Emerson HASXEE-IM-HS User Manual

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Instruction Manual

HASXEE-IM-HS 10/2010

Gas Analyzer Series

Instruction Manual

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specications. The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarication.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specied in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes.

Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualied people use replacement parts specied by Emerson Process Management (Rosemount Analytical). Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in re, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualied persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice.

X-STREAM and IntrinzX are marks of one of the Emerson group of companies.

All other marks are property of their respective owners.

2nd edition, 2010-10

Rosemount Analytical Process Gas Analyzer Center of Excellence Emerson Process Management GmbH & Co. OHG

Industriestrasse 1 63594 Hasselroth Germany T +49 6055 884 0 F +49 6055 884 209

Instruction manual

HASXEE-IM-HS 10/2010

SHORT FORM GUIDE FOR THIS MANUAL

X-STREAM XE

To nd information about see chapter

Safety instructions                            S

The different instruments designs

              1

The instruments technical data                 2

Measuring principles characteristics             3

How to install the instruments

startup procedures,

                 4

checking the instrument´s setup                5

Software menu structure, how to navigate and menu entries descriptions                  6

Basic procedures (eg calibration)              7

Table of contents

TOC

Maintenance procedures                       7

Status messages and troubleshooting

          8

Modbus parameters                           9

Service information

Dismounting and disposal of instruments

Block diagrams, terminals & connectors

Index

Emerson Process Management GmbH & Co. OHG TOC-1

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                         10

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         A

Instruction manual

X-STREAM XE

HASXEE-IM-HS

10/2010

Table of ConTenTs

Introduction S-1

Denitions S-1

Terms used in this instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2

Symbols used on and inside the unit Symbols used in this manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-4

Safety instructions S-5

Intended use statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

General safety notice / Residual risk

Authorized personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6

Disposal of batteries Installing and connecting the unit Operating and maintaining this unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-7

Chapter 1 Technical description 1-1

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.1.1 The Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.2 Conguration of Gas Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.1 Materials Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.2 Safety Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.3 Gas Inlets and Outlets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.4 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.5 Infallible Containments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.6 Optional Components for Gas Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

1.2.7 Alternative Congurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

1.3 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

1.3.1 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

1.3.2 Status Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

1.3.3 Modbus Interface, Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.3.4 Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11

1.3.5 USB Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11

1.3.6 Optional Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

1.4 Comparison of the Various X-STREAM Analyzer Models . . . . . . . . . . . . . . . . . . . . . . .1-13

1.5 X-STREAM XEGC: ½ 19 Inch Table-Top Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15

1.6 X-STREAM XEGP: 19 inch table-top or rackmount design . . . . . . . . . . . . . . . . . . . . . .1-17

1.7 X-STREAM XEF/XDF: Field Housing With Single Or Dual Compartment. . . . . . . . . . .1-19

1.7.1 Field Housings for Installation in Hazardous Areas (Ex-Zones) . . . . . . . . . . . . . . . . .1-23

1.8 X-STREAM XEFD: Cast Aluminum Flameproof Housing . . . . . . . . . . . . . . . . . . . . . . .1-24

Emerson Process Management GmbH & Co. OHGTOC-2

Instruction manual

HASXEE-IM-HS 10/2010

Table of Contents

X-STREAM XE

Chapter 2 Technical data 2-1

2.1 Common Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.2 Model-Specic Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

2.2.1 X-STREAM XEGC: ½ 19 Inch Tabletop Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

2.2.2 X-STREAM XEGP: 19 Inch Tabletop and Rack-Mount Models . . . . . . . . . . . . . . . . .2-12

2.2.3 X-STREAM XEF/XDF: Single/Dual Compartment Field Housing . . . . . . . . . . . . . . . .2-15

2.2.4 X-STREAM XEFD: Flameproof Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19

2.3 Information on Name Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

Chapter 3 Measuring Principles 3-1

3.1 Infrared Measurement (IR), Ultraviolet Measurement (UV) . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1.1 IntrinzX Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1.2 NDIR Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3.1.3 Technical Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.2 Oxygen Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3.2.1 Paramagnetic Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3.2.2 Electrochemical Measurement (I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

3.2.3 Special Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

3.3 Thermal Conductivity Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.3.1 Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.3.2 Technical Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

3.4 Measurement Specication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

Table of contents

TOC

Chapter 4 Installation 4-1

4.1 Scope of Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.3 Gas Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.4 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

4.5 Analyzer Specic Instructions for Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

4.5.1 X-STREAM XEGC, X-STREAM XEGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4.5.2 X-STREAM XEF, X-STREAM XDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19

4.6 Notes On Wiring Signal Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-31

4.6.1 Electrical Shielding of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-31

4.6.2 Wiring Inductive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34

4.6.3 Driving High-Current Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34

4.6.4 Driving Multiple Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35

Chapter 5 Startup 5-1

5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.2 Symbols and Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5.3 Front Panel Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Emerson Process Management GmbH & Co. OHG TOC-3

Instruction manual

X-STREAM XE

Table of Contents

5.3.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

5.3.2 Status Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

5.3.3 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

5.4 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

5.4.1 Access Levels & Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9

5.4.2 Special Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

5.5 Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

5.5.1 Boot Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

5.5.2 Measurement Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

5.6 Selecting the Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12

5.7 Checking the Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13

5.7.1 Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

5.7.2 Conguring the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15

5.7.3 Calibration Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16

5.7.4 Setting the Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18

5.7.5 Setting Concentration Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23

5.7.6 Backup the Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24

5.8 Perform a Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26

HASXEE-IM-HS

10/2010

Chapter 6 User Interface and Software Menus 6-1

6.1 Symbols and Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 Menu System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

6.2.1 Switching On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

6.2.2 Control Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

6.2.3 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21

6.2.4 Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-108

6.2.5 Info Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-122

6.2.6 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-126

Chapter 7 Maintenance and other Procedures 7-1

7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7.2 General Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

7.3 Performing a Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4

7.4 Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5

7.4.1 Preparing Calibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7

7.4.2 Manual Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17

7.4.3 Advanced Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-20

7.4.4 Remote Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-32

7.4.5 Unattended Automatic Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-36

7.4.6 Verifying a Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-39

Emerson Process Management GmbH & Co. OHGTOC-4

Instruction manual

HASXEE-IM-HS 10/2010

Table of Contents

7.4.8 Restoring a Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-40

7.4.7 Cancelling an Ongoing Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-40

7.5 Replacing the Electrochemical Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-41

7.5.1 General Hints on Handling the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-44

7.5.2 Opening X-STREAM Analyzers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-45

7.5.3 Locating the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-47

7.5.4 Disassembling the Sensor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-48

7.5.5 Adjusting the Output Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-49

7.5.6 Finalizing the Sensor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-50

7.6 Cleaning the Instrument´s Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-51

7.7 Save / Restore Conguration Data Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-52

7.7.1 Local Backup - Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-54

7.7.2 Local Backup - Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-55

7.7.3 Factory Defaults - Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-56

7.7.4 USB Backup - Save. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-57

7.7.5 USB Backup - Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-60

7.7.6 Undo Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-61

7.8 Handling Log Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-62

7.8.1 Conguring Log Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-62

7.8.2 Exporting Log Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-63

7.8.3 Log Files Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-65

7.9 Files on USB Memory Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-66

7.9.1 autorun.inf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-66

7.9.2 xe_win_tools.zip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-67

7.10 Web Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-68

X-STREAM XE

Table of contents

TOC

Chapter 8 Troubleshooting 8-1

8.1 Abstract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8.2 Solving Problems Indicated by NAMUR Status Messages . . . . . . . . . . . . . . . . . . . . . . .8-2

8.2.1 Analyzer Related NAMUR Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3

8.2.2 Channel Related Messages (preceded by Channel Tag, e.g. CO2.1) . . . . . . . . . . . . .8-8

8.3 Solving Problems Not Indicated by Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . .8-12

8.4 Troubleshooting on Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18

8.4.1 Opening X-STREAM Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-20

8.4.2 Signal Connectors on XSP Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-22

8.4.3 Sample Pump: Replacement of Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-23

8.4.4 Paramagnetic Oxygen Cell for Standard Applications: Adjustment of Physical Zero .8-34

8.4.5 Thermal Conductivity Cell: Adjustment of Output Signal. . . . . . . . . . . . . . . . . . . . . . .8-37

Emerson Process Management GmbH & Co. OHG TOC-5

Instruction manual

X-STREAM XE

Table of Contents

HASXEE-IM-HS

10/2010

Chapter 9 Modbus Functions 9-1

9.1 Abstract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

9.1.1 Modbus TCP/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

9.2 Supported Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2

9.3 List of Parameters and Registers - Sorted by Tag Name. . . . . . . . . . . . . . . . . . . . . . . . .9-2

9.4 List of Parameters and Registers - Sorted by Daniel Registers. . . . . . . . . . . . . . . . . . .9-31

Chapter 10 Service Information 10-1

10.1 Return of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

10.2 Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2

10.3 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2

Chapter 11 Dismounting and Disposal 11-1

11.1 Dismounting and Diposal of the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

Appendix A-1

A.1 Modbus Specication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

A.2 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

A.3 CSA Certicate of Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

A.4 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21

A.5 Water Vapor: Relationship of Dewpoint, Vol.-% and g/Nm³ . . . . . . . . . . . . . . . . . . . . . A-34

A.6 Declaration of Decontamination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-35

A.7 PLC Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-36

A.8 Assignment of Terminals and Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43

A.8.1 Tabletop & Rack Mount Analyzers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43

A.8.2 Field Housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44

Emerson Process Management GmbH & Co. OHGTOC-6

Instruction manual

HASXEE-IM-HS 10/2010

X-STREAM XE

Index of Tables

Tab. 3-1: Standard paramagnetic sensor -

Tab. 3-2: Solvent resistant paramagnetic sensor - approved solvents ....................................3-7

Tab. 3-3: Solvent resistant paramagnetic sensor - medium affected materials ......................3-7

Tab. 3-4: Solvent resistant paramagnetic sensor Tab. 3-5: Electrochemical oxygen measurement -

Tab. 3-6: Examples of specific thermal conductivities ...........................................................3-11

Tab. 3-7: Gas Components and Measuring Ranges, examples

Tab. 3-8: General Measurement Performance Specifications ...............................................3-14

Tab. 3-9: Special Performance Specifications for Gas Purity Measurements .......................3-15

Tab. 5-1: Analog output signals settings and operation modes

Tab. 6-1: Analog output failure modes

Tab. 7-1: Digital Inputs Priorities ............................................................................................7-31

cross interference by accompanying gases ............. 3-6

cross interference by gases ......................... 3-7

cross interference by gases ......................3-10

............................................3-13

.............................................5-21

...................................................................................6-61

Table of contents

TOC

Emerson Process Management GmbH & Co. OHG TOC-7

Instruction manual

X-STREAM XE

HASXEE-IM-HS

10/2010

Index of fIgures

Fig. 1-1: X-STREAM front panel (here the X-STREAM XEGP) ............................................1-3

Fig. 1-2: Optional heated area ..............................................................................................1-8

Fig. 1-3: Gas ow diagram: single channel or in series ........................................................1-9

Fig. 1-4: Serial Interface Marking ........................................................................................1-11

Fig. 1-5: X-STREAM XEGC - views ....................................................................................1-16

Fig. 1-6: X-STREAM XEGP - Details ..................................................................................1-18

Fig. 1-7: X-STREAM XEF / XDF- Front views ....................................................................1-20

Fig. 1-8: X-STREAM XEF - right side and bottom view ......................................................1-21

Fig. 1-9: X-STREAM XEF - power supply and signal terminals ..........................................1-22

Fig. 1-10: X-STREAM XEFD - Front view ............................................................................1-25

Fig. 1-11: X-STREAM XEFD - Bottom view ..........................................................................1-26

Fig. 1-12: X-STREAM XEFD - terminals ...............................................................................1-27

Fig. 2-1: X-STREAM XEGC - dimensions ............................................................................2-6

Fig. 2-2: X-STREAM XEGC - connectors and Fuse .............................................................2-6

Fig. 2-3: X-STREAM XEGC - Rack mounting options ..........................................................2-7

Fig. 2-4: UPS 01 tabletop power supply unit ........................................................................2-9

Fig. 2-5: UPS 01 power supply unit for rack installation .....................................................2-10

Fig. 2-6: 10 A tabletop PSU ................................................................................................2-11

Fig. 2-7: X-STREAM XEGP - dimensions ...........................................................................2-12

Fig. 2-8: X-STREAM XEGP - Power supply and signal connections ..................................2-14

Fig. 2-9: X-STREAM XEGP - Signal connections with screw-type terminal adapters ........2-14

Fig. 2-10: X-STREAM XEF - dimensions ..............................................................................2-15

Fig. 2-11: X-STREAM XDF - dimensions .............................................................................2-16

Fig. 2-12: X-STREAM XE Field housing - power supply terminals / fuse holders ..............2-18

Fig. 2-13: X-STREAM XE Field housing - signal terminals ...................................................2-18

Fig. 2-14: X-STREAM XEFD - dimensions ...........................................................................2-19

Fig. 2-15: X-STREAM XEFD - Power supply terminals / fuse holders .................................2-21

Fig. 2-16: X-STREAM XEFD - signal terminals ....................................................................2-21

Fig. 2-17: Analyzer name plate (examples) ..........................................................................2-22

Fig. 3-1: IntrinzX signal forms ...............................................................................................3-2

Fig. 3-2: Gas detector design principle .................................................................................3-3

Fig. 3-3: Photometer assembly principle ..............................................................................3-4

Fig. 3-4: Paramagnetic oxygen sensor - assembly principle ................................................3-5

Fig. 3-5: Electrochemical sensor - design principle ..............................................................3-8

Fig. 3-6: Electrochemical sensor - assembly ........................................................................3-8

Fig. 3-7: Electrochemical reaction of oxygen sensor ...........................................................3-9

Emerson Process Management GmbH & Co. OHGTOC-8

Instruction manual

HASXEE-IM-HS 10/2010

Index of Figures

Fig. 3-8: Wheatstone Bridge ...............................................................................................3-11

Fig. 3-9: TC cell, exterior view ,thermal isolation removed .................................................3-12

Fig. 3-10: TC cell, sectional view ..........................................................................................3-12

Fig. 4-1: X-STREAM XE Analyzers - scope of supply ..........................................................4-1

Fig. 4-2: Labelling of gas connectors (example) ...................................................................4-4

Fig. 4-3: Installation in bypass mode ....................................................................................4-5

Fig. 4-4: X-STREAM XEGC - table top version rear panel ...................................................4-8

Fig. 4-5: X-STREAM XEGP - table top version rear panel ...................................................4-9

Fig. 4-6: X-STREAM XEGP - Rear panel, model with terminal adapters and brackets ......4-10

Fig. 4-7: Socket X1 - Analog & Digital Outputs 1-4 ............................................................4-11

Fig. 4-8: Plug X2 - Modbus interface ..................................................................................4-12

Fig. 4-9: Conguration of XSTA terminal adapter ...............................................................4-13

Fig. 4-10: Sockets X4.1 and X4.2 - Pin conguration ..........................................................4-14

Fig. 4-11: Conguration of XSTD terminal adapter ...............................................................4-15

Fig. 4-12: Plug X5 - analog inputs ........................................................................................4-16

Fig. 4-13: Conguration of XSTI terminal adapter ................................................................4-17

Fig. 4-14: 24 V DC in connector, pin conguration ...............................................................4-18

Fig. 4-15: X-STREAM XEF - dimensions for installation .....................................................4-19

Fig. 4-16: X-STREAM XDF - dimensions for installation .....................................................4-20

Fig. 4-17: X-STREAM XE Field housing - terminals, cable glands and gas connectors ......4-21

Fig. 4-18: Terminal block X1 - analog signals and relay outputs 1-4 ...................................4-24

Fig. 4-19: Terminal block X1 - Modbus interface ..................................................................4-25

Fig. 4-20: X-STREAM XEF - Ethernet connector .................................................................4-26

Fig. 4-21: Terminal blocks for digital inputs and outputs .......................................................4-27

Fig. 4-22: Terminal block X5 - Analog input signals .............................................................4-28

Fig. 4-23: Power supply connections ....................................................................................4-29

Fig. 4-24: Shielded signal cable, shielding connected at both ends. ....................................4-31

Fig. 4-25: Shielded signal cable, shielding connected at one end. .......................................4-32

Fig. 4-26: Signal cable with double shielding, shieldings connected at alternate ends. .......4-32

