Emerson Fisher MR95 Series, Fisher MR95L, Fisher MR95H, Fisher MR95HT, Fisher MR95HD Installation Manual

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Installation Guide D103587X014
July 2017
MR95 Series
Introduction
This Installation Guide provides instructions for installation, startup and adjustment. To receive a copy of the Instruction Manual, contact your local Sales Office or view a copy at www.fisher.com. For further information refer to MR95 Series Instruction Manual, D103587X012.
PED Category
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive. It may also be used outside of the Pressure Equipment Directive using Sound Engineering Practice (SEP) per table below. For information on the current PED revision see Bulletin: D103053X012.
TYPE PRODUCT SIZE BODY MATERIAL CATEGORY
MR95L/
MR95LD
MR95H/
MR95HD
MR95HP/ MR95HT/
MR95HDP
1/4 NPT, DN 15 to 25 /
1/2 to 1 in.
1/4 NPT, DN 15 to 25 /
1/2 to 1 in.
DN 40 and 50 /
1-1/2 and 2 in.
1/4 NPT, DN 15 to 25 /
1/2 to 1 in.
DN 40 and 50 /
1-1/2 and 2 in.
All SEP
All SEP
Cast iron I
Steel and
Stainless steel
All SEP
Steel and
Stainless steel
II
II
Specications
Available Constructions
Type MR95L: Pressure reducing regulator for outlet pressures from 0.14 to 2.1 bar / 2 to 30 psig. 1/4 to 1 in. body sizes only.
Type MR95H: Pressure reducing regulator for outlet pressures from 0.34 to 10.3 bar / 5 to 150 psig.
Type MR95HP: Pressure reducing regulator for outlet pressures from 1.0 to 27.6 bar / 15 to 400 psig (soft-seated).
Type MR95HT: High temperature pressure reducing regulator for outlet pressures from 1.0 to 20.7 bar / 15 to 300 psig (metal seat) and up to 343°C / 650°F.
Type MR95LD: Pressure reducing differential regulator for differential set pressures from 0.14 to 2.1 bar / 2 to 30 psi with maximum inlet pressure up to 20.7 bar / 300 psi and maximum outlet pressure up to 8.6 bar / 125 psi. 1/4 to 1 in. body sizes only.
Type MR95HD: Pressure reducing differential regulator for differential set pressures from 0.34 to 10.3 bar / 5 to 150 psi with maximum inlet/outlet pressures up to 20.7 bar / 300 psig.
Type MR95HDP: Pressure reducing differential regulator for differential set pressures from 0.34 to 10.3 bar / 5 to 150 psi with maximum inlet/outlet pressures up to 41.4 bar / 600 psi.
Body and Orifice Sizes
1/4 NPT body: 7.22 mm / 0.284 in. orifice
DN 15 / 1/2 in. body: 10.56 mm / 0.416 in. orifice
DN 20 and 25 / 3/4 and 1 in. bodies: 16.02 mm / 0.631 in. orifice
DN 40 and 50 / 1-1/2 and 2 in. bodies (not available for Types MR95L and MR95LD): 29 mm / 1.142 in. orifice
End Connection Styles
NPT, SWE, Welded and Integral CL150 RF, CL300 RF, CL600 RF and PN 16/25/40 RF; all sizes are fabricated with slip-on flanges (for welded end connections) and are EN flanged 356 mm face-to-face (14 in. face-to-face)
Outlet and Differential Pressure Ranges
(1)
See Table 1
Maximum Spring Case Loading Pressure for Types MR95LD, MR95HD and MR95HDP
See Table 2
Maximum Cold Working Pressures of Body Size and Materials
(1)(2)
See Table 2
Pressure Registration
Internal or External
Maximum Temperature Ranges of Diaphragm and Seat Materials
(1)(2)
See Table 3
Shutoff Classification Per ANSI/FCI 70-3-2004
Metal Seats: Class IV
PTFE: Class IV
Elastomer Seats: Class VI or better
API 614 Compliant
Steel or Stainless steel constructions with Stainless steel trim meet API 614 Requirements.
Sour Gas Service Capability
Optional materials are available for applications handling sour gases. These constructions comply with the recommendations of NACE International Standards MR0175-2002 and MR0103. Optional materials are available to meet ANSI/NACE MR0175/ISO 15156.
Installation
WARNING
!
Only qualified personnel shall install or service a regulator. Regulators should be installed,
operated and maintained in accordance with
international and applicable codes and regulations and Emerson Process Management Regulator Technologies, Inc. instructions.
If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage or leakage due to escaping fluid or bursting of pressure containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section or where conditions exceed any ratings of the adjacent piping or piping connections.
1. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
2. The pressure limits given are based on the body size and body materials only. Actual pressure limits of the assembled regulator may decrease and vary depending on the temperature, body end connection, diaphragm, seat and/or trim material of the regulator.
