Emerson Fisher LCP100 Instruction Manual

Instruction Manual
D103272X012
Fisher™ LCP100 Local Control Panel
LCP100 Local Control Panel
August 2017
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 2.................................
Educational Services 2...........................
Installation 5..................................
Hazardous Area Classifications and Special
Instructions for “Safe Use” and Installation
in Hazardous Areas 5........................
Mounting 5..................................
Electrical Connections 5........................
Pre‐Setup Testing 24............................
Setup 25......................................
Principle of Operation 25........................
Maintenance 26................................
Troubleshooting 26............................
Parts Ordering 27...............................
Parts List 27...................................
Common Parts 27.............................
Figure 1. Fisher LCP100 Local Control Panel, with FIELDVUE DVC6200 SIS Digital Valve Controller and Bettis
X0247
Actuator
Introduction
Scope of Manual
This instruction manual includes installation and maintenance information for the Fisher LCP100 local control panel (figure 1). This device is used with Fisher FIELDVUE™ instruments in Safety Instrumented Systems (SIS). Refer to the DVC6200 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions instruction manual (D103557X012 instruction manual (D103230X012
Unless otherwise noted, the information in this instruction manual applies to both DVC6200 SIS and DVC6000 SIS digital valve controllers. For simplicity, the DVC6200 SIS model name will be used throughout.
www.Fisher.com
) or the DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions
) for additional information.
LCP100 Local Control Panel
August 2017
Do not install, operate, or maintain an LCP100 local control panel without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all of the contents of this manual, includingall safety cautions and warnings. If you have any questions about these instructions, contact your Emerson sales office
Partner.
Instruction Manual
D103272X012
or Local Business
Description
The LCP100 local control panel is used with the HARTr communicating DVC6200 SIS digital valve controller. This panel is used to manually open and close a safety shutdown valve. The LCP100 also provides a manual reset feature as well as a button for initiating a partial stroke test.
Specifications
Typical specifications for the LCP100 local control panel are shown in table 1.
Educational Services
For information on available courses contact:
Emerson Automation Solutions Educational Services - Registration Phone: +1-641-754-3771 or +1-800-338-8158 e‐mail: education@emerson.com emerson.com/fishervalvetraining
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Instruction Manual
D103272X012
Table 1. Specifications
LCP100 Local Control Panel
August 2017
Power Options (switch selectable)
J External: 24 VDC +/- 10% @ 50 mA maximum
Electrical Housing
IP66
continuous current (100 mA maximum inrush)
J Loop: 8‐20 mA (LCP100 and DVC6200 SIS
combined)
Electromagnetic Interference (EMI)
Meets EN 61326-1:2013 Immunity—Industrial locations per Table 2 of
Power Consumption
External: 1.32 W max continuous Loop (Point-to-Point): 0.042 W max continuous Loop (Multi-Drop): 0.126 W max continuous
Temperature Limits
(1)
-40 to 65_C (-40 to 149_F)
Maximum distance between LCP100 and DVC6200 SIS digital valve controller
Cable length is limited by maximum cable capacitance of 100,000 pF
(2)
. Typical 314 meters (1030 feet) with 18 AWG shielded Audio, Control and Instrumentation Cable.
Electrical Classification
CSA (C/US) AEx ia IIB T4 Ga
(3)
– Zone 0, 1, 2 AEx e mb [ib] IIC T4 Gb – Zone 1, 2 AEx ic IIC T4 Gc – Zone 2
EN 61326-1 Standard. Performance is shown in table 2 below. Emissions—Class A ISM equipment rating: Group 1, Class A
Connections
Conduit: 3/4 NPT or M20
Wiring
14 to 26 AWG
Torque Specifications
Wiring terminals: 0.5 NSm (4.5 inSlbs)
Electrical Installation
Wire connections are polarity sensitive
Compatibility
DVC6200 SIS with Firmware revision 3 or later DVC6000 SIS with Firmware revision 7 or later
Class I Division 2 Groups ABCD T4
ATEX
Ex ia IIB T4 Ga
(3)
– Zone 0, 1, 2
Installation Orientation
Wiring entrance must be facing down
Ex e mb [ib] IIC T4 Gb – Zone 1, 2 Ex ic IIC T4 Gc – Zone 2
IECEx
Ex ia IIB T4 Ga
(3)
– Zone 0, 1, 2 Ex e mb [ib] IIC T4 Gb – Zone 1, 2 Ex ic IIC T4 Gc – Zone 2 Ex tb IIIC T71°C Db – Zone 21, 22
CUTR
Ex em[ib] IIC – Zone 1, 2 Ex ic IIC – Zone 2
1. The pressure/temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. DVC6000 SIS: Cable length is limited by maximum cable capacitance of 18000 pF.
