Emerson GXT 10000R, GXT 6000, GXT 6000L, GXT 6000RL, GXT 10000L User Manual

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Single Phase Online UPS
Liebert GXT User Manual - 6000-10000 VA
Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.
Table of Contents
1. SAFETY AND EMC INSTRUCTIONS ...................................................................................................................... 1
1-1. TRANSPORTATION AND STORAGE .......................................................................................................................... 1
1-2. PREPARATION ...................................................................................................................................................... 1
1-3. INSTALLATION ...................................................................................................................................................... 1
1-4. OPERATION ......................................................................................................................................................... 2
1-5. STANDARDS ........................................................................................................................................................ 2
2. INSTALLATION AND OPERATION ......................................................................................................................... 3
2-1. UNPACKING AND INSPECTION ................................................................................................................................ 3
2-2. REAR PANEL VIEW ............................................................................................................................................... 3
2-3. SINGLE UPS INSTALLATION .................................................................................................................................. 5
2-4. UPS INSTALLATION FOR PARALLEL SYSTEM .......................................................................................................... 7
2-5. SOFTWARE INSTALLATION ..................................................................................................................................... 9
3. OPERATIONS ........................................................................................................................................................ 10
3-1. BUTTON OPERATION .......................................................................................................................................... 10
3-2. LED INDICATORS AND LCD PANEL ...................................................................................................................... 10
3-3. AUDIBLE ALARM ................................................................................................................................................. 12
3-4. SINGLE UPS OPERATION ................................................................................................................................... 13
3-5. PARALLEL OPERATION ........................................................................................................................................ 15
3-6. ABBREVIATION MEANING IN LCD DISPLAY ........................................................................................................... 16
3-7. LCD SETTING.................................................................................................................................................... 17
3-8. OPERATING MODE/STATUS DESCRIPTION ........................................................................................................... 22
3-9. FAULT CODE ..................................................................................................................................................... 23
3-10. WARNING INDICATOR ....................................................................................................................................... 24
4. TROUBLE SHOOTING .......................................................................................................................................... 25
5. STORAGE AND MAINTENANCE .......................................................................................................................... 28
5-1. STORAGE .......................................................................................................................................................... 28
5-2. MAINTENANCE ................................................................................................................................................... 28
6. SPECIFICATIONS .................................................................................................................................................. 29
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1. Safety and EMC instructions
Please read carefully the following user manual and the safety instructions before installing the unit or using the unit!
1-1. Transportation and Storage
Please transport the UPS system only in the original package to protect against shock and impact. The UPS must be stored in the room where it is ventilated and dry.
1-2. Preparation
Condensation may occur if the UPS system is moved directly from cold to warm environment. The UPS system must be absolutely dry before being installed. Please allow at least two hours for the UPS system to acclimate the environment.
Do not install the UPS system near water or in moist environments.
Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.
Do not block ventilation holes in the UPS housing.
1-3. Installation
Do not connect appliances or devices which would overload the UPS (e.g. big motor-type equipment)) to the UPS output sockets or terminal.
Place cables in such a way that no one can step on or trip over them.
Do not block air vents in the housing of UPS. The UPS must be installed in a location with good ventilation. Ensure enough space on each side for ventilation.
UPS has provided earthed terminal, in the final installed system configuration, equipotential earth bonding to the external UPS battery cabinets.
The UPS can be installed only by qualified maintenance personnel.
An appropriate disconnect device as short-circuit backup protection should be provided in the building wiring installation.
An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation.
Connect the earth before connecting to the building wiring terminal.
Installation and Wiring must be performed in accordance with the local electrical laws and regulations.
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* Safety
IEC/EN 62040-1
* EMI
Conducted Emission...............................:IEC/EN 62040-2
Category C3
Radiated Emission..................................:IEC/EN 62040-2
Category C3
*EMS
ESD.........................................................:IEC/EN 61000-4-2
Level 4
RS........................................................ ...:IEC/EN 61000-4-3
Level 3
EFT......................................................... :IEC/EN 61000-4-4
Level 4
SURGE................................................... :IEC/EN 61000-4-5
Level 4
CS........................................................... :IEC/EN 61000-4-6
Level 3
Power-frequency Magnetic field.............. :IEC/EN 61000-4-8
Level 4
Low Frequency Signals............................:IEC/EN 61000-2-2
Warning: This is a product for commercial and industrial application in the second environment-installation restrictions or additional measures may be needed to prevent disturbances.
1-4. Operation
Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time since this would cancel the protective earth of the UPS system and of all connected loads.
The UPS system features its own, internal current source (batteries). The UPS output sockets or output terminal blocks may be electrically live even if the UPS system is not connected to the building wiring outlet.
In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the mains.
Ensure that no liquid or other foreign objects can enter into the UPS system.
The UPS can be operated by any individuals with no previous experience.
1-5. Standards
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2. Installation and Operation
Model
Type
Model
Type
6000
Standard
model 6000L
Long-run
model
6000R
6000RL
10000
10000L
10000R
10000RL
There are two different types of online UPS: standard and long-run models. Please refer to the following model table.
There are two kinds of case: Tower and Rack. “6K” means 6K tower model and “6KR” means 6K rack model. Parallel function is also available for these two types and related installation and operation of Parallel function will be described in detail in the following content.
