Emerson FTA1100 User Manual

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Installation and Operation Instructions

Mark II

Diesel Engine Fire Pump Controllers

FTA1100

Mark II

Diesel Engine Fire Pump Controllers

NS1100-50

ECN 225126

Table of Contents

INTRODUCTION ...........................................................................................................................1

MOUNTING CONTROLLER ............................................................................................................1

Wall Mount ................................................................................................................... 1 - 2

Floor/Base Plate Mount ......................................................................................................2

MAKING ELECTRICAL CONNECTIONS ...................................................................................... 2 - 4

MAKING SYSTEM PRESSURE CONNECTIONS .................................................................................4

PROGRAMMING THE MARK IIXG ...................................................................................................4

User Interface and Display .................................................................................................5

User Menu Structure..........................................................................................................6

Programming Notes ..........................................................................................................7

MAIN MENU - SETTINGS System Setup Display

Brightness ..................................................................................................................8

Contrast .....................................................................................................................8

Invert .........................................................................................................................8

Keyboard ...................................................................................................................8

Language and Units

Language ...................................................................................................................8

Pressure Units ............................................................................................................8

Passwords

Level 1 ........................................................................................................................8

Level 2 ........................................................................................................................8

Date & Time

Time ..........................................................................................................................8

Date ...........................................................................................................................8

Date Format ...............................................................................................................8

Daylight Saving ..........................................................................................................9

Timers

On Delay ....................................................................................................................9

Minimum Run / Off Delay ...........................................................................................9

Pressure

Pressure Units ............................................................................................................9

Start ...........................................................................................................................9

Stop ...........................................................................................................................9

Automatic Shutdown Disabled ...................................................................................9

Pressure (continued)

Overpressure Alarm .................................................................................................10

Recording - Delta .....................................................................................................10

Sensor ......................................................................................................................10

Calibration ...............................................................................................................10

Engine & Cranking

Control .....................................................................................................................10

Overspeed (Engine Terminal #1) ..............................................................................10

Alarm Limits

Overpressure Alarm Enabled ....................................................................................10

Volts DC ...................................................................................................................10

Volts DC Min. ...........................................................................................................10

Volts DC Max. ...........................................................................................................11

Volts AC Min. ............................................................................................................11

Volts AC Max. ...........................................................................................................11

Coil Check ................................................................................................................11

Feature Settings

AC Power Loss Start ..................................................................................................11

Interlock Alarm ........................................................................................................11

Low Pressure Audible ...............................................................................................11

Low Suction .............................................................................................................11

Main Switch Mis-Set .................................................................................................11

Manual Test ..............................................................................................................12

Pump Run Alarm ......................................................................................................12

Remote Start ............................................................................................................12

User Input ................................................................................................................12

Weekly Test Setup .............................................................................................. 12-13

Low Pump Room Temp ............................................................................................13

Low Reservoir ...........................................................................................................13

Relief Valve Open .....................................................................................................13

High Fuel Level .........................................................................................................13

High Reservoir ..........................................................................................................14

Option Settings ...............................................................................................................14

MAIN MENU - EVENT LOG ...........................................................................................................14

MAIN MENU - DATA HISTORY ......................................................................................................14

MAIN MENU - USB

Save to USB .....................................................................................................................14

Remove Drive ..................................................................................................................15

MAIN MENU - FACTORY Conﬁ guration - Model

Serial Number ..........................................................................................................15

Model ......................................................................................................................15

Battery Type .............................................................................................................15

Battery Voltage ........................................................................................................15

MAIN MENU - FACTORY (continued) Conﬁ guration - Model

Pressure Sensor ........................................................................................................15

Autostart NC ............................................................................................................15

User Input Number ...................................................................................................15

Low Suction .............................................................................................................15

Screen Saver .............................................................................................................15

Conﬁ guration - Options ...................................................................................................15

Conﬁ guration - ADC Calibration ......................................................................................15

Diagnostics

Raw Input: Analog ....................................................................................................16

Raw Input: Discrete ..................................................................................................16

Raw Input: Keys ........................................................................................................16

Raw Output: Discrete ...............................................................................................16

Mark II

XG Starts ........................................................................................................16

Lamp Test ................................................................................................................16

Audible Test .............................................................................................................16

USB Test ...................................................................................................................16

Flags ........................................................................................................................16

Tools

Clear Data History ....................................................................................................16

Clear Event Log .........................................................................................................16

Reset to Defaults ......................................................................................................16

Firmware Update .....................................................................................................16

MAIN MENU - ABOUT .................................................................................................................16

BATTERY CHARGER INFORMATION .............................................................................................17

iii

WARNING

RISK OF ELECTRICAL SHOCK

Personal injury could occur.

Ensure all power is disconnected before

installing or servicing this equipment.

These instructions are intended to assist in the understanding of the installation and operation of the FTA1100. Read through these instructions thoroughly prior to connecting the controller. If there are any questions unanswered in these instructions, please contact the local Firetrol representative or factory service department.

