.

(12) 3/8” Flat Washer, P/N 214204100 (12) 3/8” Belleville Washer,P/N 214825000 (12) 3/8-16 Hex Nut, P/N 228567100 Hand-tighten.

Note: Concave Side of Belleville Washer Faces

Busbar, Convex Side Faces Hex Nut. Belleville Washer install between Hex Nut

and Flat Washer

Rear Top of Bay

Assembled View

Do the following first before assembly:

1. Remove 552402 (1) and 116638 (4) from Bay.

2. Mount 554880 to the 554877 with 116638 (3).

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-14

Power/Distribution Ba y Ext ernal Top-Mount Horizontal Busbar Assembly (P/N 554873)

Assembly Procedure Step 1

Page 2-26 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 41

Installation Instructions Section 5876

Assembled View

STEP 2

Install “Support Bar” and “Related Hardware” onto Top of Bay.

(2) Threaded Insulator, P/N 245857200 Torque to 715 In-lbs.

(2) Support Bar Clip, P/N 351322300 (2) Support Bar, P/N 237790100

(2) 5/8” Lock Washer, P/N 215111800

(2) 5/8” Hex Nut, P/N 228580900 Leave 1/4” Space Between

Bottom of Nut and Top of Bay.

(2) 5/8-11 x 7” Threaded Rod, P/N 334317000

(2) Support Bar Clip, P/N 351322300

Rear Top

of Bay

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-15

Power/Distribution Ba y Ext ernal Top-Mount Horizontal Busbar Assembly (P/N 554873)

Assembly Procedure Step 2

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-27

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 42

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

STEP 3

Install “Main Negative Busbar” onto Bay’s Negative Busbar. Hand-tighten hardware.

(1) Main Negative Busbar,P/N554875

Note:ApplyElectricalAnti-Oxidation Compound

to Busbar Mating Surfaces.

(8) 3/8” Flat Washer, P/N 214204100 (8) 3/8” Belleville Washer, P/N 214825000

(8) 3/8-16 Hex Nut, P/N 228567100 Hand-Tighten

Note: Concave Side of Belleville Washer Faces

Busbar,ConvexSideFacesHex Nut.

Belleville Washer Install between Hext Nut and Flat Washer.

Mount 554876 to the 554875. Hardware: 214204100 (4) 214825000 (4) 228567100 (4)

Assembled View

Rear Top

of Bay

Figure 2-16

Power/Distribution Ba y Ext ernal Top-Mount Horizontal Busbar Assembly (P/N 554873)

Assembly Procedure Step 3

Page 2-28 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 43

Installation Instructions Section 5876

Note: Concave Side of Belleville Washer Faces

Busbar, Convex Side Faces Bolt Head.

Belleville Washer install between Bolt Head and Flat Washer.

(1) Horizontal Landing Negative Busbar, P/N 514434 Note: Apply ElectricalAnti-Oxidation Compound

to Busbar Mating Surfaces.

(6) 3/8” Belleville Washer, P/N 214825000

(6) 3/8-16 x 1-1/4” Bolt, P/N 227646800

(6) 3/8" Flat Washer, P/N 214204100

Assembled View

Rear Top

of Bay

STEP 4

Install “Horizontal Landing Negative Busbar” onto “Main Negative Busbar”.

Torque to 180 in-lbs.

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-17

Power/Distribution Ba y Ext ernal Top-Mount Horizontal Busbar Assembly (P/N 554873)

Assembly Procedure Step 4

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-29

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 44

Section 5876 Installation Instructions

STEP 5

Install "Threaded Insulators" onto "Horizontal Landing Negative Busbar".

(2) Threaded Insulator, P/N 245857200

(2) 5/8-11 x 1-1/4" Threaded Rod, P/N 334315700 (2) Threaded Insulator, P/N 245857200

(2) 5/8-11 x 1-1/2"Threaded Rod, P/N 334315900

Hand-Tighten

Assembled View

Rear Top

of Bay

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-18

Power/Distribution Ba y Ext ernal Top-Mount Horizontal Busbar Assembly (P/N 554873)

Assembly Procedure Step 5

Page 2-30 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 45

Installation Instructions Section 5876

STEP 6

Install "Horizontal Landing Positive Busbar" onto "Main Positive Busbar".

(2) 5/8-11 x 1" Bolt, P/N 227655100 (2) 5/8" Lock Washer, P/N 215111800 (2) 5/8" Flat Washer, P/N 214201300

Torque to 715 in-lbs.

(1) Horizontal Landing Positive Busbar, P/N 514436 Note: Apply Electrical Anti-Oxidation Compound

to Busbar Mating Surfaces.

(6) 3/8" Flat Washer, P/N 214204100 (6) 3/8" Belleville Washer, P/N 214825000

(6) 3/8-16 x 1-1/4" Bolt, P/N 227646800

Torque to 180 in-l

bs.

Note: Concave Side of Belleville Washer Faces

Busbar, Convex Side Faces Bolt Head.

Belleville Washer install between Bolt Head and Flat Washer.

Assembled View

Rear Top

of Bay

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-19

Power/Distribution Ba y Ext ernal Top-Mount Horizontal Busbar Assembly (P/N 554873)

Assembly Procedure Step 6

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-31

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 46

Section 5876 Installation Instructions

Torque these c

onnections

to 180 in-lbs (20 pl

aces).

Rear Top

of Bay

STEP 7

Final Torque

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-20

Power/Distribution Ba y Ext ernal Top-Mount Horizontal Busbar Assembly (P/N 554873)

Assembly Procedure Step 7

Page 2-32 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 47

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Assembled View from Rear of Bay

Assembled View from Front of Bay

Figure 2-21

Power/Distribution Ba y Ext ernal Top-Mount Horizontal Busbar Assembly (P/N 554873)

Assembled Views

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-33

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 48

Section 5876 Installation Instructions

P/N 554873 Busbar Assembly

Torque to 143 in-lbs.

3/8-16 x 5/8" Bolt, P/N 227646500 (one per side) 3/8" Lock Washer, P/N 215111300 (one per side) 3/8" Flat Washer,P/N 214112100(one per side)

(support bar)

Insulator, P/N 245857100 (one per side)

Busbar Shield, P/N 528481 Note: Place Flap on Shield over Support Bar (see assembled views)

3/8" Flat Washer,P/N 214112100 (one per side) 3/8" Lock Washer,P/N 215111300 (one per side) 3/8-16 x 7/8" Bolt, P/N 227646700 (one per side)

Torque to 143 in-lbs.

P/N 528482 Busbar Shield Kit

Assembled

Views

P/N 528482

Shield Kit

P/N 554873

Busbar

Assembly

Support Bar

Shield Lip

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

INSTALLING OPTIONAL POWER/DISTRIBUTION BAY BUSBAR SHIELD KIT, P/N 528482 (IF FURNI SHED)

Tools and Material Required to Install the Busbar Assembly

a) 9/16" Wrench (for 3/8" Hardware) b) Torque Wrench

Installation Procedure

Danger: Before performing this procedure, ensure that the Power/Distribution Bay

is COMPLETELY DISCONNECTED from all power sources.

Assemble the "Busbar Shield Kit, P/N 528482" to each "External Top-Mount Horizontal Battery Input Busbar Assembly, P/N 554873" as shown in Figure 2-22.