2-1. Unpacking and Inspection
Unpack the package and check the package contents. The shipping package contains:
One UPS
One user manual
● One monitoring software CD
One RS-232 cable (option)
One USB cable
One EPO plug
One parallel cable (only available for parallel model)
One share current cable (only available for parallel model)
● One battery cable (option)
NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged during transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts. Please keep the original package in a safe place for future use.
2-2. Rear Panel View
Diagram 1: 6000(L)/10000(L) Rear Panel Diagram 2: 6000(L)/10000(L) Input/Output Terminal
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Diagram 3: 6000R(L)/10000R(L) rear panel I Diagram 4: Input/Output terminal
(without parallel function) for rack rear panel I
Diagram 5: 6000R(L)/10000R(L) rear panel II Diagram 6: Input/Output terminal
(with parallel function) for rack rear panel II
Diagram 7: 6000R/10000R battery pack rear panel
1. RS-232 communication port
2. USB communication port
3. Emergency power off function connector (EPO connector)
4. Share current port (only available for parallel model)
5. Parallel port (only available for parallel model)
6. Intelligent slot
7. Cooling fan
8. External maintenance bypass switch port
9. Maintenance bypass switch
10. Input circuit breaker
11. Output receptacles: connect to mission-critical loads
12. Output circuit breaker for receptacles
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Model
Wiring spec (AWG)
Input
Output
Battery
Ground
6000
10
10 10
6000L
10
10
10
10
10000 8 8 8
10000L 8 8 8 8
6000R
10
10 10
6000RL
10
10
10
10
10000R 8 8 8
10000RL
8 8 8
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13. Input/Output terminal (Refer to Diagram 2, 4, 6 for the details)
14. Output terminal: connect to mission-critical loads
15. Programmable output terminal: connect to non-critical loads
16. External battery connector
17. Utility input terminal
18. Grounding terminal
19. Battery pack output circuit breaker
2-3. Single UPS Installation
Installation and wiring must be performed in accordance with the local electric laws/regulations and execute the following instructions by professional personnel.
1) Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid the hazards of electric shock or fire.
NOTE: Do not use the wall receptacle as the input power source for the UPS, as its rated current is less than the UPS’s maximum input current. Otherwise the receptacle may be burned and destroyed.
2) Switch off the mains switch in the building before installation.
3) Turn off all the connected devices before connecting to the UPS.
4) Prepare wires based on the following table:
NOTE 1: The cable for 6K/6KL should be able to withstand over 40A current. It is recommended to use 10AWG or thicker wire for safety and efficiency.
NOTE 2: The cable for 10K/10KL should be able to withstand over 63A current. It is recommended to use 8AWG or thicker wire for safety and efficiency.
NOTE 3: The selections for color of wires should be followed by the local electrical laws and regulations.
5) Remove the terminal block cover on the rear panel of UPS. Then connect the wires according to the following terminal block diagrams: (Connect the earth wire first when making wire connection. Disconnect the earth wire last when making wire disconnection!)
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Input Neutral
Input Line
Output 2 Neutral
Output 2 Line
Output 1 Neutral
Output 1 Line
Input Neutral
Input Line
Ground
Output Line
Output Neutral
Terminal Block wiring diagram for 6000(L)/10000(L)
Terminal Block wiring diagram for 6000R(L)/10000R(L)
NOTE 1: Make sure that the wires are connected tightly with the terminals. NOTE 2: There are two kinds of outputs for 6000(L)/10000(L): output terminal/outlets and programmable
terminal. Please connect non-critical devices to the programmable terminal and critical devices to the output terminal/outlets. During power failure, you may extend the backup time to critical devices by setting shorter backup time for non-critical devices.
NOTE 3: Please install the output breaker between the output terminal and the load, and the breaker should be qualified with leakage current protective function if necessary.
6) Insert the EPO plug into the EPO slot on the rear panel.
7) Put the terminal block cover back to the rear panel of the UPS.
Warning: (Only for standard model)
● Make sure the UPS is not turned on before installation. The UPS should not be turned on during wiring connection.
● Do not try to modify the standard model to the long-run model. Particularly, do not try to connect the standard internal battery to the external battery. The battery type and voltage may be different. If you connect them together, it maybe causes the hazard of electric shock or fire!
Warning: (Only for long-run model)
● Make sure a DC breaker or other protection device between UPS and external battery pack is installed. If not, please install it carefully. Switch off the battery breaker before installation.
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Warning:
For standard battery pack, there are one DC breaker to disconnect the battery pack and the UPS. But for other external battery pack, make sure a DC breaker or other protection device between UPS and external battery pack is installed. If not, please install it carefully. Switch off the battery breaker before installation.
NOTE: Set the battery pack breaker in “OFF” position and then install the battery pack.
● Pay highly attention to the rated battery voltage marked on the rear panel. If you want to change the
numbers of the battery pack, please make sure you modify the setting simultaneously. The connection with wrong battery voltage may cause permanent damage of the UPS. Make sure the voltage of the battery pack is correct.
● Pay highly attention to the polarity marking on external battery terminal block, and make sure the correct
battery polarity is connected. Wrong connection may cause permanent damage of the UPS.
● Make sure the protective earth ground wiring is correct. The wire current spec, color, position, connection
and conductance reliability should be checked carefully.
● Make sure the utility input & output wiring is correct. The wire current spec, color, position, connection and conductance reliability should be checked carefully. Make sure the L/N site is correct, not reverse and short-circuited.
2-4. UPS Installation for Parallel System
If the UPS is only available for single operation, you may skip this section to the next.
1) Install and wires the UPSs according to the section 2-3.
