Emerson Fisher i2P-100 Instruction Manual

Instruction Manual

D103198X012

i2P-100 Transducer

Fisherr i2P-100 Electro‐Pneumatic Transducer

July 2014

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 2.................................

Specifications 2...............................

Educational Services 2.........................

Installation 5..................................

Hazardous Area Classifications and Special

Instructions for “Safe Use” and Installation

in Hazardous Locations 7.....................

CSA 7....................................

FM 8.....................................

ATEX 8...................................

IECEx 10..................................

Mounting 11.................................

Pneumatic Connections 11.....................

Supply Pressure Requirements 12............

Diagnostic Connections 13..................

Vent 14..................................

Electrical Connections 14.......................

Operating Information 15........................

Calibration 15................................

Equipment Required 16.....................

Calibration Procedure 16....................

Principle of Operation 17........................

Maintenance 18................................

Troubleshooting 19............................

Converter Module Replacement 20..............

Electronics Module Replacement 20..............

Relay Maintenance 21..........................

Figure 1. Fisher i2P‐100 Electro‐Pneumatic Transducer

REPLACEABLE FILTER WITH REMOVABLE ORIFICE

INTEGRAL PNEUMATIC RELAY

W8710

Parts Ordering 22...............................

Parts List 23...................................

Loop Schematics/Nameplates 26.................

CSA Loop Schematic 26........................

CSA/FM Approvals Nameplate 26................

FM Loop Schematic 27.........................

ATEX/IECEx Approvals Nameplate 27.............

VENT

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts ordering information for the Fisher i2P‐100 transducer (see figure 1).

Refer to separate manuals for instructions covering equipment used with the transducer.

Do not install, operate, or maintain an i2P-100 electro‐pneumatic transducer without being fully trained and qualified in valve, actuator, and accessory installation, operation and maintenance. To avoid personal injury or property

damage it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process

Management sales office.

www.Fisher.com

i2P-100 Transducer

July 2014

Instruction Manual

D103198X012

CAUTION

Dropping or rough handling of the transducer can cause damage to the converter module resulting in a shifted output or a minimum output.

Description

The transducer receives a 4‐20 mA DC input signal and transmits a proportional user field‐configurable pneumatic output pressure to a final control element. The pneumatic output range are typically 0.2 to 1.0 bar (3 to 15 psig), 0.4 to 2.0 bar (6 to 30 psig), and 0.14 to 2.3 bar (2 to 33 psi). A typical application is in electronic control loops where the final control element is a control valve assembly that is pneumatically operated. The input signal and output pressure range of the transducer is indicated on the nameplate, attached to the housing.

Specifications

Specifications for the i2P‐100 transducer are listed in table 1.

WARNING

This product is intended for a specific current range, temperature range and other application specifications. Applying different current, temperature and other service conditions could result in malfunction of the product, property damage or personal injury.

Educational Services

For information on available courses for the i2P‐100 electro‐pneumatic transducer, as well as a variety of other products, contact:

Emerson Process Management Educational Services, Registration Phone: +1-641-754-3771 or +1-800-338-8158 e‐mail: education@emerson.com http://www.emersonprocess.com/education

Instruction Manual

D103198X012

Table 1. Specifications

i2P-100 Transducer

July 2014

Input Signal

Available as standard with 4‐20 mA. User configurable by dip switch for split ranging, see table below.

Output Signal

(1)

Available as standard 0.2 to 1.0 bar (3 to 15 psig), 0.4 to 2.0 bar (6 to 30 psig), or 0.14 to 2.3 bar (2 to 33 psig). User configurable by dip switch selection and zero and span potentiometer adjustment, see table below.

Input Signal

4‐20 mA DC

0.14 to 2.3 2 to 33

4‐12 mA DC 0.2 to 1.0 3 to 15

12‐20 mA DC 0.2 to 1.0 3 to 15

Output Pressure

Bar psig

0.2 to 1.0 3 to 15

0.4 to 2.0 6 to 30

Equivalent Circuit

The i2P‐100 equivalent circuit is a series circuit consisting of a constant voltage drop (battery) of approximately 4 VDC and a total resistance of 40 ohms. Input is shunted by two 6.8 V zener diodes (see figure 9).