Optional Power/Distribution Bay Busbar Shield Kit (P/N 528482)

Figure 2-22

Page 2-34 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 49

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

INSTALLING POWER/DISTRIBUTION BAY EXTERNAL TOP-MOUNT GROUND (LOAD RETURN) BUSBAR ASSEMBLY; P/N 514688, 514689, 514690, OR 514691 (IF FURNISHED)

Tools and Material Required to Install the Busbar Assembly

a) 3/8" Wrench (for #10 Hardware) b) 7/16" Wrench (for 1/4" Hardware) c) 9/16" Wrench (for 3/8" Hardware) d) 15/16" Wrench (for 5/8" Hardware) e) Channel Locks f) Cross-Blade Screwdriver g) Anti-Oxidation Compound h) Torque Wrench

Installation Procedure for P/N 514688 and 514689

Danger: Before performing this procedure, ensure that the Power/Distribution Bay

is COMPLETELY DISCONNECTED from all power sources.

Note: Apply electrical anti-oxidation compound to mating surfaces of busbars before

connecting together.

Assemble the Busbar Kit to the top of the bays as shown in Figure 2-23 through Figure 2-28. Refer to Figure 2-29 and Figure 2-30 for assembled views. Note that these Busbar Kits require "External Top-Mount Horizontal Batt ery Input Busbar Assembl y", P/N

554873. These Busbar Kits attach to the P/N 554873 Busbar Kit .

IF YOU ARE ALSO INSTALLING "LOAD RETURN LUG EXTENSION BUSBAR ASSEMBLY" P/N 514543, DO NOT PERFORM STEP 3 (Installi ng Cover Mount ing Standoffs) AND STEP 4 (Installing Covers) O F THIS PROCE DURE .

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-35

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 50

Section 5876 Installation Instructions

STEP 1

Install "Threaded Insulators".

(1) Threaded Insulator,P/N 245857200

(1) 5/8-11 x 1-1/4" Threaded Rod, P/N 334315700

(1) Threaded Insulator,P/N 245857200

Previously Assembled Kit P/N 554873

(1) 5/8" Flat Washer, P/N 214201300 (1) 5/8" Lock Washer, P/N 215111800

(1) 5/8-11 x 1" Bolt, P/N 227655100

Hand-Tighten

Torque to 715 in-lbs.

Assembled View

Rear

Top

of Bay

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-23

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689)

Assembly Procedure Step 1

Page 2-36 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 51

Installation Instructions Section 5876

P/N214204100

(6)3/8" Flat Washer

STEP 2A

Install "Busbars".

(see Step 2B for Bolt Hole Identification)

(see Step 2C for Assembled View)

Note: Apply Electrical Anti-Oxidation

Compound to all Busbar Mating Surfaces.

* Use "Spacer Busbars" or "Spacer Insulators"

Busbar Assy P/N 514688

Busbar Assy P/N 514689

(1)5/8-11 x 1-3/4" Bolt, P/N 227653800

Torque to 715 in-lbs.

5/8-11 x2-3/4" Bolt, P/N227653900 and

(1)5/8" Lock Washer, P/N 215111800

and

(1)5/8" Flat Washer, P/N

214201300

Spacer Insulator, P/N 514473, orBusbar fromNext Bay*

P/N 514689 Only

Busbar,P/N 514467

Spacer Insulator, P/N 514473, orBusbar fromNext Bay*

Busbar, P/N 514467

P/N 514689 Only

Spacer Insulator, P/N 514473, orBusbar fromNext Bay*

P/N 514689 Only

Busbar, P/N 514467 SpacerInsulator, P/N 514473,

orBusbar fromNext Bay* Busbar, P/N 514467

Note: Concave Side of Belleville Washer Faces

Busbar,Convex Side FacesNut.

PreviouslyAssembled KitP/N 554873

Note: Con

cave Side of Belleville Washer Faces Busbar, ConvexSideFacesBoltHead. Belleville Washer install between Bolt HeadandFlatWasher.

Torque to 180 in-lbs.

P/N227646800

(6)3/8-16 x 1-1/4" Bolt

P/N214825000

(6)3/8" Belleville Washer

P/N228567100

(4)3/8-16 HexNut

P/N214825000

(4)3/8" BellevilleWasher

or Busbar fromNextBay*

SpacerBusbar, P/N514472,

Busbar, P/N 514541

orBusbar fromNext Bay*

Spacer Busbar, P/N 514472,

P/N 514689 Only

Busbar, P/N 514467

P/N 514689 Only

orBusbar fromNext Bay*

Spacer Busbar, P/N 514472,

orBusbar fromNext Bay*

Spacer Busbar, P/N 514472,

Busbar, P/N 514522

P/N 514689 Only

Busbar, P/N 514467

(4)3/8" Flat Washer, P/N214204100

and

3/8-16x 2-3/4" Bolt,P/N 227647700

(4)3/8-16x 2" Bolt, P/N227647400

Torque to 180 in-lbs.

on end bays or stand-alone bays. For multiple bays, 'sandwich' busbars of adjacent "Busbar Assemblies" together.

Rear Top

of Bay

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689)

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-37

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Figure 2-24

Assembly Procedure Step 2A

Page 52

Section 5876 Installation Instructions

STEP 2B

Install "Busbars".

(Bolt Hole Identification)

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-25

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689)

Assembly Procedure Step 2B

Page 2-38 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 53

Installation Instructions Section 5876

STEP 2C

Install "Busbars".

(Assembled Views)

Spacer Busbars

or Spacer Insulators

Installed

Previously Assembled Kit P/N 554873

Assembled Views

No Spacer Busbars or Spacer Insulators. Busbars of Adjacent Assemblies 'Sandwich' and Bolted Together.

Previously Assembled Kit P/N 554873

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-26

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689)

Assembly Procedure Step 2C

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-39

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 54

Section 5876 Installation Instructions

STEP 3

Install "Cover" Mounting Standoffs.

(2) Standoff, P/N 117843

(2) 1/4" Flat Washer, P/N 214110100

(2) 1/4" Lock Washer, P/N 215111100 (2) 1/4-20 x 1/2" Bolt, P/N 227640200

Torque to 84 in-lbs.

Previously Assembled Kit P/N 554873

DO NOT PERFORM THIS STEP if you are going to install

"Load Return Lug Extension BusbarAssembly" P/N 514543

Use These Holes

Assembled View

Rear

Top

of Bay

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-27

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689)

Assembly Procedure Step 3

Page 2-40 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 55

Installation Instructions Section 5876

STEP 4

Install "Covers".

(2) 1/4-20 x 1/2" Bolt, P/N 227640200 (2) 1/4" Lock Washer, P/N 215111100

(2) 1/4" Flat Washer, P/N 214110100

Torque to 45 in-lbs.

(2) 10-32 Lock Nut, P/N 104564

(2) 10-32 x 3/4" Tap Screw, P/N 218706500

DO NOT PERFORM THIS STEP if you are going to install

"Load Return Lug Extension Busbar Assembly" P/N 514543

Assembled View

Rear

Top

of Bay

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-28

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689)

Assembly Procedure Step 4

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-41

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 56

Section 5876 Installation Instructions

Assembled Views P/N 514691

Assembled Views P/N 514690

Assembled Views P/N 514689

Assembled Views P/N 514688

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-29

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return)

Busbar Assembly (P/N 514688, 514689 , 514690, and 514691)

Assembled Views

Page 2-42 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 57

Installation Instructions Section 5876

P/N 514688 or 514689

P/N 554873

Front View BusbarAssembly

Assembled on Top of Bays

(List 1 and 11 Bays)

P/N 514690 or 514691

P/N 554873

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-30

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return)

Busbar Assembly (P/N 514688, 514689 , 514690, and 514691)

Assembled on Top of Bays

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 58

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Installation Procedure for P/N 514690 and 514691

Danger: Before performing this procedure, ensure that the Power/Distribution Bay

is COMPLETELY DISCONNECTED from all power sources.

Note: Apply electrical anti-oxidation compound to mating surfaces of busbars before

connecting together.