2) Connect the output wires of each UPS to an output breaker.
3) Connect all output breakers to a major output breaker. Then this major output breaker will directly connect to the loads.
4) Each UPS is connected to an independent battery pack.
5) Remove the cover of parallel share current cable port on the UPS, connect each UPS one by one with the parallel cable and share current cable, and then screw the cover back again.
NOTE: The parallel system can not use one battery pack. Otherwise, it will cause system permanent failure.
6) Refer to the following wiring diagram:
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Diagram 2
Parallel communication port connection
Share current cable connection
Diagram 4
Parallel communication port
connection
Share current cable connection
Diagram 1: Power cable connection
Wiring diagram of parallel system for tower models
Diagram 3: Power cable connection
Wiring diagram of parallel system for rack models
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2-5. Software Installation
For optimal computer system protection, install UPS monitoring software to fully configure UPS shutdown.
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3. Operations
Button
Function
ON/Enter Button
Turn on the UPS: Press and hold the button more than 0.5s to turn on the UPS. Enter Key: Press this button to confirm the selection in setting menu.
OFF/ESC Button
Turn off the UPS: Press and hold the button more than 0.5s to turn off the UPS. Esc key: Press this button to return to last menu in setting menu.
Test/Up Button
Battery test: Press and hold the button more than 2s to test the battery while in
AC mode, or CVCF mode.
UP key: Press this button to display next menu.
Mute/Down Button
Mute the alarm: Press and hold the button more than 2s to mute the buzzer.
Please refer to section 3-4-9 for details.
Down key: Press this button to display previous selection.
Test/Up +
Mute/Down Button
Press and hold the two buttons simultaneous more than 1s to enter/escape the
setting menu.
Mode LED
Bypass
Line
Battery
Fault
UPS Startup
● ● ●
Bypass mode
● ○ ○
AC mode
○ ● ○
Battery mode
○ ○ ●
CVCF mode
○ ● ○
Battery Test
● ● ●
ECO mode
● ● ○
Fault
○ ○ ○
LCD panel
LED indicators
3-1. Button Operation
* CVCF mode means converter mode.
3-2. LED Indicators and LCD Panel
LED Indicators:
There are 4 LEDs on front panel to show the UPS working status:
Note: means LED is lighting, and means LED is faded.
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LCD Panel:
Display
Function
Backup time setting and information
Indicates the backup time in pie chart.
Indicates the backup time in numbers. H: hours, M: minute, S: second
Setting operation
Indicates the setting operation.
Fault & warning information
Indicates that the warning situation occurs.
Indicates the warning and fault codes, and the codes are listed in details in “Faults Reference Code” and “warning Reference Code” sections.
Mute operation
Indicates that the UPS alarm is disabled.
UPS information
Indicates the input and output voltage, frequency, battery voltage, load information, and internal temperature.
Vac: input/output voltage, Vdc: battery voltage, Hz: frequency, %: load level, °C/°F: temperature,
Load information
Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%. Indicates overload.
Indicates the load or the UPS output is short circuit.
Programmable outlets information
Indicates that programmable management outlets are working.
Mode operation information
Indicates the UPS is in online mode.
Indicates the UPS is in battery mode.
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Indicates the UPS is bypass mode.
Indicates the UPS is in ECO mode.
Indicates the UPS is in converter mode.
Indicates the UPS is charging battery.
Battery information
Indicates the Battery capacity by 0-25%, 26-50%, 51-75%, and 76-100%.
Indicates the battery is fault.
Indicates low battery level and low battery voltage.
3-3. Audible Alarm
Description
Buzzer status
Muted
UPS status
Bypass mode
Beeping once every 2 minutes
Yes Battery mode
Beeping once every 4 seconds
Fault mode
Beeping continuously
Warning
Overload
Beeping twice every second
No
Low battery
Beeping once every second
Battery isnot connected
Over charge
EPO enable
Fan failure
Charger failure
Over temperature
IP fuse broken
Overload 3 times in 30 minutes
EPO status
Cover of maintain switch is open
Parallel protection is activated
Fault
Bus start failure
Beeping continuously
Yes
Bus over
Bus under
Bus unbalance
Inverter soft start failure
High Inverter voltage
Low Inverter voltage
Inverter output short circuited
Negative power fault
Battery SCR short circuited
Inverter relay short circuited
Parallel communication failure
Parallel output current unbalance
Over temperature
CPU communication failure
Overload
Battery or charger short circuited
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3-4. Single UPS Operation
1. Turn on the UPS with utility power supply (in AC mode)
1) After power supply is connected correctly, set the breaker of the battery pack at ON position (the step only available for long-run model). Then set the input breaker at ON position. At this time the fan is running and the UPS supplies power to the loads via the bypass. The UPS is operating in Bypass mode.
NOTE: When UPS is in Bypass mode, the output voltage will directly power from utility after you switch on the input breaker. In Bypass mode, the load is not protected by UPS. To protect your precious devices, you should turn on the UPS. Refer to next step.
2) Press and hold the “ON” button for 0.5s to turn on the UPS and the buzzer will beep once.
3) A few seconds later, the UPS will enter to AC mode. If the utility power is abnormal, the UPS will operate in Battery mode without interruption.
NOTE: When the UPS is running out battery, it will shut down automatically at Battery mode. When the utility power is restored, the UPS will auto restart in AC mode.
2. Turn on the UPS without utility power supply (in Battery mode)
1) Make sure that the breaker of the battery pack is at ON position (only for long-run model).