Fig. 4-27: Shield connector terminal with cable ....................................................................4-33

Fig. 4-28: Suppressor diode for inductive loads. ..................................................................4-34

Fig. 4-29: Driving high-current loads .....................................................................................4-34

Fig. 4-30: Loads in series .....................................................................................................4-35

Fig. 4-31: Loads in parallel ...................................................................................................4-35

X-STREAM XE

Table of contents

TOC

Fig. 5-1: X-STREAM XE front panel .....................................................................................5-3

Fig. 5-2: Arrangement of concentration thresholds .............................................................5-23

Emerson Process Management GmbH & Co. OHG TOC-9

Instruction manual

X-STREAM XE

HASXEE-IM-HS

10/2010

Index of Figures

Fig. 6-1: X-STREAM XE Software menu structure ...............................................................6-2

Fig. 6-2: Measurement display elements ............................................................................6-25

Fig. 6-3: Usage of labels and tags .....................................................................................6-31

Fig. 6-4: Measurement display with labels and tags (example) ..........................................6-93

Fig. 6-5: USB le system structure .....................................................................................6-98

Fig. 7-1: Leak Testing with U-turn Manometer ......................................................................7-2

Fig. 7-2: Calibration improvement by variable valve assignments ........................................7-8

Fig. 7-3: Internal valves assignments .................................................................................7-10

Fig. 7-4: Zero All Calibration Procedure Flow Diagram ......................................................7-21

Fig. 7-5: Span All Calibration Procedure Flow Diagram .....................................................7-24

Fig. 7-6: Zero&Span All Calibration Procedure Flow Diagram ............................................7-26

Fig. 7-7: Digital Inputs - Initializing Calibrations ..................................................................7-32

Fig. 7-8: Graphical Explanation of Interval Time Settings ...................................................7-36

Fig. 7-9: X-STREAM XEGP ................................................................................................7-44

Fig. 7-10: X-STREAM XEGC ................................................................................................7-44

Fig. 7-11: X-STREAM eld housings - Interior views(shown without front doors) ................7-45

Fig. 7-12: Location of the eO2 Sensor Unit ..........................................................................7-46

Fig. 7-13: Sensor Unit Design ...............................................................................................7-47

Fig. 7-14: OXS Board, top view ............................................................................................7-48

Fig. 7-15: Locking device details ..........................................................................................7-49

Fig. 7-16: Relations of supported data sets, and where to nd further information ..............7-52

Fig. 7-17: USB le system structure .....................................................................................7-59

Fig. 7-18: Subdirectory for log les .......................................................................................7-67

Fig. 7-19: Example of log le ................................................................................................7-68

Fig. 7-20: USB le system structure .....................................................................................7-69

Fig. 7-21: Autorun.inf template .............................................................................................7-69

Fig. 7-22: Ethernet connectors .............................................................................................7-71

Fig. 7-23: Web browser logon screen ...................................................................................7-72

Fig. 7-24: Web browser measurements screen ....................................................................7-72

Fig. 8-1: X-STREAM XEF, XDF and XEFD, opened with visible front panel ......................8-16

Fig. 8-2: X-STREAM XEGP ................................................................................................8-24

Fig. 8-3: X-STREAM XEGC ................................................................................................8-24

Fig. 8-4: X-STREAM eld housings - Interior views(shown without front doors) ................8-25

Fig. 8-5: XSP - Allocation of signal connectors ...................................................................8-26

Emerson Process Management GmbH & Co. OHGTOC-10

Instruction Manual

HASXEE-IM-HS 04/2010

X-STREAM XE

INTRODUCTION

The instruction manual contains information about the component assembly, function, installation, operation and maintenance of the X-STREAM® series gas analyzers.

The manual covers several X-STREAM analyzer models and so may contain information about congurations and/or options not applicable to your analyzer.

The installation and operation of units for use in explosive (hazardous) environments is not covered in this manual.

Analyzers intended to be used in such environments are supplied with further instruction manuals, which should be consulted in addition to this.

DEFINITIONS

The following denitions apply to the terms WARNING, CAUTION and NOTE, and the symbol , as used in this manual.

Indicates an operational or maintenance procedure, a process, a condition, an instruction, etc.

Failure to comply may result in injury, death or permanent health risk.

Safety Instructions

Indicates an operational or maintenance procedure, a process, a condition, an instruction, etc.

Failure to comply may result in damage to or destruction of the instrument, or impaired performance.

NOTE!

Indicates an imperative operational procedure, an important condition or instruction.

The symbol refers to more information, provided on the indicated page or chapter.

Emerson Process Management GmbH & Co. OHG S-1

, together with a page number ( 6-5 ) or chapter headline ( Startup )

X-STREAM XE

TERMS USED IN THIS INSTRUCTION MANUAL

Instruction Manual

HASXEE-IM-HS

04/2010

Explosive Gas(es)

Flammable Gases and gas mixtures in a mixture with air within the explosive limits.

Flammable Gas(es)

Gases and gas mixtures are assigned to be ammable if they might become ignitable when in a mixture with air.

Infallible Containment

This term is derived from the standards of explosion protection especially from the requirements for pressurized housings: thus an infallible containment can be characterized by no intended leakage out of the gas paths enabling gas to enter the inner compartment of the analyzer housing.

Intrinsically Safe Cell (IS Cell)

Cells supplied with an intrinsically safe power signal, approved by a Test Institute, to operate with explosive gases.

The design ensures the IS cells remains safe even in case of failure and explosive gases are not ignited.

Protection Class IP66 / NEMA 4X

Both terms are used to specify conditions for equipment to be installed outdoor.

IP stands for Ingress Protection, the rst number species protection against solid objects (6. = dust tight) while the second number species the degree of protection against liquids (.6 = heavy seas).

NEMA stands for National Electrical Manufacturers Association. 4X species a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged by the external formation of ice on the enclosure

Upper Explosion Limit (UEL) Volume ratio of ammable gas in air above

which an explosive gas atmosphere will not be formed: the mixture of gas and air is too rich in fuel (decient in oxygen) to burn.

Lower Explosion Limit (LEL)

Volume ratio of ammable gas in air below which an explosive gas atmosphere will not be formed: the mixture of gas and air lacks sufcient fuel (gas) to burn.

NAMUR

NAMUR is an international user association of automation technology in process industries. This organisation has issued experience reports and working documents, called recommendations (NE) and worksheets (NA).

Emerson Process Management GmbH & Co. OHGS-2

Instruction Manual

HASXEE-IM-HS 04/2010

SYMBOLS USED ON AND INSIDE THE UNIT

This symbol attached to the unit ... ... means

dangerous voltages may be exposed. Covers may only be removed when power to the unit is disconnected, and only be trained personnel.

hot surfaces may be exposed. Covers may only be removed by trained personnel and when power is disconnected. Certain surfaces may remain hot.

further information and instructions are required: read the instruction manual.

X-STREAM XE

Safety Instructions

Emerson Process Management GmbH & Co. OHG S-3

Instruction Manual

X-STREAM XE

HASXEE-IM-HS

04/2010

SYMBOLS USED IN THIS MANUAL

Wherever one or more of the following symbols are used in this instruction manual, read the accompanying information and instructions carefully.

Follow these warnings and notes carefully

to minimize risk.

This symbol used in the manual ... ... means

dangerous voltages may be exposed

hot surfaces may be exposed

possible danger of explosion

toxic substances may be present

substances harmful to health may be present

indicates notes relating to heavy instruments

electrical components may be destroyed by

electrostatic discharges

units must be disconnected from the power source

indicates basic conditions or procedures are being described.

This symbol may also indicate information important for achieving accurate measurements.

Emerson Process Management GmbH & Co. OHGS-4

Instruction Manual

HASXEE-IM-HS 04/2010

X-STREAM XE

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

X-STREAM series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications nor as safety devices.

Using X-STREAM XE analyzers as safety devices, requiring redundant design or SIL classication, is also not permitted.

No independent agency certications or approvals are to be implied as covering such applications!

GENERAL SAFETY NOTICE / RESIDUAL RISK

If this equipment is used in a manner not specied in these instructions, protective systems may be impaired.

Despite of incoming goods inspections, production control, routine tests and application of state-of-the-art measuring and test methods, an element of risk remains when operating a gas analyzer!

Even when operated as intended and observing all applicable safety instructions some residual risks remain, including, but not limited to, the following:

Safety Instructions

• An interruption of the protective earth line, e.g. in an extension cable, may result in risk to the user.

• Live parts are accessible when operating the instrument with doors open or covers removed.

• The emission of gases hazardous to health may even be possible when all gas connections have been correctly made.

Avoid exposure to the dangers of these residual risks by taking particular care when installing, operating, maintaining and servicing the analyzer.

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Safety Instructions

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AUTHORIZED PERSONNEL

In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer.

Authorized personnel for installing, operating, servicing and maintaining the analyzer are instructed and trained qualied personnel of the operating company and the manufacturer.

It is the responsibility of the operating company to

• train staff,

• observe safety regulations,

• follow the instruction manual.

Operators must

• have been trained,

• have read and understood all relevant sections of the instruction manual before commencing work,

• know the safety mechanisms and regulations.

To avoid personal injury and loss of property, do not install, operate, maintain or service this instrument before reading and understanding this instruction manual and receiving appropriate training.

DISPOSAL OF BATTERIES

• This instrument contains a Li battery (button cell) of type CR 2032.

• The battery is soldered and usually does not need to be replaced during the instrument´s lifetime.

• At the end of lifetime, the instrument must be disposed in compliance with the wast regulations. The disposal specialist then has to disassemble the instrument and dispose the battery in compliance with the regulations.

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Safety Instructions

X-STREAM XE

INSTALLING AND CONNECTING THE UNIT

The following notices should be carefollowed to ensure compliance with the low voltage directive (Europe) and other applicable regulations.

Suitable grounding connections should be made at all connectors provided for this purpose.

2. All safety covers and grounding connections must be properly reinstated after maintenance work or troubleshooting.

3. A fuse should be provided at the installation site which will completely disconnect the unit in case of failure. Installing an isolating switch may also be benecial. In either case, these components must be constructed to conform to recognised norms.

Safety Instructions

OPERATING AND MAINTAINING THIS UNIT

On leaving our factory, this instrument conformed to all applicable safety directives.

In order to preserve this state of affairs, the operator must take care to follow all the instructions and notes given in this manual and on the unit.

Before switching on the unit, ensure that the local nominal mains voltage corresponds to the factory-set operational voltage of this unit.

Any interruption of the protective earth connections, whether inside or outside of the unit, may result in exposure to the risk of electricity. Deliberately disconnected the protective earth is therefore strictly forbidden.

Removing covers may expose components conducting electric current. Connectors may also be energised. The unit should therefore be disconnected from the power supply before any kind of maintenance, repair or calibration

work requiring access to the inside of the unit.

Only trained personnel who are aware of the risk involved may work on an open and energized unit.

Fuses may only be replaced by fuses of an identical type and with identical ratings. It is forbidden to use repair fuses or to bypass fuses.

Take note of all applicable regulations when using this unit with an autotransformer or a variable transformer.

Substances hazardous to health may escape from the unit’s gas outlet. This may require additional steps to be taken to guarantee the safety of operating staff.

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X-STREAM XE

The units described in this manual may not be used in explosive atmospheres without additional safety measures.

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Safety Instructions

EXPLOSION HAZARD

ELECTRICAL SHOCK HAZARD

Do not operate without covers secure. Do not open while energized. Installation requires access to live parts which can cause death or serious injury.

For safety and proper performace this instrument must be connected to a properly grounded three-wire source of power.

TOXIC GASES

This unit’s exhaust may contain toxic gases such as (but not limited to) e.g. sulfur dioxide. These gases can cause serious injuries. Avoid inhaling exhaust gases.

Connect the exhaust pipe to a suitable ue and inspect the pipes regularly for leaks.

All connections must be airtight to avoid leaks;

7-4 for instructions on

performing a leak test.

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The models intended for outside and wall mounted use (X-STREAM XEF, XDF and XEFD) weigh between 26 kg (57 lb) and 63 kg (139 lb) depending on options installed.

X-STREAM XE

Safety Instructions

HEAVY INSTRUMENT

Safety Instructions

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

CRUSHING HAZARD

Take care of crushing hazard when closing the front door of analyzer eld housings!

Keep out of the closing area between enclosure cover and base!

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

HIGH TEMPERATURES

Hot parts may be exposed when working on photometers and/or heated components in the unit.

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X-STREAM XE

Safety Instructions

GASES AND PREPARATION OF GASES

GASES HAZARDOUS TO HEALTH

Follow the safety precautions for all gases (sample and span gases) and gas cylinders.

Before opening the gas lines, they must be purged with air or neutral gas (N2) to avoid danger from escaping toxic, ammable, exposive or hazardous gases.

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FLAMMABLE OR EXPLOSIVE GASES

When supplying explosive gases or ammable gases with concentrations of more than 25 % of the lower explosion limit, we RECOMMEND implementing one or more additional safety measures:

• purging the unit with inert gas

• stainless steel internal pipes

• ame arrestors on gas inlets and outlets

• infallible measuring cells.

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POWER SUPPLY

Only qualied personnel following all applicable and legal regulations may install the unit and connect it to power and signal cables. Failure to comply may invalidate the unit’s warranty and cause exposure to the risk of damage, injury or death.

This unit may only be installed by qualied personnel familiar with the possible risks.

Working on units equipped with screw-type terminals for electrical connections may require the exposure of energized components.

X-STREAM XE

Safety Instructions

CONNECTING UNITS FOR PERMANENT INSTALLATION

Safety Instructions

Wall-mounted units have no power switch and are operational when connected to a power supply. The operating company is therefore required to have a power switch or circuit breaker (as per IEC 60947-1/-3) available on the premises. This must be installed near the unit, easily accessible to operators and labelled as a power cut-off for the analyzer.

HAZARD FROM WRONG SUPPLY VOLTAGE

Ensure that the local power voltage where the unit is to be installed, corresponds to the unit’s nominal voltage as given on the name plate label.

ADDITIONAL NOTES FOR UNITS WITH SCREW-TYPE TERMINALS

Cables for external data processing must be double-insulated against mains power.

If this is not possible, cables must be laid in such a way as to guarantee a clearance of at least 5 mm from power cables. This clearance must be permanently secured (e.g. with cable ties).

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General Operational Notes

GENERAL OPERATING NOTES

EXPLOSION HAZARD

Exhaust gases may contain hydrocarbons and other toxic gases such as carbon monoxide. Carbon monoxide is toxic.

Faulty gas connections may lead to explosion and death. Ensure that all gas connections are connected as labelled and airtight.

• The unit must be installed in a clean and dry area protected from strong vibrations and frost

• The unit must not be exposed to direct sunlight and sources of heat. Admissable ambient temperatures (see technical details) must be adhered to.

• Gas inlets and outlets must not be interchanged.All gases must be supplied to the unit already processed. When using this unit with corrosive sample gases, ensure that these gases do not contain components harmful to the gas lines.

• Admissable gas pressure for sample and test gases is 1,500 hPa.

• Exhaust lines must be laid inclined downwards, depressurized, protected from frost and according to applicable regulations.

• If it is necessary to disconnect the gas lines, the unit’s gas connectors must be sealed with PVC caps to avoid polluting the internal gas lines with condensate, dust, etc.

• To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on request, or of equivalent standard) may be used. The customer must ensure that the shielding is correctly tted. Shielding and terminal housing must be electrically connected; submin-D plugs and sockets must be screwed to the unit.

• When using optional external adapters (submin-D to screw-type terminal), protection from electromagnetic interference can no longer be guaranteed (CE compliance pursuant to EMC guidelines). In this case the customer or operating company functions as a system builder and must therefore ensure and declare compliance with EMC guidelines.

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X-STREAM XE

Chapter 1

Technical Description

The following are the main features of the new Emerson Process Management X-STREAM gas analyzers in brief:

• compact design with easily accessible internal components

• customizable for a wide range of applications: different housings are available while internal construction remains largely identical

• a highly integrated mainboard contains all interfaces and basic functions for the operation of the unit

• multilingual microprocessor-controlled user interface with liquid crystal (LCD) to indicate measurement value and status messages

• units for outdoor use are optionally supplied with an impact tested front panel

• widerange power supply unit for worldwide use without modication (1⁄2 19in units with external PSUs)

The new X-STREAM gas analyzers can measure up to ve different gas components using any combination of the following analyzing techniques (restrictions apply to

⁄2 19in units):

IR = non-dispersive infrared analysis

Modied resistant measuring cells are available for use with corrosive gases and/or gases containing solvents.

