Emerson Fisher M Installation Instructions

Instruction Manual
Form 5454 November 2007
M Series Actuator
M Series Manual Handwheel Gear Actuator
Contents
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . .
Description 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
Scope of Manual
This instruction manual includes installation, operation, maintenance, and parts ordering information for M Series manual handwheel gear actuators. Refer to separate manuals for instructions covering the valves used with these actuators.
W4715-1 / IL
Do not install, operate, or maintain an M Series handwheel gear actuator without first D being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance, and D carefully reading and understanding the contents of this manual. If you have any questions about these instructions, contact your Emerson Process Managementt sales office before proceeding.
Description
M Series handwheel gear actuators (figure 1) are totally enclosed, weatherproof, worm gear actuators for reliable manual operation with Type A11, A31A and A41 High Performance Butterfly Valves. The M actuator consists of a body housing, cover, worm gear, input shaft, and handwheel. The housing is grease packed.
Figure 1. M Series Handwheel Gear Actuator
Specifications
Specifications for the M Series manual handwheel gear actuators are shown in table 1.
Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.
www.Fisher.com
D500237X012
M Series Actuator
Instruction Manual
Form 5454
November 2007
Table 1. Specifications
Actuator Sizes
See tables 2, 3 and 4
Valve Compatibility
J Accepts Type A11 valve square-end shafts
from 10.3 to 34.9 mm (13/32 to 1-3/8 inches), keyed shafts from 38.1 to 44.5 mm (1-1/2 to 1-3/4 inches)
J Accepts Type A31A valve keyed shafts from
44.5 to 57.2 mm (1-3/4 to 2-1/4 inches)
J Accepts Type A41 valve Double D shafts from
12.7 to 44.5 mm (1/2 to 1-3/4 inches)
Maximum Torque Output
See Bulletin 22.2:M
Handwheel Rotation
Clockwise handwheel rotation closes the valve (produces clockwise rotation of the valve shaft)
1. As an option, CL600 NPS 10 (with 1-1/2 inch keyed shaft) and NPS 12 (with 1-3/4 inch shaft) Type A11 valves require a keyed connection if being used with size 9KE or 10KE-6 actuators.
(1)
Construction Materials
Housing and Cover: Cast iron
Worm: Steel
Worm Gear: Manganese Bronze
Input Shaft: Steel (303 SST on request)
Handwheel: Cast Iron
Mounting Positions
See figure 2
Dimensions and Approximate Weights
See Bulletin 22.2:M
Options
J Locking plates with padlock for fixed positioning
J Stops are typically set every 10_, but can be
special ordered with stops set up to 45_ from both ends
J Handwheel extensions
Installation
WARNING
To avoid personal injury or property damage resulting from the sudden release of pressure, do not install the actuator where service conditions could exceed the limits given in this manual or on the appropriate nameplates. Use pressure-relieving devices as required by government or accepted industry codes and good engineering practices.
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
Check with your process or safety engineer for any additional measures
2
that must be taken to protect against process media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
The M Series gear actuator is normally mounted on a valve at the factory. However, the actuator can be field mounted; it can be mounted in any position on the Type A11 or A31A and it can be mounted in positions 1 and 3 on the Type A41, as shown in figure 2. Make clearance considerations before mounting the actuator to determine the most suitable mounting position.
The M Series actuator has a direct stab-on design. Simply insert the valve shaft into the broached area of the body housing. Then attach the mounting bracket to the actuator, using the torques listed in table 5, and attach the mounting bracket to the valve.
Instruction Manual
SIZE, NPS
SIZE
O
SIZE
SIZE
TO
Form 5454 November 2007
Table 2. M Series Gear Actuator for A11 (CL600)
VALVE
SIZE, NPS
VALVE
SHAFT SIZE,
INCHES
3 13/32 113 1,000
4 5/8 303 2,690
6 7/8
8 1
1-3/8
10
1-1/2 1-1/2
1-3/8
12
1-3/4 1-3/4
1. Maximum recommended torque for the valve/actuator combination is based on valve shaft rating, actuator rating and rim force.