2) Press and hold the “ON” button for 0.5s to turn on the UPS, and the buzzer will beep once.
3) A few seconds later, the UPS will be turned on and enter to Battery mode.
3. Connect devices to UPS
After the UPS is turned on, you can connect devices to the UPS.
1) Turn on the UPS first and then switch on the devices one by one, the LCD panel will display total load level.
2) If it is necessary to connect the inductive loads such as a printer, the in-rush current should be calculated carefully to see if it meets the capacity of the UPS, because the power consumption of this kind of loads is too big.
3) If the UPS is overload, the buzzer will beep twice every second.
4) When the UPS is overload, please remove some loads immediately. It is recommended to have the total loads connected to the UPS less than 80% of its nominal power capacity to prevent overload for system safety.
5) If the overload time is over acceptable time listed in spec at AC mode, the UPS will automatically transfer to Bypass mode. After the overload is removed, it will return to AC mode. If the overload time is over acceptable time listed in spec at Battery mode, the UPS will become fault status. At this time, if bypass is enabled, the UPS will power to the load via bypass. If bypass function is disabled or the input power is not within bypass acceptable range, it will cut off output directly.
4. Charge the batteries
1) After the UPS is connected to the utility power, the charger will charge the batteries automatically except in Battery mode or during battery self-test.
2) Suggest to charge batteries at least 10 hours before use. Otherwise, the backup time may be shorter than expected time.
3) Make sure the battery numbers setting on the control board (Please refer to the section 3-4-12 for
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detailed setting) is consistent to real connection.
5. Battery mode operation
1) When the UPS is in Battery mode, the buzzer will beep according to different battery capacity. If the battery capacity is more than 25%, the buzzer will beep once every 4 seconds; If the battery voltage drops to the alarm level, the buzzer will beep quickly (once every sec) to remind users that the battery is at low level and the UPS will shut down automatically soon. Users could switch off some non-critical loads to disable the shutdown alarm and prolong the backup time (the UPS would cut off the programmable output terminal automatically when the programmable timer function is enabled). If there is no more load to be switched off at that time, you have to shut down all loads as soon as possible to protect the devices or save data. Otherwise, there is a risk of data loss or load failure.
2) In Battery mode, if buzzer sound annoys, users can press the Mute button to disable the buzzer.
3) The backup time of the long-run model depends on the external battery capacity.
4) The backup time may vary from different environment temperature and load type.
5) When setting backup time for 16.5 hours (default value from LCD panel), after discharging 16.5 hours, UPS will shut down automatically to protect the battery. This battery discharge protection can be enabled or disabled through LCD panel control. (Refer to 3-7 LCD setting section)
6. Test the batteries
1) If you need to check the battery status when the UPS is running in AC mode/CVCF mode/ECO mode, you could press the Test button to let the UPS do battery self-test.
2) To keep the system reliable, the UPS will perform the battery self-test automatically periodically. The default setting period is once per week.
3) Users also can set battery self-test through monitoring software.
4) If the UPS is at battery self-test, the LCD display and buzzer indication will be the same as at Battery mode except that the battery LED is flashing.
7. Turn off the UPS with utility power supply in AC mode
1) Turn off the inverter of the UPS by pressing “OFF” button for at least 0.5s, and then the buzzer will beep once. The UPS will turn into Bypass mode.
NOTE 1: If the UPS has been set to enable the bypass output, it will bypass voltage from utility power to output sockets and terminal even though you have turned off the UPS (inverter).
NOTE 2: After turning off the UPS, please be aware that the UPS is working at Bypass mode and there is risk of power loss for connected devices.
2) In Bypass mode, output voltage of the UPS is still present. In order to cut off the output, switch off the input breaker. A few seconds later, there is no display shown on the display panel and UPS is complete off.
8. Turn off the UPS without utility power supply in Battery mode
1) Turn off the UPS by pressing “OFF” button for at least 0.5s, and then the buzzer will beep once.
2) Then UPS will cut off power to output and there is no display shown on the display panel.
9. Mute the buzzer
1) To mute the buzzer, please press the “Mute” button for at least 0.5s. If you press it again after the buzzer is muted, the buzzer will beep again.
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2) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for the details.
10. Operation in warning status
1) When Fault LED flashes and the buzzer beeps once every second, it means that there are some problems for UPS operation. Users can get the fault code from LCD panel. Please check the trouble shooting table in chapter 4 for details.
2) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for the details.
11. Operation in Fault mode
1) When Fault LED illuminates and the buzzer beeps continuously, it means that there is a fatal error in the UPS. Users can get the fault code from display panel. Please check the trouble shooting table in chapter 4 for details.
2) Please check the loads, wiring, ventilation, utility, battery and so on after the fault occurs. Don’t try to
turn on the UPS again before solving the problems. If the problems can’t be fixed, please contact the
distributor or service people immediately.
3) For emergency case, please cut off the connection from utility, external battery, and output immediately to avoid more risk or danger.
12. Operation of changing battery numbers
1) This operation is only available for professional or qualified technicians.
2) Turn off the UPS. If the load couldn’t be cut off, you should remove the cover of maintenance bypass switch on the rear panel and turn the maintenance switch to “BPS” position first.
3) Switch off the input breaker, and switch off the battery breaker (only available for long-run model).
4) Remove the cabinet, and then modify the jumper on the control board to set the battery numbers (refer to NOTE below). Then disconnect battery wire for standard model and modify the battery pack carefully. After complete the changes, put the cabinet back.