Assemble the Busbar Kit to the top of the bays as shown in Figure 2-31 through Figure 2-36. Refer to Figure 2-35 and Figure 2-36

for assembled views. Note that these Busbar

Kits require "External Top-Mount Horizontal Battery Input Busbar Assembly", P/N

554873. These Busbar Kits attach to the P/N 554873 Busbar Kit .

Page 2-44 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 59

Installation Instructions Section 5876

STEP 1

Install "Threaded Insulators".

(1) Threaded Insulator, P/N 245857200

(1) 5/8-11 x 1-1/4" Threaded Rod, P/N 334315700

(1) Threaded Insulator, P/N 245857200

Previously Assembled

Kit P/N 554873

(1) 5/8" Flat Washer, P/N 214201300 (1) 5/8" Lock Washer, P/N 215111800 (1) 5/8-11 x 1" Bolt, P/N 227655100

Torque to 715 in-lbs.

Assembled View

Rear

Top

of Bay

Hand-Tighten

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-31

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691)

Assembly Procedure Step 1

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-45

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 60

Section 5876 Installation Instructions

Torque to 180in-lbs.

BusbarAssy P/N 514690 (1)5/8-11 x 1-3/4" Bolt, P/N 227653800

5/8-11 x 2-3/4"Bolt, P/N227653900

and

(1)5/8" Lock Washer, P/N 215111800

and

(1)5/8" Flat Washer, P/N 214201300

P/N214825000

(4)3/8"BellevilleWasher

P/N228567100

(4)3/8-16 Hex Nut

Note: Concave Side of Belleville

Washer FacesBusbar,

Convex SideFaces Nut.

(6)3/8" Flat Washer P/N214204100

(6)3/8" BellevilleWasher P/N214825000

(6)3/8-16x 1-1/4"Bolt P/N22764680

Torqueto 180in-lbs.

Note: ConcaveSideof Belleville

Washer FacesBusbar, ConvexSideFaces Bolt Head. BellevilleWasher install between BoltHeadandFlatWasher.

PreviouslyAssembled

KitP/N 554873

Busbar, P/N 514469

Busbar, P/N 514541

Busbar, P/N 514469

Busbar, P/N 514467

P/N514691Only

Busbar, P/N 514469

P/N514691Only

Busbar, P/N 514522

Busbar, P/N 514469

Busbar, P/N 514467

P/N514691Only

STEP 2A

Install "Busbars".

(see Step 2B for Bolt Hole Identification)

ee Step 2C forAssembled View)

Note:ApplyElectrical Anti-Oxidation

Compoundto all Busbar Mating Surfaces.

* Use "Spacer Busbars" or"Spacer Insulators"

on end bays or stand-alone bays.Formultiple bays, use"SpacerBusbars" andmove out to 'bridge'betweenbusbars of both

Assemblies(seeAssembledView).

(4)3/8-16 x 2" Bolt,P/N227647400

BusbarAssy P/N 514691

Torqueto 715in-lbs.

Spacer Busbar, P/N 514472*

Spacer Insulator, P/N514473*

P/N514691 Only

Spacer Busbar, P/N 514472*

Spacer Insulator, P/N514473*

Spacer Busbar, P/N 514472*

Spacer Insulator, P/N514473*

P/N514691 Only

Spacer Busbar, P/N 514472*

Spacer Insulator, P/N514473*

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691)

Page 2-46 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Figure 2-32

Assembly Procedure Step 2A

Page 61

Installation Instructions Section 5876

* Use "Spacer Busbars" or "Spacer Insulators"

on end bays or stand-alone bays. For multiple bays, use "Spacer Busbars" and move out to 'bridge' between busbars of both Assemblies (seeAssembled View).

STEP 2B

Install "Busbars".

(Bolt Hole Identification)

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691)

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-47

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Figure 2-33

Assembly Procedure Step 2B

Page 62

Section 5876 Installation Instructions

STEP 2C

Install "Busbars".

(Assembled Views)

Spacer Busbars or Spacer Insulators Installed

Previously Assembled Kit P/N 554873

Assembled Views

* Use "Spacer Busbars" or "Spacer Insulators"

on end bays or stand-alone bays. For multiple bays, use "Spacer Busbars" and move out to 'bridge' between busbars of both Assemblies.

Previously Assembled Kit P/N 554873

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-34

Power/Distribution Ba y External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691)

Assembly Procedure Step 2C

Page 2-48 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 63

Installation Instructions Section 5876

STEP 3

Install "Cover" Mounting Standoffs.

(2) Standoff, P/N 117843

(2) 1/4" Flat Washer, P/N 214110100 (2) 1/4" Lock Washer, P/N 215111100

(2) 1/4-20 x 1/2" Bolt, P/N 227640200

Torque to 45 in-lbs.

Previously Assembled Kit P/N 554873

DO NOT PERFORM THIS STEP if you are going to install "Load Return Lug Extension Busbar Assembly" P/N 514543

Use These Holes

Assembled Views

Rear

Top

of Bay

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-35

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691)

Assembly Procedure Step 3

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-49

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 64

Section 5876 Installation Instructions

(2) 1/4-20 x 1/2" Bolt, P/N 227640200 (2) 1/4" Lock Washer, P/N 215111100

(2) 1/4" Flat Washer, P/N 214110100

(2) 10-32 Lock Nut, P/N 104564

(2) 10-32 x 3/4" Tap Screw, P/N 218706500

Assembled View

Rear

Top

of Bay

Torque to 45 in-lbs.

STEP 4

Install "Covers".

DO NOT PERFORM THIS STEP if you are going to install "Load Return Lug Extension Busbar Assembly" P/N 514543

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-36

Power/Distribution Ba y Ext ernal Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691)

Assembly Procedure Step 4

Page 2-50 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 65

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

INSTALLING POWER/DIS TRIBUTION BAY LOAD RETURN LUG EXTENSION BUSBAR ASSEMBLY, P/N 514543 (IF FURNISHED)

Tools and Material Required to Install the Busbar Assembly

a) 9/16" Wrench (for 3/8" Hardware) b) Cross-Blade Screwdriver c) Anti-Oxidation Compound d) Torque Wrench

Installation Procedure

Danger: Before performing this procedure, ensure that the Power/Distribution Bay

is COMPLETELY DISCONNECTED from all power sources.

Note: Apply electrical anti-oxidation compound to mating surfaces of busbars before

connecting together.

Assemble the Busbar Kit to the top of the bays as shown in Figure 2-37 through Figure 2-42. Refer to Figure 2-43 and Figure 2-44 Kit requires "External Top-Mount Ground (Load Return) Busbar Assembly" P/N 514688, 514689, 514690, or 514691. This Busbar Kit attaches to the P/N 514688, 514689, 514690, and 514691 Busbar Kits.

for assembled views. Note that this Busbar

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-51

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 66

Section 5876 Installation Instructions

STEP 1A

Install "Load Return Lug Extension Busbar"

(List 1 and 11 Bays).

Remove any previously installed bolts from these four locations

Note:Apply ElectricalAnti-Oxidation

Compound to all Busbar Mating Surfaces.

(1*) Busbar, P/N 514542

(8*) 3/8-16 x 3" Bolt, P/N 227647800

(8*) 3/8" Flat Washer, P/N 214204100

(hardened, thicker than other Kit supplied 3/8" flat washer)

(8*) 3/8" Belleville Washer, P/N 214825000

(8*) 3/8-16 Nut, P/N 228567100

* Quantities are per Kit,

two Kits shown in Illustrations.

Previously Assembled Kit P/N 514688 or 514689

Previously Assembled Kit P/N 554873

Note: Concave Side of Belleville

Washer Faces Busbar,

Convex Side Faces Bolt Head.

Front Top of Bay

Assembled View

Torque to 180 in-lbs.