Supply Pressure

(2)

Recommended: 0.3 bar (5 psi) higher than upper range limit of output signal

Maximum: 3.4 bar (50 psig)

Medium: Air or Natural Gas

Maximum Steady-State Flow Rate

Refer to tables 3 and 4

Maximum Output Air Capacity

(3)

8.0 m3/hr (300 scfh) at 1.4 bar (20 psig) supply pressure

(continued)

Performance

(4)

Reference Accuracy: ±1.0% of full scale output span; includes combined effects of hysteresis, linearity, and deadband

Independent Linearity: ±0.5% of full scale output span Hysteresis: 0.4% of full scale output span Frequency Response: Gain is attenuated 3 dB at 3 Hz

with transducer output signal piped to a typical instrument input

Temperature Effect: ±0.14% per degrees Celsius (±0.075% per degrees Fahrenheit) of span

Supply Pressure Effect: 0.2% of full scale output span per psi supply pressure change

Vibration Effect: Less than 1% of full scale output span when tested to ISA S75.13

Electromagnetic Compatibility

Meets EN 61326‐1 (First Edition) Immunity—Industrial locations per Table 2 of EN 61326‐1 Standard. Performance is shown in table 2 below. Emissions—Class A ISM equipment rating: Group 1, Class A

Operating Ambient Temperature Limits

(2)

-40 to 85_C (-40 to 185_F)

Electrical Seal

Single sealed device per ANSI/ISA 12.27.01

Electrical Classification

Hazardous Area:

CSA—Intrinsically Safe, Explosion-proof,

Type n, Dust‐Ignition proof FM—Intrinsically Safe, Explosion-proof,

Type n, Non‐incendive, Dust‐Ignition proof

ATEX—Intrinsically Safe, Flameproof, Type n IECEx—Intrinsically Safe, Flameproof, Type n

Refer to Hazardous Area Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations, starting on page 7, for specific approval information

i2P-100 Transducer

July 2014

Table 1. Specifications (continued)

Instruction Manual

D103198X012

Electrical Housing:

When Remotely Vented No Remote Venting CSA—Type 4X Encl.

FM—NEMA 4X ATEX—IP66 IECEx—IP66

CSA—Type 3 Encl. FM—NEMA 3 ATEX—IP64 IECEx—IP64

Adjustments

Zero and Span: Trim potentiometers (20 turn) for zero and span adjustments are located under the housing cap (see figure 10). Switch: Allows input signal split range and user‐configurable 0.14 to 2.3 bar (2 to 33 psig) output.

(1)

Other Classifications/Certifications

GOST

‐R—Russian GOST‐R

INMETRO— National Institute of Metrology, Quality,

and Technology (Brazil) KGS—Korea Gas Safety Corporation (South Korea)

Mounting Position

J Actuator J pipestand or J surface

Approximate Weight (Transducer Only)

2.5 kg (5.5 lbs)

NEPSI— National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation (China)

Actuator Stroking Time

See figure 2

RTN—Russian Rostekhnadzor Contact your Emerson Process Management sales

office for classification/certification specific information

Declaration of SEP

Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / 23 /

Connections

Supply and Output Pressure: 1/4 NPT internal connection

Vent: 1/4 NPT internal Electrical: Standard 1/2 NPT Wire Size: 18 to 22 AWG

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology

1. For other ranges, zero and span adjustments are needed.

2. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.

3. Normal m

4. Performance values are obtained using a transducer with a 4 to 20 mA DC input signal and a 0.2 to 1.0 bar (3 to 15 psig) output signal at an ambient temperature of 24_C (75_F).

/hr—Normal cubic meters per hour (0_C and 1.01325 bar, absolute). Scfh—Standard cubic feet per hour (60_F and 14.7 psia).

EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.

However, the product may bear the CE marking to indicate compliance with other applicable European Community Directives.

Table 2. EMC Summary Results—Immunity

Port Phenomenon Basic Standard Test Level

Electrostatic discharge (ESD) IEC 61000‐4‐2

Enclosure

I/O signal/control

Specification limit = ±1% of span

1. A=No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.

Radiated EM field IEC 61000‐4‐3

Burst (fast transients) IEC 61000‐4‐4

Surge IEC 61000‐4‐5

Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A

4kV Contact 8kV Air

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

1 kV 1 kV (line to ground only, each)

Performance

(1)

Criteria

Instruction Manual

D103198X012

Table 4. Maximum Steady-State Flow Rate

Table 3. Maximum Steady-State Flow Rate (Air)

SUPPLY PRESSURE OUTPUT PRESSURE

Bar Psi Bar Psi m3/hr Scfh

0.2 - 1.0 3 - 15

1.4 20

2.4 35

2.6 38

1. Normal m3/hour - Normal cubic meters per hour (0C and 1.0135 bar, absolute). Scfh - Standard cubic feet per hour (60F and 14.7psig).