Special congurations (e.g. intrinsically safe or infallible measuring cells) for the analysis of combustible gases are also available.

Chapter 3 gives a detailed description of

the various measuring techniques.

Standard applications

Different housings allow X-STREAM analyzers to be tailored to the many different applications:

• Tabletop units in 1⁄2 19in modular design, with IP 20 protection class

• Tabletop and rack mountable units in 19in modular design, with IP 20 protection class

• Stainless steel wall mountable field housing with IP 66 / NEMA 4X protection class for outdoor use (operating temperature -20°C to +50°C).

• Cast aluminium wall mountable field housing with IP 66 / NEMA 4X protection class for outdoor use (operating temperature -20 °C to +50 °C).

The various analyzer types are described in more detail beginning with 1-13.

Technical Description

UV = ultraviolet analysis pO2 = eO2 = TC = thermal conductivity analysis

Emerson Process Management GmbH & Co. OHG 1-1

paramagnetic oxygen analysis electrochemical oxygen analysis

Installation in hazardous areas

X-STREAM analyzers in eld housings, when tted with various protective devices, can also be installed and operated in hazardous areas. Available options are:

• Pressurized enclosure conforming to ATEX directive 94/9/EC, for installation in Zone 2.

X-STREAM XE

1 Technical Description

• Non-incendive assembly for installation in Zone 2 and Div 2 for the measurement of non-ammable gases.

• Simplified purge system (Z-purge) for installation in North American Div 2 environments.

The cast aluminium eld housing is designed to withstand an explosion and intended to be used in hazardous areas of Zone 1.

More information about EXanalyzers can be obtained from your Emerson Process Management sales ofce.

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Note! These instructions do not detail the installati-

on nor operation of X-STREAM analyzers in hazardous areas. If you intend to use your

analyzer for such purposes, pay attention to the separate instruction manuals supplied with analyzers to be used in hazardous areas.

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1.1 Overview

X-STREAM XE

1.1 Overview

All X-STREAM gas analyzers feature an easy-to-use graphical user interface, which displays measurement values, status and error messages, and menus for the input of parameters.

For ease of use, the operator can select one of three languages for the display: By default any analyzer is congured with English and

1.1.1 The Front Panel

The graphic LCD shows measurement and status information with plain text and symbols.

The symbols are designed to indicate the different status 'Failure', 'Function check', 'Out of specication' and 'Maintenance request' as specied by the NE 107 standard. For further information,

chapter 8.

German language sets, while a third can optionally be added. Currently available: French, Italian, Portuguese and Spanish..

Technical Description

The analyzer software is operated by means of only six keys. Depending on the analyzer model, the display is protected with an impact tested glass panel, to withstand even harsher conditions and to provide a higher IP protection class of up to IP66 / NEMA Type 4X.

1 3 42

1 Graphic display 2 “Measure“ key 3 “Enter” key 4 4 keys for settings and menu navigation

Fig. 1-1: X-STREAM Front Panel (here the X-STREAM XEGP)

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1.1 Overview

Further analyzer features include (some of them optional):

• Congurable measurement display:

• gas measurements results and/or se-

condary results (e.g. ow)

• one or two independently congurable

pages

• Congurable measurement units

• user congurable units and conversion

factors from ppm to user unit

• 3 software access levels with individual password protection, and administrator selectable activation

• protection against unauthorized con-

guration changes

• Unattended zero and span calibrations

• enables operation without user inter-

action

• Communication via serial interface and Ethernet

• enables remote operation

• Web browser interface

• for remote operation with full analyzer

control

• Realtime clock (supports time server synchronization)

• enables time controlled operation

• Data logger with configurable logging periods

• for legislative and quality documenta-

tion

• Event logger with configurable events list

• keep monitoring the analyzer, even

when not present

• Log les sizes only limited by free memory on an internal SD card

• up to 2 GB for up to 1 year logging wi-

thout storage problems

• replaceable (not by operator, as the

card is also used for storage of analyzer operating software les)

• Export of log les via USB, ethernet and webbrowser

• export to text les

• enables external data analysis

• Save and load analyzer conguration to/ from an internal protected memory area and USB stick

• save a functional conguration to protect

it against changes or for reference

• restore a functional setup in case of

misconguration or crashes

• Calculator for 'virtual' channels or measurement calculations

• setup a virtual measurement channel

by calculating results of existing real channels (e.g. summarize NO and NO2 to show NOx)

• PLC (programmable logic controller) for enhanced functionality

• no need to add an external PLC to con-

trol external valves, pumpes, etc.

• supports uploading externally written

PLC text les into the analyzer

See the related sections in this manual for more detailled information on these features.

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1.2 Conguration of Gas Lines

X-STREAM XE

Various materials are available to allow the analyzer to be customized to your needs. The materials used are selected based on the characteristics of the sample gas, e.g. diffusion rate, corrosiveness, temperature and pressure.

1.2.1 Materials Used

The physical and chemical properties of the sample gas as well as the conditions under which measurement takes place inuence the choice of materials. Among those available are Viton

, PFA and stainless steel.

1.2.2 Safety Filter

The analyzers are generally tted with an internal stainless-steel lter. This lter is not a replacement for any dust lter in the preparation of the gas, but represents a last line of defence.

1.2.3

Gas Inlets and Outlets

Rackmounted and tabletop devices are tted with PVDF inlets and outlets (ø 6/4 mm) as standard. Alternatively, Swagelok™ or stainless steel ttings (ø 6/4 mm or

⁄4 in).

Wall-mounted eld housings are supplied with Swagelok™ or stainless steel ttings (ø 6/4 mm or 1⁄4 in).

Other materials available on request. X-STREAM XEFD units are always supplied

with ame arrestors and stainless steel ttings (ø 6/4 mm or

⁄4 in).

1.2.5 Infallible Containments

Infallible containments are gas lines which, due to their design, can be regarded as permanently technically tight. This is achieved by, for example, welded joints, or metallically sealing joints (e.g. tap connectors and binders), providing they are seldom disconnected. Gas lines congured in this manner can be used for measuring noxious, ammable and explosive gases. At the time of going to press, infallible containments are available for thermal conductivity analysis (TC) only. Further information about infallible containments can be found in the separate instruction manual supplied with these units.

Infallible containments do not render it unnecessary to test for leaks regularly, e.g. following lengthy breaks in service, substantial alterations, repairs and modications.

Read the separate instruction manual giving detailed instructions on the conguration, operation and maintenance of units fitted with infallible containments.

Technical Description

1.2.4 Tubing

Unless otherwise specied, the analyzers are supplied with Viton

or PVDF piping (ø 6/4 mm or 1⁄4 in). Other materials (e.g. stainless steel) can be used, depending on the application.

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X-STREAM XE

1.2 Conguration of Gas Lines

1.2.6 Optional Components for Gas Lines

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The analyzers can, as an option, be tted with further components. Not all components are available for all analyzer types:

• internal sample gas pump

• internal valve block

• internal ow sensors

• internal ow monitor switch

• internal barometric pressure sensor

• internal temperature sensors.

1.2.6.1 Internal Sample Gas Pump

An internal sample gas pump is used when the sample gas is under insufcient pressure. It ensures a constant ow of sample gas (max.

2.5 l/min through the analyzer). When in internal pump is tted, the relevant

parameter in the software setup dialog is set to Yes ( 6-88). The pump can be controlled either manually through a software menu or optionally by a digital input.

Note!

Gas pressure is limited to atmospheric, if an internal pump is used!

1.2.6.2 Internal Valve Block

An internal valve block allows all necessary gas lines (zero gas, span gas, sample gas) to remain permanently connected to the analyzer. Valves are then activated automatically when required (e.g. during automatic calibration).

When an internal valve block is tted, this is shown in the relevant software setup dialog as either Internal or Int+Ext ( 6-88). The valves are controlled by either a software menu, optionally by digital input, or automatically during autocalibration.

Depending on the model, up to two valve bocks can be tted.

1.2.6.3 Internal Flow Sensor

Up to two internal ow sensors can measure the ow of gas and, compared to the ow monitor switch can provide a ow reading. They also can activate an alarm signal in the event of a failure.

The alarm level for ow sensors is operator adjustable to up to 2000 ml/min. Depending on the model, up to two sensors can be tted and evaluated separately.

When a sensor is tted, the relevant parameter in the software setup dialog is set to Yes (

6-90).

If the current ow rate is too low, a status message is displayed and the parameter under CHECK REQUESTS.. is set to Yes (

Chapter 8 'Troubleshooting').

1.2.6.4 Internal Flow Monitor Switch

An internal ow switch monitors the gas ow and activates an alarm signal in case it is not sufcient. Compared to the ow sensore it does not provide a ow reading, but only indicates if the ow is sufcient, or not.

The alarm level for the internal ow switch is xed and not operator adjustable. Additional external switches may be used and connected via digital inputs. All tted ow switches are evaluated to share a common alarm.

When an internal ow switch is tted, the relevant parameter in the software setup dialog is set to Yes (

If the current ow rate is too low, a status

6-85).

message is displayed and the parameter under CHECK REQUESTS.. is set to Yes (

Chapter 8 'Troubleshooting').

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1.2 Conguration of Gas Lines

1.2.6.6 Internal Barometric Pressure Sensor

X-STREAM XE

Varying atmospheric pressure has an inuence also on the density of the gases applied to the measuring system: Higher density correlates with more molecules per volume and thus inuences the measuring results.

To compensate such inuences. an internal barometric pressure sensor can be installed. It´s reading is used to electronically compen-

1.2.6.5 Internal Temperature Sensors

In the same way as pressure variations, varying temperatures inuence the measuring results: Higher temperature results in lower gas density and thus in less molecules per volume. To compensate temperature inuence, internal temperature sensors can be installed to electronically compensate temperature variations ( specication).

page 3-14 ,measurement

sate the atmospheric pressure variation ( measurement specication, page 3-14).

If such a sensor is installed in the unit, the related menu shows the entry Internal ( 6-91).

Depending on the conguration of the unit or the demands of the application, temperature sensors can measure the unit’s internal temperature or selected measurement channel components.

If such sensors are installed in the unit, this is indicated in the installed options menu (

6-85).

Technical Description

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X-STREAM XE

1.2 Conguration of Gas Lines

1.2.6.7 Optional Heated Area

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The physical components can be optionally separated from the electrical components by means of a special box (not an option for ½ 19 in units). This can be done for one or both of the following purposes:

Firstly, the box allows the physical components to be regulated to a temperature of approx. 60 °C, avoiding condensation of gases or minimizing the inuence of varying environmental temperatures.

Secondly, the box can be purged with, for example, inert gas. The purge gas is rst fed through a separate tting, purges the electronic components, then oods the box and leaves the instrument via another tting.

Purging in this manner can be useful when measuring very low concentrations (e.g. of

CO or CO

): the expulsion of ambient air

avoids adulterant outside inuences. Alternatively, purging can be used to secure

enhanced protection for electronic parts and operators from corrosive or toxic gases: any leaking gas is expelled from the housing and does not escape into the vicinity of the unit or come into contact with any electronic components located outside the box.

In either case, the purge gas outlet should be connected to an exhaust gas line.

Insulating cover

Physical

components

(example)

The gure shows the heated area with the insulating cover removed.

Fig. 1-2: Optional Heated Area

Heated mounting panel

Cable support for signal wires

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1.2 Conguration of Gas Lines

1.2.7 Alternative Congurations

Depending on the application and the selected analyzer options, alternative gas line congurations are available, exemplied in the following diagram of a dual-channel analyzer:

X-STREAM XE

Technical Description

Fig. 1-3: Gas Flow Diagram: Single Channel Or in Series

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X-STREAM XE

1.3 Interfaces

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1.3 Interfaces

All analyzer types are tted with one analog electrical output for each channel, four status relays, 2 Ethernet interfaces and a serial service interface as standard.

As an option, further interfaces can be added.

1.3.1 Analog Outputs

By default each X-STREAM analyzer is tted with one output per channel, which can transmit data on concentration levels to an external data acquisition system. Up to four analog outputs can be installed.

The analog outputs support several operation modes, such as 4-20 mA, 0-20 mA, as well as the NAMUR NE 43 specications (incl. Live Zero). Operation modes can be set in a software menu ( 6-63).

The factory setting for analog outputs is 4-20 mA.

Depending on the unit conguration, all interfaces are accessible via either SubminD connectors or screw terminals

X-STREAM analyzers support up to four analog outputs, which, however, do not always need to be assigned to measurement channels which are physically present: If a unit features less than four channels, the remaining analog outputs can be used to transmit concentration levels with a different resolution; for example, a single-channel analyzer could be set up as follows:

Output 1: 0 ... 100 % CO Output 2: 0 ... 25 % CO

= 4 ... 20 mA

1.3.2 Status Relays

By default each analyzer provides four relays outputs, precongured to signal the current status of the unit according to the NAMUR NE 44 specication ('Failure', “Maintenance request”, 'Out of specication' and 'Function check'). However, the operator can assign different functions to the relays via software menus. For a comprehensive list of available functions, 6-68.

Note!

Any

NE 44 status is also indicated by symbols appearing in the display´s 1st line. These symbols remain conformant to NE 44 even when the status relays are software assigned different functions.

Electrical details:

maximum load of 30 V / 1 A / 30 W, can be operated as normally open (NO) or

normally closed (NC).

Further information on the status relays is provided in the chapter 'Technical Data'

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1.3 Interfaces

1.3.3 Modbus Interface, Ethernet

The Ethernet Modbus interface offers the same form of communication with a data acquisition system as does a serial interface. Furthermore this interface enables to connect the analyzer to a network, providing webbrowser access.

This interface is electrically isolated from the unit’s electronic components and enables the construction of a network of several analyzers.

All supported Modbus parameters are listed in chapter 9.

Information about web-browser access is provided in chapter 7

X-STREAM XE

Fig. 1-4: Ethernet Interface Marking

Note!

All analyzers provide 2 Ethernet connectors: the upper marked "2" is congured to be used for network connection. The lower, marked "1" is for service purpose only!

Simultaneously connecting Ethernet and serial interface is not supported!

Technical Description

1.3.4 Serial Interface

A serial interface with the Modbus protocol allows communication with external data acquisition systems. The interface enables the exchange and modication of measurement and analyzer signals, analyzer status monitoring as well as remote activation of procedures.

The serial interface is electrically isolated from the unit’s electronic components. RS 485 facilitates the construction of a network of several analyzers. RS 232 interface only supports communication between two end devices.

1.3.5 USB Interfaces

Two USB connectors enable connecting

• storage devices to the bigger port for external data and analyzer conguration storage

• external computers to the smaller Mini USB port.

All supported Modbus parameters are listed in chapter 9.

A table nearby the connector shows the interface conguration (here: MODBUS)

Fig. 1-5: Serial Interface Marking

Chapter 7 provides more information on how to use USB ports.

Fig. 1-6: USB Interfaces

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X-STREAM XE

1.3.6 Optional Interfaces

1.3.6.1 Analog Inputs

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1.3 Interfaces

Two d. c. analog inputs enable connection to external devices. Their signals can be used for e.g.

• cross compensation

• pressure compensation, or

• handled as a separate measurement channels.

1.3.6.2 Digital Outputs

In addition to the 4 default digital outputs, analyzers can optionally be upgraded with 9 or 18 more digital outputs (

1-13), to be

used for various purposes, e.g.:

• Triggering concentration alarms: Process control systems can detect when limits are exceeded and trigger appropriate actions.

• Switching external components: For example, during automatic calibration, the necessary valves can be activated directly by the analyzer.

Electrical details:

0 - 1 (10) V , R

= 100 kΩ

or 0 (4) - 20 mA, R

= 50 Ω

The inputs are protected against overload up

±15 V or ±20 mA.

The different functions can be assigned via software menus. For a comprehensive list of available functions,

6-68.

Electrical details:

maximum load of 30 V / 1 A / 30 W, can be operated as normally open (NO) or

normally closed (NC).