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Power/Distribution Ba y Load Retur n Lug Extension Busbar Assembly (P/N 514543)

Figure 2-37

Assembly Procedure Step 1A

Page 2-52 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 67

Installation Instructions Section 5876

STEP 2A

Install "Lug Mounting Bolts"

(List 1 and 11 Bays).

(24*) 3/8-16 x 1-1/4" Bolt, P/N 227646800

(24*) 3/8" Flat Washer, P/N 214112100

(thinner than other Kit supplied 3/8" flat washer)

(24*) 3/8" Flat Washer, P/N 214112100

(thinner than other Kit supplied 3/8" flat washer)

(24*) 3/8" Lock Washer, P/N 215111300

(24*) 3/8-16 Nut, P/N 228567100

Previously Assembled Kit P/N 514688 or 514689

Previously Assembled Kit P/N 554873

Torque to 300 in-lbs.

* Quantities are per Kit

two Kits shown in Illustrations.

Front Top of Bay

Assembled

View

PROCEDURE PROVIDED FOR REFERENCE ONLY, INSTALL BOLTS AS LUGS ARE INSTALLED TO BUSBAR

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-38

Power/Distribution Ba y Load Retur n Lug Ext ensi on Bu s bar Assembly (P/N 514543)

Assembly Procedure Step 2A

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-53

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 68

Section 5876 Installation Instructions

STEP 3A

Install "Covers"

(List 1 and 11 Bays).

(2*) 10-32 Lock Nut, P/N 104564

(2*) 10-32 x 3/4" Tap Screw, P/N 218706500

* Parts are from the P/N 514688 or 514689 Kit. Quantities are per Kit, two Kits shown in Illustrations. The following parts are not used: (2) 1/4-20 x 1/2" Bolt (P/N 227640200), (2) 1/4" Lock Washer (P/N 215111100), (2) 1/4" Flat Washer (P/N 214110100)

Assembled

View

Rear Top of Bay

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Power/Distribution Ba y Load Retur n Lug Ext ensi on Bu s bar Assembly (P/N 514543)

Assembly Procedure Step 3A

Figure 2-39

Page 2-54 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 69

Installation Instructions Section 5876

(1*) Busbar, P

/N 514542

(8*) 3/8-16 x 3" Bolt,

P/N 227647800

(8*) 3/8" Flat Wa

sher, P/N 214204100

(hardene

d, thicker than other Kit

suppl

ied 3/8" flat washer)

(8*) 3/8

" Belleville Washer, P/N 21482

5000

(8*) 3/8-16 Nut, P/N 22856

7100

* Quantities are per Kit,

two Kits shown in Illustration

Previously Assembled Kit P

/N 514690 or 514691

Previously

Assembled

Kit P/N 554873

Note:

Concave Side of Belleville

sher Faces Busbar,

Convex Side

Faces Bolt Head.

Front Top of B

sembled

View

Torque to 180

in-lbs.

Note:Apply Electrica

lAnti-Oxidation

Compound to

all Busbar

Mating Surfaces.

STEP 1B

Install "Load Return Lug

Extension Busbar"

(List 2 and 1

2 Bays E/W List 30 or 31 PDSC).

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-40

Power/Distribution Ba y Load Retur n Lug Ext ensi on Busbar Assembly (P/N 514543)

Assembly Procedure Step 1B

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-55

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 70

Section 5876 Installation Instructions

(24*) 3/8-16 x 3" Bolt, P/N 227647800

(24*) 3/8" Flat Washer, P/N 214112100

(thinner than other Kit supplied 3/8" flat washer)

(24*) 3/8" Flat Washer, P/N 214112100

(thinner than other Kit supplied 3/8" flat washer)

(24*) 3/8" Lock Washer, P/N 215111300 (24*) 3/8-16 Nut, P/N 228567100

Previously Assembled

Kit P/N 514690 or 514691

Previously Assembled Kit P/N 554873

Front Top of Bay

Assembled

View

* Quantities are per Kit,

two Kits shown in Illustrations.

STEP 2B

Install "L

ug Mounting Bolts"

(List 2 and 12 Bays E/W List 30 or 31 PDSC).

PROCEDURE PROVIDED FOR REFERENCE ONLY, INSTALL BOLTS AS LUGS ARE INSTALLED TO BUSBAR

Torque to 300 in-lbs.

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-41

Power/Distribution Ba y Load Retur n Lug Ext ensi on Bu s bar Assembly (P/N 514543)

Assembly Procedure Step 2B

Page 2-56 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 71

Installation Instructions Section 5876

STEP 3B

Install "Covers"

(List 2 and 12 Bays E/W List 30 or 31 PDSC).

(2*) 10-32 Lock Nut, P/N 104564

(2*) 10-32 x 3/4" Tap Screw, P/N 218706500

* Parts are from the P/N 514690 or 514691 Kit.

Quantities are per Kit, two Kits shown in Illustrations. The following parts are not used: (2) 1/4-20 x 1/2" Bolt (P/N 227640200), (2) 1/4" Lock Washer (P/N 215111100), (2) 1/4" Flat Washer (P/N 214110100)

Rear Top of Bay

Assembled View

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-42

Power/Distribution Ba y Load Retur n Lug Ext ensi on Bu s bar Assembly (P/N 514543)

Assembly Procedure Step 3B

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-57

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 72

Section 5876 Installation Instructions

Assembled View P/N 514543

P/N 514543 P/N 514688

or 514689 P/N 554873

P/N 514543

P/N 514690 or 514691

P/N 554873

BusbarAssembly Assembled on Top of Bays (List 1 and 11Bays)

BusbarAssembly Assembled on Top of Bays (List 2 and 12 Bays w/ List 30 or 31 PDSC)

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-43

Power/Distribution Ba y Load Retur n Lug Ext ensi on Bu s bar Assembly (P/N 514543)

Assembled Views

Page 2-58 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 73

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-44

Power/Distribution Ba y Load Retur n Lug Ext ensi on Bu s bar Assembly (P/N 514543)

Assembled on Top of Bays

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-59

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 74

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

INSTALLING POWER/DISTRIBUTION BAY EXTERNAL TOPMOUNT VERTICAL BATTERY INPUT BUSBAR ASSEMBLY, P/N 554874 (IF FURNISHED)

Tools and Material Required to Install the Busbar Assembly

a) 9/16" Wrench (for 3/8" Hardware) b) 15/16" Wrench (for 5/8" Hardware) c) Channel Locks d) Anti-Oxidation Compound e) Torque Wrench

Installation Procedure

Danger: Before performing this procedure, ensure that the Power/Distribution Bay

is COMPLETELY DISCONNECTED from all power sources.

Note: Apply electrical anti-oxidation compound to mating surfaces of busbars before

connecting together.

Assemble the Busbar Kit to the top of the bays as shown in Figure 2-45 through Figure

2-52

Page 2-60 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 75

Installation Instructions Section 5876

STEP 1

Install “Main Positive Busbar” onto Bay Positive Busbar.

(1) Main Positive Busbar, P/N 554877

Note:Apply ElectricalAnti-Oxidation Compound

to busbar mating surfaces.

(12) 3/8” Flat Washer,P/N 214204100 (12) 3/8” Belleville Washer,P/N 214825000 (12) 3/8-16 Hex Nut, P/N 228567100

Hand-tighten only.

Note: Concave side of Bellville washer faces

busbar; convex side faces hex nut.

Rear Top of Bay

Assembled View

Do the following first before assembly:

1. Remove 55

2402 (1) and 116638 (4) from Bay.

2. Mount 554880 to the 554877 with 116638 (3).

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-45

Power/Distribution Ba y Ext ernal Top-Mount Vertical Busbar Assembly (P/N 554874)

Assembly Procedure Step 1

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-61

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 76

Section 5876 Installation Instructions

STEP 2

Install “Support Bar” and “Related Hardware” onto Top of Bay.