0.2 3 0.04 1.5

0.62 9 0.06 2.0

1.0 15 0.07 2.6

0.4 - 2.0 6 - 30

0.4 6 0.05 1.7

1.2 18 0.08 2.9 2 30 0.12 4.1

0.1 - 2.3 2 - 33

0.1 2 0.04 1.5

1.2 17.5 0.08 2.9

2.3 33 0.12 4.3

STEADY STATE

FLOW RATE

(1)

Figure 2. Output‐Time Relationships for Fisher i2P‐100 Transducer

(Natural Gas)

i2P-100 Transducer

July 2014

SUPPLY PRESSURE OUTPUT PRESSURE

Bar Psi Bar Psi m3/hr Scfh

0.2 - 1.0 3 - 15

1.4 20

2.4 35

2.6 38

1. Normal m3/hour - Normal cubic meters per hour (0C and 1.0135 bar, absolute). Scfh - Standard cubic feet per hour (60F and 14.7psig).

2. Natural gas steady state flow based on natural gas specific gravity of 0.6. Flow decreases as specific gravity increases.

0.2 3 0.06 1.95

0.62 9 0.07 2.6

1.0 15 0.1 3.38

0.4 - 2.0 6 - 30

0.4 6 0.6 2.21

1.2 18 0.11 3.77 2 30 0.15 5.33

0.1 - 2.3 2 - 33

0.1 2 0.06 1.94

1.2 17.5 0.11 3.74

2.3 33 0.18 5.55

STEADY STATE

FLOW RATE

(1,2)

100

OUTPUT

(% OF i2P‐100 OUTPUT SPAN)

0 102030405060708090

A6815

EXHAUSTING

100

TIME (%)

Installation

The i2P‐100 transducer has been designed and approved for use with either air or natural gas as the supply medium. If using natural gas as the pneumatic supply medium, natural gas will be used in the pneumatic output connections of the transducer to any connected equipment. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented. When using natural gas as the supply medium, in a non‐hazardous location in a confined area, remote venting of the unit is required. Failure to do so could result in personal injury, property damage, and area re‐classification. For hazardous locations remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations. Failure to do so when necessary could result in personal injury, property damage, and area re‐classification.

Additional information for installation and safe use in hazardous locations can be found in Hazardous Area Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations.

i2P-100 Transducer

July 2014

Instruction Manual

D103198X012

WARNING

To avoid personal injury or property damage from the sudden release of pressure, air, or natural gas:

D Always wear protective clothing, gloves, and eyewear when performing any installation operations.

D If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section of this

instruction manual.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

WARNING

This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non‐hazardous (non‐classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area re‐classification.

When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations. Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area re‐classification.

Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup.

When received from the factory, the set screws (key 8), which provide a locking feature for the housing caps (key 2), are backed off approximately 1 turn. When using the i2P‐100 transducer in explosive atmospheres these set screws must be fully engaged.

WARNING

When using this unit in explosive atmospheres, the set screws (key 8) must be fully engaged to lock/secure the housing caps. Failure to fully engage these set screws could result in unauthorized opening of the unit, which may result in personal injury or property damage caused by fire or explosion.

Instruction Manual

D103198X012

i2P-100 Transducer

July 2014

Hazardous Area Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations

Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval.

Note

This information supplements the nameplate markings affixed to the product.

Always refer to the nameplate itself to identify the appropriate certification.

WARNING

Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, and area re‐classification.

CSA

Intrinsically Safe, Explosion-proof, Type n, Dust‐Ignition proof

No special conditions of safe use.

Refer to table 5 for approval information, figure 15 for the CSA loop schematic and figure 16 for a typical CSA/FM approval nameplate.

Table 5. Hazardous Area Classifications—CSA (Canada)

Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating

CSA

*When remotely vented.