1.3.6.3 Digital Inputs

Digital inputs can be integrated into the units in groups of 7 or 14 (

1-13).

Digital inputs can be used to:

• trigger calibration procedures, for example by a process control system

• remotely control valves and the optional sample gas pump (in concert with correctly congured digital outputs).

The different functions can be assigned via software menus. For a comprehensive list of available functions,

6-71 .

Electrical details:

D. C. inputs LOW: U HIGH: U R

: 57,5 kΩ

< 1,5 V

> 4,5 V

Common ground for all outputs (“INGND”)

The inputs are protected against excess voltages of up to approx. 40 V. An open (not wired) input has LOW potential.

Emerson Process Management GmbH & Co. OHG1-12

X-STREAM XE

1.4 Comparison of Analyzer Models

1.4 Comparison of the Various X-STREAM Analyzer Models

Instruction Manual

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X-STREAM XEGC

⁄2 19 in housing, table-top or rackmountable,

protection type: IP 20

⁄1 19 in housing, table-top or rackmountable,

protection type: IP 20

X-STREAM XEGP

24V input with external power supply unit Internal wide range power supply unit Internal wide range power supply unit Internal wide range power supply unit Max. 3 channels: 2 photometer + 1 WLD/O

max. 6 gas connections,

including 1 optional purge gas connection Options for gas lines: Flow sensor, pressure

sensor, infallible gas lines

Max. 4 channels in any combination max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressu-

re sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 interface card with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces accessible via sockets on back of unit, optionally: screw-type terminal

adapters

(except for Ethernet & USB)

1-4 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces accessible via sockets on back of unit, optionally: screw-type terminal

adapters

(except for Ethernet & USB)

LCD LCD LCD, impact tested front panel LCD, impact tested front panel Operating ambient temperature:

0 °C to +50 °C (32 °F to 122 °F)

Operating ambient temperature: 0 °C to +50 °C (32 °F to 122 °F)

Size: (DxHxW): max. ca. 440x130x220 mm Weight: ca. 8 - 12 kg (17.6 - 26.5 lb)

Size: (DxHxW): max. ca. 411x133x482 mm Weight: ca. 11 - 16 kg (24.3 - 35.3 lb)

For more detailed information: 1-15 For more detailed information: 1-17 For more detailed information: 1-19 For more detailed information: 1-24

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1.4 Comparison of Analyzer Models

X-STREAM XEF / XDF X-STREAM XEFD

Stainless steel wallmountable eld housing, protection type: IP66 / NEMA 4X

Single or dual compartment design

X-STREAM XE

Technical Description

Cast aluminium wallmountable eld housing, protection type: IP66 / NEMA 4X

Max. 4 channels in any combination max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressure

sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces on internal screw-type terminal adapters

Operating ambient temperature:

-20 °C to +50 °C (-4 °F to 122 °F) Models available for use in explosive environ-

ments

Size: (DxHxW): ca. 265x400 (815)x550 mm Weight: max. ca. 25 (45) kg / 55.1 (99.2) lb

(except for Ethernet & USB)

Max. 4 channels in any combination max. 8 gas connections,

including 2 optional purge gas connection Options for gas lines: Flow sensor, pressu-

re sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces on internal screw-type terminal adapters

Operating ambient temperature:

-20 °C to +50 °C (-4 °F to 122 °F) Flameproof enclosure: approved for use in

hazardous areas (explosive environments)

Size: (DxHxW): max. ca. 222x512x578 mm Weight: max. ca. 63 kg (138.9 lb)

(except for Ethernet & USB)

Emerson Process Management GmbH & Co. OHG 1-14

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1.5 X-STREAM XEGC

1.5 X-STREAM XEGC: ½ 19 Inch Table-Top Unit

X-STREAM XE

This compact model for general purposes can be tted with up to three photometer measurement channels (IR or UV) and one additional non-photometer channel (eO

, pO2

or WLD). Power is supplied by a separate external power supply unit.

By default the units are congured for tabletop use. For rack mounting an accessory kit can be ordered to either install 2 units alongside, or one single unit together with a blind plate.

Connection to power supply

DC 24 V power is supplied via a 3-pin socket at the rear of the unit.

Interfaces

Electrical connections for interface signals are provided via submin-D connectors, Ethernet and USB connectors mounted on the rear panel of the device

(g. 1-5). For applications where screw-type terminals are preferred, optional adapters are available, which are mounted directly onto the submin-D connectors.

Any free tube ttings can be used for purging the device

to minimize interference from the ambient atmosphere, or when measuring corrosive and/or ammable gases.

Technical Description

Interface signals

Detailed technical details on the various interfaces can be found at 1-10. The conguration of the connectors and the optional screw-type terminal adapters are described in

chapter 4 'Installation' and the software

settings in chapter 6 'Software'.

Gas connections

Depending on the conguration of the unit (number of measurement channels and serial or parallel connection), sample and calibration gases are fed into the unit via up to 6 tube ttings mounted on the rear panel. The conguration of the ttings is indicated on an adhesive label located near the tube ttings.

Emerson Process Management GmbH & Co. OHG 1-15

X-STREAM XE

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1.5 X-STREAM XEGC

1 3 4 5 62

1 Status line 2 Graphic display 3 Messages line 4 home key 5 enter key 6 4 keys for adjustment and menu selection

Fig. 1-7: X-STREAM XEGC - Views

7 8 9 10

7 Signal connectors (some optional) 8 Gas ttings 9 Power input fuse 10 Power input connector

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1.6 X-STREAM XEGP

1.6 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design

X-STREAM XE

This model can be fitted with up to four measurement channels in any combination. The physical components can optionally be encased in a cover. This area can be held at a specic temperature of up to 60 °C to minimize interference from changes in external temperature.

Units congured for rack mounting can be converted for tabletop use by removing the lateral mounting brackets and attaching the four feet supplied as accessories.

Connection to power supply

Main power is supplied via the IEC chassis plug mounted on the rear panel, with integrated power switch and fuse holders. The internal wide range power supply unit enables the analyzers to be used worldwide.

Interfaces

Electrical connections for interface signals are provided via submin-D connectors mounted on the rear panel of the device (g 1-6).

For applications where screw-type terminals are preferred, optional adapters are available, which are mounted directly onto the submin-D connectors.

Depending on the conguration of the unit (number of measurement channels and serial or parallel connection), sample and calibration gases are fed into the unit via up to 8 threaded connectors mounted on the rear panel. The conguration of the connectors is indicated on an adhesive label located near the connectors.

A further optional tube tting enables the housing to be purged from the ambient atmosphere, or when measuring corrosive and/or ammable gases.

For further information, see 1-5.

to minimize interference

Technical Description

Interface signals

Detailed technical details on the various interfaces can be found at 1-10. The conguration of the connectors and the optional screw-type terminal adapters are described in

chapter 4 'Installation' and the software

settings in chapter 6 'Software'. Up to two digital I/O cards may be installed,

where the first digital I/O card is marked "X4.1" while the second is "X4.2" on the rear panel, right above the connector (g. 1-6, rear view).

Gas connections

Emerson Process Management GmbH & Co. OHG 1-17

X-STREAM XE

Front view

1 3 4 5 62

1 Status line 2 Graphic display 3 Messages line

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1.6 X-STREAM XEGP

4 home key 5 enter key 6 4 keys for adjustment and menu selection

Rear view

15 2 4 3

1 Gas connector ttings 2 Space for additional ttings 3 Optional purge gas inlet

Optional

Fig. 1-8: X-STREAM XEGP - Details

adapter

screw-type terminal

4 Power inlet with lter, fuses & switch 5 Signal input/output connectors (some optional)

Strain-reliefs, top view details

1 Screw-type terminal adapters 2 Strain-reliefs

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1.7 X-STREAM XE Field Housing

1.7 X-STREAM XEF/XDF: Field Housing With Single Or Dual Compartment

X-STREAM XE

The eld housing model is conceived for outdoor use and wall-mounting. The coated stainless steel housing has a protection class rated IP66 / NEMA Type 4X, offering protection against water and dust entering the device:

IPx6: In case of occasional ooding, e.g. heavy seas, water shall not enter in harmful quantities

IP6x: Protection against penetration by dust. Live or internal moving parts are completely protected.

An X-STREAM XEF can be tted with up to four measurement channels in any combination. The physical components can optionally be encased in a cover. This separate volume can be held at a specic temperature of up to 60 °C to minimize interference from changes in external temperature.

Front panel

The analyzer’s display is tested glass for enhanced protection against breakage in harsh environments.

covered by an impact

Up to two digital I/O cards may be installed. If so, on a label nearby, they are labeled "X4.1" for the rst I/O board, and "X4.2" for the second.

Detailed technical details on the various interfaces can be found at guration of the screw-type terminal adapters are described in chapter 4 'Installation' and the software settings in chapter 6 'Software'.

Gas connections

Depending on the conguration of the unit (number of channels, series or parallel piping), up to eight tube ttings are provided for the supply of sample and calibration gases. The assignments of the ttings is given on an adhesive label situated near the ttings.

A further optional tube tting enables the housing to be purged from the ambient atmosphere, or when measuring corrosive and/or ammable gases.

For further information, see 1-5.

to minimize interference

1-10. The con-

Technical Description

Electrical connections

Electrical connections are provided via internal tube ttings, the cables being fed through cable glands on the underside of the unit (g. 1-8). The front cover of the housing swings open to the left once the fasteners have been released.

Connection to power supply

Mains power is supplied via screw-type terminals with integrated fuse holders at the right of the housing, near the front. The wide range power supply unit mounted internally enables the analyzers to be used worldwide.

Interface signals

Emerson Process Management GmbH & Co. OHG 1-19

Dual compartment variation XDF

The dual compartment variation XDF supports separating electronics and physics, e.g. for measurement of corrosive or solvent gases. For such applications the electronics are installed in the upper compartment, while measurement physics are in the lower compartment. XDF also provides more space e.g. for installation of optional signal converter elements for system integrators.

X-STREAM XE

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1.7 X-STREAM XE Field Housing

Fig. 1-9: X-STREAM XEF / XDF- Front Views

X-STREAM eld housings, intended for outside and wall mounted use, weigh approx. (XEF) 26 kg (57 lb) or (XDF) 45 kg (99 lb), depending on options installed.

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

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X-STREAM XE

1.7 X-STREAM XE Field Housing

Technical Description

21 3 5 4 5

Note!

In case of XDF, the cable glands are located at the upper compartment, while

1 Cable gland for power cable 2 Cable glands for signal cables 3 4 brackets for wall-mounting 4 Gas in- & outlets (max. 8) 5 Cutouts, to combine 2 housings (here closed)

Fig. 1-10: X-STREAM XEF - Right Side and Bottom View

Emerson Process Management GmbH & Co. OHG 1-21

the gas in- & outlets are at the bottom side of the lower compartment. Also only 2 brackets are at each compartment.

X-STREAM XE

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1.7 X-STREAM XE Field Housing

1 32 45

(shown with front

panel removed)

1 Screw-type terminals for signal cables 2 Power line lter 3 Cable glands 4 Power supply terminals with integrated fuses 5 Ethernet and USB connectors

Fig. 1-11: X-STREAM XEF - Power Supply and Signal Terminals

Note!

In case of XDF, the terminals and connectors are located at the upper compartment, while physical components and gas ttings are in the lower compartment.

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1.7 Field Housings in Hazardous Areas

1.7.1 Field Housings for Installation in Hazardous Areas (Ex-Zones)

EXPLOSION HAZARD

X-STREAM XEF and XDF models CAN NOT be used in explosive environments (hazardous areas) without additional safety features.

X-STREAM XE

This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual supplied with units for use in hazardous areas.

Special X-STREAM eld housing analyzer models can be used in Ex-zones 1, 2 or Div 2:

X-STREAM XEFN/XDFN:

These analyzer variations feature a protection concept called "non-incendive", which means that non-sparking and non-arcing components, installed within a protecting enclosure, enable installation in an European Ex-zone 2 for measuring non-ammable gases. No further measures, such as a supply of protective gas, are necessary.

X-STREAM XEFS/XDFS:

Equipped with a simplied pressurization system, these eld housings can be used to measure non-ammable gases in European Ex-zone 2. A protective gas (e.g. pressurized air) must be supplied when operating this model.

Technical Description

X-STREAM XEFZ/XDFZ:

Equipped with a simplied pressurization system, these models can be used to measure non-ammable gases in American zone Div 2. A protective gas (e.g. pressurized air) must be supplied when operating this model.

Please contact your local EMERSON Process Management ofce if you require analyzers for use in hazardous areas.

Emerson Process Management GmbH & Co. OHG 1-23

X-STREAM XE

1.8 X-STREAM XEFD

1.8 X-STREAM XEFD: Cast Aluminum Flameproof Housing

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The most obvious X-STREAM XEFD analyzer feature is its ameproof housing (g. 1-10). This enables its use in Ex-zone 1 hazardous environments. With a protection type of IP66/ NEMA Type 4X and sturdy cast aluminum housing designed for wall-mounting, it can also be used in other tough environments.

IPx6: In case of occasional ooding, e.g. heavy seas, water shall not enter in harmful quantities

IP6x: Protection against penetration by dust. Live or internal moving parts are completely protected.

Up to four measuring channels in any combination can be installed in the X-STREAM XEFD. Optionally, a cover can be installed over the physical components. This separate volume can be heated up to a maximum temperature of 60 °C to minimize the effects of changes in external temperature.

Front panel

The analyzer’s display is

protected by an impact tested glass for enhanced protection against breakage in harsh environments.

Electrical connections

Electrical connections are made via internal screw-type terminals; the corresponding cables are fed through cable inlets on the

underside of the unit into the housing (g. 1-12). The front of the unit opens downwards once the screws located on the surrounding ange are removed

Connection to power supply

Mains power is connected via screw-type terminals with integrated fuses, located in the front right-hand area of the housing. The internally mounted wide range power supply unit ensures, the analyzers can be used worldwide.

Interface signals

Up to two digital I/O cards may be installed, where terminal strip for the rst digital I/O card is marked "X4.1" while the second is "X4.2" on a label near the terminals.

Detailed technical details on the various interfaces can be found at

1-10. The conguration of the screw-type terminal adapters are described in chapter 4 'Installation' and the software settings in chapter 6 'Software'.

Gas connections

Depending on the conguration of the unit (number of channels, series or parallel piping), up to eight ame arresters are provided for the supply of sample and calibration

EXPLOSION HAZARD

The special conditions for installing and operating analyzers in hazardous areas are not covered by this manual!

Read the separate instruction manuals shipped together with instruments intended to be installed in hazardous area!

Emerson Process Management GmbH & Co. OHG1-24

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X-STREAM XE

1.8 X-STREAM XEFD

gases. The assignments of the connectors is given on an adhesive label situated near the connectors.

Optional two of the ttings may be used to purge the housing

to minimize interference from the ambient atmosphere, or when measuring corrosive and/or ammable gases. In this

situation special conditions apply for operation in hazardous areas, described in the separate manual addendum for hazardous areas.

For further information on operation in general purpose environments, see 1-5.

Technical Description

transport

lug

screws for

housing

Fig. 1-12: X-STREAM XEFD - Front View

transport

lug

hinges

Emerson Process Management GmbH & Co. OHG 1-25

X-STREAM XE

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1.8 X-STREAM XEFD

1 Cable inlets for power and signal cables 2 Gas tube ttings, protected by ame arrestors 3 4 brackets for wall mounting

Fig. 1-13: X-STREAM XEFD - Bottom View

The model X-STREAM XEFD, intended for outside and wall mounted use, weighs approx. 63 kg (139 lb), depending on options installed.

Two people and/or lifting equipment is required to lift and carry these units. Use the transport lugs located on the sides of the instrument.

Take care to use anchors and bolts specied to be used for the weight of the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

123 3

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X-STREAM XE

1.8 X-STREAM XEFD

Technical Description

(shown with front

panel removed)

1 42 35

1 Terminals for signal cables (shown fully populated) 2 Power line lter 3 Cable inlets for power and signal cables 4 Power supply terminals with integrated fuses 5 Ethernet and USB connectors

Fig. 1-14: X-STREAM XEFD - Terminals

Emerson Process Management GmbH & Co. OHG 1-27

X-STREAM XE

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Emerson Process Management GmbH & Co. OHG1-28

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Chapter 2

Technical Data

This chapter contains all the technical details of the analyzers, divided into common and model-specic data.