(2) Threaded Insulator, P/N 245857200 Torque to 715 in-lbs.

(2) 5/8-11 x 7” Threaded Rod, P/N 334317000

(2) Support Bar Clip, P/N 351322300 (2) Support Bar, P/N 237790100

(2) Support Bar Clip, P/N 351322300 (2) 5/8” Lock Washer,P/N 215111800 (2) 5/8” Hex Nut, P/N 228580900 Leave 1/2” space between

bottom of nut and top of bay.

Rear Top

of Bay

Assembled View

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-46

Power/Distribution Ba y Ext ernal Top-Mount Vertical Busbar Assembly (P/N 554874)

Assembly Procedure Step 2

Page 2-62 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 77

Installation Instructions Section 5876

(1) Main Negative Busbar, P/N 554875 Note: Apply Electrical Anti-Oxidation Compound

to busbar mating services.

Note: Concave side of Belleville washer faces busbar; convex side faces hex nut.

(8) 3/8” Flat Washer, P/N 214204100 (8) 3/8” Belleville Washer, P/N 214825000

(8) 3/8-16 Hex Nut, P/N 228567100 Hand-tighten only.

Rear Top

of Bay

Assembled View

STEP 3

Install “Main Negative Busbar” onto Bay Negative Busbar.

Mount 554876 to the 554875. Hardware: 214204100 (4) 21

4825000 (4)

228567100 (4)

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Power/Distribution Ba y Ext ernal Top-Mount Vertical Busbar Assembly (P/N 554874)

Figure 2-47

Assembly Procedure Step 3

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-63

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 78

Section 5876 Installation Instructions

Note: Concave side of Belleville washer faces

busbar; convex side faces bolt head.

(6) 3/8-16 x 1-1/4” Bolt, P/N 227646800 Torque to 180 in-lbs. (6) 3/8” Belleville Washer, P/N 214825000

(6) 3/8” Flat Washer, P/N 214204100

Note: Apply electrical anti-oxidation compound

to busbar mating surfaces.

(1) Vertical Landing Negative Busbar, P/N 548000

Rear Top

of Bay

Assembled View

STEP 4

Install “Vertical Landing Negative Busbar” onto “Main Negative Busbar”.

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-48

Power/Distribution Ba y Ext ernal Top-Mount Vertical Busbar Assembly (P/N 554874)

Assembly Procedure Step 4

Page 2-64 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 79

Installation Instructions Section 5876

(2) 5/8-11 x 1-1/2”Threaded Rod, P/N 334315900

(2) Threaded Insulator, P/N 245857200 Hand-tighten only.

(2) 5/8-11 x 1-1/4”Threaded Rod, P/N 334315700

(2) Threaded Insulator, P/N 245857200 Hand-tighten only.

Rear Top

of Bay

Assembled View

STEP 5

Install “Threaded Insulators” onto “Vertical Landing Negative Busbar”.

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-49

Power/Distribution Ba y Ext ernal Top-Mount Vertical Busbar Assembly (P/N 554874)

Assembly Procedure Step 5

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-65

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 80

Section 5876 Installation Instructions

(6) 3/8-16 x 1-1/4” Bolt, P/N 227646800 Torque to 180 in-lbs. (6) 3/8” Belleville Washer, P/N 214825000

(6) 3/8” Flat Washer, P/N 214204100

(1) Vertical Landing Positive Busbar, P/N 548003

(2) 5/8-11 x 1” Bolt, P/N 227655100 Torque to 715 in-lbs. (2) 5/8” Lock Washer, P/N 215111800 (2) 58” Flat Washer, P/N 214201300

STEP 6

Install “Vertical Landing Positive Busbar” onto “Main Positive Busbar”.

Rear Top

of Bay

Assembled View

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-50

Power/Distribution Ba y Ext ernal Top-Mount Vertical Busbar Assembly (P/N 554874)

Assembly Procedure Step 6

Page 2-66 Chapter 2. Placing the Bays and Installing Internal/External Busbars

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 81

Installation Instructions Section 5876

Torque these c

onnections

to 180 in-lbs (20 places).

STEP 7

Final Torque

Rear

Top

of Bay

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 2-51

Power/Distribution Ba y Ext ernal Top-Mount Vertical Busbar Assembly (P/N 554874)

Assembly Procedure Step 7

Chapter 2. Placing the Bays and Installing Internal/External Busbars Page 2-67

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 82

Section 5876 Installation Instructions

(2) Standoff Insulator, P/N 117843 (1) Plastic Shield, P/N 548002

(4) 14-20 x 3/8” Pan Head Tap Screw, P/N 218708200

STEP 8

Install Shield

Assembled View

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 2-52

Power/Distribution Ba y Ext ernal Top-Mount Vertical Busbar Assembly (P/N 554874)

Assembly Procedure Step 8

Page 2-68 Chapter 2. Placing the Bays and Installing Internal/External Busbars

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 83

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

CHAPTER 3 INSTALLING DISTRIBUT ION DEVICES AND MCA/LMS CIRCUIT CARDS

Installing Distribution Fuses and Circuit Breakers ........................................................... 3-1

Installing 218 Circuit Breakers, TPL Fuseholders, and Bullet Nose-Type

Device Mounting Assemblies into Power/Distribution Bays ..................................... 3-1

Installing 218 Circuit Breakers and TPL Fuseholders into Distribution Only

Bays .......................................................................................................................... 3-2

Installing TPL Fuses ................................................................................................. 3-2

Installing TLS/TPS Fuses ......................................................................................... 3-3

Installing Bullet Nose-T ype Circuit Breakers ............................................................ 3-3

Installing an Optional Bullet Nose-Type 10-Position GMT Fuse Module.................. 3-3

Storing Spare Fuses ................................................................................................. 3-3

Recording Fuse and Circuit Breaker Sizes ............................................................... 3-3

Installing MCA and LMS Circuit Cards .......................................................................... 3-18

Circuit Card Handling .............................................................................................. 3-18

Identifying the Circuit Cards .................................................................................... 3-18

Installing LMS Circuit Cards .................................................................................... 3-18

Installing MCA Customer Alarm Relay Circuit Card(s) and MCA I/O Circuit

Card(s) .................................................................................................................... 3-18

INSTALLING DISTRIBUTION FUS E S AND CIRCUIT BREAKERS

Installing 218 Circuit Breakers, TPL Fuseholders, and Bullet Nose-Type Device Mounting Assemblies into Power/Distribution Bays

Note: Each distribution bus is divided into half. Each half MUST be populated with

distribution devices from left-to-right, without skipping any distribution device mounting positions within each half.

Procedure

1) Orient the device over its mounting location as shown in Figure 3-1. Slide the device over the top and bottom mounting studs, and plug the device into the mating connector located on the bay. Ensure correct alignment of the mating pins as you plug the device in.

2) Place a Belleville lock washer and 3/8-16 nut on each bottom stud. Hand-tighten.

3) Place a flat washer, lock washer, and 1/4-20 nut on each top stud. Hand-tighten.

4) Torque the bottom 3/8-16 nuts to 180 in-lbs.

5) Torque the top 1/4-20 nuts to 84 in-lbs.

6) Install Load Lug Adapter plates as required. Refer to Figure 3-2 for location and the numbering scheme for the load lug mounting locations. Refer to Figure 3-5

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-1

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 84

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

and Figure 3-6 for load lug adapter selection. Hardware build-up is 1/4 inch flat washer, 1/4 inch lock washer, and 1/4-20 nut. Torque to 84 in-lbs. Note that

Bullet Nose-Type devices do not require load lug adapter plates.

Installing 218 Circuit Breakers and TPL Fuseholders into Distribution Only Bays

Note: Each distribution bus is divided into half, and each half MUST be popul ated wit h

distribution devices as shown in the following illustrations, without skipping any distribution device mounting positions within each half.