INTRODUCTION

Firetrol® FTA1100 combined automatic and manual diesel engine ﬁ re pump controllers are intended for starting and monitoring ﬁ re pump diesel engines. They are available for use with 12 or 24 volt negative ground systems using lead acid or Nickel-Cadmium batteries. FTA1100 ﬁ re pump controllers are listed by Underwriters Laboratories Inc., in accordance with UL218, Standard for Fire Pump Control- lers, CSA, Standard for Industrial Control Equipment (cUL), and approved by Factory Mutual. They are built to meet or exceed the requirements of the approving authorities as well as NEMA and the latest editions of NFPA 20, Installation of Centrifugal Fire Pumps, and NFPA 70, National Electrical Code.

MOUNTING CONTROLLER— Note—Consult the appropriate job plans to determine controller mounting location. Controller must

be mounted within view of the engine. Tools and Materials (all mounting):

1. Assortment of common hand tools of the type used to service electromechanical equipment.

2. Hole (conduit) punch.

3. Drill for drilling wall/ﬂ oor anchor holes.

4. Hand level.

5. Tape measure.

6. Four (4) anchors with bolts and washer—if wall mount. Six (6) anchors, bolts and washers—if ﬂ oor/

base mount.

Wall Mount— Procedure—

1. Locate bottom mounting brackets and hardware.

2. Inspect for damage.

3. Gently lay the controller on its back, using protection so the paint is not damaged. It is best to lay

the controller in a location that is out of the way from actual mounting location.

4. Attach each bracket to the bottom of the enclosure using the supplied hardware . Tighten nuts

securely.

WARNING

RISK OF PERSONAL INJURY

Controller cannot stand upright with the bottom

mounting brackets attached. Leave laying on its

back until the wall anchors are ready for controller

Note—Refer to the controller dimension drawing for necessary mounting dimensions.

The controller is wall mounted by using four (4) wall anchors, 2 anchors for the top ears and 2 anchors for the bottom mounting brackets. The ears and brackets are dimensionally on the same center-line for ease in mounting.

installation.

5. Using either the dimension print or by measuring the distance between the center lines of the 2

lower bracket slots, transcribe this dimension onto the wall. Note: The bottom edge of the en-

closure should be a minimum of 12” (305 mm.) from the ﬂ oor in case ﬂ ooding of the pump room

occurs.

6. Drill and put 2 anchors into the wall for the 2 lower bracket slot mounts.

7. Mark on the wall, the location of the holes in the upper mounting ears.

8. Drill and put 2 anchors into wall for the upper mounts.

9. Install bolts and washers in 2 lower anchors, leaving a gap between the washer and wall.

10. Lift the controller and place the bottom mounting slots down onto the 2 lower anchor bolts. Do

not tighten bolts.

11. Align holes in upper mounting ears and install 2 bolts and washers in anchors.

12. Shim anchors as necessary to ensure rear of enclosure is vertically level and enclosure is not

stressed. Tighten all 4 anchor bolts.

13. Check to be sure enclosure door opens and closes freely and that enclosure is level.

Floor/Base Plate Mount— Procedure– MOUNTING LEGS (OPTIONAL - IF ORDERED) Procedure—

1. Unpack legs and mounting hardware.

2. Inspect legs for damage.

3. Gently lay the controller on its back, using protection so the paint is not damaged. It is best to lay

the controller in a location that is out of the way from actual mounting location.

4. Attach each leg to the bottom of the enclosure using the provided hardware . Tighten nuts se-

curely.

5. After legs are securely attached, stand the controller up on its legs for mounting. Each leg has 3

holes on the bottom for anchoring to the ﬂ oor or base plate.

WARNING

RISK OF PERSONAL INJURY

Controller is not free standing! Controller must be

secured to floor or wall surface before opening

Note—Consult the appropriate job plans to determine controller mounting location. Refer to the controller dimension print for necessary mounting dimensions.

The controller is ﬂ oor/base plate mounted by using the 3 pre-drilled holes in each leg. The holes are dimensionally on the same center line for ease in mounting.

6. Using either the dimension print or by measuring distance between the center lines of the holes

on one leg, transcribe these dimensions onto the ﬂ oor/base plate.

7. Drill 3 holes in ﬂ oor/base plate for anchoring the leg.

8. Mark location of holes for opposite leg and drill 3 more holes.

9. Secure controller to ﬂ oor/base plate with bolts and washers and tighten.

10. Check to be sure enclosure door opens freely and that enclosure is level.

MAKING ELECTRICAL CONNECTIONS Important Precautions—

Prior to making any ﬁ eld connections:

1. Open door of enclosure and inspect internal components and wiring for any signs of frayed or

loose wires or other visible damage.

door or operating.

2. Verify that the controller information is what is required on the project:

• Firetrol catalog number

• Engine voltage and polarity of grounding

• Incoming line voltage and frequency

• Maximum system pressure

3. Project electrical contractor must supply all necessary wiring for ﬁ eld connections in accordance

with the National Electrical Code, local electrical code and any other authority having jurisdic-

tion.

4. Refer to the appropriate ﬁ eld connection drawing for wiring information.

Procedure—

All engine connections, remote alarm functions and AC wiring must be brought into the enclosure at the bottom. (See dimension drawing for exact location). A gland plate is supplied for ease of installation.