Common technical data page 2-2

X-STREAM XEGC page 2-6

X-STREAM XE

X-STREAM XEGP page 2-12

X-STREAM XEF, XDF page 2-15

X-STREAM XEFD page 2-19

Technical Data

Emerson Process Management GmbH & Co. OHG 2-1

X-STREAM XE

2.1 Common Technical Data

Site of installation

Humidity (non-condensing)

Degree of pollution 2 Installation category II Elevation 0 to 2000 m (6560 ft) above sea level

Ambient atmosphere

Certication

Electrical safety

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2.1 Common Technical Data

< 90 % RH at +20 °C (68 °F) < 70 % RH at +40 °C (104 °F)

Units may not be operated in corrosive, ammable or explosive environments (except ameproof XEFD) without additional safety measures.

CAN / USA

Europe

CSA-C/US, based on CAN/CSA-C22.2 No. 61010-1-04 / UL 61010-1, 2nd edition

CE, based on EN 61010-1

Electromagnetic compatibility

Europe CE, based on EN 61326 Australia C-Tick others NAMUR

Gas parameters

Chapter 3 “Measuring principles”

Purging option

The purging medium (e.g. to minimize CO interference or for enhanced safety when measuring corrosive or poisonous gases)

must be dry, clean and free of corrosives or components containing solvents.

To minimize cross interferences the purge gas also has to be free of components to be measured.

Its temperature must correspond to the ambient temperature of the analyzer, but be at least within the range 20 ... 35 °C (68 ... 95 °F).

For information about values for pressure and ow, please contact your nearest EMERSON Process Management sales ofce.

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2.1 Common Technical Data

Interfaces, signal inputs and outputs

Interface signals are accessed in different ways depending on the analyzer model:

X-STREAM XE

X-STREAM XEGC, XEGP:

optional: screw-type terminal adapters

X-STREAM XEF, XDF, XEFD: internal screw-type terminals

All versions provide a 2 RJ45 plugs for Ethernet connections as well as 1 USB and 1 mini USB connector (eld housings internally only).

All models are supplied with

up to 5 analog outputs

(standard: 1 analog output per channel)

4 relay outputs

2 Modbus interfaces Ethernet (RJ45 sockets)

standard: subminD plugs and sockets

electrical specication

function

electrical specication

function

specication USB 1.0

4 (0) - 20 mA (RB < 500 Ω) optically isolated from each other and from analy-

zer electronics user-congurable activation and deactivation of concentration levels

support for NAMUR NE 43 operation modes, congurable via keypad and Modbus

dry contacts max. load. 30 V; 1 A; 30 W resistive Each output can be congured to one of the fol-

lowing functions: NAMUR NE 107 status signal

'Failure' 'Maintenance request' 'Out of specication'

'Function check' 1 of 2 concentration limits per channel, Control signals for

external valve V1 ... V8,

external sample gas valve

external pump

zoom status for analog outputs

Technical Data

1 USB connector type A,

2 USB ports

function

Emerson Process Management GmbH & Co. OHG 2-3

for connecting external storage devices

1 USB connector type mini AB, for connecting external computers

X-STREAM XE

2.1 Common Technical Data

Optional interfaces for all models Digital I/O board

7 or 14 digital inputs

(X-STREAM XEGC: max. 7 inputs)

9 or 18 additional relay outputs

(X-STREAM XEGC: max. 9 add. outputs)

electrical specication

function

electrical specication

function

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max. 30 V, internally limited to 2.3 mA HIGH: min. 4 V; LOW: max. 3 V common GND Each input can be congured to one of

the following functions:

Open valve V1 ... V8 Open sample gas valve Activate sample gas pump Zero calibrate all channels Span calibrate all channels Zero and span calibrate all channels Abort calibration Zoom analog output 1 Zoom analog output 2 Zoom analog output 3 Zoom analog output 4

Dry relay change-over contacts can be used as NO or NC

max. load. 30 V; 1 A; 30 W resistive Each output can be congured to one of

the following functions: NAMUR NE 107 status signal

'Failure', 'Maintenance request' 'Out of specication' or

'Function check' 1 of 2 concentration limits per channel, Control signals for

external valve V1 ... V8,

external sample gas valve,

external pump,

zoom status for analog outputs

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2.1 Common Technical Data

Optional interfaces for all models Analog I/O board

electrical specication

X-STREAM XE

0 - 1 V, 0 - 10 V (software selectable)

= 100 kΩ

optional (requires to t wire bridges,

Chapter 4 'Installation'):

4 (0) - 20 mA ; R

optically isolated from analyzer GND

= 50Ω

2 analog inputs

Serial Interface

1 Interface

Special Interface Service Interface

1 serial

protected against overload up to

±20 mA

or Input analog signals from external de-

vices, such as e.g.

function

pressure transmitters, ow sensors, analyzers, etc.

for compensation or other purposes

electrical specication

9-pin,optically isolated from analyzer electronics

function RS232C, RS485 or Modbus

electrical specication

RS232C,

NOT optically isolated from analyzer electronics

function Only for special trained service personnel!

±15 V

Technical Data

Emerson Process Management GmbH & Co. OHG 2-5

X-STREAM XE

2.2.1 Model-Specic Technical Data: X-STREAM XEGC

2.2 Model-Specic Technical Data

2.2.1 X-STREAM XEGC: ½ 19 Inch Tabletop Unit

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All dimensions in mm [in]

Fig. 2-1: X-STREAM XEGC - Dimensions

1 Power connector 2 Fuse holder 3 Signal connectors (some optional; CAN projected)

Fig. 2-2: X-STREAM XEGC - Connectors and Fuse

Dimensional drawings show tabletop version with strain-reliefs and screw-type terminals.

3 12

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2.2.1 Model-Specic Technical Data: X-STREAM XEGC

Analyzer with

blindplate to the left

X-STREAM XE

Technical Data

Analyzer with

blindplate to the right

Two analyzers in a

rack

All dimensions in mm [in]

Fig. 2-3: X-STREAM XEGC - Rack Mounting Options

Emerson Process Management GmbH & Co. OHG 2-7

X-STREAM XE

2.2.1 Model-Specic Technical Data: X-STREAM XEGC

Temperatures

operational 0 ... +50 °C / 32 ... 122 °F storage -20 ... +70 °C / -4 ... -158 °F

Weight, max 8 ... 12 kg / 17.6 ... 26.5 lb

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IP or Type rating

protected against dripping water and direct sun light

IP 20 for indoor use,

Gas connections

max number 6 max for purging

(incl. / separate)

2 incl.

material PVDF; stainless steel (opt.)

sizes 6/4 mm;

⁄4"

Power supply unit wide range, external

Power supply

Mains supply voltage uctuations are not to exceed

+/- 10 percent of the nominal voltage nominal voltage DC 24 V voltage range DC 10 ... 30 V nominal input current, max 2.5 A

Power input fuses AC 230 V / T 3.15 A / 5x20 mm Electrical in- and outputs

power

signals

3-pin XLR connector signal cables are connected using submin-D plugs or sockets

on the unit’s rear panel

optional

terminals adaptors, to be installed onto the submin-D connectors

special Ethernet: RJ45 socket; USB connectors

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HASXEE-IM-HS 04/2010

X-STREAM XE

2.2.1 Model-Specic Technical Data: X-STREAM XEGC

2.2.1.1 Data for Optional External Power Supply Units

Model UPS 01 T

This PSU can be ordered as an option for supplying power to one tabletop unit.

54.2

57.7

All dimensions in mm [in]

105.9

IEC power input socket

275.3

Fig. 2-4: UPS 01 Tabletop Power Supply Unit

Pin 1: ME

Pin 2: + 24 V

Pin 3: 0 V (⊥)

shield: housing ange

Pin conguration for 24 V DC output socket

(shielding)

Nominal input voltage 120 / 230 V 50/60 Hz Input voltage range 95 - 138 V / 187 - 264 V , 47 - 63 Hz Power consumption max. 240 VA

Input

via rubber connector (IEC plug;

g. 2-4

Power input fuses The PSU does not include user-replaceable fuses. Nominal output voltage 24 V

(+- 5 %)

Nominal output current 5 A

Surge protection current limiting typ. 110% I

straight response curve,

nom

short-circuit-proof

Excess temperature protection reduction of output voltage to disconnection. Resets

after cooling.

Output 3-pin XLR socket Weight approx. 2.5 kg (4.8 lb) Certication

Safety EN 60950, UL1950, CSA22.2 NO 950-95 EMC EN 50081-1 (emitted interference)

EN 50082-2 (interfe-

rence resistance), et al

Technical Data

Emerson Process Management GmbH & Co. OHG 2-9

X-STREAM XE

2.2.1 Model-Specic Technical Data: X-STREAM XEGC

This PSU can optionally be ordered for rack installation. Two variations are available:

• with blind front panel, connectors at the rear side

• with rear panel, connectors to the front. Both variations are xed to the rack by means of screws at the panels.

Instruction Manual

HASXEE-IM-HS

04/2010

Fig. 2-5: UPS 01 Power Supply Unit for Rack Installation

Emerson Process Management GmbH & Co. OHG2-10

Instruction Manual

HASXEE-IM-HS 04/2010

X-STREAM XE

2.2.1 Model-Specic Technical Data: X-STREAM XEGC

Model 10 A tabletop PSU

This PSU can optionally be ordered for powering 2 tabletop units with a single common power supply.

IEC power input connector with fuse-holder

Pin 1: ME

All dimensions in mm [in]

Fig. 2-6: 10 A Tabletop PSU

Pin 2: + 24 V

Pin 3: 0 V (⊥)

frontrear

shield: housing ange

Pin conguration for 24 V DC output socket

Nominal input voltage 100-120 / 220-240 V 50/60 Hz

(Nominal voltage not to be changed by operator)

Input voltage range 85 - 132 / 176 - 264 V, 47 - 63 Hz Input current max. 240 VA

115 V setting < 6 A 230 V setting < 2.8 A Input

via rubber connector (IEC plug;

g. 2-6

Power input fuses AC 230 V / T 6.3 A / 5x20 mm Nominal output voltage 24 V

(+ 5 / -1 %)

Nominal output current max. 10 A, limited to 5 A per output

Surge protection

protection against short-circuits, power surges and no-load running

Excess temperature protection derating from 60 °C /140 °F

Power loss typ. 29 W (230 V

; 24 V, 10 A)

Output two 3-pin XLR socket Weight approx. 2 kg / 4.4 lb Certication (for internal power supply module only)

Safety EN 60950, EN 50178, UL1950, UL/CSA-22.2 No 950-M90 EMC

EN 50081-1, class B (emitted interference), EN 50082-2, class A (interf. resistance), et al

Recommended clearance

15 mm / 0.6" in front and behind

(shielding)

Technical Data

Emerson Process Management GmbH & Co. OHG 2-11

X-STREAM XE

2.2.2 Model-Specic Technical Data: X-STREAM XEGP

2.2.2 X-STREAM XEGP: 19 Inch Tabletop and Rack-Mount Models

approx. values in mm [in]

Instruction Manual

HASXEE-IM-HS

04/2010

Fig. 2-7: X-STREAM XEGP - Dimensions

Strain relief bracket, detail

(model with clamping adapters)

Emerson Process Management GmbH & Co. OHG2-12

Instruction Manual

HASXEE-IM-HS 04/2010

X-STREAM XE

2.2.2 Model-Specic Technical Data: X-STREAM XEGP

Temperatures

operational 0 ... +50 °C / 32 ... 122 °F storage -20 ... +70 °C / -4 ... -158 °F

Weight, max 12 ... 16 kg / 26.5 ... 35.3 lb

IP or Type rating

protected against dripping water and direct sun light

IP 20 for indoor use,

Gas connections

max number 8 max for purging

(incl. / separate)

1 separate.

material PVDF; stainless steel (opt.)

sizes 6/4 mm;

⁄4"

Power supply unit wide range, internal

Power supply

nominal voltage 100 - 240 V

Mains supply voltage uctuations are not to exceed

+/- 10 percent of the nominal voltage

50 / 60 Hz voltage range 85 - 264 V 47 - 63 Hz nominal input current, max

standard, max 1.3 - 0.7 A w/ temperature control, max 3 - 1.5 A

Power input fuses AC 230 V / T 4 A / 5x20 mm Electrical in- and outputs

Technical Data

power IEC connector with integrated power switch & fuse holders

signals

optional

signal cables are connected using submin-D plugs or sockets on the unit’s rear panel

terminals adaptors, to be installed onto the submin-D connectors

special Ethernet: RJ45 socket; USB connectors

Emerson Process Management GmbH & Co. OHG 2-13

X-STREAM XE

2.2.2 Model-Specic Technical Data: X-STREAM XEGP

Instruction Manual

HASXEE-IM-HS

04/2010

1 Power connector 2 Fuse holder

Fig. 2-8: X-STREAM XEGP - Power Supply and Signal Connections

1 Strain relief with cable shield grounding clamps (quantity varies depending on installed options)

1 2

2 Terminal adapters

3 Power switch 4 Signal connectors (some optional; CAN projected)

31 24

Terminal adapters (detail)

Fig. 2-9: X-STREAM XEGP - Signal Connections With Screw-Type Terminal Adapters (top View)

Emerson Process Management GmbH & Co. OHG2-14

Instruction Manual

HASXEE-IM-HS 04/2010

X-STREAM XE

2.2.3 Model-Specic Technical Data: X-STREAM XE Field Housing

2.2.3 X-STREAM XEF/XDF: Single/Dual Compartment Field Housing

Gas ttings

Cable glands

All dimensions in mm [inches in brackets]

Fig. 2-10: X-STREAM XEF - Dimensions

Connector for potential equalization

Technical Data

Emerson Process Management GmbH & Co. OHG 2-15

X-STREAM XE

2.2.3 Model-Specic Technical Data: X-STREAM XE Field Housing

All dimensions in mm [inches in brackets]

Instruction Manual

HASXEE-IM-HS

04/2010

Gas ttings

Connector for potential equalization

Cable glands

Fig. 2-11: X-STREAM XDF - Dimensions

Emerson Process Management GmbH & Co. OHG2-16

Instruction Manual

HASXEE-IM-HS 04/2010

X-STREAM XE

2.2.3 Model-Specic Technical Data: X-STREAM XE Field Housing

Temperatures

operational 0 (-20) ... +50 °C / 32 (-4) ... 122 °F storage -20 ... +70 °C / -4 ... -158 °F

Weight, max

XEF up to approx. 25 kg / 55.1 lb XDF up to approx. 45 kg / 99.2 lb

IP or Type rating

IP 66, Type 4X for outdoor use,

protected against direct sun light

Gas connections

max number 8 max for purging

(incl. / separate)

1 separate.

material stainless steel

sizes 6/4 mm;

⁄4"

Power supply unit wide range, internal

Power supply

nominal voltage 100 - 240 V

Mains supply voltage uctuations are not to exceed

+/- 10 percent of the nominal voltage

50 / 60 Hz

voltage range 85 - 264 V 47 - 63 Hz nominal input current, max

XEF

standard, max 1.3 - 0.7 A w/ temperature control, max 3 - 1.5 A

XDF

Technical Data

standard, max 1.5 - 0.8 A w/ temperature control, max 5.5 - 3 A

Power input fuses AC 230 V / T 6.3 A / 5x20 mm Electrical in- and outputs

power

screw terminals with integrated fuse holders,

max. 4 mm² / 11 AWG

signals screw terminals, max. 1.5 mm² / 15 AWG

special Ethernet: RJ45 socket; USB connectors

Cable entries Cable glands, IP 68

permissible cable outer dia 7 ... 12 mm / 0.27" ... 0.47"

Emerson Process Management GmbH & Co. OHG 2-17

X-STREAM XE

2.2.3 Model-Specic Technical Data: X-STREAM XE Field Housing

1 Power supply terminals with fuse holders

Fig. 2-12: X-STREAM XE Field Housing - Power Supply Terminals / Fuse Holders

2 Grounded conductor clamp (PE) 3 Power supply cable entry

Instruction Manual

HASXEE-IM-HS

04/2010

1 2 3

1 Ethernet & USB (CAN projected) 2 Analog & digital I/O terminal strips 3 Max. 4 signal cables entries

Fig. 2-13: X-STREAM XE Field Housing - Signal Terminals

Note!