Procedure

1) Orient the device over its mounting location as shown in Figure 3-3. Slide the device over the left and right mounting studs, and plug the device into the mating connector located on the bay. Ensure correct alignment of the mating pins as you plug the device in.

2) Place a Belleville lock washer and 3/8-16 nut on each inner stud. Hand-tighten.

3) Place a flat washer, lock washer, and 1/4-20 nut on each outer stud. Hand-tighten.

4) Torque the inner 3/8-16 nuts to 180 in-lbs.

5) Torque the outer 1/4-20 nuts to 84 in-lbs.

6) Install Load Lug Adapter plates as required. Refer to Figure 3-4 for location and the numbering scheme for the load lug mounting locations. Refer to Figure 3-5 through Figure 3-6 for load lug adapter selection and installation details. Note

that 1-pole devices do not require load lug adapter plates. Note that Bullet Nose-Type devices CANNOT be used in Distribution Only Bays.

Installing TPL Fuses

Refer to Figure 3-7.

Procedure

1) Remove the fuseholder portion from the mounted fuseholder body by grasping its handle and pulling it straight out. Install the TPL fuse into the fuseholder portion. Secure the fuse with the flat washer, lock washer, and nut provided. Recommended torque is 168 in-lbs. When done, push the fuseholder portion securely back into the mounted fuseholder body.

2) Ensure an alarm fuse is installed in the GMT-type fuseholder located adjacent to the TPL fuseholder. The alarm fuse should be a Bussmann GMT 18/100 ampere alarm fuse. Emerson Network Power P/N 248610301.

3) Ensure a safety fuse cover is installed on the GMT alarm fuse. Emerson Network Power P/N 248898700.

Page 3-2 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 85

Installation Instructions Section 5876 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Installing TLS/TPS Fuses

Refer to Figure 3-7 and Figure 3-8.

Procedure

1) Orient the Bullet Nose-Type Fuseholder over its mounting position and firmly press to seat the bullet-type connectors.

2) Remove the fuseholder portion from the mounted fuseholder body by pulling it straight out. Install the TLS/TPS fuse into the fuseholder. When done, push the fuseholder portion back into the mounted fuseholder body.

3) Ensure an alarm fuse is installed in the GMT-type fuseholder provided on the mounted fuseholder body. The alarm fuse should be a Bussmann GMT 18/100 ampere alarm fuse. Emerson Network Power P/N 248610301.

4) Ensure a safety fuse cover is installed on the GMT alarm fuse. Emerson Network Power P/N 248898700.

Installing Bullet Nose-Type Circuit Breakers

Refer to Figure 3-7 and Figure 3-8.

Procedure

1) Orient the circuit breaker over its mounting position with the ON position at top and firmly press to seat the bullet-type connectors.

Installing an Optional Bull et Nose-Type 10-Position GMT Fuse Module

Refer to the procedure Installing and Wiring an Optional Bullet Nose-Type 10-Position GMT Fuse Module in “Chapter 4. Making Electrical Connec ti ons” .

Storing Spare Fuses

Spare fuses may be stored in holders provided inside the bay, behind the MCA Distribution Bus Monitoring circuit card hinged panels.

Recording Fuse and Circuit Breaker Sizes

Record all fuse and circuit breaker sizes installed on the cards provided on the MCA Distribution Bus Monitoring circuit card hinged panels.

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-3

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 86

Section 5876 Installation Instructions

3-Pole

1 12 13 24

25 36 37 48

Distribution Device

Top Mounting Studs

Distribution Device

Power System Connectors

Distribution Device

Bottom Mounting Studs

Distr.

Bus

Distr.

Bus

Right Half

Distr. Bus

#1 and #2

Left Half

Distr. Bus

#1 and #2

Belleville Lock Washer

3/8-16 Nut

Torque to 180 in-lbs

Torque to

84 in-lbs

Flat Washer

Lock Washer

1/4-20 Nut

Bullet Nose-Type Device

Mounting Assembly

Note: Each half of each bus MUST be populated

with distribution devices from left-to-right, without skippi

ng any distribution device mounting

positions within each half.

Front View

TPL Fuseholders

218 Circuit Breakers

1-Pole 2-Pole 3-Pole 4-Pole

2-Pole 3-Pole

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 3-1

Page 3-4 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Installing 218 Circuit Breakers, TPL Fuseholders, and Bullet Nose-Type

Device Mounting Assemblies into Power/Distribution Bays

Page 87

Installation Instructions Section 5876

* Includes Load Lug Adapter Plate,

plus 1/4" and 3/8" Mtg. Hardware.

Bus #1

Distribution Device

Mounting Location

Position 1 (left),

Position 24 (right)

Bus #2

Distribution Device

Mounting Location

Position 25 (left),

Position 48 (right)

Front View

Load Lug Adapter

Plate P/N 513701,

Kit P/N 520892*

Load Lug Adapter

Plate P/N 514765,

Kit P/N 520894*

Load Lug Adapter

Plate P/N 513702,

Kit P/N 520893*

Load Lug Adapter

Plate P/N 513700,

Kit P/N 520891*

to Distribution:

Bus #1

Position #12

to Distribution:

Bus #2

Position #25

to Distribution:

Bus #2

Position #36

to Distribution:

Bus #1

Position #1

to Distribution: Bus #1 Position #13

to Distribution: Bus #1 Position #24

to Distribution: Bus #2 Position #37

to Distribution: Bus #2 Position #48

1 12 13 24

25 36 37 48

Load Lug and/or

Load Lug Adapter Plate

Mounting Locations

REFER TO DISTRIBUTION DEVICES ILLUSTRATIONS

FOR PROPER LOAD LUG ADAPTER SELECTION

NOTE THAT BULLET NOSE

-TYPE DEVICE MOUNTING

ASSEMBLIES DO NOT REQUIRE LOAD LUG ADAPTER PLATES

Torque to 84 in-lbs

Hardware Build-Up Load Lug Adapter Mounting Studs Load Lug Adapter Plate Flat Washer Lock Washer 1/4-20 Nut

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 3-2

Installing Load Lug Adapter Plates into Power/Distribution Bays

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-5

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 88

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 3-3

Installing 218 Circuit Breakers and TPL Fuseholders into Distribution Only Bays

Page 3-6 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 89

Installation Instructions Section 5876

to Distribution:

Bus #2

Position #24

to Distribution:

Bus #2

Position #19

to Distribution:

Bus #2

Position #18

to Distribution:

Bus #2

Position #13

to Distribution:

Bus #4

Position #48

to Distribution:

Bus #4

Position #43

to Distribution:

Bus #4

Position #42

to Distribution:

Bus #4

Position #37

to Distribution: Bus #1 Position #1

to Distribution: Bus #1 Position #6

to Distribution: Bus #1 Position #7

to Distribution: Bus #1 Position #12

to Distribution: Bus #3 Position #25

to Distribution: Bus #3 Position #30

to Distribution: Bus #3 Position #31

to Distribution: Bus #3 Position #36

Rear cover panels removed in illustration for clarity.

Rear View Rear View

Load Lug and/or

Load Lug Adapter Kit

Mounting Locations

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 3-4 (cont’d on next page)

Installing Load Lug Adapter Plates into Distribution Only Bays

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-7

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 90

Section 5876 Installation Instructions

NOTE THAT 1-POLE 218 CIRCUIT BREAKERS DO NOT REQUIRE LOAD LUG ADAPTER PLATES

2-Position

Lug Adapter Kit

P/N 529132

3-Position

Lug Adapter Kit

P/N 529131

4-Position

Lug Adapter Kit

P/N 534420

1-Position Devices (Load Busbars with NO Lug Adapters Installed)

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Installing Load Lug Adapter Plates into Distribution Only Bays

Figure 3-4 (cont’d from previous page, cont’d on next page)

Page 3-8 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 91

Installation Instructions Section 5876

Customer Supplied Lug

Busbars P/O Dist. Bay

2-Position

Lug Adapter Kit

P/N 529132

Customer Supplied Lug

Customer Supplied Lugs

Busbars P/O Dist. Bay

Note: Apply Electrical Anti-Oxidation Compound to all Busbar Mating Surfaces.

