Emerson FB2100 Data Sheet

FB2100 Product Data Sheet
D301791X012 January 2021
Remote Automation Solutions
FB2100 Flow Computer
The FB2100 is a cost-effective low-power field mount flow computer that measures and monitors oil and gas flow for a differential or linear meter run.
The FB2100 is part of Emerson’s new field mount flow
computer family that delivers a convenient approach to remote oil and gas sites by addressing challenges to power, safety, measurement reliability and accuracy.
Designed for simple configuration and ease of use, the cost effective FB2100 flow computer focuses on metering applications where control is not required. The FB2100 provides a full audit trail, including enhanced history, alarm and event logs. The I/O options can be as simple as a single discrete output (DO) for driving an odorizer or can be expanded to give two user configurable analog (AI or AO) channels and two user configurable discrete (DI, DO or PI) channels. The FB2100 includes power options for remote sites and flexible communication capabilities for both remote and SCADA connected sites.
The new flow computers also come with the latest RosemountTM multivariable measurement sensor technology, providing high accuracy differential pressure and static pressure measurement with long term stability to help measurement confidence and production efficiency.
Features
The FB2100 flow computer includes the following key features:
Increased measurement confidence and reduced
measurement uncertainty
Measurement and I/O capability focused on metering
applications
Industry leading differential and static pressure
measurement including 5-year stability
High accuracy temperature measurement including
curve matching via the Callendar-Van Dusen equation
Reduced need to re-calibrate resulting in less time spent
on site
Simplified configuration and set-up with the
FBxConnect configuration software tool
Flexible design with configurable I/O power and
communication options to meet site needs
Standard firmware supports global calculations for
orifice, cone, Venturi, nozzle, conditioning orifice, turbine, PD, Auto-Adjust, and Coriolis
Standard firmware supports Properties Calculations for
Natural Gas, Pure Gas, and Crude Oil
Simple selection of engineering units suits local
requirements
Global Hazardous Area Approvals – Class 1 Div2, ATEX &
IECEx nA
Corrosion resistant aluminum and fiberglass enclosure
options include radio mounting bracket and battery box for solar use
FBxWifi™ allows secure local wireless access from safe
area
Ease of integration with support for Modbus, ROC, BSAP
and DNP3 protocols
Enhanced security helps prevent unauthorized access Enhanced alarming and historical data storage and
improved audit trail
Superior performance gives better control of your
operations and maximizes profits
API 21.1 compliant
FBxWifi™
The optional FBxWifi communications enables you to connect your laptop or tablet to the flow computer through a secure wireless connection. Once connected wirelessly, you can use FBxConnect configuration software to view process values, edit configuration parameters, and collect logs stored in the flow computer – all from within the safe area.
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Firmware
The base firmware in the FB2100 flow computer measures static pressure, differential pressure or pulse frequency, and temperature for a single meter run. The flow computer performs gas flow calculations based on those inputs in either U.S., metric, or other user-selectable units based on the calculation type.
The firmware supports the following flow calculations:
AGA 3 1992/2013 (volume, mass/density, and
mass/relative density)
ISO 5167 1991/1998/2003 (orifice, Venturi, and nozzle) Rosemount 405C Compact Orifice and 1595
Conditioning Orifice Plate
McCrometer V-Cone
®
and Wafer Cone®
NUFLO
Cone
AGA 7 2006 (pulsed turbine, PD, and ultrasonic) AGA 11 2013 (Coriolis pulses) Auto-Adjust™ meter AGA 9 (Multipath Ultrasonic) API 20.1 Liquid Allocation Measurement API 12.2 Calculation of Petroleum Quantities
The firmware supports the following property calculations:
AGA 8 1994 (Detailed, Gross 1, and Gross 2) AGA8 2017 Part 1 and Part 2 (GERG 2008)
Note: AGA8 Part 2 / GERG provides support for the
following pure gases: Nitrogen, Carbon Dioxide, Hydrogen, Oxygen, Carbon Monoxide, Water Vapor, Hydrogen Sulfide, Helium, and Argon
Speed of Sound calculated via AGA 10 and AGA 8 2017
Part 2
NX-19 1962, MOD, VDI/VDE 2040 ISO 12213 2009 (parts 2 and 3) SGERG 1991 (Std., Alt1, Alt2, and Alt3) GPA 2172 2009 (including saturated vapor calculation) ISO 6976 1995 (superior and inferior, incorporating
Technical Corrigendum 2 [1997] and 3 [1999])
API 11.1 Temperature and Pressure correction for Crude
Oils
The firmware accepts gas density, base density, and specific gravity form any of the following sources:
Fixed value Periodic download from SCADA An external signal, such as analog input Calculated based on gas composition
The firmware includes the following flow rates and totals for gas DP and gas linear meters:
Indicated volume Corrected (standard) volume Mass Energy
Integral Value (DP meter) or Pulse Totals (linear meter)
The firmware includes the following flow rates and totals for API 12.2 and API 20.1 (low water):
Indicated Volume / Mass Gross Volume Gross Standard Volume Net Standard Volume Water Volume Mass Flow time Pulses
The firmware includes the following flow rates and totals for API 20.1 (high water):
Indicated volume / mass Gross Volume Oil (Unshrunk and Theoretical Production) Natural Gas Liquid Flashed Gas Water (Uncorrected and Corrected Volume) Flow Time Pulses
Note: The firmware can accept a water cut from an on­line analyzer or from an off-line analyser corrected to metering conditions.
The firmware supports a fallback mode when a process variable's value is questionable. The fallback options can be one of the following:
Use last good value Use a fixed fallback value
Alarms and Events
The flow computer supports extensive alarming capability to enhance operational efficiency and improve the audit trail. Alarms are pre-allocated to meter runs for standard values such as pressure, temperature, differential pressure or frequency as well as meter run flow rates. In addition to these standard alarms, the FB2100 provides a number of user alarms that you can assign to other database
parameters simply by “filling in the blanks” in user alarm
templates in the FBxConnect configuration tool. Storage is provided for the most recent 1000 alarms in the alarm log.
The event log stores the significant events during operation and can be configured to either store all events in a single log of 2000 events or the user can select to store the metrology/legal events in a separate log from the operational events. With the latter option the event log capacity is 1000 metrology events and 1000 operation events.
History
The FB2100 features expanded and flexible history capability to ensure measurement confidence and meet the increasing demands for secure data.
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The flow computer has four standard periodic logs available providing hourly, daily, weekly, and monthly history. These logs can contain up to 35 variables including flow weighted average data, totals, and gas composition. For averaging, the FB2100 supports either flow weighted or flow dependent which can be linear or formulaic.
For gas meter averages, you can choose between flow­dependent linear per API Chapter 21.1 (2013) or flow­dependent formulaic, flow-weighted linear, or flow­weighted formulaic averages per API Chapter 21.1 (1993). Liquid allocation meter averages are flow-weighted averages per API Chapter 21.2 (2000).
The FB2100 can store the following:
Hourly logs 62 days Daily logs 12 months Weekly logs 12 months Monthly logs 60 months
The flow computer also supports two user periodic logs, the duration or period of each is user selectable between 1 minute and 200 hours. The first user periodic logs include 10 parameters over 4,000 periods and the second contains 20 parameters over 500 periods.
The flow computer with FBxConnect provides pre-formatted EFM reports for hours and days. The format of the reports can be .csv, .pdf or secure pdf.
In addition to the above reports, the flow computers can produce FLOWCAL-compliant .cfx files through the FBxConnect tool as well as calibration reports which contain U.S. Bureau of Land Management specific parameters.
Power Options
You can power the FB2100 with an external DC power supply or from an internal rechargeable battery linked to a solar system. The internal battery can power the device for up to 45 days depending on the application.
Note: The internal battery option is available only with Class
1 Div 2.
Housing Options
The FB2100 has two housing options both suitable for hazardous area installation. The corrosion resistant Aluminum and the Fiberglass enclosures each protect the electronics from physical damage and harsh environments. The enclosures include a battery box to house a rechargeable battery for use with solar systems and an optional radio mounting bracket. The lockable door also provides a viewing window for the optional LCD. The door can also be fitted with an optional security switch, to generate an alarm each time the door is opened.
Hazardous Area Certifications
The FB2100 has the following Global Hazardous Area Approvals:
North American certification for Class I Division 2 Groups
A, B, C and D.
ATEX and IECEx certification for Ex nA, Zone 2 hazardous
locations.
Configuration Software
Emerson’s new FBxConnect™ tool is a Microsoft® Windows®- based tool that enables you to easily monitor, configure, service, and calibrate the FB2100 flow computer. Designed for ease of use, FBxConnect provides at-a-glance monitoring, quick access to commonly performed tasks, and a guided configuration process to quickly get your measurement up and running.
The wizard-driven approach simplifies configuration and ensures that you only need to enter the required data once. Whether you are an experienced engineer or a new technician, you can be confident configuration is done correctly the first time.
FBxConnect runs on a Windows PC or tablet, you connect securely to the flow computer using one of its serial ports or optionally through the FBxWifi wireless connection. For more information, refer to product data sheet FBxConnect (D301789X012).
Security
To secure your valuable process and data, the FB2100 provides multi-level role-based access, user account authentication, and password encryption.
The system administrator can set a minimum password length (up to 20 characters) that accommodates lower case, upper case, numbers, and symbols, as well as configure a user lock-out feature that locks out invalid users after a defined number of failed login attempts.
Monitor Screen
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DP Meter
Integral Pressure Sensor Options
The flow computer can be supplied with one of three sensor options to suit your metering needs:
Integral Multivariable Sensor (MVS) measuring both
Static Pressure and Differential Pressure (DP)
Integral inline static pressure sensor NO integral pressure sensor – external transmitters are
used
The NO integral sensor option is typically used at locations where regulations classify the location of the pressure measurement sensor as either C1 D1 or ATEX/IEC Exd Zone
1. In this instance, the FB2100 without an integral sensor can be mounted in the C1 D2 / Zone 2 area and be connected via a serial port to a remote 4088B MVT transmitter.
Enabled by superior sensor technology and engineered for optimal flow performance, the integral pressure sensor on the flow computer delivers unparalleled accuracy, over a wide range of operating conditions, and industry leading stability to ensure you meet standards and regulations.
Pressure sensors on the flow computer can measure DPs of up to 1000” of water / 2500 mBar and static pressures up to 4000 psi / 275 Bar in either gauge or absolute with accuracies up to 0.075%.
Temperature Input (RTD/PRT)
With industry leading measurement accuracy the temperature measurement of the FB2100 ensures that you minimize your measurement uncertainty in all operating conditions. The input accepts 2-, 3-, or 4- wire connections reducing any field wiring induced errors and also supports sensor curve matching utilizing the optional Callendar-Van Dusen constants to define the unique characteristics of the RTD/PRT to further improve process temperature measurement uncertainty.
The FB2100 flow computer’s superior static pressure, DP, and temperature measurement performance and stability ensures you meet standards and regulations so you can avoid fines, penalties, leaseholder disputes, and lost revenue.
Inputs and Outputs
Base I/O
In addition to the integral pressure sensor, the FB2100 includes the following I/O points in the base unit:
One discrete output (DO) One RTD/PRT (2-, 3-, or 4-wire)
The DO can be software configured as scaled pulse output, latched, toggled, momentary, or timed duration output. The solid state, normally open switch is rated at 500mA and is often used to drive an odorizer.
Expansion I/O
The FB2100 can also be supplied with the following expanded I/O:
Integral pressure sensor Two analog channels – individually software selectable as
analog inputs (AI) or analog outputs (AO)
Two discrete channels – individually software selectable
as either discreet inputs (DI), discrete outputs (AO) or pulsed inputs (PI)
One PRT/RTD (2-, 3-, or 4-wire) Two optional relays allow for additional loads up to
30Vdc at 6A. 24 Vdc power is required to energize the relays.
Note: This option is available only with Class 1 Div 2
approval.
Analog Inputs (AI) are individually software configurable for either 4 to 20mA or 1 to 5 Vdc operation.
To keep measurement uncertainty at a minimum when external transmitters are being used, both the AI and AO channels have industry-leading measurement accuracy with an excellent performance over a wide ambient temperature range.
Each Discrete Input (DI) channel can also be software configured to function as a latched DI.
The Discrete Output (DO) channels are solid-state, normally open switches rated at 500 mA, enough to directly drive most samplers. Each channel can be software configured as a latched, toggled, momentary, timed duration output (TDO), or scaled pulse output.
The PI channels are most commonly used to interface with turbine meters, Coriolis meters, ultrasonic meters, and Positive Displacement (PD) meters. The high-speed input supports signal up to 10.5 KHz.
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Communications
The FB2100 has three user selectable serial communications ports with support for RS-232, RS-422, and/or RS-485 operation and one optional port that provides FBxWifi (802.11 b/g) communications using DNP3 protocol:
COM1 – 4-wire serial communications. Software
selectable for RS-232, RS-422, or RS-485 operation.
COM2 – 2-wire serial communications. Software
selectable for RS-232 or RS-485 operation.
COM3 – 2-wire serial communications. Software
selectable for RS-232 or RS-485 operation.
COM4 –FBxWifi (802.11 b/g) communications (optional)
The FB2100 supports DNP3, Modbus slave (ASCII and RTU), BSAP and ROC protocols on all serial ports.
Mounting Options
The FB2100 supports either direct mount to a manifold on the pipeline, simple wall mounting or mounted on a two­inch pipe with the stainless steel pipe mounting kit.
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FB2100 Flow Computer
CPU Module
Processor
The central processing unit (CPU) of the flow computer is an NXP® Kinetis® K61 series CPU with an ARM® Cortex® M4 processor.
Memory
SRAM
8 MB, holds current states of all variablesand historical archives.
Flash
128 MB, holds firmware image and configuration files.
Clock
Type
Real-time clock
Accuracy
0 °C to 40 °C
60 seconds/year
-40 °C to 80 °C
110 seconds/year
Watchdog Timer
1175 milliseconds
Diagnostics
Battery voltage monitor, external voltage monitor, SRAM battery status
Communications
Ports
COM1
4-wire serial communications. Software selectable for RS-232, RS-422, or RS-485 operation.
COM2
2-wire serial communications. Software selectable for RS-232 or RS-485 operation.
COM3
2-wire serial communications. Software selectable for RS-232 or RS-485 operation. Can communicate to 4088B transmitters
COM4
FBxWifi (optional) (802.11 b/g)
Protocols
Serial ports support DNP3, Modbus slave (ASCII or RTU), BSAP, and ROC. Wi-Fi supports DNP3 DNP3 includes level 3 protocol subset
Base I/O
The base FB2100 includes the following I/O:
1 multivariable or static pressure sensor 1 process temperature input (PRT/RTD) 1 discrete output (DO)
Expansion I/O (optional)
When the FB2100 is supplied with the expanded I/O option, the following options are available:
2 channels that are individually software selectable as either analog inputs or analog outputs 2 channels that are individually software selectable as either discrete inputs, discrete outputs, or pulse inputs 1 process temperature input (RTD/PRT)
Temperature Input (RTD/PRT)
Type
2-wire, 3-wire, or 4-wire (software selectable)
Measuring Range
-200 to +850 °C (-328 to 1562 °F)
Reference Accuracy
+/- 0.07 °C from -30 to 60 °C (±0.126 °F from -22 to +140 °F) +/- 0.1 °C from -60 to 200 °C (±0.18 °F from -76 to 392 °F)
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