Proceed as follows:

1. Use a hole (conduit) punch, not a torch nor a drill, and punch a hole in the gland plate for the size

conduit being used.

2. Install necessary conduit.

Warning—Use only gland plate for conduit entrance. Controller warranty is VOID if any other

location is used.

Note—All ﬁ eld wiring connections are connected to terminal blocks located in the controller.

Terminals for interconnection to the corresponding numbered terminals on the engine terminal

block are located between the circuit breakers (CB1, AC power and CB2-CB3, battery connections).

Not all engines require all terminals to be connected. Reference engine wiring diagram and Field

Connection Diagram for appropriate information. Other terminals are for connecting remote

alarm functions and optional features are located on the controller relay board(s). AC line connections are made to terminals L1 and L2 (1CB). A ground lug, marked “G” is provided

for grounding. This AC circuit should come from a source having a circuit breaker sized in accor-

dance with the National Electrical Code and other local codes.

3. Pull all wires necessary for engine connections, remote alarm functions, AC power and all other

optional features. Allow enough excess wire inside enclosure to make up connections to the ter-

minal block. Be sure to consult the appropriate ﬁ eld connection diagram. Make sure AC Circuit

Breaker (CB1) and Battery Circuit Breakers (CB2, CB3) are turned “Off”.

Warning—Do not use controller wire way for routing external wiring. Wire Sizes—

• Use #14 AWG wire minimum for all electrical connections except for battery charger connec-

tions. (Battery chargers connected to terminals 6, 8, and 11.)

• On terminals 6, 8, and 11, use the following information to determine wire sizes:

Linear feet (in conduit run) from controller to terminal

Maximum

Wire Size

block on engine

0’ to 25’ (0 to 7.62 m.)

25’ to 50’ (7.62 m. to 15.24 m.)

#10 AWG (6 mm #8 AWG (10 mm2)

)

4. Make all ﬁ eld connections to remote alarm functions and any other optional features.

5. Verify AC line voltage and frequency with the controller data plate on the enclosure door prior to

energizing AC power.

6. Connect AC power to “L1” and “L2” (CB1) —120 Volt, 60 Hz or as called for on controller data

plate.

7. Connect remote normally open START push-button wires to terminals “13” and “14” (if used).

8. If deluge valve is used, remove jumper from terminals “16” and “17”. Connect wires from normally

closed contact on deluge valve to terminals “16” and “17”.

9. Connect remote normally open shutdown interlock wires to terminals “15” and “16” (if used). A

factory installed jumper will be installed on these terminals. If installing a interlock, this jumper

may be removed, otherwise leave jumper in place until the set up of the Mark II

XG is complete.

10. Check to see that all connections are both correctly wired (in accordance with ﬁ eld connection

diagram) and tight.

11. Close enclosure door.

MAKING SYSTEM PRESSURE CONNECTIONS

The FTA1100 controller requires one (1) “System Pressure” connection from the system piping to the enclosure. The connection ﬁ tting, 1/2” FNPT, is provided on the bottom, external side of the enclosure for this purpose.

The “Test Drain” connection, located to the left of the “System Pressure” connection, should be piped to a vented drain or to waste. The “Test Drain” is used only brieﬂ y during the weekly test cycle. Note—Test drain line must be free ﬂ owing. Do not use any valves or plugs on this line.

Refer to NFPA 20 for correct ﬁ eld piping procedure of sensing line between the pumping system and the controller.

PROGRAMMING THE MARK IIXG

1. Energize (Turn “ON”) circuit breakers 1CB (AC Power), 2CB & 3CB (Battery Connections). Follow

the programming instructions included in this manual to set pressure, timers, etc...

2. When all programming is complete and the unit is ready to put into service, remove interlock

jumper wire from terminals 15 & 16. This jumper is factory installed to prevent starting of the

engine during installation and setup.

Mark IIXG User Interface and Display

Ready

11.7

11.5

09-28-2009 14:37:06

DIESEL

Esc

132 psi

0.8A 120~

0.7A 118~

Enter

Silence

SYSTEM STATUS

AC POWER AVAILABLE ALARM MAIN SWITCH IN AUTO MAIN SWITCH IN MANUAL

SYSTEM PRESSURE LOW ENGINE RUNNING

ENGINE FAIL TO START ENGINE TEMPERATURE HIGH ENGINE OIL PRESSURE LOW ENGINE OVERSPEED ENGINE ALTERNATE ECM

ENGINE FUEL INJECTOR MALFUNCTION

FUEL LEVEL LOW AUTOMA TIC SHUTDOWN DISABLED

CHARGER MALFUNCTION BATTERY #1 TROUBLE BATTERY #2 TROUBLE

Informational Display

Control Status and System Pressure Battery 1 & 2 Status - DC Volts, Charging Amps, AC Volts (charger) Active Alarms - Primary Status Notiﬁ cation Date-Time or Active Timer Secondary Status Notiﬁ cation