Note: Concave Side of Belleville Washer Faces Busbar, Convex Side Faces Bolt or Nut.

(1) Spacer Busbar, P/N 528806

(1) Adapter Busbar,

P/N 528794

(2) 3/8-16 Hex Nut, P/N 228567100 (2) 3/8" Flat Washer, P/N 214204100

(1) 3/8-16 Hex Nut, P/N 228567100 (1) 3/8" Flat Washer, P/N 214204100

Torque to 180 in-lbs.

(1) 1/4-20 x 7/8" Bolt, P/N 227640500 (1) 1/4" Flat Washer, P/N 214110100

(2) 3/8-16 x 1-1/2" Bolt, P/N 227647000 (2) 3/8" Belleville Lock Washer, P/N 214825000

(4) 3/8-16 x 1-1/2" Bolt, P/N 227647000 (4) 3/8" Flat Washer, P/N 214112100

(1) 3/8-16 x 1" Bolt, P/N 227646600 (1) 3/8" Belleville Lock Washer, P/N 214825000

(1) 1/4-20 x 7/8" Bolt, P/N 227640500 (1) 1/4" Flat Washer, P/N 214110100

(1) Adapter Busbar,

P/N 528794

(8) 3/8-16 Hex Nut, P/N 228567100 (8) 3/8" Lock Washer P/N 215111300 (8) 3/8" Flat Washer, P/N 214112100

Torque to 300 in-lbs.

Torque to 84 in-lbs.

(1) 1/4-20 Hex Nut, P/N 228557100 (1) 1/4" Lock Washer P/N 215111100 (1) 1/4" Flat Washer, P/N 214110100

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Figure 3-4 (cont’d from previous page, cont’d on next page)

Installing Load Lug Adapter Plates into Distribution Only Bays

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-9

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 92

Section 5876 Installation Instructions

3-Position

Lug Adapter Kit

P/N 529131

Customer Supplied Lugs

Busbars P/O Dist. Bay

Note: Apply Electrical Anti-Oxidation Compound to all Busbar Mating Surfaces.

Note: Concave Side of Belleville Washer Faces Busbar, Convex Side Faces Bolt or Nut.

(1) Adapter Busbar,

P/N 528795

(1) Spacer Busbar,

P/N 528806

(1) Spacer Busbar,

P/N 528806

(1) Adapter Busbar,

P/N 528795

Torque to 180 in-lbs.

(4) 3/8-16 Hex Nut, P/N 228567100 (4) 3/8" Flat Washer, P/N 214204100

(4) 3/8-16 x 1-1/2" Bolt, P/N 227647000 (4) 3/8" Belleville Lock Washer, P/N 214825000

(4) 3/8-16 x 1" Bolt, P/N 227646600 (4) 3/8" Belleville Lock Washer, P/N 214825000

(4) 3/8-16 Hex Nut, P/N 228567100 (4) 3/8" Flat Washer, P/N 214204100

(2) 1/4-20 x 5/8" Bolt, P/N 227640300 (2) 1/4" Lock Washer, P/N 215111100 (2) 1/4" Flat Washer, P/N 214110100

Torque to 180 in-lbs.

(2) 3/8-16 Hex Nut, P/N 228567100 (2) 3/8" Flat Washer, P/N 214204100

(4) 3/8-16 Hex Nut, P/N 228567100 (4) 3/8" Flat Washer, P/N 214204100

(4) 3/8-16 x 1-1/2" Bolt, P/N 227647000 (4) 3/8" Belleville Lock Washer, P/N 214825000

(2) 3/8-16 x 1" Bolt, P/N 227646600 (2) 3/8" Belleville Lock Washer, P/N 214825000

(1) 1/4-20 x 5/8" Bolt, P/N 227640300 (1) 1/4" Lock Washer, P/N 215111100 (1) 1/4" Flat Washer, P/N 214110100

Torque to 84 in-lbs.

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Figure 3-4 (cont’d from previous page, cont’d on next page)

Installing Load Lug Adapter Plates into Distribution Only Bays

Page 3-10 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 93

Installation Instructions Section 5876

4-Position

Lug Adapter Kit

P/N 534420

Busbars P/O Dist. Bay

Customer Supplied Lugs

(4) 3/8-16 x 1-1/2" Bolt, P/N 227647000 (4) 3/8" Belleville Lock Washer, P/N 214825000

Torque to 180 in-lbs.

(1) Adapter Busbar,

P/N 534421

(1) Spacer Busbar,

P/N 528806

(1) Adapter Busbar,

P/N 534421

(8) 3/8-16 Hex Nut, P/N 228567100 (8) 3/8" Flat Washer, P/N 214204100

(4) 3/8-16 x 2" Bolt, P/N 227647400 (4) 3/8" Belleville Lock Washer, P/N 214825000

Note: Apply Electrical Anti-Oxidation Compound to all Busbar Mating Surfaces.

Note: Concave Side of Belleville Washer Faces Busbar, Convex Side Faces Bolt or Nut.

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-11

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Figure 3-4 (cont’d from previous page)

Installing Load Lug Adapter Plates into Distribution Only Bays

Page 94

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

1-Pole 218 Circuit Breakers Assemblies

1.000"

Lug Adapter Kits

Power/Distribution Bays

3/8" Clearance Holes Lug Adapter P/N 513700,

Kit P/N 520891 (see Notes 1, 2, 3)

Load Lug Adapter Plate for 1-Pole Devices

Lug Adapter Kits

Power/Distribution Bays

3/8" Clearance Holes

Lug Adapter Kits

Distribution Only Bays

NO LUG ADAPTER KITS REQUIRED WHEN USED IN DISTRIBUTION ONLY BAYS

Lug Adapter Kits

Distribution Only Bays

3/8" Clearance Hole

1.000"

Lug Adapter P/N 513701, Kit P/N 520892 (see Notes 1, 2, 3)

Load Lug Adapter Plate for 2-Pole Devices

2-Pole 218 Circuit Breaker Assemblies

Notes:

1. Maximum size of wire to be connected to a single lug position is 750 kcmil.

2. Maximum lug width is 1.937 inches.

3. Kit includes Load Lug Adapter Plate, plus 1/4" and 3/8" mtg. hardware.

4. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs.

5. Lug adapter accepts a maximum of (4) 750 kcmil lugs.

6. Lugs are not part of the kit, shown for illustration only.

7. Bay busbars are not part of the kit, shown for illustration only.

8. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.

Figure 3-5A

218 Circuit Breakers Lug Adapter Kits

2-Position

Lug Adapter Kit

P/N 529132

(see Notes 4, 6, 7, 8)

Page 3-12 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 95

Installation Instructions Section 5876

4-Pole 218 Circuit Breaker Assemblies

3-Pole 218 Circuit Breaker Assemblies

Load Lug Adapter Plate for 3-Pole Devices

1.000"

2.000" 3/8" Clearance Holes

Lug Adapter P/N 513702, Kit P/N 520893 (see Notes 1, 2, 3)

Lug Adapter Kits

Power/Distribution Bays

Load Lug Adapter Plate for 4-Pole Devices

2.000"

1.000" 3/8" Clearance Holes

Lug Adapter P/N 514765, Kit P/N 520894 (see Notes 1, 2, 3)

Lug Adapter Kits

Power/Distribution Bays

Notes:

1. Maximum size of wire to be connected to a single lug position is 750 kcmil.

2. Maximum lug width is 1.937 inches.

3. Kit includes Load Lug Adapter Plate, plus 1/4" and 3/8" mtg. hardware.

4. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs.

