Emerson Fisher M Series Instruction Manual

Instruction Manual
D500237X012
M Series Actuator
M Series Manual Handwheel Gear Actuator
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 1...............................
Installation 3..................................
Maintenance 5.................................
Lubrication 6.................................
Parts Ordering 6................................
Introduction
Scope of Manual
February 2019
This instruction manual includes installation, operation, maintenance, and parts ordering information for M Series manual handwheel gear actuators. Refer to separate manuals for instructions covering the valves used with these actuators.
Do not install, operate, or maintain an M Series handwheel gear actuator without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To avoid personal injury or property damage it
is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson sales office
proceeding.
before
Description
M Series handwheel gear actuators (figure 1) are totally enclosed, weatherproof, worm gear actuators for reliable manual operation with Fisher A11, A31A and A41 High Performance Butterfly Valves. The M actuator consists of a body housing, cover, worm gear, input shaft, and handwheel. The housing is grease packed.
Specifications
Specifications for the M Series manual handwheel gear actuators are shown in table 1.
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M Series Actuator
February 2019
Table 1. Specifications
Instruction Manual
D500237X012
Actuator Sizes
See tables 2, 3 and 4
Construction Materials
Housing and Cover: Cast iron Worm: Steel
Valve Compatibility
J Accepts A11 valve square‐end shafts from 10.3 to
34.9 mm (13/32 to 1‐3/8 inches), keyed shafts from
38.1 to 44.5 mm (1‐1/2 to 1‐3/4 inches)
(1)
J Accepts A31A valve keyed shafts from 44.5 to
57.2 mm (1‐3/4 to 2‐1/4 inches)
Worm Gear: Manganese Bronze Input Shaft: Steel (303 SST on request) Handwheel: Cast Iron
Mounting Positions
See figure 2
J Accepts A41 valve Double D shafts from 12.7 to
44.5 mm (1/2 to 1‐3/4 inches)
Dimensions and Approximate Weights
See Bulletin 22.2:M
Maximum Torque Output
See Bulletin 22.2:M
Options
J Locking plates with padlock for fixed positioning
Handwheel Rotation
Clockwise handwheel rotation closes the valve (produces clockwise rotation of the valve shaft)
1. As an option, CL600 NPS 10 (with 1‐1/2 inch keyed shaft) and NPS 12 (with 1‐3/4 inch shaft) A11 valves require a keyed connection if being used with size 9KE or 10KE‐6 actuators.
J Stops are typically set every 10_, but can be special
ordered with stops set up to 45_ from both ends
J Handwheel extensions
Figure 1. M Series Handwheel Gear Actuator
W4715‐1
2
Instruction Manual
D500237X012
M Series Actuator
February 2019
Installation
WARNING
To avoid personal injury or property damage resulting from the sudden release of pressure, do not install the actuator where service conditions could exceed the limits given in this manual or on the appropriate nameplates. Use pressure‐relieving devices as required by government or accepted industry codes and good engineering practices.
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
The M Series gear actuator is normally mounted on a valve at the factory. However, the actuator can be field mounted; it can be mounted in any position on the A11 or A31A and it can be mounted in positions 1 and 3 on the A41, as shown in figure 2. Make clearance considerations before mounting the actuator to determine the most suitable mounting position.
The M Series actuator has a direct stab‐on design. Simply insert the valve shaft into the broached area of the body housing. Then attach the mounting bracket to the actuator, using the torques listed in table 5, and attach the mounting bracket to the valve.
Table 2. M Series Gear Actuator for A11 (CL600)
MAXIMUM
VALVE
SIZE, NPS
10
12
1. Maximum recommended torque for the valve/actuator combination is based on valve shaft rating, actuator rating and rim force.
2. Rim force required to produce maximum recommended torque.
3. This column shows the number of times the handwheel must be turned to close the valve 90 degrees.
4. Shaft rating of the A11 valve.
VALVE SHAFT
SIZE, INCHES
3 13/32 113 1,000
4 5/8 303 2,690
6 7/8
8 1
1‐3/8 1‐1/2 1‐1/2
1‐3/8 1‐3/4 1‐3/4
RECOMMENDED
nSm lbSin n lb NSm LbfSin
643 765
643 846
1349 1354
2144 3520
1354 2144 3520
TORQUE
(1)
5,700
6,780
5,700 7,500
11,960
12,000 19,000
31,160
12,000 19,000
31,160
(4)
(4)
(4)
(4)
(4)
(4)
ACTUATOR
SIZE
1KE 12 80 18 9.5 452 4,000
1KE 12 209 47 9.5 452 4,000
2KE 5KE
2KE 5KE 7KE
7KE 9KE
10KE‐6
7KE 9KE
10KE‐6
HANDWHEEL
DIAMETER,
INCHES
12
12 12 18
18 24 18
18 24 18
RIM FORCE
445 400
445 445 436
440 440 214
440 440 214
(2)
100
90
100 100
98 99
99 48
99 99 48
NUMBER
OF TURNS
TO
(3)
CLOSE
9.5
12.5
9.5
12.5
13.5
13.5 16 72
13.5 16 72
MAXIMUM TORQUE
RATING OF ACTUATOR
678 904
678 904
2,260 2,260
3,390 8,474
2,260 3,390 8,474
6,000 8,000
6,000 8,000
20,000 20,000
30,000 75,000
20,000 30,000 75,000
3
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