ESC Button

Used to go backwards through menu screens

Enter Button

Used to go forwards through menu screens and save user deﬁ ned settings

Directional Arrows

Used to go up and down in menu screens and change user deﬁ ned values

Silence Alarm Button

Used to silence audible alarm

System Status LED’s

Provide visual indication of important system information

Mark IIXG User Menu Structure

Main Menu

Settings

System Setup Date & Time

Display

Language/Units

Passwords

Time Date

Daylight Saving

Calls to Start • Starts • Pump Total Run Time • Last Pump Run Time • Controller

Timers

On Delay Time Min. Run Time

Pressure

Units Start

Stop Auto Shtdwn Overpressure

Recording

Sensor

Calibration

Engine & Cranking

Control # Attempts Crank Time

Rest Time

Overspeed Term 1

Alarm Limits

Overpressure

Sys DC Volt Set

DC Volt Min DC Volt Max AC Volt Min AC Volt Max

Coil Check

Event Log

Event History

Data History

Power On Time • Last Pump Start • Min. Pressure • Max. Pressure • Last High Temp. • Last Low Oil • Last Low Fuel • Last Charger Fail • Last Battery Trouble • Last Overspeed • Batt. 1 Volts (min, now, max) • Batt. 2 Volts (min, now, max)•

Batt. 1 Amps (min, now, max) • Batt. 2 Amps (min, now, max)

USB

Feat. Settings

AC Failure Start Interlock Alarm

Low Press Aud

Low Suction

Main Sw Mis-Set

Manual Test

Pump Run Alarm

Remote Start

User Input

Weekly Test

Low PR Temp

Low Reservoir

Relief Valve Open

High Fuel Level High Reservoir

Opt. Settings

(As ordered

with controller)

Status

Save to USB

Remove USB Drive

Factory

Conﬁ guration

Diagnostics

Tools

About

Model #

S/N

SW P/N

SW Build Ver.

Boot Code Ver.

Programming Notes

The Firetrol Mark IIXG is multi-level password protected. User programmable functions are protected by a Level 1 password.

LEVEL 1 PASSWORD

2 - 1 - 1 - 2

Indicates the level of password required to modify a setting.

Note: Many menu settings feature an “enable/disable” option. These options are indicated by a

“9” for enabled or a “x” for disabled. In many cases this can also be interpreted as “9” for yes

or a “x” for no.

WARNING

RISK OF PROPERY LOSS,

Incorrect or inappropriate controller settings could render the

fire protection system inoperable. Only qualified and knowl-

edgeable personnel should operate this equipment.

DEATH OR INJURY

Mark IIXG User Menu Settings

Note: Many menu settings feature an “enable/disable” option. These options are indicated by a "9” for enabled or a “x” for disabled.

Indicates the level of password required to modify setting.

System Setup - Display

SETTINGS

Use and arrows to set desired display brightness. Press to conﬁ rm.

SETTINGS

Use and arrows to set desired display contrast. Press to conﬁ rm.

SETTINGS

Use or arrows to enable/disable inverted display (bright background with dark letters). Press to conﬁ rm.

SETTINGS

Use or arrows to set the amount of time of keyboard inactivity before the display returns to the main screen. Press to conﬁ rm.

SYSTEM SETUP

DISPLAY

BRIGHTNESS

CONTRAST

INVERT

KEYBOARD

System Setup - Language & Units

SETTINGS

Use and arrows to select preferred display language. Press to conﬁ rm.

SETTINGS

Use and arrows to select preferred pressure unit display (psi, bar, kPa). Press to conﬁ rm.

SYSTEM SETUP

LANGUAGE & UNITS

LANGUAGE

PRESSURE

System Setup - Passwords

SETTINGS

Use arrows to set preferred password for level 1 access. Press to conﬁ rm.

SETTINGS

Use arrows to set preferred password for level 2 access. Press to conﬁ rm.

NOTE: A higher level can change a lower level password (level 2 can change level 1). If passwords are changed from factory default and forgotten, charges my be incurred to reset the passwords.

SYSTEM SETUP

PASSWORDS LEVEL 1

PASSWORDS

LEVEL 2

Settings - Date & Time

SETTINGS

Use arrows to set current local time (24 hr format). Press to conﬁ rm.

SETTINGS

Use arrows to set current date (YYYY-MM-DD). The day of week will automatically update as required. Press to conﬁ rm.

SETTINGS

Use arrows to set current date format (YYYY-MM-DD, DD-MM-YYYY, MM-DD-YYYY). Press to conﬁ rm.

DATE & TIME

TIME

DATE

DATE FORMAT

SETTINGS

Use arrows to enable or disable automatic Daylight Saving time adjustments. Press to conﬁ rm.

DATE & TIME

DAYLIGHT SAVING

(+/-)

(DST +) “Begin” - Hour

(DST +) “Begin” - Day Use arrows to set the day of the month that Daylight Saving time begins.

(DST +) “Begin” - Month Use arrows to set the month of the year that Daylight Saving time begins.

(Example: Hour=2:00, Day=2nd Sun, Month=Mar means Daylight Saving time would begin at 2:00a.m. on the 2nd Sunday in March)

(DST -) “End” - Hour Use arrows to set the hour of day that Daylight Saving time ends. Press to

(DST -) “End” - Day

(DST -) “End” - Month

(Example: Hour=2:00, Day=1st Sun, Month=Nov means Daylight Saving time would end at 2:00a.m. on the 1st Sunday in November)

Use arrows to set number of minutes to adjust for at the beginning or end of Daylight Saving time. Press to conﬁ rm.