5. Lug adapter accepts a maximum of (4) 750 kcmil lugs.

6. Lugs are not part of the kit, shown for illustration only.

7. Bay busbars are not part of the kit, shown for illustration only.

8. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.

3-Position

Lug Adapter Kit

P/N 529131

(see Notes 5, 6, 7, 8)

Lug Adapter Kits

Distribution Only Bays

3/8" Clearance Hole

1.000"

4-Position

Lug Adapter Kit

P/N 534420

(see Notes 5, 6, 7)

Lug Adapter Kits

Distribution Only Bays

3/8" Clearance Hole

1.000"

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

218 Circuit Breakers Lug Adapter Kits

Figure 3-5B

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-13

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 96

Section 5876 Installation Instructions

Fuseholder Assembly

P/N 514403

TPL Fuse

Load Lug Adapter Plate

1.000"

3/8" Clearance Holes Lug Adapter P/N 513701,

Kit P/N 520892 (see Notes 1, 2, 3)

Notes:

1. Maximum size of wire to be connected to a single lug position is 750 kcmil.

2. Maximum lug width is 1.937 inches.

3. Kit includes Load Lug Adapter Plate, plus 1/4" and 3/8" mtg. hardware.

4. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs.

5. Lug adapter accepts a maximum of (4) 750 kcmil lugs.

6. Lugs are not part of the kit, shown for illustration only.

7. Bay busbars are not part of the kit, shown for illustration only.

8. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.

Lug Adapter Kits

Power/Distribution Bays

2-Position

Lug Adapter Kit

P/N 529132

(see Notes 4, 6, 7, 8)

Lug Adapter Kits

Distribution Only Bays

3/8" Clearance Hole

1.000"

GMT-18/100A

Alarm Fuse and GMT-X

Safety Fuse Cover

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

TPL Fuses Lug Adapter Kits

Figure 3-6A

Page 3-14 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 97

Installation Instructions Section 5876

Fuseholder Assembly

P/N 514404

TPL Fuse

GMT-18/100A

Alarm Fuse

and GMT-X

Safety Fuse Cover

Notes:

1. Maximum size of wire to be connected to a single lug position is 750 kcmil.

2. Maximum lug width is 1.937 inches.

3. Kit includes Load Lug Adapter Plate, plus 1/4" and 3/8" mtg. hardware.

4. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs.

5. Lug adapter accepts a maximum of (4) 750 kcmil lugs.

6. Lugs are not part of the kit, shown for illustration only.

7. Bay busbars are not part of the kit, shown for illustration only.

8. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.

Load Lug Adapter Plate

1.000"

2.000" 3/8" Clearance Holes

Lug Adapter P/N 513702, Kit P/N 520893 (see Notes 1, 2, 3)

Lug Adapter Kits

Power/Distribution Bays

3-Position

Lug Adapter Kit

P/N 529131

(see Notes 5, 6, 7, 8)

Lug Adapter Kits

Distribution Only Bays

3/8" Clearance Hole

1.000"

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

TPL Fuses Lug Adapter Kits

Figure 3-6B

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-15

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 98

Section 5876 Installation Instructions

TLS/TPS Fuses

Bullet Nose Device

Mounting Assembly,

P/N 513747

Shorter s ide to the top.

Longer side

to the

bottom.

Loosen (2) screws & lift retainer (removed here to show detail).

Bullet Nose-Type Fuseholder, P/N 117201

GMT-18/100A

Alarm Fuse

& GMT-X

Safety Fuse Cover

TLS/TPS

Fuse

Fuseholder Assembly

P/N 514403 P/N 514404

TPL Fuses

Flat Washer

Lock Washer

Nut

Torque to

168 in-lbs

GMT-18/100A

Alarm Fuse

& GMT-X

Safety Fuse Cover

TPL

Fuse

Bullet Nose-Type

Circuit Breakers

Bullet Nose Device

Mounting Assembly,

P/N 513747

Shorter s ide to the top.

Longer side to the bottom.

Loosen (2) screws & lift retainer (removed here to show detail).

Toggle-handle

Breaker

Rocker-handle

Breaker

Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

Installing TPL Fuses, TLS/TPS Fuses, and Bullet Nose-Type Circuit Breakers

Page 3-16 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Figure 3-7

Page 99

Installation Instructions Section 5876

TLS/TPS Fuses

Bullet Nose-Type

Circuit Breakers

Toggle Handle

Breaker

Rocker Handle Breaker

Bullet Nose-Type

Fuseholder,

P/N 117201

GMT-18/100A

Alarm Fuse

& GMT-X

Safety Fuse Cover

TLS/TPS

Fuse

Shorter side to the top.

Longer side

to the

bottom.

Longer

side to the

bottom.

Shorter

side to the

top.

Load leads are connected to load busbars. These busbars provide 1/4-20 threaded holes on 5/8” centers for installation of customer provided two-hole lugs. Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4”.

Note:

Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B) Issue AT, April 26, 2013

Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards Page 3-17

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Installing TLS/TPS Fuses and Bullet Nose-Type Circuit Breakers (List C)

Figure 3-8

Page 100

Section 5876 Installation Instructions Issue AT, April 26, 2013 Spec. No. 582140000 (Models 802

NLDB, 802NLEB and 802NL-B)

INSTALLING MCA AND LMS CIRCUIT CARDS

Circuit Card Handling

Warning: Before h andling any circuit card, read and follow the instructions

contained on the Static Warning Page located at the beginning of this manual.

A static wrist strap grounded through a one meg o hm resistor should always be worn when handling the circ u it cards.

Identifying the Circuit Cards

Circuit cards can be identified through two methods as described below.

a) The Emerson Network Power part number printed on the outside of the shipping

carton.

b) The Emerson Network Power part number silkscreened on the component side

of the circuit card.

Installing LMS Circuit Cards

Refer to the separate LMS Installation Instructions (Section 5879) for a procedure to install LMS CPU, LMS Modem, and LMS Input/Output (I/O) circuit cards. Section 5879 can be accessed from the CD (Electronic Documentation Package) furnished with your system.

Installing MCA Customer Alarm Relay Circuit Card(s) and MCA I/O Circuit Card(s)

Refer to the following procedure, and install the MCA Customer Alarm Relay circuit card(s) and MCA I/O Circuit Card(s) into the respective mounting position(s) of the Primary and Secondary Power/ Distr i but ion and Power Only Bay(s), as required.

Refer to Figure 3-9 and Figure 3-10.

Procedure

1) Open the bay's front door to access the MCA circuit card mounting positions.

2) Connect an approved grounding strap to your wrist. Attach the other end to a suitable ground.

3) Loosen the two screws securing the circuit card retaining angle, and slide the retaining angle down.

4) Unpack the MCA circuit card(s) to be installed. MCA Customer Alarm Relay Circuit Card: P/N 514348.

MCA I/O Circuit Card: P/N 524550.

5) Each MCA circuit card can be installed in any of the circuit card mounting positions in any bay. Circuit cards are installed in the bay with the component side facing the left as viewed from the front. Slide the circuit card(s) into its mounting location, ensuring the rear edge connector is firmly seated.

Note: The recommended method is to populate LMS Input/Output circuit cards

from left to right, and MCA circuit cards from right to left.

Note: If you are using the default MCA Relay Function Channel configurations

and the default MCA Customer Alarm Relay assignments, refer to Figure 4-5 for required card locations.

Page 3-18 Chapter 3. Installing Distribution Devices and MCA/LMS Circuit Cards

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.