Depending on the actual analyzer conguration not all shown terminal strips may be installed!

Emerson Process Management GmbH & Co. OHG2-18

Instruction Manual

HASXEE-IM-HS 04/2010

2.2.4 Model-Specic Technical Data: X-STREAM XEFD

2.2.4 X-STREAM XEFD: Flameproof Housing

Transport lugs to be removed after installation

X-STREAM XE

Technical Data

Flame arrestors with gas ttings

(enclosure threads: M18 x 1.5)

Fig. 2-14: X-STREAM XEFD - Dimensions

Cable inlets

(enclosure threads; M20 x 1.5)

Eyebolt detail

All dimensions in mm [inches in brackets]

Emerson Process Management GmbH & Co. OHG 2-19

Instruction Manual

X-STREAM XE

2.2.4 Model-Specic Technical Data: X-STREAM XEFD

Temperatures

operational 0 (-20) ... +50 °C / 32 (-4) ... 122 °F storage -20 ... +70 °C / -4 ... -158 °F

Weight, max up to approx. 63 kg / 138.6 lb

HASXEE-IM-HS

04/2010

IP or Type rating

IP 66, Type 4X for outdoor use,

protected against direct sun light

Gas connections

max number 8 max for purging (incl. / sepa-

rate)

2 incl..

material stainless steel

sizes 6/4 mm;

⁄4"

Power supply unit wide range, internal

Power supply

nominal voltage 100 - 240 V

Mains supply voltage uctuations are not to exceed

+/- 10 percent of the nominal voltage

50 / 60 Hz voltage range 85 - 264 V 47 - 63 Hz nominal input current, max

standard, max 1.3 - 0.7 A w/ temperature control, max 3 - 1.5 A

Power input fuses AC 230 V / T 4 A / 5x20 mm Electrical in- and outputs

power

screw terminals with integrated fuse holders,

max. 4 mm² / 11 AWG

signals screw terminals, max. 1.5 mm² / 15 AWG

special Ethernet: RJ45 socket; USB connectors

Cable entries

cable glands: permissible cable outer dia

Cable glands, IP 68, or conduits with metric-to-NPT adaptors

3 ... 13 mm / 0.11" ... 0.5"

dependent on inset used in cable gland

Emerson Process Management GmbH & Co. OHG2-20

Instruction Manual

HASXEE-IM-HS 04/2010

2.2.4 Model-Specic Technical Data: X-STREAM XEFD

1 Power terminals with integrated fuse holders 2 Protective earth terminal (PE) 3 Power cable entry 4 EMI power supply lter

X-STREAM XE

Fig. 2-15: X-STREAM XEFD - Power Supply Terminals / Fuse Holders

Technical Data

1 Ethernet & USB (CAN projected) 2 Analog & digital I/O terminal strips 3 Max. 3 signal cables entries

Fig. 2-16: X-STREAM XEFD - Signal Terminals

Emerson Process Management GmbH & Co. OHG 2-21

Note!

Depending on the actual analyzer conguration not all shown terminal strips may be installed!

X-STREAM XE

2.3 Information on Name Plate

Instruction Manual

HASXEE-IM-HS

04/2010

The name plate provides details on the conguration of the unit, installed measuring techniques, sample gases and measuring ranges. It also indicates the unit’s serial number.

The plate is located on either the side or the rear of the unit.

XEGC, XEGP

Field housings

Note!

Analyzers congured to be installed in hazardous areas have special name plates, described in the associated manuals.

IR UV UV eO2

NO:FS 150 ... 5000 ppm

:FS 100 ... 5000 ppm

IR UV UV eO2

11912345678

11812345678

:FS 100 ... 5000 ppm

:FS 5 ... 25 %

3 ... 6

1 Model and installed measuring techniques (here: IR & 2x UV & electrochemical O2) 2 Serial number 3 Channel 1: Gas and full scale ranges (here: NO, 150 to 5000 ppm) 4 Channel 2: Gas and full scale ranges (here:SO2, 100 to 5000 ppm) 5 Channel 3: Gas and full scale ranges (here: NO2, 100 to 5000 ppm) 6 Channel 4: Gas and full scale ranges (here:O2, 5 to 25 %) 7 Manufacturer´s address 8 Certication marks (XEGC, XEGP: on a separate label) 9 Electrical data (XEGC, XEGP: on rear panel)

Fig. 2-17: Analyzer Name Plate (examples)

NO:FS 150 ... 5000 ppm

:FS 100 ... 5000 ppm

NO2:FS 100 ... 5000 ppm

:FS 5 ... 25 %

Emerson Process Management GmbH & Co. OHG2-22

Instruction Manual

HASXEE-IM-HS 04/2010

X-STREAM XE

Chapter 3

Measuring Principles

X-STREAM series analyzers support several measuring principles depending on the gas component of interest. This provides best possible results, as the measurement can be chosen to optimally t the characteristics of the gas to be measured with respect to the application. The following sections introduce the available measuring principles highlighting their specic characteristics.

3.1 Infrared Measurement (IR) Ultraviolet Measurement (UV)

The non-dispersive measurement methods described in this section utilize gas specic light absorption in order to discriminate between different gases. This is possible, as any gas possesses distinct absorption characteristics. Selective measurement of these so called absorption lines can be used to identify gas components: The amount of light absorpted by the absorption lines, is a direct measure of the gas concentration.

One can distinguish between two different types of non-dispersive measurements, differing in the way, wavelength selectivity is accomplished. It is essential for gas specic concentration measurements, to selectively detect only light of the absorption line wavelengths of the gas of interest. Typically a gas selective detector is used for NDIR measurements, is achieved by an additional optical lter, as the detector itself is broadband sensitive. In some applications, a pyrodetector is used for NDIR measurements. This type of detectors is not wavelength selective, hence these setups also use an optical lter to narrow their wavelength response function.

The assembly of a NDIR and NDUV channel is shown in

3-3. For NDUV the selectivity

Fig. 3-3. For NDIR a broad-

band IR light source is used to generate the light, while NDUV measurements utilize a UV narrowband uorescence source, already adopted for the absorption lines of the gas of interest. Part of this adoption is done by a specially selected optical lter in the adaptor cell.

The diameter of the light beam emitted from the sources is adjusted to completely ll the opening of the split analysis cell. After traversing the analysis cell, the light passes through a lter cell which adjusts the beam diameter to the chopper opening and the diameter of the active detector area. The chopper wheel used is designed to allow an intrinsically referenced measurement. The details of this new patent pending method are described in

section 3.1.1.

The decision, which measurement (UV / IR) to use for a specic application depends on the gas component to be measured, and the required measurement performance.

3.1.1 IntrinzX Technology

The IntrinzX technology is an enhancement of the well established “proof peak” technology with automatic sensitivity control, known from the MLT gas analyzer series. While the “proof peak” provided only one reference measurement per chopper wheel revolution, the IntrinzX technology provides four reference measurements per revolution. The patent pending IntrinzX technology has been introduced into the market with the launch of the X-STREAM X2 gas analyzers.

Using the new IntrinzX chopper wheel, the reference and the measurement signal are modulated with 4 and 5 times the basic revo-

Principles

Emerson Process Management GmbH & Co. OHG 3-1

X-STREAM XE

3.1 Infrared (IR) and Ultraviolet (UV) Measurement

Instruction Manual

HASXEE-IM-HS

04/2010

lution frequency. As a result, the proof peak process is integrated into the measurement information, in contrast to being articially inserted in the measurement signal.

Frequency ltering separates the sum signal into measurement and reference signal (

Fig. 3-1). This results in a permanently referenced signal by dividing the integrated reference level by the integrated measurement level for each revolution.

Therefore the IntrinzX technology provides many outstanding features:

• High dynamic measurement ranges (e.g.

0-200 to 50,000 ppm CO), which cannot be obtained with standard photometric technologies

• Reduced temperature dependency

• High sensitivity for lowest measuring

ranges

This leads to cost saving effects for the customer:

• Fewer number of benches & cells

• Easier eld repair and replacement of

parts

• Easy adjustment of low measuring ranges

in the eld

• Reduced maintenance

• Extended span calibration intervals

• Minimized demand for test gases Due to the inherent correlation between refe-

rence and measurement side, span calibration can often be achieved by zero calibration.

The above listed IntrinzX features offer a high degree of exibility with regards to applications:

• One bench enables measurements of low

& high ranges

• Low & high concentration in raw and clean

gases

• Small and large ranges before and after scrubbers

• Measurement of carbon bed breakthrough / catalyst efciency

• Mobile measurements at different sampling points / locations

• Easy adaption to different applications (universities, laboratories)

• Supports automotive engine testing

• Benches to be used in TOC applications for measurements of low and high carbon content

0 % absorption50 % absorption100 % absorption

Fig. 3-1: IntrinzX Signal Forms

Emerson Process Management GmbH & Co. OHG3-2

Instruction Manual

HASXEE-IM-HS 04/2010

3.1 Infrared (IR) and Ultraviolet (UV) Measurement

3.1.2 NDIR Detector

X-STREAM XE

The standard detector used for NDIR measurements is an opto pneumatic detector. It consists of two chambers, lled with gas and connected via a small channel ( Fig. 3-2). The gas lling is chosen to provide maximum overlap with the gas to be measured. Usually the gas to be measured itself is used.

A micro ow sensor, placed in the connecting channel, measures the ow between both chambers. As light is absorbed by the gas in the absorption chamber, the gas temperature changes. This results in an increase of volume of the heated gas: The gas expands and ows towards the compensation chamber. When the chopper closes, no light is absorbed and thus temperature and volume of the gas in the absorption chamber decrease. Gas ows back from the (now) hotter compensation chamber into the absorption chamber. The

absolute ow, detected by the micro ow sensor, in both cases is therefore a measure for the light absorbed while the chopper is open. This directly correlates to the amount of light not absorbed in the analysis cell and therefore to the concentration of the measurement gas inside the analysis cell.

Using the divided analysis cell and the IntrinzX chopper wheel, this enables simultaneous detection of measurement and reference signal.

Principles

Absorption chamber

Fig. 3-2: Gas Detector Design Principle

Window

Fill nozzle

Compensation chamber

Connecting channel

with

micro ow detector

Emerson Process Management GmbH & Co. OHG 3-3

X-STREAM XE

3.1 Infrared (IR) and Ultraviolet (UV) Measurement

3.1.3 Technical Implementation

Instruction Manual

HASXEE-IM-HS

04/2010

The radiation emitted by an IR or UV source passes an adaptor cell, widening the beam to completely ll out the analysis cell´s diameter. At the opposite side of the cell, another adaptor cell is installed to reduce the beam to the diameter of the opening in the chopper.

The detectors are installed at the rear side of the chopper.

As pyrodetectors are not as frequency selective as gas detectors, an additional lter has to be installed when using

pyrodetectors, limiting the bandwidth of radiation passing the chopper.

1 UV source 2 Adaptor cell 3 Analysis cell (internal view) 4 Filter cell 5 UV detector 6 Gas detector

Fig. 3-3: Photometer Assembly Principle

7 IR detector electronics 8 Pyro detector (alternatively) 9 Temperature sensor 10 Filter for pyro detector assembly 11 Chopper 12 Chopper electronics 13 IR source

11 10

Emerson Process Management GmbH & Co. OHG3-4

Instruction Manual

HASXEE-IM-HS 04/2010

3.2 Oxygen Measurement

X-STREAM XE

3.2 Oxygen Measurement

Two different principles are used for measuring oxygen concentrations. The principle used in your specic instrument is given by the channel code (sample gas designator) on the nameplate label (

gure on page

2-22):

pO2 = paramagnetical sensor eO2 = electrochemical sensor

3.2.1 Paramagnetic Measurement

Oxygen measurement is based on the paramagnetical characteristics of oxygen molecules:

Two quartz spheres lled with nitrogen (N

is not paramagnetic) are arranged in a dumbbell conguration and, hinged to a platinum wire, placed inside a cell. Fixed to the wire a small mirror reects a light beam to a photo detector (Fig. 3-4).

The measuring cell is placed inside an inhomogeneous magnetical eld, generated by a strong permanent magnet of specic design.

Oxygen molecules within the sample gas now due to their paramagnetical characteristics are deected into the area of highest eld strength. This generates different forces on both spheres and the resulting torque turns dumbbell and mirror out of the rest position. This generates a photodetector signal because the beam is deected, too.

Initiated by the photodetector signal a preamplifier drives a compensation current through a loop surrounding the dumbbell to turn back the dumbbell into the rest position by effect of a magnetic eld

So the current compensating the torque affecting the dumbbell is a direct measure for the oxygen concentration within the sample gas.

The paramagnetic oxygen detector also contains a temperature sensor and a heating element to hold the detector at approx. 55 °C.

Several variations are available including corrosion resistant, solvent resistant and/or intrinsically safe (for measuring ammable gases) versions.

4 1 5 3 6 8

1 Permanent magnet 2 Platinum wire 3 Mirror 4 Glass ball 5 Loop

Fig. 3-4: Paramagnetic Oxygen Sensor -

Assembly Principle

11 7 9

6 Photodetector 7 Light source 8 Preamplier 9 Display 10 Gas inlet 11 Gas outlet

Principles

Emerson Process Management GmbH & Co. OHG 3-5

X-STREAM XE

3.2 Oxygen Measurement

3.2.1.1 Cross Interferences by Accompanying Gases

The table below shows, how accompanying gases interfere the paramagnetical oxygen measurement. If the concentration of such gases is already given at time of enquiry, this interference may be taken into account during factory startup and thus minimized (option).

Instruction Manual

HASXEE-IM-HS

04/2010

100 % Gas Zero-level effect % O

Acetylene C2H Allene C

3H4

Ammonia NH

-0.24

-0.44

-0.26 Argon A -0.22 Bromine Br

1.2-Butadiene C

1.3-Butadiene C n-Butane C

4H10

i-Butene C cis 2-Butene C trans 2-Butene C Carbon dioxide CO

4H6

4H8

-1.30

-0.49

-1.11

-0.85

-0.89

-0.92

-0.27 Carbon monoxide CO +0.06 Chlorine Cl Cyclohexane C Ethane C Ethylene C

6H12

2H6

2H4

-0.77

-1.56

-0.43

-0.26 Helium He +0.30 n-Heptane C n-Hexane C Hydrogen H

7H16

6H14

-2.10

-1.70

+0.24

Hydrogen bromide HBr -0.61

Tab. 3-1: Standard Paramagnetic Sensor -

100 % Gas Zero-level effect % O

Hydrogen chloride HCl -0.30 Hydrogen ouride HF +0.10 Hydrogen iodide HI -1.10 Hydrogen sulphide H

S -0.39

Iodine I -2.40 Isobutane C Isobutane C

4H10

5H12

Krypton Kr -0.51 Laughing gas N Methane CH

O -0.20

Neon Ne +0.13 Neoptane C

5H12

Nitric acid HNO Nitrogen dioxide NO

Nitrous oxide NO +40.00 n-Octane C n-Pentane C Propane C Propylene C Vinyl chloride C Water H

8H18

5H12

3H8

3H6

Cl -0.63

2H3

O -0.02

Xenon Xe -0.95

Cross Interference by Accompanying Gases

-1.11

-1.49

-0.20

-1.49

+0.43

+28.00

-2.50

-1.45

-0.86

-0.55

Emerson Process Management GmbH & Co. OHG3-6

Instruction Manual

HASXEE-IM-HS 04/2010

3.2 Oxygen Measurement

3.2.1.2 Applications With Corrosive Or Solvent Components

X-STREAM XE

Special paramagnetic oxygen sensors are available to measure gases, containing corrosive or solvent components.

See below tables for further information on approved solvents, and medium affected materials.

(inclusive accompanying disturbing

Component Concen-

Acetic acid 0.1- 20 %

Acetone 0.1- 20 %

Acrolein 0.1- 20 % Aromatics 0.1- 20 % Butadiene 0.1- 20 %

Butadiene-1 0.1- 20 % Butadiene-2 0.1- 20 %

C2H2 0.1- 20 % C4H8 0.1- 20 %

C5 0.1- 20 %

C6H12 0.1- 20 %

CH3COOH 0.1- 20 %

Cyclohexane 0.1- 20 %

Cyclohexanon 0.1- 20 %

Dimethyl sulde 0.1- 20 %

Ethanol 0.1- 20 %

Ethene 0.1- 20 %

Ethylene 0.1- 20 %

Ethylene oxid 0.1- 20 %

Conditions

· Single or summarized concentrations do not exceed 20 %

· Gas passes gas cooler prior to entering the analyzer

· Gas dew point at max. 5 °C Solvent resistant sensors are consumables!