Use arrows to set the hour of day that Daylight Saving time begins. Press to conﬁ rm.

Press to conﬁ rm.

conﬁ rm.

Use arrows to set the day of the month that Daylight Saving time ends. Press to conﬁ rm.

Use arrows to set the month of the year that Daylight Saving time ends. Press to conﬁ rm.

Settings - Timers

SETTINGS

Use arrows to set preferred on delay time. Press to conﬁ rm.

TIMERS

ON DELAY

Note: On Delay (also known as sequential start) time, delays the starting of the motor when an automatic call to start is received.

SETTINGS

Use arrows to set timer mode to Minimum Run or Off Delay. Press key and use keys to set desired time. Press to conﬁ rm.

Note: Minimum Run time will begin when motor starts, Off Delay time will begin when system pressure has been restored to Stop pressure setting.

TIMERS

MIN RUN/OFF DELAY

Settings - Pressure

SETTINGS

Use arrows to set preferred pressure unit system (psi, bar, kPa). Press to conﬁ rm.

SETTINGS

Use arrows to set desired pump start pressure. Press to conﬁ rm.

SETTINGS

Use arrows to set desired pump stop pressure. Press to conﬁ rm. Note: Pump stop pressure must be set below the pump “churn” pressure (including minimum suction pressure), oth-

erwise the pump will run continuously once started.

SETTINGS

Use arrows to enable or disable the automatic shutdown disabled feature. Press to conﬁ rm. Note: Enabling this feature makes the controller “manual stop only”.

PRESSURE

UNITS

START

STOP

AUTOMATIC SHUTDOWN DISABLED

SETTINGS

Use arrows to enable or disable the overpressure alarm feature. Press to conﬁ rm.

Limit

Use arrows to set the pressure limit for the overpressure alarm. Press to conﬁ rm.

PRESSURE

OVERPRESSURE ALARM

SETTINGS

Use arrows to set pressure delta recording limit. Press to conﬁ rm. Note: Pressure will be recorded whenever pressure changes by more than set limit.

HOURLY

Note: Pressure will be recorded every hour, on the hour.

SETTINGS

The maximum operating pressure of the sensor (transducer) is displayed. Value cannot be changed from this location.

SETTINGS

NOTE: Before proceeding, place jumper wire between ﬁ eld terminals #15 & 16 to prevent starting of the engine. A calibrated pressure gauge will be required to correctly adjust the settings.

Remove/relieve system pressure from the controller sensing line. If gauge shows 0 psi, no adjustments are required; otherwise set zero calibration to same value as displayed on pressure gauge. (Example: With system pressure removed the gauge reads 3 psi, set zero calibration value to 3).

Use arrows to set zero calibration value. Press to conﬁ rm.

Using calibrated gauge, restore pressure to controller sensing line. Adjust span setting to match the value shown on the gauge.

SET TO SPAN

NOTE: Remove interlock jumper wire from terminal #15 & 16 when calibration is complete.

RESET TO DEFAULT

NOTE: Calibration setting will reset to factory defaults and reset function will automatically return to disabled.

PRESSURE

Use arrows to enable or disable hourly pressure recording. Press to conﬁ rm.

PRESSURE

Use arrows to set span calibration value. Press to conﬁ rm.

Use arrows to enable reset. Press to conﬁ rm.

SENSOR

RECORDING - DELTA

CALIBRATION - SET TO ZERO

Settings - Engine & Cranking

SETTINGS

Current value is shown (Mechanical or Electronic). This setting determines the type of Engine being used. Use arrows to select engine type. Press to conﬁ rm.

Also shown on this screen are the cranking cycle values (# Crank Attempts, Duration of a Crank Cycle, Duration of a Rest Cycle). This is informational only and cannot be changed.

SETTINGS

This setting determines if the Fuel Valve Relay (Terminal #1) remains energized during an overspeed condition. This output is required on some engines. Use arrows to enable or disable this setting. Press to conﬁ rm.

ENGINE & CRANKING

CONTROL

OVERSPEED (Engine Terminal #1)

Settings - Alarm Limits

SETTINGS

Use arrows to enable or disable this setting. Press to conﬁ rm.

LIMIT

Use arrows to set pressure limit at which the alarm is activated. Press to conﬁ rm.

SETTINGS

Indicates controller battery voltage setting. Informational only - setting cannot be changed from this menu.

ALARM LIMITS

OVERPRESSURE ALARM ENABLED

SETTINGS

Use arrows to set minimum voltage point for Battery Trouble alarm. Press to conﬁ rm.

ALARM LIMITS

MIN

SETTINGS

Use arrows to set maximum voltage point for Battery Trouble alarm. Press to conﬁ rm.

ALARM LIMITS

MAX

SETTINGS

Use arrows to set minimum voltage point for AC Voltage Low alarm. Press to conﬁ rm.

ENABLED

Use arrows to enable or disable the AC Voltage Low alarm. Press to conﬁ rm.