NOTE: JP1 setting on the control board: please shorts the Pin5 & Pin6 and Pin7 & Pin8 for 20 pcs batteries; shorts the Pin5 & Pin6 or Pin7 & Pin8 for 19 pcs batteries; and keeps every pin open for 18 pcs batteries.
5) Switch on the input breaker and the UPS will enter Bypass mode. If the UPS is in maintenance Bypass mode, turn the maintenance switch to “UPS” position and then turn on the UPS.
3-5. Parallel Operation
1. Parallel system connection
1) Make sure all of the UPSs are parallel models, and follow the wiring refer to section 2-4.
2) Turn off the input and output breakers of each UPS, and turn off the battery breaker if the UPS is long-run model.
3) Turn on the input breaker of the each UPS and measure the voltage difference between the output line1 of each UPS with multimeter. If the voltage difference is less than 1V, it means all connections are correct. If the difference is larger than 1V, check if the wirings are connected correctly.
4) Turn on the input breakers of all UPSs in the parallel systems and turn on each UPS in turns. Make sure that AC mode LED or Battery mode LED displays in each UPS. Measure the output voltage of each UPS to check if the voltage difference is less than 2V (typical 1V) with multimeter. If the
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Abbreviation
Display content
Meaning
ENA
Enable
DIS
Disable
ATO
Auto
ON
On
OFF
Off
FBD
Not allowed
OPN
Allow
difference is more than 2V, please check that parallel cable or share current cable are connected well.
If they are all connected well, maybe it’s UPS internal issue. Please contact your local distributor or
service center for help.
5) Turn off each UPS in turns and after all of them transfer to Bypass mode, turn on the output breaker of each unit.
6) Turn on the UPSs in the AC mode and then the parallel system connection is complete.
2. Add one new unit into the parallel system
1) You can not add one new unit into the parallel system when whole system is running. You must cut off the load and shutdown the system.
2) Make sure all of the UPS are the parallel models, and follow the wiring refer to section 2-3.
3) Install the new parallel system refers to the previous section.
3. Remove one unit from the parallel system
1) If the bypass is abnormal, you can not remove the UPS without interruption. You must cut off the load and shut down the system.
2) Make sure the bypass setting is enabled in each UPS and then turn off the running system. All UPSs will transfer to Bypass mode. Remove all the maintenance bypass covers and set the maintenance switches from “UPS” to “BPS”. Turn off the input breakers and battery breakers.
3) Remove the UPS that you want.
4) Turn on the input breaker of the remaining UPSs and the system will transfer to Bypass mode.
5) Set the maintenance switches from “BPS” to “UPS and put the maintenance bypass covers back. Turn on the remaining UPSs and finish the parallel system connection.
Warning: (Only for the parallel system)
● Before turning on the parallel system to activate inverter, make sure that all unit’s maintenance switch at
the same position.
● When parallel system is turned on to work through inverter, please do not operate the maintenance
switch of any unit.
3-6. Abbreviation Meaning in LCD Display
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1 Output Voltage
2 Output Frequency
3 Battery Voltage
4 Load Level
5 Environmental Temperature
6 Input Voltage
7 Input Frequency
7 Parallel information
“P01”: Master UPS “P02”: Slave UPS “P03”: Slave UPS
3-7. LCD Display 3-7-1. LCD Main Interface
A. Single model: Press up and down key to select the displayed information.
B. Parallel model: Compared to single model, parallel model will have one more screen to display parallel
information of UPS unit. If parallel system is operated correctly, it will display OK in the screen.
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Parameter 1
Parameter 2
Parameter 1: It’s for program alternatives. Refer to below table for the details.
Parameter 2: Setting options or values for each program.
Code
Description
Bypass
AC
ECO
CVCF
Battery
Battery
Test
01
Output voltage
Y
02
CVCF mode enable/disable
Y
03
Output frequency
Y
04
ECO mode enable/disable
Y
05
Bypass mode open/forbidden
Y
Y
06
Bypass mode enable/disable
Y
Y
07
Battery backup time setting
Y Y Y
Y
Y
Y
08
Hot standby function enable/disable
Y Y Y
Y
Y
Y
09
Programmable output setting
Y Y Y Y Y
Y
10
Shutdown voltage for programmable output
Y Y Y Y Y
Y
11
Shutdown time for programmable output
Y Y Y Y Y
Y
Interface
Setting
Parameter 2: Output voltage
You may choose the following output voltage in parameter 3:
208: Presents output voltage is 208Vac 220: Presents output voltage is 220Vac 230: Presents output voltage is 230Vac 240: Presents output voltage is 240Vac
3-7-2. LCD Setting
At the main interface; press and hold the “up” and “down” buttons simultaneous for more than 1 second to enter or escape from setting menu.
There are two parameters to set up the UPS. Refer to following diagram.
11 programs available list for parameter 1:
*Y means that this program can be set in this mode. **Programmable output setting is not supported by Rack models.
01: Output voltage
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02: Frequency Converter enable/disable
Interface
Setting
Parameter 2: Frequency mode
Setting output frequency at CVCF mode or not CVCF mode. You may choose following two options in parameter 3: ENA: Setting UPS to CVCF mode. If selected, the output frequency will be fixed at 50Hz or 60Hz according to Output frequency setting”. The input frequency could be from 46Hz to 64Hz. DIS: Setting UPS to normal mode (not CVCF mode). If selected, the output frequency will synchronize with the input frequency within 46~54 Hz at 50Hz or within 56~64 Hz at 60Hz according to setting in “Output frequency setting”. If 50 Hz is selected in “Output frequency setting”, UPS will transfer to battery mode when input frequency is not within 46~54 Hz. If 60 Hz is selected in “Output frequency setting”, UPS will transfer to battery mode when input frequency is not within 56~64 Hz.