2. Rim force required to produce Maximum recommended torque.
3. This column shows the number of times the handwheel must be turned to close the valve 90 degrees.
4. Shaft rating of the A11 valve.
MAXIMUM
RECOMMENDED
nSm lbSin
643 765
643 846
1349
1354 2144 3520
1354 2144 3520
TORQUE
(1)
5,700
6,780
5,700 7,500
11,960
12,000 19,000
31,160
12,000 19,000
31,160
(4)
(4)
(4)
(4)
(4)
(4)
ACTUATOR
SIZE
HANDWHEEL
DIAMETER,
INCHES
RIM FORCE
n lb
1KE 12 80 18 9.5 452 4,000
1KE 12 209 47 9.5 452 4,000
2KE 5KE
2KE 5KE 7KE
7KE 9KE
10KE-6
7KE 9KE
10KE-6
12
12 12 18
18 24 18
18 24 18
445 400
445 445 436
440 440 214
440 440 214
M Series Actuator
(2)
100
90
100 100
98
99 99 48
99 99 48
NUMBER
OF
TURNS
T
CLOSE
9.5
12.5
9.5
12.5
13.5
13.5 16 72
13.5 16 72
MAXIMUM TORQUE
(3)
NSm LbfSin
678 904
678 904
2,260
2,260 3,390 8,474
2,260 3,390 8,474
RATING OF ACTUATOR
20,000
20,000 30,000 75,000
20,000 30,000 75,000
6,000 8,000
6,000 8,000
Table 3. M Series Gear Actuator for A31A
VALVE
SIZE, NPS
VALVE SHAFT
SIZE,
INCHES
,
14 1-3/16
16 1-1/4
18 1-1/2
20 1-3/4
24 2-1/4
14 1-3/4
16 1-3/4
18 2-1/4
20 2-3/4
24 2-3/4 8474 75,000 10KE-6 18 516 116 72 8,474 75,000
1. Maximum recommended torque for the valve/actuator combination is based on valve shaft rating, actuator rating and rim force.
2. Rim force required to produce Maximum recommended torque.
3. This column shows the number of times the handwheel must be turned to close the valve 90 degrees.
4. Shaft rating of the A31A valve.
MAXIMUM
RECOMMENDED
nSm lbSin
644 847
1287
644 847
1,579
1356 2188 2188
1356 2147 2555
2147
8,474
1356 2555
1356 2555
2147
6,985
2147 8474
TORQUE
(1)
5,700 7,500
11,390
5,700 7,500
13,970
12,000
19,370
19,370
12,000 19,000
22,620
19,000 75,000
12,000
22,620
12,000
22,620
19,000
61,830
19,000 75,000
(4)
(4)
(4)
(4)
(4)
(4)
(4)
ACTUATOR
SIZE
2KE 5KE 7KE
2KE 5KE 7KE
7KE 9KE
10KE-6
7KE 9KE
10KE-6
9KE
10KE-6
7KE 9KE
7KE 9KE
9KE
10KE-6
9KE
10KE-6
HANDWHEEL
DIAMETER,
INCHES
CL150
12 12 18
12 12 18
18 24 18
18 24 18
24 18
CL300
18 24
18 24
24 18
24 18
RIM FORCE
n lb
445 445 418
445 445 512
440 449 133
440 440 156
440 516
440 525
440 525
440 423
440 516
(2)
100 100
94
100 100 115
99
101
30
99 99 35
99
116
99
118
99
118
99 95
99
116
NUMBER
OF TURNS
TO
(3)