SETTINGS

Use arrows to set maximum voltage point for AC Voltage High alarm. Press to conﬁ rm.

ENABLED

Use arrows to enable or disable the AC Voltage High alarm. Press to conﬁ rm.

SETTINGS

Use arrows to set monitoring of the engine starting solenoid coils (1-, -2, 1&2, OFF). Press to conﬁ rm.

ALARM LIMITS

V MIN

V MAX

COIL CHECK

Settings - Feature Settings

SETTINGS

ENABLED

Use arrows to enable or disable the AC Voltage Loss Start feature. Press to conﬁ rm.

DELAY

Use arrows to set the time delay between loss of AC voltage and engine starting (0-60 sec.). Press to conﬁ rm.

FEATURE SETTINGS

AC POWER LOSS START

SETTINGS

Use arrows enable or disable the alarm for Interlock On. Press to conﬁ rm.

SETTINGS

Use arrows enable or disable the audible alarm for Low System Pressure. Press to conﬁ rm.

SETTINGS

ENABLE

Use arrows to enable or disable the alarm for Low Suction Pressure. Press to conﬁ rm.

AUDIBLE

Use arrows to enable or disable the audible alarm for Low Suction Pressure. Press to conﬁ rm.

COMMON ALARM

Use arrows to enable or disable the common alarm output (ALR relay) for Low Suction Pressure. Press to conﬁ rm.

PUMP ROOM

Use arrows to select the alarm output relay for Low Suction Pressure (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

SETTINGS

Use arrows to choose how the Main Switch Mis-Set alarm relay operates. “Pick Up” means the relay will energize when the switch is not in auto. “Drop Out” means the relay we de-energize when the switch is not in auto. Press to conﬁ rm.

FEATURE SETTINGS

INTERLOCK ALARM

LOW PRESSURE AUD

LOW SUCTION

MAIN SWITCH MIS-SET

SETTINGS

DURATION

Use arrows to set the minimum run time (duration) when manual test push-button is used (10 - 99 min.). Press to conﬁ rm.

FEATURE SETTINGS

MANUAL TEST

SETTINGS

AUDIBLE

Use arrows to enable or disable the audible alarm for Pump Run. Press to conﬁ rm.

COMMON ALARM

Use arrows to enable or disable the common alarm output (ALR relay) for Pump Run. Press to conﬁ rm.

PUMP ROOM

Use arrows to select the alarm output relay for Pump Run (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

SETTINGS

USE ON DELAY

Use arrows to enable or disable the on delay timer function when remote start is used. Press to conﬁ rm. NOTE: The on delay timer must be set in the TIMER SETTINGS menu.

AUTO SHUTDOWN

Use arrows to enable or disable the automatic shutdown feature when remote start is used. NOTE: If enabled, the minimum run timer set in TIMER SETTINGS will be used. Press to conﬁ rm.

SETTINGS

ENABLE

Use arrows to enable or disable the user deﬁ ned alarm. Press to conﬁ rm.

ON DELAY

Use arrows to select an on delay time before the alarm is acknowledged (0-99 seconds). Press to conﬁ rm.

AUDIBLE

Use arrows to select if the user input activates the audible alarm. Press to conﬁ rm.

COMMON ALARM

Use arrows to select if the user input activates the common alarm output (ALR Relay). Press to conﬁ rm.

PUMP ROOM

Use arrows to select if the user input activates the alarm output (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

FEATURE SETTINGS

PUMP RUN ALARM

REMOTE START

USER INPUT

ON MESSAGE TEXT

Use arrows to program the message that is displayed and recorded when the user deﬁ ned alarm is acti- vated. Press to conﬁ rm.

OFF MESSAGE TEXT

Use arrows to program the message that is displayed and recorded when the user deﬁ ned alarm is deacti- vated. Press to conﬁ rm.

SETTINGS

ENABLE

Use arrows to disable or deﬁ ne the frequency of the Weekly Test feature (Disabled, Every Week, Every 2 Weeks,

...........Every 5 Weeks). Press to conﬁ rm.

Use arrows to choose the day of the week that the Weekly Test is performed. Press to conﬁ rm.

FEATURE SETTINGS

WEEKLY TEST SETUP

Use arrows to choose the time of day that the Weekly Test is performed. Press to conﬁ rm.

FOR

Use arrows to choose the duration (engine run time) of the Weekly Test. Press to conﬁ rm.

NOW IN WEEK

Use arrows to choose current time frame in reference to the Weekly Test schedule. Press to conﬁ rm. (Example: If test is programmed for every 2 weeks on Sunday and today were Friday then - If testing is desired to start this week, then every other week thereafter, we would now be in week 2 of 2 - If testing is desired to start on the following Sunday, not the coming Sunday, then we would now be in week 1 of 2).

SETTINGS

AUDIBLE

Use arrows to enable or disable the audible alarm for Low Pump Room Temperature. Press to conﬁ rm.

COMMON ALARM

Use arrows to enable or disable the common alarm output (ALR relay) for Low Pump Room Temperature. Press to conﬁ rm.