Interface
Setting
Parameter 2: Output Frequency
50.0Hz: The output frequency is setting for 50.0Hz.
60.0Hz: The output frequency is setting for 60.0Hz. ATO: If selected, output frequency will be changed based on the
latest input utility frequency. If it is within 46Hz and 54Hz, the output frequency will be 50.0Hz. If it is within 56Hz and 64Hz, the output frequency will be 60.0Hz. ATO is default setting.
If converter mode is enabled and output frequency is set to ATO mode, it will display “A50 when UPS is working on 50Hz mode or A60 when UPS is working on 60Hz mode in LCD.
Interface
Setting
Parameter 2: Enable or disable ECO function. You may choose
following two options:
ENA: enable ECO function; DIS:: disable ECO function;
If ECO function is disabled, voltage range and frequency range for ECO mode still can be set, but it is meaningless unless the ECO function is enabled.
03: Output frequency setting
04: ECO mode enable/disable
20
05: Bypass mode forbidden/allowed
Interface
Setting
Parameter 2: Allow or forbidden bypass mode FBD: Bypass not allowed. When selected, it’s not allowed for
running in Bypass mode under any situations. OPN: Bypass allowed. When selected, UPS will run at Bypass mode depending on the setting of Switch off Bypass mode
enable/disable”. Interface
Setting
Parameter 2:
ENA: Bypass enabled. When selected, bypass mode is activated.
DIS: Manual bypass disabled. When selected, automatic bypass is acceptable, but manual bypass* is not allowed. *Manual bypass means users manually operate UPS in Bypass mode. For example, pressing OFF button in AC mode to turn into Bypass mode.
Interface
Setting
Parameter 2: 000~999: Set the maximum backup time from 0 min to 999 min.
UPS will shut down to protect battery after backup time arrives. The default value is 990. DIS: Disable battery discharge protection and backup time will depend on battery capacity.
Interface
Setting
Parameter 2: Enable or disable hot standby function. ENA: Hot standby function is enabled. It means that the current
UPS is set to host of the hot standby function, and it will restart after AC recovery even without battery connected. DIS: Hot standby function is disabled. The UPS is running at normal mode and can’t restart without battery.
06: Manual bypass enable/disable
07: Battery backup time setting
08: Hot standby function enable/disable
21
Interface
Setting
Parameter 2: Set programmable output. You may choose the
following three options:
ON: Programmable output is manually switched on timelessly. OFF: Programmable output is manually switched off. However, if
UPS restarts, this setting will automatically go to “ATO” status.
ATO: Programmable output is automatically turned on or cut off according to battery or load status. When the battery voltage is lower than the setting point, or shutdown time arrives, the programmable output will be cut off automatically. After the utility is recovering, the output will turn on automatically. If overload happens, the programmable output also will be cut off automatically. If it happens 3 times, the programmable output will be cut off until it is manually switched on.
Interface
Setting
Parameter 2: Set shutdown voltage for programmable output.
Setting range is from 11.2 to 13.6. If the battery voltage is less than the setting point, the programmable output will be cut off. The default value is 11.2V.
09: Programmable output setting
NoteThis function is not supported by the Rack model with parallel function.
10: Programmable output shutdown voltage setting
NoteThis function is not supported by the Rack model with parallel function.
22
Interface
Setting
Parameter 2: Set shutdown time for programmable output.
Setting range is from 0 to 300. When shutdown time arrives, the programmable output/terminal will be cut off. The default value is 30 minutes.
Operating mode/status
Description
LCD display
AC mode
When the input voltage is within acceptable range, UPS will provide pure and stable AC power to output. The UPS will also charge the battery at AC mode.
ECO mode
When the input voltage is within voltage regulation range and ECO mode is enabled, UPS will bypass voltage to output for energy saving.
CVCF mode
When input frequency is between 46Hz and 64Hz, the UPS can be set at a constant output frequency, 50 Hz or 60 Hz. The UPS will still charge battery under this mode.
Battery mode
When the input voltage is beyond the acceptable range or power failure, UPS will backup power from battery and alarm will beep every 4 seconds.
11: Programmable output Shutdown Time setting
NoteThis function is not supported by the Rack model with parallel function.
3-8. Operating Mode/Status Description
23
Battery Test
When UPS is in AC mode or CVCF mode, press “Test” key for more than 2 seconds. Then, UPS will beep once and start “Battery
Test”. This operation is used to check the
battery status.
Bypass mode
When input voltage is within acceptable range and bypass is enabled, turn off the UPS and it will enter Bypass mode. Alarm beeps every two minutes.
Fault status
When fault occurs in UPS, it will display fault icon and fault code in LCD panel.