MR95 Series
Table 1. Outlet and Differential Pressure Ranges
TYPE
DN In. bar psi/psig
BODY SIZE OUTLET OR DIFFERENTIAL PRESSURE RANGE
0.14 to 0.41 2 to 6
MR95L and MR95LD 15, 20 and 25 1/4 NPT, 1/2, 3/4 and 1
0.34 to 1.0 5 to 15
0.90 to 2.1 13 to 30
1.0 to 2.1 15 to 30
15, 20 and 25 1/4 NPT, 1/2, 3/4 and 1
1.7 to 5.2 25 to 75
4.8 to 10.3 70 to 150
0.34 to 5.5 5 to 80
MR95H, MR95HD and MR95HDP
40 and 50 1-1/2 and 2
4.1 to 8.3 60 to 120
6.9 to 9.7 100 to 140
8.3 to 10.3 120 to 150
0.34 to 4.1 5 to 60
3.4 to 8.3 50 to 120
MR95HT
15, 20 and 25 1/4 NPT, 1/2, 3/4 and 1
40 and 50 1-1/2 and 2
15, 20 and 25 1/4 NPT, 1/2, 3/4 and 1
MR95HP
40 and 50 1-1/2 and 2
1. For Types MR95LD, MR95HD and MR95HDP regulators, the pressure ranges indicate the differential pressure that can be obtained with the indicated spring. The differential pressure (spring setting) is added to the spring case loading pressure to determine the actual outlet pressure.
Table 2. Maximum Cold Working Pressures of Body Size and Material
MAXIMUM INLET
TYPE BODY SIZE BODY MATERIALS
MR95L/
MR95LD
MR95H/
MR95HD
MR95HDP All available sizes
MR95HP All available sizes
MR95HT
1. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
2. The pressure limits given are based on the body size and body materials only. Actual pressure limits of the assembled regulator may decrease and vary depending on the temperature, body end connection, diaphragm, seat and/or trim material of the regulator.
3. Not available for 1/4 NPT body size.
All available sizes
All available sizes
1/4 NPT and DN 15 to 25 /
1/2 to 1 in.
DN 40 and 50 /
1-1/2 and 2 in.
WCC/LCC Steel; CF8M/CF3M Stainless Steel;
WCC/LCC Steel; CF8M/CF3M Stainless Steel;
Monel
CF8M/CF3M Stainless Steel; Monel
CF8M/CF3M Stainless Steel; Monel
CF8M/CF3M Stainless Steel; Monel
WCC/LCC Steel; CF8M/CF3M Stainless Steel;
Monel
Gray Cast Iron 17.2 250 3.4 50 3.4 50
Monel
®(3)
; Hastelloy® C
(3)
Gray Cast Iron 17.2 250 17.2 250 17.2 250
®(3)
; Hastelloy® C
Hastelloy® C
Hastelloy® C
Hastelloy® C
®
; Hastelloy® C; Aluminum-Bronze
(3)
; Aluminum-Bronze
WCC/LCC Steel 41.4 600 41.4 600 41.4 600
(3)
; Aluminum-Bronze
WCC/LCC Steel 68.9 1000 41.4 600 41.4 600
(3)
; Aluminum-Bronze
WCC/LCC Steel 41.4 600 41.4 600 41.4 600
(3)
; Aluminum-Bronze
(3)
®(3)
;
(3)
®(3)
;
(3)
®(3)
;
(3)
PRESSURE
bar psig bar psig bar psig
20.7 300 8.6 125 8.6 125
20.7 300 20.7 300 20.7 300
41.4 600 37.9 550 37.9 550
68.9 1000 37.9 550 37.9 550
41.4 600 37.9 550 37.9 550
41.4 600 31.0 450 31.0 450
Table 3. MR95 Series Temperature Capabilities
TRIM MATERIAL SEAT DIAPHRAGM O-RING
Nitrile (NBR)
Neoprene (CR)
Fluorocarbon (FKM)
(3)
Ethylenepropylene (EPDM)
Peruoroelastomer (FFKM)
PTFE
Metal
     
Composition
Graphite
DIAPHRAGM PROTECTOR
GASKET
1.0 to 6.9 15 to 100
5.5 to 20.7 80 to 300
1.0 to 6.9 15 to 100
4.1 to 17.9 60 to 260
1.0 to 6.9 15 to 100
5.5 to 27.6 80 to 400
1.0 to 6.9 15 to 100
4.1 to 20.7 60 to 300
(1)(2)
MAXIMUM OUTLET
(1)(2)
PRESSURE
MAXIMUM SPRING
CASE PRESSURE
TEMPERATURE
°C °F
-40 to 82 -40 to 180
-40 to 82 -40 to 180
-18 to 149,
Limited to 93°C for hot water
Limited to 200°F for hot water
-7 to 135 20 to 275
-18 to 218 0 to 425
-40 to 204 -40 to 400
-40 to 343 -40 to 650
-40 to 204,
Limited to 149°C for steam
Limited to 300°F for steam
-40 to 343 -40 to 650
(1)
0 to 300,
-40 to 400,
BODY MATERIAL
Stainless steel
Gray cast iron -29 to 208 -20 to 406
WCC Steel
(4)
(4)
LCC Steel
(4)
, Monel® or Hastelloy® C -40 to 288 -40 to 550
-29 to 343 -20 to 650
-40 to 343 -40 to 650
TEMPERATURE
°C °F
Aluminum-Bronze -40 to 260 -40 to 500
1. The pressure/temperature limits in this Installation Guide and any applicable standard limitation should not be exceeded.
2. The temperature limits given are based on the body size and body materials only. Actual temperature limits of the assembled regulator may decrease and vary depending on the body end connection, diaphragm, seat and/or trim material of the regulator.
3. Not for use on steam service.
4. Meets API 614 requirements (with Stainless steel trim).
®
Monel
is a mark owned by Special Metals Corporation.
Hastelloy® C is a mark owned by Haynes International, Inc.
2
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