CLOSE
9.5
12.5
13.5
9.5
12.5
13.5
13.5 16 72
13.5 16 72
16 72
13.5 16
13.5 16
16 72
16 72
MAXIMUM TORQUE
RATING OF ACTUATOR
NSm LbfSin
271 904
2,260
271 904
2,260
2,260 3,390 8,474
2,260 3,390 8,474
3,390 8,474
2,260 3,390
2,260 3,390
3,390 8,474
3,390 8,474
6,000 8,000
20,000
6,000 8,000
20,000
20,000 30,000 75,000
20,000 30,000 75,000
30,000 75,000
20,000 30,000
20,000 30,000
30,000 75,000
30,000 75,000
3
Instruction Manual
DIAMETER
TURNS TO
6
271
2,400
M Series Actuator
Table 4. M Series Gear Actuator for A41
VALVE SHAFT
SIZE,
INCHES
1/2 0KE/D1 58 515 8 441 21
5/8 0KE/D2 138 1,230 8 227 51
3/4 0KE/D3 240 2,120 8 391 88
1 2KE/D4 468 4,140 12 325 73 9.5 678 6,000
1-1/4 6KE/D5 1,110 9,820 24 365 82
1-1/2 6KE/D6 1,356 12,000 24 445 100
1-3/4 9KE/D7 2,658 23,520 36 365 82 16 3,390 30,000
1. Rim force required to produce shaft rating torque.
2. This column shows the number of times the handwheel must be turned to close the valve 90 degrees.
ACTUATOR
SIZE
Type M Actuator Bolt Size
1KE 1/2 91 67
2KE 1/2 91 67
5KE 1/2 91 67
7KE 5/8 163 120
9KE 5/8 163 120
10KE-6 5/8 163 120
0KE/D1 5/16 22 16.5
0KE/D2 5/16 22 16.5
0KE/D3 5/16 22 16.5
2KE/D4 3/8 39 29
6KE/D5 3/8 39 29
6KE/D6 5/8 163 120
9KE/D7 3/4 258 190
SHAFT RATING
nSm lbSin
Table 5. M Series Mounting Plate to Gearbox
HANDWHEEL
DIAMETER,
INCHES
A11 and A31A Compatible
,
A41 Compatible
RIM FORCE
n lb
Bolt Torque nSm Bolt Torque lbSf
(1)
NUMBER OF
TURNS TO
(2)
CLOSE
6 271 2,400
10 1,356 12,000
November 2007
MAXIMUM TORQUE
RATING OF ACTUATOR
NSm LbfSin
Form 5454
Operation
After the actuator and control valve assembly are installed, the manual actuator is ready for operation.
CAUTION
Applying too much torque to the actuator and valve parts could cause damage to the parts. To avoid such damage, do not exceed the rim force listed in table 2, 3 and 4 or any other torque limitation of internal valve parts. Also, do not use wrenches or other devices on the handwheel or handwheel shaft to increase operating force.
4
Maintenance
WARNING
Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the
Instruction Manual
Form 5454 November 2007
M Series Actuator
valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve.
D Vent the power actuator loading pressure and relieve any actuator spring precompression.
D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has
been removed from the pipeline.
Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
If the rim force required to rotate the handwheel exceeds the rim force listed in table 2, 3, or 4, check for the following conditions:
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve.
2. Remove the cap screws that secure the gearbox cover plate and remove the gearbox cover plate.
3. Coat the worm, the drive sleeve gear teeth, and the bearing surfaces of the gearbox housing and worm with a quality gear lubricant.
4. Replace the cover plate and cap screws using the bolt torques listed in table 5.
5. Replace the manual actuator on the valve. Adjust the actuator travel stop to limit the open and closed positions of the valve disc following the steps in the appropriate valve instruction manual.
Parts Ordering
When corresponding with your Emerson Process Management sales office, indicate the size of the M Series actuator. The size is stamped on the gearbox. You should also provide the serial number of the valve.
D Insufficient lubrication
D Seized actuator parts
D Excessive pressure drop across the valve
D Obstruction to the valve disc rotation
If the manual actuator does not seem to control the process fluid, the worm or drive sleeve gear teeth may be broken, the handwheel pin may be sheared, or the valve parts may be broken. Purchase a replacement manual actuator if necessary. Refer to the valve instruction manual if valve maintenance is needed.
Lubrication
The interior parts of the M Series actuator should be lubricated on a regular schedule with a quality gear lubricant. The interior parts should also be lubricated whenever difficulty in handwheel rotation indicates a need for lubrication.
WARNING
Use only genuine Fisherr replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher valve, because they will void your warranty, might adversely affect the performance of the valve, and could give rise to personal injury and property damage.
Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.
5
M Series Actuator
FLOW DIRECTION FOR RIGHT-HAND MOUNTING
Instruction Manual
Form 5454
November 2007
POSITION 1
VALVE BODY
POSITION 2
POSITION 4
30B0668-A A7133 / IL
NOTE: ONLY POSITIONS 1 AND 3 ARE APPLICABLE TO TYPE A41.
POSITION 3
Figure 2. Available Mounting Positions
FLOW DIRECTION FOR LEFT-HAND MOUNTING
6
Instruction Manual
Form 5454 November 2007
M Series Actuator
A7139 / IL
GEAR BOX
MOUNTING BRACKET
Figure 3. Typical M Series Assembly
7
M Series Actuator
Instruction Manual
Form 5454
November 2007
Fisher is a mark owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
Emerson Process Management
Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461
www.Fisher.com
8
EFisher Controls International LLC 1998, 2007; All Rights Reserved Printed in USA
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