Fault event
Fault code
Icon
Fault event
Fault code
Icon
Bus start failure
01
None
Battery SCR short circuited
21
None
Bus over
02
None
Inverter relay short circuited
24
None
Bus under
03
None
Battery or Charger short circuited
2A
None
Bus unbalance
04
None
Parallel communication failure
35
None
Inverter soft start failure
11
None
Parallel output current unbalance
36
None
High Inverter voltage
12
None
Over temperature
41
None
Low Inverter voltage
13
None
CPU communication failure
42
None
Inverter output short circuited
14
Overload
43
Negative power fault
1A
None
3-9. Fault Code
24
Warning Description
code
Icon (flashing)
Alarm
Battery is not connected
01
Beeping every second
Over charge
07
Beeping every second
Low battery
08
Beeping every second
Overload
09
Beeping twice every second
Fan failure
0A
Beeping every second
EPO enabled
0B
Beeping every second
Over temperature
0D
Beeping every second
Charger failure
0E Beeping every second
I/P fuse broken
10
Beeping every second
Overload 3 times in 30 minutes
33 Beeping every second
Cover of maintain switch is open
3A
Beeping every second
Parallel protection is activated.
3F
Beeping every second
3-10. Warning Indicator
If more than one warning situation occurs, it will display warning codes one by one.
25
4. Trouble Shooting
Alarm type
Code
Icon
Possible cause
Remedy
Warning
01 1) The battery is not connected
well;
2) The battery protection device is open.
1) Connect the battery well;
2) Replace or restore the protection device.
Warning
07 1) Battery numbers and its
setting is not matching;
2) Charger voltage is too high. It will cause charger failure.
1) Correct the battery number or its setting;
2) Disconnect the battery and check the charger output voltage. Then, contact the dealer for repair.
Warning
08
1) Battery is discharged deeply to low voltage.
2) Battery number is not correct.
3) Battery is in the end of life.
1) Recharge the battery.
2) Correct the battery number.
3) Replace the battery.
Warning
09
Overload.
Remove excess loads from UPS output.
Warning
0A
1) Fan is blocked.
2) Fan is in the end of life.
3) Fan circuit failed.
1) Clean fan to make sure it is not blocked.
2) Contact the dealer to replace the fan.
3) Contact the dealer for repair.
Warning
0B
EPO plug (jumper) is removed or the external EPO switch is off.
Connect the EPO plug (jumper) well or switch on the external EPO switch.
Warning
0D
The internal temperature is too high and reaches warning level:
1) Maybe the environment is hot.
2) Maybe the fan is blocked or failed.
3) Maybe the ventilation is blocked by the wall or other goods.
4) Overload
1) Make sure the ambient temperature is not over 40°C.
2) Make sure the fan is OK.
3) Make sure ventilation is well.
4) Remove some loads if possible.
Warning
0E
Charger failure.
Contact the dealer for repair.
Warning
10
Input fuse on the power stage board is blown.
Check and replace the input fuse.
Warning
33
Locked in bypass after overload 3 times in 30 minutes.
Remove excess loads from UPS output first, then shut down the UPS and restart it.
Warning
3A
Cover of maintain switch is open.
Please put the cover back.
If the UPS system does not operate correctly, please solve the problem by referring to the table below:
26
Alarm
type
Code
Icon
Possible cause
Remedy
Warning
3F
Parallel communication cable loosen or incorrect parallel operation.
1) For parallel system, please make
sure parallel communication cable connected tightly and also check if the “parallel information” in LCD is ok. Then, its ok to turn on UPS after removing warning message by pressing ‘UP’ and ‘DOWN’ button together. Otherwise, please do not try to turn on UPS and contact your dealer for help;
2) For single UPS (no communication
cable and no parallel output cable connected with others as well), customer can ignore this warning message and remove it by pressing ‘UP’ and ‘DOWN’ button. Simply turn on UPS for continuous operation.
Fault
01
The internal converter failed, so the DC bus voltage could not be boosted correctly.
Contact the dealer for repair
Fault
02
1) The mains input or load transient current cause the DC bus voltage too high.
2) The internal converter failed.
1) Shut down and restart the UPS to see if it happens again. If the problem still persists, please contact the dealer for repair.
2) Contact the dealer for repair.
Fault
03
The internal converter fails, so the DC bus voltage is too low.
Contact the dealer for repair.
Fault
04
1) The load is special or abnormal, so the internal positive and negative DC bus voltages are unbalanced;
2) The internal converter failed.
Contact the dealer.
Fault
11
The internal inverter fails, so the inverter voltage could not start up correctly.
Contact the dealer for repair.
Fault
12
The internal inverter fails, so the inverter voltage is too high.
Contact the dealer for repair.
Fault
13
The internal inverter fails, so the inverter voltage is too low.
Contact the dealer for repair.
Fault
14
Short circuit occurs on the UPS output.
Remove short circuited output/situation. If the problem still persists, please contact the dealer for repair.
Fault
1A
UPS output power is negative. It means there is energy feedback into the internal of UPS from output. It may be caused by regenerative load or the current control failure in the parallel system.
Contact the dealer.
Fault
21
The internal battery SCR failed and short circuited.
Contact the dealer for repair.
27
Alarm
type
code
icon
Possible cause
Remedy
Fault
24
The internal inverter relay is stick to short circuited or the SCR of STS (Static Transfer Switch) is short-circuited.
Contact the dealer for repair.
Fault
2A
The battery or charger is short circuited;
Contact the dealer for repair.
Fault
35
Parallel cable for communication is not connected well in the parallel system.
Connect the parallel cable well.
Fault
36
The output current is extremely unbalanced between the paralleled UPSs. There is some error in the parallel system.
Contact the dealer for repair.
Fault
41
The internal temperature is too high and reaches the fault level (shutdown point):
1) Maybe the environment is hot.