Tab. 3-2: Solvent Resistant Paramagnetic Sensor -

Approved solvents

components)

Component Concen-

tration

Isopropanol 0.1- 20 %

Methyl acetate 0.1- 20 %

Methylethylketone 0.1- 20 %

Methylmercaptane 0.1- 20 %

Propadiene 0.1- 20 %

Propylen oxide 0.1- 20 %

Vinyl acetate 0.1- 20 %

Vinyl acetylene 0.1- 20 %

i-Butyr acid 0.1- 20 %

i-Butyr aldehyd 0.1- 20 %

i-Propylformiat 0.1- 20 %

Approved Solvents

tration

Heptane 0.1- 20 %

Hexane 0.1- 20 %

Methanol 0.1- 20 %

Propene 0.1- 20 %

Propylene 0.1- 20 %

Toluene 0.1- 20 %

Xylene 0.1- 20 %

n-Butane 0.1- 20 %

Measuring cell type

Component

Solvent resistant

Corrosion resistant

(Chlorine, dry)

Case SS 1.4572 SS 1.4573

Pole nucleus Tantalum

Mirror Glass, Rhodium

Tension band Platinum alloy

Loop wire Platinum alloy

Supporting

wire

Platinum alloy

Cylinder Glass Cylinder

bushing

Ceramics

Dumbbell Glass

Taring Epoxy Epoxy

Compound

material

Plumb bob, Epoxy Epoxy

Seals Kalrez Kalrez

Tab. 3-3: Solvent Resistant Paramagnetic Sensor -

Medium Affected Materials

100 % Gas Zero-level effect % O

Argon Ar -0.22 Carbon Dioxide CO

-0.27 Carbon Monoxide CO +0.01 Ethane C Ethene C

2H6

2H4

-0.46

-0.26 Helium He +0.3 Hydrogen H Methane CH

+0.24

-0.2 Neon Ne +0.13 Nitrogen N Nitrogen Dioxide NO

+0.00

+28.0 Nitrogen Oxide NO +43.0 Nitrous Oxide N Propane C Propene C

O -0.2

3H8

3H6

-0.86

-0.55

Principles

Tab. 3-4: Solvent Resistant Paramagnetic Sensor -

Cross Interference by Accompanying Gases

Emerson Process Management GmbH & Co. OHG 3-7

X-STREAM XE

3.2 Oxygen Measurement

3.2.2 Electrochemical Measurement (I)

Instruction Manual

HASXEE-IM-HS

04/2010

This sensor utilizes the principle of galvanic cells, g. 3-5 shows the design.

12 12

1 Anode (lead) 2 Cathode (Gold) 3 Electrolyte solution 4 Membrane 5 Thermistor 6 Resistance 7 Titanum wire 8 O-Ring 9 Pressure compensating volumes 10 Lid 11 Electrical connections 12 Lids 13 Current collector

The electrochemical oxygen sensor‘s key components are a lead anode (1) and a gold cathode (2) surrounded by a special acid electrolyte (3).

The gold electrode is integrated solid with the membrane,which is a non-porous uororesin membrane. Oxygen which barely diffuses through the membrane is electrochemically reduced on the gold electrode.

The temperature compensating thermistor and adjusting resistance are connected between the cathode and anode. The current generated by oxygen reduction is converted into a voltage by these resistances.

The value of the current owing to the thermistor and resistance varies in proportion to the oxygen concentration of the measuring gases which contact the membrane. Therefore, the voltage at the terminal of the resistances is used for the sensor output to measure the oxygen concentration.

Sensor inserted

into holder

Fig. 3-5: Electrochemical Sensor -

Design Principle

Fig. 3-6: Electrochemical Sensor - Assembly

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X-STREAM XE

3.2 Oxygen Measurement

(red) (black)

Thermistor (5)

(-)

Gold

cathode (2)

Electrochemical reaction:

Fig. 3-7: Electrochemical Reaction of Oxygen Sensor

In consequence of its design the sensor‘s lifetime is limited and depends on theoretical designed life and oxygen concentration. The sensor output can be taken as a rough criterion for end of lifetime: The sensor is weared when the output in atmosphere is below 70 % of the initial output. The period till this can be calculated by

(11)

Resistance (6)

(+)

Lead

anode (1)

Electrolyte (3)

Principles

Lifetime =

designed life (% hours)

concentration (%)

The sensor‘s designed lifetime under constant conditions of ambient temperature 20 °C is approx. 900,000 % hrs.

The lifetime at 21 % oxygen is then calculated to approx. 42,857 hrs, corresponding to

approx. 5 years.

An indicator for end of lifetime is a reduced output signal. In this case the sensor must be replaced to ensure accurate measurements (

Chapter 7 "Maintenance").

Note!

The given values are for reference only! The expected lifetime is greatly affected by the temperature of the environment in which the sensor is used or stored (operation at 40 °C halves lifetime).

Increases or decreases in atmospheric pressure have the same effect as increasing or decreasing oxygen concentrations.

Emerson Process Management GmbH & Co. OHG 3-9

X-STREAM XE

3.2 Oxygen Measurement

3.2.3 Special Hints

Due to the measuring principle the electrochemical oxygen cell requires a minimum internal consumption of oxygen (residual humidity avoids drying of the cell). Supplying cells continuously with dry sample gas of low grade oxygen concentration or with sample gas free of oxygen could result in a reversible detuning of O will become unstable, but response time remains constant.

For correct measurement the cell needs continuously to be supplied with concentrations of at least 0.1 Vol.-% O use the cells if need be in alternating mode, means to purge cells with conditioned (not dried, but dust removed) ambient air when measurement pauses.

If it is necessary to interrupt oxygen supply for several hours or days, the cell has to regenerate (supply cell for about one day with ambient air). Temporary ushing with nitrogen (N

) for less than 1 h (e.g. for analyzer zero-

ing purpose) has no inuence on measuring characteristics.This sensor is not suitable for anorganic gases containing chlorene or ourene!

In addition it is not suitable for sample gases containing ozone, H NH3 (> 20 ppm).

sensitivity. The output signal

. We recommend to

S (> 100 ppm) or

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04/2010

Gas

Carbon monoxide CO 0-100 % no effect

Carbon dioxide CO

Nitric monoxide NO 0-1 % no effect

Nitrogen dioxide NO

Sulfur dioxide SO

Hydrogen sulde H

Ammonia NH

Hydrogen H

Hydrogen chloride HCl 0-3 % 1 %

Benzene C

Methane CH

Tab. 3-5:

Electrochemical Oxygen Measurement -

Cross Interference by Accompanying Gases

Concen-

tration

0-100 % no effect

0-1 % no effect

0-3 % 3 %

S 0-3 % no effect

0-3 % 1 %

0-100 % no effect

0-100ppm 1 %

6H6

0-100 % no effect

Interference

Level

For a number of other interfering gases Tab. 3-5.

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3.3 Thermal Conductivity Measurement

X-STREAM XE

Thermal conductivity is the property of a material that indicates its ability to conduct heat.

Thermal conductivity measurement primarily is used for measuring concentrations of hydrogen (H

) and helium (He). These gases

are characterized by a specic thermal conducitivity, differing clearly from that of other gases (see table 3-5).

Gas

Helium He 1580 Neon Ne 516 Argon Ar 189 Krypton Kr 102 Xenon Xe 60 Radon Rn 26 Hydrogen H Oxygen O Chlorine Cl Sulfur Dioxide SO Nitrogen N Ammonia NH Carbon Dioxide CO Air N Hydrochloric Acid HCl 151 Carbon Monoxide CO 267 Methane CH Butane C

Tab. 3-6: Examples of Specic Thermal Conducti-

vities

2 /O2

4 H10

lin mw / cm grd

50 °C

1910

283

96,8

277 270 184 276

371 185

113

The bridge output signal (U

) is adjusted to

zero when in rest position (no gas ow). By default the reference gas path is closed (not own through by gas). When sample gas is supplied, the sensors in the sample gas path are cooled due to the thermal conductivity effect: The gas absorbs heat and carries it away from the sensors. This tunes the Wheatstone bridge and generates a signal proportional to the thermal conductivity.

Additional electronics linearizes and conditions this signal to provide usefull measuring values.Depending on application, it is possible to supply a reference gas to the bridge‘s reference side. The output signal in this case is proportional to the difference of the thermal conductivities of sample and reference gas.

Principles

3.3.1 Principle of Operation

A Wheatstone bridge, made of 4 temperature sensitive resistors (PT 100 sensors), is sur-

Sample

Reference

rounded by gas in a way, that each 2 sensors are located in the sample gas stream (R in a reference gas stream (RR), Fig. 3-8.

Emerson Process Management GmbH & Co. OHG 3-11

) and

Fig. 3-8: Wheatstone Bridge

X-STREAM XE

3.3 Thermal Conductivity Measurement

3.3.2 Technical Implementation

A block made of stainless steel contains two gas paths. Both, the volume of the block and the mass of the sensors have been minimized in order to obtain short response times. To suppress inuences by changing ambient temperature the block is thermostatted and isolated against ambience.

The sensors are fully glass packaged to withstand aggressive gases.

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1 Sensor 2 Sample gas inlet and outlet 3 Reference side inlet and outlet 4 Metal block 5 Heater for thermostatting

4 5

1 3 4 52

1 Internal gas path 2 Sample gas inlet and outlet 3 PT 100 sensors 4 Metal block 5 Lid

Fig. 3-9: TC Cell, Exterior View ,

Thermal Isolation Removed

Fig. 3-10: TC Cell, Sectional View

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X-STREAM XE

3.6 Measurement Specication

3.4 Measurement Specication

Sample gas components and measuring ranges (standard congurations)

Note!

The following table gives an overview only. Not all data is applicable to all analyzer variations. The sample gas(es) and measuring ranges for your specic analyzer are given by the order acknowledgement and on the analyzer‘s name plate label.

Gas component

Acetone CH Acetylene C Ammonia NH Argon Ar 0 - 50 % 0 - 100 % Carbon dioxide CO Carbon monoxide CO 0 - 10 ppm 4 0 - 100 % Chlorine Cl Ethane C2H Ethanol C2H5OH 0 - 1000 ppm 0 - 10 % Ethylene C2H Helium He 0 - 10 % 0 - 100 % Hexane C6H Hydrogen H Methane CH Methanol CH3OH 0 - 1000 ppm 0 - 10 % n - Butane C4H Nitrogen dioxide NO Nitrogen monoxide NO 0 - 100 ppm 0 - 100 % Nitrous oxide N2O 0 - 100 ppm 0 - 100 % Oxygen (electrochemical) O Oxygen (paramagnetic) O Propane C3H Propylene C2H Sulfur dioxide SO Sulfur hexauoride SF Toluene C7H Vinyl chloride C2H3Cl 0 - 2 % 0 - 2 % Water vapor

More than 60 gases are detectable; other

components and congurations on request

Lowest measuring range Highest measuring range

COCH

2H2

0 - 200 ppm 0 - 3 % 0 - 100 % 0 - 100 ppm 0 - 100 %

0 - 5 ppm

0 - 300 ppm 0 - 100 %

0 - 1000 ppm 0 - 100 %

0 - 400 ppm 0 - 100 %

0 - 300 ppm 0 - 10 % 0 - 2 % 0 - 100 ppm 0 - 100 %

0 - 800 ppm 0 - 100 % 0 - 25 ppm

0 - 5 % 0 - 25 % 3 0 - 1 % 4 0 - 100 %

0 - 1,000 ppm 0 - 100 % 0 - 10 % 0 - 100 % 0 - 25 ppm 0 - 100 % 0 - 20 ppm 0 - 2 %

0 - 300 ppm 0 - 5 %

H2O 0 - 1000 ppm 0 - 8 %

Dew point below ambient temperature

Higher concentrations decrease sensor lifetime

Non-standard specications for lowest range

Special "renery" application with 0 - 1% H2 in N2 available

0 - 3 %

0 - 100 %

Principles

0 - 100 %

0 - 10 %

Tab. 3-7: Gas Components and Measuring Ranges, Examples

Emerson Process Management GmbH & Co. OHG 3-13

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X-STREAM XE

HASXEE-IM-HS

3.6 Measurement Specication

General Performance Specications

NDIR/UV/VIS Oxygen Sensor (PO2 and EO2) Thermal Conductivity

1 4

Detection limit

Linearity

Zero-point drift

Span (sensitivity) drift

Repeatability

Response time (t90) 4 s < t90 < 7 s

1 %

1 4

1 %

2 % per week

0.5 % per week

1 4

1 %

1 4

3 5

2 % per week

1 % per week

3 6

< 5 s

Permissible gas ow 0.2 - 1.5 l/min. 0.2 - 1.0 l/min 6 / 0.2 - 1.5 l/min.

1 4

Inuence of gas ow

Maximum gas pressure

1,500 hPa abs. (< 7 psig)

0.5 %

1,500 hPa abs. (< 7 psig)

Inuence of pressure

– At constant temperature

– With pressure compensation

0.10 % per hPa

0.01 % per hPa

< 0.10 % per hPa

0.01 % per hPa

Permissible ambient temperature 0 to +50 °C (32 to 122 °F) 0 to +50 °C (32 to 122 °F) 10 0 to +50 °C (32 to 122 °F)

Inuence of temperature

(at constant pressure)

– On zero point

– On span (sensitivity)

Thermostat control

1 % per 10 K

5 % (0 to +50 °C)

Optionally 60 °C (140 °F) 5 60 °C (140 °F) 6 / None

Warm-up time 15 to 50 minutes

1 11 15

5 7

1 % per 10 K

Approx. 50 minutes

1 4

1 %

1 4

1 %

1 4

1 %

/ approx. 12 s

1 4

2 %

1 15

1 4

2 %

1 4

1 %

2 % per week

1 % per week

1 4

1 %

3 9

16 17

5 s < t90 < 20 s

0.2 - 1.5 l/min. (+ 0.1 l/min)

1 %

1,500 hPa abs. (< 7 psig)

0.10 % per hPa

0.01 % per hPa

< 1 % per 10 K

1 % per 10 K

75 °C (167 °F) 12

15 to 50 minutes

3 7

1 4 13

1 15

04/2010

1 4

Related to full scale

Related to measuring value; 1 psi = 68.95 hPa

From gas analyzer inlet at gas ow of 1.0 l/min (electronic damping = 0 s)

Constant pressure and temperature

Dependent on integrated photometer bench

Paramagnetic oxygen measurement (PO2)

Depending on measuring range

Pressure sensor is required

Electrochemical oxygen measurement (EO2),

not for use with sample gas containing FCHC´s

Electrochemical oxygen measurement (EO2): +5 to +40 °C (41 to 104 °F)

Starting from +20 °C (68 °F) to 0 °C (32 °F) to +50 °C (122 °F) to +20 °C (68 °F)

Sensor / cell only

Flow variation within + 0.1 l/min

Optional thermostatically controlled box with temperature 60 °C (140 °F)

Temperature variation: 10 K in 1 hour

No sudden pressure surge for PO2 allowed

Special conditions apply to model X2FD

Limited to atmospheric if internal sample pump

Notes!

Not all data listed above are applicable to all analyzer versions (e.g. thermostatically controlled box is not available for instruments).See also table 3-9 for special performance specications!

Tab. 3-8: General Measurement Performance Specications

⁄2 19 in

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X-STREAM XE

3.6 Measurement Specication

Special Performance Specications for Gas Purity Measurements (ULCO & ULCO

A61: 0 - 10 ... 100 ppm CO A62: 0 - 20 ... 100 ppm CO B62: 0 - 10 ... 100 ppm CO

Noise < 1 %

Detection limit < 2 %

Linearity < +1 %

Zero-point drift < +2 %

Span (sensitivity) drift < +2 %

Repeatability < +2 %

Response time (t90) < 10 s

1 2

1 2 3

1 2 4

1 2

Permissible gas ow 0.2 - 1.5 l/min. 0.2 - 1.5 l/min.