PUMP ROOM

Use arrows to select the alarm output relay for Low Pump Room Temperature (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

SETTINGS

AUDIBLE

Use arrows to enable or disable the audible alarm for Low Reservoir Level. Press to conﬁ rm.

COMMON ALARM

Use arrows to enable or disable the common alarm output (ALR relay) for Low Reservoir Level. Press to conﬁ rm.

PUMP ROOM

Use arrows to select the alarm output relay for Low Reservoir Level (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

FEATURE SETTINGS

LOW PUMP ROOM TEMP

LOW RESERVOIR

SETTINGS

AUDIBLE

Use arrows to enable or disable the audible alarm for Relief Valve Open. Press to conﬁ rm.

COMMON ALARM

Use arrows to enable or disable the common alarm output (ALR relay) for Relief Valve Open. Press to conﬁ rm.

PUMP ROOM

Use arrows to select the alarm output relay for Relief Valve Open (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

SETTINGS

AUDIBLE

Use arrows to enable or disable the audible alarm for High Fuel Level. Press to conﬁ rm.

COMMON ALARM

Use arrows to enable or disable the common alarm output (ALR relay) for High Fuel Level. Press to conﬁ rm.

PUMP ROOM

Use arrows to select the alarm output relay for High Fuel Level (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

FEATURE SETTINGS

RELIEF VALVE OPEN

HIGH FUEL LEVEL

SETTINGS

AUDIBLE

Use arrows to enable or disable the audible alarm for High Reservoir Level. Press to conﬁ rm.

COMMON ALARM

Use arrows to enable or disable the common alarm output (ALR relay) for High Reservoir Level. Press to conﬁ rm.

PUMP ROOM

Use arrows to select the alarm output relay for High Reservoir Level (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

FEATURE SETTINGS

HIGH RESERVOIR

SETTINGS

NOTE: The list of available options and the settings associated with them will vary with each controller. Listed below are the most common user deﬁ ned settings that may appear.

AUDIBLE

Use arrows to enable or disable the audible alarm for selected option. Press to conﬁ rm.

COMMON ALARM

Use arrows to enable or disable the common alarm output (ALR relay) for selected option. Press to conﬁ rm.

PUMP ROOM

Use arrows to select the alarm output relay for selected option (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to conﬁ rm.

EVENT LOG

The Event Log is a record of events (pressure recording, alarms, starts, etc...) that are stored in the memory of the Mark IIXG. The last 3000 events are kept in this memory. The events are stored in the order that they occur, with the most recent being “ﬁ rst” (the last event that occurred will be event #1). The following keys are used to browse through the event log:

Move forward through the events one at a time (1 - 2 - 3....etc)

Move backward through the events one at a time (55 - 54 - 53....etc)

Move forward through the events ten at a time (60 - 70 - 80....etc)

Move backward through the events ten at a time (91 - 81 - 71....etc)

Pressing and holding of the arrow keys will allow the scrolling to move faster.

OPTION SETTINGS

DATA HISTORY

The Data History is a record of important data and events that are kept throughout the life of the controller. Use arrows to scroll through the information stored in the Data History log. The available information is:

Numbers of calls to start • Number of actual starts • Pump total run time • Pump last run time • Total controller power on time • Last pump start time/date • Minimum system pressure • Maximum system pressure • Last high temp. alarm time/date • Last low oil pressure time/date • Last low fuel level time/date • Last charger failure time/ date • Last battery trouble time/date • Last engine overspeed time/date • Battery 1 & 2 voltage min/current/max • Battery 1 & 2 amps min/current/max

USB

SAVE TO USB

Use arrows to enable or disable the Save to USB function. Press to conﬁ rm. The following is saved to the USB ﬂ ash drive: Event Log, Data History, Controller Information and all user deﬁ ned

settings (pressure settings, timer settings, alarm settings....etc.). The saved ﬁ le is a text ﬁ le named the same as the

controller serial number (87654321.txt) and can be viewed using most word processing software.

REMOVE DRIVE

Use arrows to enable or disable the Remove Drive feature. Press to conﬁ rm. Much like a computer, the Remove Drive feature ensures ﬁ le closure prior to removing the USB ﬂ ash drive from the Mark IIXG. Use of this feature helps prevent ﬁ le corruption.

NOTE: The Mark IIXG also features an automatic daily save function. Every day at midnight (0:00) the events for that day are written to a ﬁ le on the USB ﬂ ash drive. This ﬁ le is also a text ﬁ le (.txt) and is named for the month, in the current year folder under Firetrol (x:\Firetrol\2009\Sept.txt).

FAC TORY

SERIAL NUMBER

Use arrows to enter the controller serial number. Press to conﬁ rm. NOTE: This is a factory set parameter and under normal circumstances would never be changed.

MODEL

Use arrows to select required model number. Press to conﬁ rm. NOTE: This is a factory set parameter and under normal circumstances would never be changed.

BATTERY TYPE

Use arrows to select required battery type. Press to conﬁ rm. NOTE: This is a factory set parameter and under normal circumstances would never be changed.

BATTERY VOLTAGE

Use arrows to select required battery voltage. Press to conﬁ rm. NOTE: This is a factory set parameter and under normal circumstances would never be changed.