2) Maybe the fan is blocked or failed.
3) Maybe the ventilation is blocked by the wall or other goods.
4) Overload
1) Make sure the ambient temperature not over 40ºC;
2) Make sure the fan is OK;
3) Make sure the ventilation is well;
4) Remove some loads if possible.
Fault
42
Internal communication between the CPUs failed
Contact the dealer for repair.
Fault
43
Overload times are out of the specification and the UPS shuts down automatically.
Remove excess loads from UPS output and restart it.
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5. Storage and Maintenance
Storage Temperature
Recharge Frequency
Charging Duration
-25°C - 40°C
Every 3 months
1-2 hours
40°C - 45°C
Every 2 months
1-2 hours
5-1. Storage
Before storing, charge the UPS at least 7 hours. Store the UPS covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table:
5-2. Maintenance
The UPS system operates with hazardous voltages. Repairs may be carried out only by qualified
maintenance personnel.
Even after the unit is disconnected from the mains, components inside the UPS system are still
connected to the battery packs which are potentially dangerous.
Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as BUS-capacitors.
Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations. Unauthorized persons must be kept well away from the batteries.
Verify that no voltage between the battery terminals and the ground is present before maintenance or repair. In this product, the battery circuit is not isolated from the input voltage. Hazardous voltages may occur between the battery terminals and the ground.
Batteries may cause electric shock and have a high short-circuit current. Please remove all wristwatches, rings and other metal personal objects before maintenance or repair, and only use tools with insulated grips and handles for maintaining or repairing.
When replace the batteries, install the same number and same type of batteries.
Do not attempt to dispose of batteries by burning them. This could cause battery explosion. The batteries must be rightly deposed according to local regulation.
Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin and eyes. It may be toxic.
Please replace the fuse only with the same type and amperage in order to avoid fire hazards.
Do not disassemble the UPS system.
29
6. Specifications
MODEL
6K
6KR
10K
10KR
CAPACITY*
6000 VA / 4800 W
10000 VA / 8000 W
INPUT
Voltage Range Low Line Loss
110 VAC ± 3 % at 50% Load; 176 VAC ± 3 % at 100% Load
Low Line Comeback
Low Line Loss Voltage + 10V
High Line Loss
300 VAC ± 3 %
High Line Comeback
High Line Loss Voltage - 10V
Frequency Range
46Hz ~ 54 Hz @ 50Hz system 56Hz ~ 64 Hz @ 60Hz system
Phase
Single phase with ground
Power Factor
0.99 at 100% Load
OUTPUT
Output voltage
208/220/230/240VAC
AC Voltage Regulation
± 1%
Frequency Range (Synchronized Range)
46Hz ~ 54 Hz @ 50Hz system 56Hz ~ 64 Hz @ 60Hz system
Frequency Range (Batt. Mode)
50 Hz ± 0.1 Hz or 60Hz ± 0.1 Hz
Overload AC mode
100%~110%: 10min110%~130%: 1min>130% : 1sec
Battery mode
100%~110%: 30sec110%~130%: 10sec>130% : 1sec
Current Crest Ratio
3:1 max
Harmonic Distortion
3 % @ 100% Linear Load; 6 % @ 100% Non-linear Load
Transfer Time
Line Battery
0 ms
Inverter Bypass
0 ms
Inverter ECO
<10 ms
EFFICIENCY
AC mode
> 89%
Battery Mode
> 88%
BATTERY
Standard Model
Type & Numbers
12 V / 7 Ah x 20
12 V / 9 Ah x 20
Recharge Time
7 hours recover to
90% capacity
3 hours recover to 90%
capacity
9 hours recover to
90% capacity
4 hours recover to 90%
capacity
Charging Current
1 A ± 10% (max.)
2 A ± 10% (max.)
1 A ± 10% (max.)
2 A ± 10% (max.)
Charging Voltage
14.4 V ± 1%
Long-run Model Type
Depending on applications
Numbers
18 - 20
Charging Current
4 A ± 10% (max.)
2 A ± 10% (max.)
4 A ± 10% (max.)
2 A ± 10% (max.)
Charging Voltage
14.4 V ± 1%
PHYSICAL
Standard Model
Dimension, DXWXH(mm)
592X250X576
UPS unit: 580X438X133
Battery pack: 580X438
X133
592 X250 X576
UPS unit:
668X438X133
Battery pack: 580X438
X133
Net Weight (kgs)
81
UPS unit: 17
Battery pack: 57
83
UPS unit: 20
Battery pack: 63
Long-run Model
Dimension, DXWXH(mm)
592 X250 X576
580 X 438 X 133
592 X250 X576
668 X 438 X 133
Net Weight (kgs)
25
17
27
20
ENVIRONMENT
Operation Temperature
0 ~ 40°C (the battery life will down when > 25°C)
Operation Humidity
<95 % and non-condensing
Operation Altitude**
<1000m
Acoustic Noise Level
Less than 55dB @ 1 Meter
Less than 58dB @ 1 Meter
MANAGEMENT
Smart RS-232 or USB
Supports Windows® 2000/2003/XP/Vista/2008, Windows® 7, Linux, Unix, and MAC
Optional SNMP
Power management from SNMP manager and web browser
* Derate capacity to 60% of capacity in CVCF mode and to 90% when the output voltage is adjusted to 208VAC. **If the UPS is installed or used in a place where the altitude is above than 1000m, the output power must be derated one percent per 100m. ***Product specifications are subject to change without further notice.
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