Inuence of gas ow < +2%

Maximum gas pressure 10

1,500 hPa abs. (< 7 psig)

1 2

Inuence of pressure

– At constant temperature < 0.1 % per hPa

– With pressure compensation

< 0.01 % per hPa

Permissible ambient temperature 5 to +40 °C (41 to 104 °F) 5 to +40 °C (41 to 104 °F)

Inuence of temperature

(at constant pressure)

– On zero point

< +2 % per 10 K

– On span (sensitivity) < +2 % per 10 K

< +2 % per 10 K 6 resp. < 0.2 ppm per 10 K

Thermostat control None None

Related to full scale

Constant pressure and temperature

Within 24 h; daily zero calibration requested

Within 24 h; daily span calibration recommended

Related to measuring value

Temperature must not change > 10 K within 1 h

From gas analyzer inlet at gas ow of 1.0 l/min

Barometric pressure sensor is required

Applies to measuring range < 10 ppm

Limited to atmospheric if internal sample pump

B61: 0 - 5 ... 100 ppm CO

1 2

< 1 %

< 2 %

< +2 %

resp. < 0.1 ppm

1 2

resp. < 0.2 ppm

< +1 %

1 2 3

resp. < 0.2 ppm

1 2 4

resp. < 0.2 ppm

1 2

resp. < 0.2 ppm

< 10 s

< +2%

1,500 hPa abs.

1 2

< 0.1 % per hPa

0.01 % per hPa

(< 7 psig)

1 2 9

1 2 3 9

1 2 4 9

1 2 9

6 9

)

Principles

Tab. 3-9: Special Performance Specications for Gas Purity Measurements

All these performance data is veried during the manufacturing process for each unit by the following tests:

• Linearization and sensitivity test

• Long term drift stability test

• Climate chamber test

• Cross interference test (if applicable)

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X-STREAM XE

Chapter 4

Installation

This chapter describes the correct installation procedure for the various X-STREAM analyzer versions.

On receipt, check the packaging and its contents thoroughly for damage. Inform the carrier immediately of any damage to packaging or contents. Keep the packaging in a safe place until unit is installed. We recommend to keep the packaging

available for returning the instrument in case of failure, because only the original packaging ensures proper protection during transportation!

4.1 Scope of Supply

HAZARDS FROM MISSING INFORMATION

Compare the contents of your package with the pictures below.

Analyzers for hazardous areas need additional parts, described in the accompanying documentation refering to hazardous area installations.

Call your local sales ofce if something is missing, and DO NOT continue to install your analyzer, until all parts are at hand!

Manuals:

• this X-STREAM XE series manual, either as paper or CD-ROM version

Analyzer

• a short form manual for general purpose instruments

• special addendum manuals for hazardous area installations

Installation

Fig. 4-1: X-STREAM XE Analyzers - Scope of Supply

Emerson Process Management GmbH & Co. OHG 4-1

X-STREAM XE

4.2 Introduction

Before connecting the analyzer to mains power, please read the chapter on safety warnings and the following instructions carefully.

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4.2 Installation - Introduction

ELECTRICAL SHOCK HAZARD

The place of installation must be clean, dry and protected against strong vibrations and frost. Please observe the admissable operating temperatures given in the technical data.

Units must not be subjected to direct sunlight or sources of heat.

For outdoor installation it is recommended to install the unit in a cabinet. It should at least be protected against rainfall.

In order to comply with regulations on electromagnetic compatibility, it is recommended to use only shielded cables which can be supplied by Emerson Process Management. The customer must ensure that the shielding is correctly connected to the signal cable plug housing. Submin-d plugs and sockets must be screwed to the analyzer.

The use of external submin-d to screw-type terminal adapters affects electromagnetic compatibility. In such a case the customer must take appropriate measures to comply with the regulations, and must declare conformity when this is legally required (e.g. European EMC guidelines).

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4.3 Gas Conditioning

X-STREAM XE

4.3 Installation - Gas Conditioning

In order to ensure trouble-free operation, special attention must be paid to the preparation of the gases:

All gases must be conditioned before supplying to the analyzer, to be

• dry,

• free of dust and

• free of any aggressive components which may damage the gas lines (e.g. by corrosion or solvents) .

Flammable gases must not be supplied without additional protective measures.

Pressure and gas ow must remain within the values given in the

„Measurement

Specication“ section within this manual.

Purging option

The purging medium (e.g. to minimize CO

interference or for enhanced safety when measuring corrosive or poisonous gases)

must be dry, clean and free of corrosives or components containing solvents.

To minimize cross interferences the purge gas also has to be free of components to be measured.

Its temperature must correspond to the ambient temperature of the analyzer, but be at least within the range 20–35 °C (68–95 °F).

For information about values for pressure and ow, please contact your nearest EMERSON Process Management sales ofce.

Installation

If moisture cannot be avoided, it is necessary to ensure that the dew point of the gases is at least 10 °C (18 °F) below the ambient temperature to avoid condensate in the gas lines.

The X-STREAM eld housings can optionally be tted with heated piping to enable the use of gases with a maximum dew point of 25 °C (77 °F).

Emerson Process Management GmbH & Co. OHG 4-3

X-STREAM XE

Take care that all external gas pipes are connected in the described way and that they are gastight to avoid leakages!

Faulty connected gas pipes lead to explosion hazard or even to mortal danger!

Don‘t take a breath of the emissions! Emissions may contain hydrocarbons or other toxic components (e.g. carbon monoxide)! Carbon monoxide may cause headache, sickness, unconsciousness and death.

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4.3 Installation - Gas Preparation

TOXIC GAS HAZARDS

Do not confuse gas inlets and outlets. All gases supplied must be prepared beforehand. When supplying aggressive gases, ensure that the gas lines are not damaged.

Max. admissable pressure: 1500 hPa, except in units with integrated valve blocks (500 hPa)!

Exhaust lines must be installed to incline downwards and be unpressurized and protected against frost, and conform to legal requirements.

The number of gas connections and their conguration may vary according to analyzer version and installed options.

All gas connectors are labelled and can be found on the

analyzer’s rear panel (X-STREAM XEGP,

•

X-STREAM XEGC)

• underside of the analyzer (X-STREAM XEF, X-STREAM XEFD)

Should it be necessary to open the gas lines, the gas connectors should be sealed with PVC caps to prevent pollution by moisture, dust, etc.

Fig. 4-2: Labelling of Gas Connectors (example)

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X-STREAM XE

4.3 Installation - Gas Preparation

The analyzer should be mounted close to the sample gas source to minimize transport time. A sample gas pump can be used to reduce the reaction time; this requires that the analyzer be operated in bypass mode or tted with

Pressure control valve

Filter

Sample gas pump

Fig. 4-3: Installation in Bypass Mode

a pressure control valve to protect against excessive gas ow and pressure (Fig. 4-3).

Exhaust

Analyzer

Flow sensor

Exhaust

Installation

Internal solenoid valve block

The max. permissable overpressure for all gases is restricted to 500 hPa if the analyzer is tted with an internal solenoid valve block.

Emerson Process Management GmbH & Co. OHG 4-5

X-STREAM XE

4.4 Installation - Electrical Connections

4.4 Electrical Connections

Only qualied personnel, observing all applicable technical and legal requirements, may install these devices and connect power and signal cables.

Failure to comply may render the guarantee void and cause exposure to risk of damage, injury or death.

The devices may only be installed by personnel who are aware of the possible risks. Working on units with screw-type terminals for electrical connections may require exposure to energized components.

Instruction Manual

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ELECTRICAL SHOCK HAZARD

Wall-mountable X-STREAM analyzers are not tted with power switches and are operational as soon as they are connected to a power supply. For these analyzers a switch or circuit breaker (IEC 60947-1/-3) must be installed on the premises. The switch or breaker must be located near the analyzer, easily accessible and labelled as a power supply cut-off for the analyzer.

Units with screw-type terminals must be de-energized by unplugging it or operating the separate cut-off switch or circuit breaker when working on the power connections.

To avoid the risk of electrical shock, all units must be earthed. For this reason, the power cable with a protective earth wire must be used.

Any break in the earth wire inside or outside the unit may cause exposure to the risk of electrocution and is therefore prohibited.

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4.5 Analyzer Specic Instructions for Installation

Important note for X-STREAM XEFD!

Due to the special conditions which must be observed when installing units in EX zones, the installation of the ameproof X-STREAM XEFD version is described in a separate instruction manual HASXMDE-IM-EX.

Even if you do not install your X-STREAM XEFD in an EX zone, please install the unit according to the instructions in the separate manual.

X-STREAM XE

Installation instructions: X-STREAM XEGC & XEGP page 4-8

X-STREAM XE eld housings page 4-19

Notes for wiring signal inputs and outputs page 4-31

Installation

Emerson Process Management GmbH & Co. OHG 4-7

X-STREAM XE

4.5.1 Installation - X-STREAM XEGC, X-STREAM XEGP

4.5.1 X-STREAM XEGC, X-STREAM XEGP

Instruction Manual

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Plugs and sockets required for the electrical connections are on the rear panel of the units (g. 4-4 & 4-5).

X-STREAM XEGP analyzers provide an internal widerange power supply for worldwide use.

X-STREAM XEGC analyzers are powered by an external DC 24 V power supply unit, optionally supplied with the unit. If a PSU is not included in delivery, another unit can

Digital in- /

Service interface

Analog outputs / relay

outputs

USB connectors

RJ45 ethernet connectors

outputs

Gas inlets

Gas outlets

be used instead, provided it conforms to the specications on 2-9.

X-STREAM XEGC / XEGP analyzers should be operated in a horizontal position.

An optional kit with brackets and blindplate enables to install XEGC models into a rack; this is accomplished by means of four screws (

2-7 ). The external PSU is optionally

available for rack mounting, too.

HAZARD BY RACK

INSTALLATION

The optional brackets for rack mounting ( 2-7) are not designed to carry the weight of the instrument!

Support the instrument, when rack mounting!

Fuse

Power in

( RS 232 /

Modbus 485)

Serial interface

Fig. 4-4: X-STREAM XEGC - Table Top Version Rear Panel

interface

Serial CAN

Disregarding may cause personal injury and damaged equipment.

1: ME 2: + 24 V 3: 0 V ( )

2 1 3

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4.5.1 Installation - X-STREAM XEGC, X-STREAM XEGP

Service interface

Analog outputs / relay

outputs

Digital in- / outputs

(Board 1)

Digital in- / outputs

USB connectors

RJ45 ethernet connectors

(Board 2)

Gas inlets

Gas outlets

X-STREAM XE

(optional)

Purge gas inlet

( RS 232 /

Modbus 485)

Serial interface

Fig. 4-5: X-STREAM XEGP - Table Top Version Rear Panel

interface

Serial CAN

Power in

Power switch

Fuses

The number and conguration of the gas inlets and outlets vary from model to model and are indicated on the notice on the rear of the instrument.

To simplify installation, we recommend labelling the gas lines as in the gures above (1, 2, 3, ...). This avoids confusion in case the analyzer ever has to be disconnected.

X2GC X2GP

Gas connections

max number 6 8

Installation

max for purging (incl. / separate) 2 incl. 1 incl. & 1 separate material PVDF; stainless steel (opt.)

sizes 6/4 mm;

Emerson Process Management GmbH & Co. OHG 4-9

⁄4"

X-STREAM XE

USB connectors

Analog outputs / NA-

Services interface

RJ45 ethernet connectors

MUR status relays

4.4.2 Installation - X-STREAM XEGP

Digital inputs /

outputs

Gas inlets

Gas outlets

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(optional)

Purge gas inlet

interface

( RS 232 /

Modbus 485)

Serial interface

Fig. 4-6: X-STREAM XEGP - Rear Panel, Model With Terminal Adapters and

Front Side Brackets for Rack Mounting

The brackets on either side of the front panel enable to install the unit into a rack; this is accomplished by means of four screws (g. 4-6).

Serial CAN

Strain reliefs and

for signal cables

shielding contacts

HAZARD BY INSTALLATION

The brackets are not designed to carry the weight of the instrument!

Support the instrument, when rack mounting!

Disregarding may cause personal injury and damaged equipment.

Power in

Power switch

Fuses

4 screw holes for rack mounting

(7.5 x 10.5 mm / 0.29" x 0.41")

Emerson Process Management GmbH & Co. OHG4-10

Emerson HASXEE-IM-HS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

DEFINITIONS

TERMS USED IN THIS INSTRUCTION MANUAL

SYMBOLS USED ON AND INSIDE THE UNIT

SYMBOLS USED IN THIS MANUAL

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

GENERAL SAFETY NOTICE / RESIDUAL RISK

AUTHORIZED PERSONNEL

DISPOSAL OF BATTERIES

INSTALLING AND CONNECTING THE UNIT

OPERATING AND MAINTAINING THIS UNIT

1.1 Overview

1.1.1 The Front Panel

Fig. 1-1: X-STREAM Front Panel (here the X-STREAM XEGP)

1.2.1 Materials Used

1.2.2 Safety Filter

Gas Inlets and Outlets

1.2.5 Infallible Containments

1.2.4 Tubing

1.2.6 Optional Components for Gas Lines

Fig. 1-2: Optional Heated Area

Fig. 1-3: Gas Flow Diagram: Single Channel Or in Series

1.3 Interfaces

1.3.1 Analog Outputs

1.3.2 Status Relays

1.3.3 Modbus Interface, Ethernet

1.3.4 Serial Interface

1.3.5 USB Interfaces

1.3.6 Optional Interfaces

1.4 Comparison of the Various X-STREAM Analyzer Models

1.5 X-STREAM XEGC: ½ 19 Inch Table-Top Unit

1.6 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design

1.7 X-STREAM XEF/XDF: Field Housing With Single Or Dual Compartment

1.7.1 Field Housings for Installation in Hazardous Areas (Ex-Zones)

1.8 X-STREAM XEFD: Cast Aluminum Flameproof Housing

2.1 Common Technical Data

2.2.1 X-STREAM XEGC: ½ 19 Inch Tabletop Unit

Fig. 2-1: X-STREAM XEGC - Dimensions

Fig. 2-2: X-STREAM XEGC - Connectors and Fuse

Fig. 2-3: X-STREAM XEGC - Rack Mounting Options

Fig. 2-4: UPS 01 Tabletop Power Supply Unit

Fig. 2-5: UPS 01 Power Supply Unit for Rack Installation

Fig. 2-6: 10 A Tabletop PSU

2.2.2 X-STREAM XEGP: 19 Inch Tabletop and Rack-Mount Models

Fig. 2-7: X-STREAM XEGP - Dimensions

Fig. 2-8: X-STREAM XEGP - Power Supply and Signal Connections

Fig. 2-9: X-STREAM XEGP - Signal Connections With Screw-Type Terminal Adapters (top View)

2.2.3 X-STREAM XEF/XDF: Single/Dual Compartment Field Housing

Fig. 2-10: X-STREAM XEF - Dimensions

Fig. 2-11: X-STREAM XDF - Dimensions

Fig. 2-12: X-STREAM XE Field Housing - Power Supply Terminals / Fuse Holders

Fig. 2-13: X-STREAM XE Field Housing - Signal Terminals

2.2.4 X-STREAM XEFD: Flameproof Housing

Fig. 2-14: X-STREAM XEFD - Dimensions

Fig. 2-15: X-STREAM XEFD - Power Supply Terminals / Fuse Holders

Fig. 2-16: X-STREAM XEFD - Signal Terminals

2.3 Information on Name Plate

Fig. 2-17: Analyzer Name Plate (examples)

3.1 Infrared Measurement (IR) Ultraviolet Measurement (UV)

3.1.1 IntrinzX Technology

Fig. 3-1: IntrinzX Signal Forms

3.1.2 NDIR Detector

Fig. 3-2: Gas Detector Design Principle

3.1.3 Technical Implementation

Fig. 3-3: Photometer Assembly Principle

3.2 Oxygen Measurement

3.2.1 Paramagnetic Measurement

3.2.2 Electrochemical Measurement (I)

Fig. 3-6: Electrochemical Sensor - Assembly

Fig. 3-7: Electrochemical Reaction of Oxygen Sensor

3.2.3 Special Hints

3.3 Thermal Conductivity Measurement

3.3.1 Principle of Operation

Fig. 3-8: Wheatstone Bridge

3.3.2 Technical Implementation