Intrinsically Safe Ex ia IIC T3/T4/T5 per drawing GE07471 Ex ia Intrinsically Safe Class I, II, III Division 1 GP A,B,C,D,E,F,G per drawing GE07471

Explosion-proof Ex d IIC T5/T6 Class I, Division 1 GP, A,B,C,D T5

Type n Ex nC IIC T5/T6

Class I, Division 2, GP A,B,C,D T5 Class II, Division 1, GP E,F,G T5 Class II, Division 2 GP F,G T5 Class III

Vmax = 30 VDC Imax = 100 mA Pi = 1.0 W Ci = 0 uF Li = 0 uH

- - -

- - - T5 (Tamb ≤ 85°C) CSA Type 4X Encl.*

T3 (Tamb ≤ 85°C) T4 (Tamb ≤ 81°C) T5 (Tamb ≤ 46°C)

T5 (Tamb ≤ 85°C) T6 (Tamb ≤ 75°C)

CSA Type 4X Encl.*

i2P-100 Transducer

July 2014

Instruction Manual

D103198X012

Special Conditions of Use

Intrinsically Safe, Explosion-proof, Type n, Non‐incendive, Dust‐Ignition proof

1. When product is used with natural gas as the pneumatic medium, the maximum working pressure of the natural gas supply is limited to 50 psi.

2. When product is used with natural gas as the pneumatic medium the product shall be provided with the proper remote venting, as described on page 14 of this instruction manual.

3. The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction. Care must be taken into account during installation and use to prevent impact or friction.

Refer to table 6 for additional information, figure 17 for the FM loop schematic, and figure 16 for a typical CSA/FM approval nameplate.

Table 6. Hazardous Area Classifications—FM (United States)

Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating

*When remotely vented

IS Intrinsically Safe Class I, II, III Division 1 GP A, B,C,D,E,F,G per drawing GE07470 Class I Zone 0 AEx ia IIC T3/T4/T5 per drawing GE07470

XP Explosion Proof Class I, Division 1, GP A,B,C,D T5/T6 Class I Zone 1 AEx d IIC T5/T6 NI Non-incendive Class I, Division 2, GP A,B,C,D T5/T6 Type n Class I, Zone 2 AExnC IIC T5/T6 DIP Dust-ignition proof Class II, III Division 1, GP E,F,G T5/T6 S Suitable for Use Class II, III Division 2, GP F,G T5/T6

Vmax = 30 VDC Imax = 100 mA Pi = 1.0 W Ci = 0 uF Li = 0 uH

- - -

T3 (Tamb ≤ 85°C) T4 (Tamb ≤ 81°C) T5 (Tamb ≤ 46°C)

T5 (Tamb ≤ 85°C) T6 (Tamb ≤ 75°C)

NEMA 4X*

ATEX

All Approvals

All ATEX approved units come with a combined nameplate which carries multiple approvals (intrinsic safety and dust, flameproof and dust, and Type n and dust), as shown in figure 18. During installation, only one type of protection method is allowed. The unit shall be marked by the end-user as to which protection method it was installed as and shall not be changed or utilized in any other manner than was originally marked by the end‐user.

WARNING

For ATEX approvals only, end‐user must select and mark only one protection method upon installation. Once marked it shall not be changed. Failure to follow these instructions will jeopardize the explosion safety of the transducer, and may result in personal injury or property damage.

Instruction Manual

D103198X012

i2P-100 Transducer

July 2014

Special Conditions for Safe Use

Intrinsically Safe

1. Before putting in service, the user shall permanently cross out the areas on the nameplate with the types of protection that are not applicable (Ex ia IIC T3... T5, KEMA 05ATEX1109 X or Ex nA II T5/T6, KEMA 05ATEX1119) or mark the selected type of protection. Once determined the type of protection may not be changed.

2. Because the enclosure of the i2P‐100 transducer is made of aluminum, if it is mounted in an area where the use of category 1 G apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.

3. Ambient temperature range:

-40_C - + 46_C for temperature class T5

-40_C - + 81_C for temperature class T4

-40_C - + 85_C for temperature class T3

Electrical data:

Unit must be installed with appropriate I.S barrier with maximum entity ratings as follows: Ui = 30 V ; Ii = 100 mA (resistively limited) ; Pi = 1 W ; Ci = 0 nF ; Li = 0 mH

Flameproof

2. Electrical connections are typically made using either cable or conduit.

D If using a cable connection, the cable entry and closing devices shall be certified in type of protection flameproof

enclosure “d”, suitable for the conditions of use and correctly installed. For ambient temperatures over 70_C, suitable heat resistant cables and cable glands shall be used.

D If using a rigid conduit connection, a certified sealing device in type of protection flameproof enclosure “d”, such

as a conduit seal with setting compound shall be provided immediately to the entrance of the valve housing. For ambient temperature over 70_C, suitable heat resistant wiring and setting compound for the conduit seal shall be used.

Type n

Refer to table 7 for additional information and figure 18 for a typical ATEX/IECEx approval nameplate.

+ 19 hidden pages