3. LOOP Powered only.
Dimensions
253.1 mm (10 inches) long by 109.5 mm (4.3 inches) wide by 127.8 mm 5 inches) deep. See figure 2.
Construction Materials
Housing material: filled polyester
Approximate Weight
2.2 kg (4.9 lb)
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LCP100 Local Control Panel
August 2017
Table 2. Electromagnetic Immunity Performance Criteria
Port Phenomenon Basic Standard Test Level
Electrostatic discharge (ESD) IEC 61000‐4‐2
Enclosure
I/O signal/control
Specification limit = ±1% of span
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
Radiated EM field IEC 61000‐4‐3
Burst (fast transients) IEC 61000‐4‐4
Surge IEC 61000‐4‐5
Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms with 1 kHz AM at 80% A
$4 kV contact $8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
$1 kV, I/O lines $2 kV, DC power lines
$1 kV, I/O lines $2 kV, DC power lines)
Figure 2. Fisher LCP100 Local Control Panel Dimensions
Instruction Manual
D103272X012
Performance
Criteria
A
A
A
A
(1)
E1077‐1
129
(5.1)
94
(3.7)
110
(4.3)
194
(7.6)
257
(10.1)
mm (INCH)
4
Instruction Manual
D103272X012
LCP100 Local Control Panel
August 2017
Installation
WARNING
Electrostatic charge hazard. Do not rub or clean the LCP100 with solvents if a flammable vapor is present. To do so could result in an explosion.
Note
Direct all wiring to the left side inside the LPC100 compartment, away from the buttons.
Hazardous Area Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations
Refer to the following instruction manual supplements for approval information.
D CSA (C/US) Hazardous Area Approvals - LCP100 Local Control Panel (D104236X012
D ATEX Hazardous Area Approvals - DVC2000 Digital Valve Controllers (D104237X012
D IECEx Hazardous Area Approvals - DVC2000 Digital Valve Controllers (D104238X012
All documents are available from your Emerson sales office, Local Business Partner, or Fisher.com Emerson sales office or Local Business Partner for all other approval/certification information.
)
)
)
. Contact your
Mounting
Refer to figure 2 for dimensional information. The LCP100 local control panel has four (4) mounting holes for on‐site mounting of the device. The LCP100 must be installed so that the wiring connections are on the bottom to prevent accumulation of moisture inside the box.
Electrical Connections
WARNING
Select wiring and/or cable glands that are rated for the environment of use (such as hazardous location, ingress protection, and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.
Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval. Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or explosion.
Refer to the appropriate wiring diagram, as defined in table 3, based on your protection method and installation requirements. Also refer to figure 4 for LCP100 switch setting, terminal connections, and label details and information, as well as DVC6200 SIS terminal box details.
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LCP100 Local Control Panel
August 2017
Table 3. Wiring Configurations with DVC6200 SIS Digital Valve Controller
LCP100 Protection Method LCP100 Power Source
Ex e mb [ib] IIC Ex tb IIIC
Ex ic IIC Ex tb IIIC
Ex ia IIB Ex tb IIIC
LOOP
24 VDC DVC6200 SIS then LCP100
LOOP
24 VDC DVC6200 SIS then LCP100
LOOP
Wiring Order from
Logic Solver
DVC6200 SIS then LCP100
LCP100 then DVC6200 SIS
DVC6200 SIS then LCP100
LCP100 then DVC6200 SIS
DVC6200 SIS then LCP100
LCP100 then DVC6200 SIS
Instruction Manual
DVC6200 SIS Mode
(Current or Voltage)
Point-to-Point 5
Multi-Drop 6
Point-to-Point 7
Multi-Drop 8
Point-to-Point 9
Multi-Drop 10
Point-to-Point 11
Multi-Drop 12
Point-to-Point 13
Multi-Drop 14
Point-to-Point 15
Multi-Drop 16
Point-to-Point 17
Multi-Drop 18
Point-to-Point 19
Multi-Drop 20
D103272X012
Refer to figure
Note
For intrinsically safe applications, the LCP100 forms an intrinsically safe explosion protection system when used with intrinsically safe associated apparatus (a barrier) or with any other intrinsically safe devices.
The following requirements must be met: Uo ≤ Ui , Io ≤ Ii, Po ≤ Pi , Co ≥ Ci + Cc, Lo ≥ Li + Lc.
When installing the cover, tighten the screws evenly in a criss‐cross pattern such as the one indicated in figure 3, to a torque of 2.82 N•m (25 lbf•in), to help ensure the cover is properly installed.
Figure 3. Proper Cover Installation
3
1
2
NOTE: TIGHTEN THE SCREWS IN A CRISS‐CROSS PATTERN TO HELP ENSURE PROPER COVER INSTALLATION.
6
4
Instruction Manual
D103272X012
Figure 4. Interior Details of Fisher LCP100 and FIELDVUE DVC6200 SIS
POWER SELECTOR SWITCH (FACTORY DEFAULT IS 24VDC)
LABEL IDENTIFIES POWER SELECTOR SWITCH SETTING: LEFT = 24VDC RIGHT = LOOP
TERMINAL CONNECTIONS: USED WHEN 24VDC POWER SWITCH IS SELECTED
LABEL IDENTIFIES TERMINALS USED WHEN POWER SELECTOR SWITCH IS SET TO 24VDC. NOTE THAT MIDDLE TERMINAL IS NOT USED WITH THIS SETTING
TERMINAL CONNECTIONS: USED FOR BOTH 24VDC AND LOOP POWER SWITCH SELECTION. REFER TO WIRING DIAGRAMS IN THE FOLLOWING FIGURES FOR CORRECT WIRING CONNECTIONS
LABEL IDENTIFIES TERMINALS USED WHEN POWER SELECTOR SWITCH IS SET TO LOOP
LCP100 Local Control Panel
August 2017
GE26881-Sheet 2
ELECTRICAL ENTRY 3/4 NPT OR M20
LCP100 INTERIOR
AUX + AUX -
SAFETY GROUND
EARTH GROUND
DVC6200 SIS
TERMINAL BOX INTERIOR
TALK ­TALK +
LOOP ­LOOP +
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LCP100 Local Control Panel
August 2017
Figure 5. Ex e mb [ib] IIC or Ex tb IIIC Wiring Diagram 1
Instruction Manual
D103272X012
LCP100
Protection Method
Ex e mb [ib] IIC Ex tb IIIC
LCP100
Power Source
Wiring Order from
Logic Solver
DVC6200 SIS Mode
(Current or Voltage)
LOOP DVC6200 SIS then LCP100 Point-to-Point
2
LOGIC SOLVER
OUTPUT
8 - 20 mA
(USER SUPPLIED)
1
NOTES:
 1 THE LOGIC SOLVER MINIMUM OUTPUT MUST BE 8 mA. THE LCP100 WHEN POWERED BY THE LOOP CONSUMES APPROXIMATELY 4 mA.
 2 FOR FLAMEPROOF/EXPLOSION-PROOF APPROVED DIGITAL VALVE CONTROLLERS, INSTALL CONDUIT SEALS OR FLAMEPROOF CABLE GLANDS AS REQUIRED TO MAINTAIN THE FLAMEPROOF/EXPLOSION-PROOF INTEGRITY OF THE DEVICE.
GE26881-Sheet 3
8
2
Instruction Manual
D103272X012
Figure 6. Ex e mb [ib] IIC or Ex tb IIIC Wiring Diagram 2
LCP100 Local Control Panel
August 2017
LCP100
Protection Method
Ex e mb [ib] IIC Ex tb IIIC
LCP100
Power Source
Wiring Order from
Logic Solver
DVC6200 SIS Mode
(Current or Voltage)
LOOP DVC6200 SIS then LCP100 Multi-Drop
2
FLD
LC340 LINE
CONDITIONER
SYS
LOGIC SOLVER
OUTPUT
24VDC
(USER SUPPLIED)
1
NOTES:
 1 THE LCP100 WHEN POWERED BY THE LOOP CONSUMES APPROXIMATELY 4 mA.
 2 FOR FLAMEPROOF/EXPLOSION-PROOF APPROVED DIGITAL VALVE CONTROLLERS, INSTALL CONDUIT SEALS OR FLAMEPROOF CABLE GLANDS AS REQUIRED TO MAINTAIN THE FLAMEPROOF/EXPLOSION-PROOF INTEGRITY OF THE DEVICE.
GE26881-Sheet 4
2
9
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