PRESSURE SENSOR

Use arrows to select if a pressure sensor (transducer) is used. Press to conﬁ rm. NOTE: This is a factory set parameter and under normal circumstances would never be changed. If disabled, menu options in SETTINGS/PRESSURE are disabled.

AUTOSTART NC

Use arrows to enable or disable this parameter. Press to conﬁ rm. NOTE: This is a factory set parameter and under normal circumstances would never be changed.

CONFIGURATION

MODEL

USER INPUT NUMBER

Use arrows to select input used for user deﬁ ned option. Press to conﬁ rm. NOTE: This is a factory set parameter and under normal circumstances would never be changed.

LOW SUCTION

Use arrows to select input used for Low Suction Pressure option. Press to conﬁ rm. NOTE: This value cannot be changed unless a Low Suction option has been selected in the options conﬁ guration.

SCREEN SAVER

Use arrows to enable or disable the screen saver function. Press to conﬁ rm. NOTE: The display screen is designed to automatically dim 5 minutes after returning to the home screen and without any activity. The screen will “wake up” or return to set brightness on a key press or any event that would cause a message to appear on the screen. This feature is designed to prolong the life of the display. It is not recommended that this function be disabled.

FAC TORY

This is area where ordered options are added by the factory. Any user deﬁ ned parameters for these options would ap- pear in the SETTING/OPTION SETTINGS menu.

FAC TORY

This area displays the values of the Analog to Digital Converter calibrations. This calibration is done by the manufacturer. Any changes to these settings would have to be made by the factory.

CONFIGURATION

OPTIONS

ADC CALIBRATION

FAC TORY

DIAGNOSTICS

RAW INPUT: ANALOG

Input values are shown. This information is for factory level troubleshooting purposes.

RAW INPUT: DISCRETE

Input values are shown. This information is for factory level troubleshooting purposes.

RAW INPUT: KEYS

Input values are shown. This information is for factory level troubleshooting purposes.

RAW OUTPUT: DISCRETE

Output values are shown. This information is for factory level troubleshooting purposes.

MARK IIXG STARTS

Displays the total number of times the Mark IIXG has been booted.

LAMP TEST

1 Use arrows to enable the lamp test. Press to begin test. All System Status LED’s should illuminate. Use arrows to disable the lamp test. Press to end test. System Status LED’s should turn off and

return to normal indications.

AUDIBLE TEST

1 Use arrows to enable the audible test. Press to begin test. The audible alarm should sound. Use arrows to disable the audible test. Press to end test. The audible alarm will turn off.

USB TEST

Use arrows to enable the USB test. Press to begin test. A small test ﬁ le is written to the USB ﬂ ash drive then read back from the drive. If the write/read is successful, the test is passed. After completion of the test the setting will automatically return to disabled.

FLAGS

These ﬂ ags are a part of a manufacturer level testing tool.

FAC TORY

CLEAR DATA HISTORY

TOOLS

3 Use arrows to enable this option. Press to conﬁ rm. Data History will be cleared and option will automati- cally revert back to disabled. NOTE: Once cleared, this data cannot be recovered.

CLEAR EVENT LOG

3 Use arrows to enable this option. Press to conﬁ rm. The Event Log will be cleared and option will automati- cally revert back to disabled. NOTE: Once cleared, this data cannot be recovered.

RESET TO DEFAULTS

Use arrows to enable this option. Press to conﬁ rm. The Mark II

XG will be reset to “out of the box” default

settings.

NOTE: All user and factory conﬁ guration settings will be lost.

FIRMWARE UPDATE

3 This is a tool for installing ﬁ rmware updates. Updates are installed from a USB ﬂ ash drive. On screen instructions will guide the process. Installing ﬁ rmware usually takes just a few minutes, however, the controller is out of service during this time.

ABOUT

Information is shown for: Model Number, Serial Number, Software (Part Number, Build Number, Date), and Boot Code (Part Number and Version Information).

BATTERY CHARGER

When installing the battery charger as a replacement part, it is necessary to verify the proper charger settings and adjust as necessary.

1. Incoming AC voltage 115 or 230 volts.

2. Battery voltage - 12 or 24 volts DC.

3. Battery type - Lead Acid / Ni-Cad 9 or 18 Cell / Ni-Cad 10 or 20 Cell.

If battery charger is powered with the incorrect settings, damage to the charger and/or batteries may occur.

The Firetrol® battery charger features a fully automatic 4 step charging cycle. The charging cycles are as indicated: Step 1: Qualification Stage (Flashing yellow and green LEDs) During this stage, the battery charger checks the batteries to insure they can accept a fast charge. It also checks for missing or defective batteries. If the charger detects missing or defective batteries a fault will be given (solid red LED). Step 2: Fast Charge (Solid yellow LED) Charges the batteries until they reach peak voltage. Step 3: Bulk Charge (Solid yellow LED and slow blinking green LED) Charges the batteries at a constant potential of peak voltage until current reaches 500mA. Step 4: Float Charge (Solid green LED) Trickle charges the batteries to maintain peak potential.

• Charger reset push-button (resets charging cycle to beginning)

Emerson FTA1100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual