Emerson FB1200 Product Data Sheet

FB1200 Product Data Sheet
D301790X012 January 2021
Remote Automation Solutions
FB1200 Flow Computer
The FB1200 flow computer measures and controls oil and gas flow for up to two differential pressure or linear meter runs. With a rugged housing and multiple I/O, communications, and power options, the FB1200 provides accurate and reliable flow measurement in the harshest conditions.
The FB1200 is part of Emerson’s new field mount flow computer family that delivers a convenient approach to remote oil and gas sites by addressing challenges to power, safety, measurement reliability and accuracy.
Designed for simplified configuration and ease of use, the FB1200 is also highly configurable and supports multiple flow and fluid property calculations right out of the box. The flexible design provides exactly what is required for each application. The FB1200 can also be equipped with FBxWifi allowing you to configure the flow computer and retrieve site data more safely than before.
The new flow computers also come with the latest
Rosemount™ sensor technology, providing high accuracy
differential pressure and static pressure measurement with long term stability to help improve measurement confidence and production efficiency.
Features
The FB1200 flow computer includes the following key features:
Increased measurement confidence, reduced
measurement uncertainty
Industry leading differential and static pressure
measurement including 5-year stability
High accuracy temperature measurement including
curve matching via the Callendar-Van Dusen equation
Reduced need to re-calibrate resulting in less time spent
on site
Simplified configuration and set-up with the
FBxConnect configuration software tool
Flexible design with configurable I/O and communication
ports to meet site needs
Standard firmware supports global calculations for
orifice, cone, Venturi, nozzle, conditioning orifice, turbine, PD, Auto-Adjust and Coriolis
Standard firmware supports Properties Calculations for
Natural Gas, Pure Gas, and Crude Oil
Flexible PID control with override complimented by
configurable logic blocks and effects
Simple selection of engineering units to suit local
requirements
Global Hazardous Area Approvals – Class 1 Div 1 & 2,
ATEX & IEC Ex d & Ex nA
FBxWifi allows secure local wireless access from safe area
Ease of integration with support for Modbus, ROC, BSAP
and DNP3 protocols
Enhanced security helps prevent unauthorized access Enhanced alarming and historical data storage, improved
audit trail
Superior performance gives better control of your
operations and maximizes profits
API 21.1 compliant
FBxWifi
The optional FBxWifi communications enables you to connect your laptop or tablet to the flow computer through a secure wireless connection. Once connected wirelessly, you can use FBxConnect configuration software to view process values, edit configuration parameters, and collect logs stored in the flow computer – all from within the safe area.
FB1200
Aluminum Housing
Stainless Steel Housing
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Firmware
The base firmware in the FB1200 flow computer comes with all the calculations, features and functionality required to provide consistent measurement with increased confidence for gas metering and control. The flow computer measures static pressure, differential pressure or pulse frequency, and temperature for up to two meter runs.
The flow computer performs flow calculations based on the following set of user selectable global calculations. To fully satisfy local requirements the engineering units are fully user selectable between either U.S. or metric, or a combination of each.
The firmware supports the following flow calculations:
AGA 3 1992/2013 (volume, mass/density, and
mass/relative density)
ISO 5167 1991/1998/2003 (orifice, Venturi, and nozzle) Rosemount 405C Compact Orifice and 1595
Conditioning Orifice Plate
McCrometer V-Cone
®
and Wafer Cone®
NUFLO
Cone
AGA 7 2006 (pulsed turbine, PD, and ultrasonic) AGA 11 2013 (Coriolis pulses) Auto-Adjust
meter
AGA 9 (Multipath Ultrasonic) API 20.1 Liquid Allocation Measurement API 12.2 Calculation of Petroleum Quantities
The firmware supports the following property calculations:
AGA 8 1994 (Detailed, Gross 1 and Gross 2) AGA8 2017 Part 1 and Part 2 (GERG 2008)
Note: AGA8 Part 2 / GERG provides support for the
following pure gases: Nitrogen, Carbon Dioxide, Hydrogen, Oxygen, Carbon Monoxide, Water Vapor, Hydrogen Sulfide, Helium, and Argon
Speed of Sound calculated via AGA 10 and AGA 8 2017
Part 2
NX-19 1962, MOD, VDI/VDE 2040 ISO 12213 2009 (parts 2 and 3) SGERG 1991 (Std., Alt 1, Alt 2 and Alt 3) GPA 2172 2009 (including saturated vapor calculation) ISO 6976 1995 (Superior and Inferior, incorporating
Technical Corrigendum 2 [1997] and 3 [1999])
API 11.1 Temperature and Pressure correction for Crude
Oils
The firmware accepts gas density, base density, and specific gravity form any of the following sources:
Up to 2 gas chromatographs (GC) Fixed value Periodic download from SCADA An external signal, such as analog input Calculated based on gas composition
The firmware includes the following flow rates and totals for gas DP and gas linear meters:
Indicated volume Corrected (standard) volume Mass Energy Integral Value (DP meter) or Pulse Totals (linear meter)
The firmware includes the following flow rates and totals for API 12.2 and API 20.1 (low water):
Indicated Volume / Mass Gross Volume Gross Standard Volume Net Standard Volume Water Volume Mass Flow time Pulses
The firmware includes the following flow rates and totals for API 20.1 (high water):
Indicated volume / mass Gross Volume Oil (Unshrunk and Theoretical Production) Natural Gas Liquid Flashed Gas Water (Uncorrected and Corrected Volume) Flow Time Pulses
Note: The firmware can accept a water cut from an on­line analyzer or from an off-line analyzer corrected to metering conditions.
The firmware supports a fallback mode, when a process variable's value is questionable. The fallback options can be one of the following:
Use last good value Use a fixed fallback value
Alarms and Events
The flow computer supports extensive alarming capability to enhance operational efficiency and improve the audit trail. Alarms are pre-allocated to meter runs and stations for standard values such as pressure, temperature, differential pressure or frequency as well as meter run and station flow rates. In addition to these standard alarms, the FB1200 provides a number of user alarms that you can assign to other database parameters simply by “filling in the blanks” in user alarm templates in the FBxConnect configuration tool. Storage is provided for the most recent 1000 alarms in the Alarm log.
The Event log stores the significant events during operation and can be configured to either store all events in a single log of 2000 events or the user can select to store the metrology/legal events in a separate log from the operational events. With the latter option the event log
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capacity is 1000 metrology events and 1000 operation events.
History
The FB1200 features expanded and flexible history capability to ensure measurement confidence and meet the increasing demands for secure data.
The flow computer has four standard periodic logs available providing hourly, daily, weekly, and monthly history. These logs can contain up to 60 variables including flow weighted average data, totals, and gas composition. For averaging, the FB1200 supports either flow weighted or flow dependent which can be linear or formulaic.
For gas meter averages, you can choose between flow­dependent linear per API Chapter 21.1 (2013) or flow­dependent formulaic, flow-weighted linear, or flow­weighted formulaic averages per API Chapter 21.1 (1993). Liquid allocation meter averages are flow-weighted averages per API Chapter 21.2 (2000).
The FB1200 can store the following:
Hourly logs 62 days Daily logs 12 months Weekly logs 12 months Monthly logs 60 months
The flow computer also supports two user periodic logs, the duration or period of each is user selectable between 1 second and 200 hours. The first user periodic logs include 10 parameters over 4,000 periods and the second contains 20 parameters over 500 periods.
The flow computer with FBxConnect provides pre-formatted EFM reports for hours and days. The format of the reports can be .csv, .pdf or secure pdf.
In addition to the above reports, the flow computers can produce FLOWCAL-complaint. cfx files through the FBxConnect tool as well as calibration reports which contain U.S. Bureau of Land Management specific parameters.
Housing
The FB1200 includes an explosion-proof and flame-proof enclosure made of die-cast aluminum or stainless steel that can operate in an unprotected outdoor environment. Wiring for I/O, communications, and power enters the enclosure through the four conduit fittings. The front end cap provides a viewing window for the optional LCD. The rear end cap provides access to the screw terminals with connections for communications, I/O, and power. The end caps provide the ability to fit wire security seals.
Hazardous Area Certifications
The FB1200 has the following Global Hazardous Area Approvals:
North American certification for Class I Division 1 Groups
C and D (explosion proof) and Class I Division 2 Groups A, B, C and D
ATEX and IECEx certification for Exd Zone 1 (flame proof)
and Exn Zone 2 hazardous locations
Power Options
The FB1200 has the following power options available:
External DC supply External DC supply with internal battery back-up Solar panel charging internal battery, unit has built-in
solar regulator The internal battery can power the device under normal operating conditions without charging for up to 19 days.
Note: Internal battery option is not available with ATEX or
IEC approval.
Configuration Software
Emerson’s new FBxConnect™ tool is a Microsoft® Windows®- based tool that enables you to easily monitor, configure, service, and calibrate the FB1200 flow computer. Designed for ease of use, FBxConnect provides at-a-glance monitoring, quick access to commonly performed tasks, and a guided configuration process to quickly get your measurement up and running.
The wizard-driven approach simplifies configuration and ensures that you only need to enter the required data once. Whether you are an experienced engineer or a new technician, you can be confident configuration is done correctly the first time.
FBxConnect runs on a Windows PC or tablet. You connect securely to the flow computer using one of its serial ports, Ethernet port, or optionally through the FBxWifi wireless connection. For more information, refer to product data sheet FBxConnect (part D301789X012).
Monitor Screen
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DP Meter
Security
To secure your valuable process and data, the FB1200 provides multi-level role-based access, user account authentication, and password encryption.
The system administrator can set a minimum password length (up to 20 characters) that accommodates lower case, upper case, numbers, and symbols, as well as configure a user lock-out feature that locks out invalid users after a defined number of failed login attempts.
Integral Pressure Sensor Options
The flow computer can be supplied with one of three sensor options to suit your metering needs:
Integral Multivariable Transmitter (MVT) measuring both
Static Pressure and Differential Pressure (DP)
Integral inline static pressure sensor NO integral pressure sensor – external transmitters are
used
If the FB1200 has an integral sensor, it can also communicate with one remote 4088B transmitter. If it has no integral sensor it can communicate with one or two remote 4088B transmitters.
Enabled by superior sensor technology and engineered for optimal flow performance, the integral pressure sensor on the flow computer delivers unparalleled accuracy, over a wide range of operating conditions and industry leading stability to ensure you meet standards and regulations.
The pressure sensors on the flow computer can measure DPs
of up to 1000” of water / 2500 mBar and static pressures, up
to 4000 psi / 275 Bar in either gauge or absolute with accuracies up to 0.075%.
Temperature Input (RTD/PRT)
With industry leading measurement accuracy, the temperature measurement of the FB1200 will ensure that you minimize your measurement uncertainty in all operating
conditions. The input accepts 2-, 3- or 4-wire connections reducing any field wiring induced errors and supports sensor curve matching utilizing the optional Callendar-Van Dusen constants to define the unique characteristics of the RTD/PRT to further improve process temperature measurement uncertainty.
The FB1200 flow computer’s superior static pressure, DP, and temperature measurement performance and stability ensures you meet standards and regulations so you can avoid fines, penalties, leaseholder disputes, and lost revenue.
Inputs and Outputs
Base I/O
In addition to the integral pressure sensor, the FB1200 includes the following I/O points in the base un it:
Two analog channels - individually software selectable as
analog inputs (AI) or analog outputs (AO)
Two discrete channels - individually software selectable
as discrete inputs (DI), discrete outputs (DO), or pulse
inputs (PI)
One RTD/PRT (2-, 3-, or 4 wire)
Analog Inputs (AI) are individually software configurable for either 4 to 20 mA or 1 to 5 Vdc operation.
To keep measurement uncertainty at a minimum when external transmitters are being used, both the AI and AO channels have industry-leading measurement accuracy with an excellent performance over a wide ambient temperature range.
Each Discrete Input (DI) channel can also be software configured to function as a latched DI.
The Discrete Output (DO) channels are solid-state, normally open switches rated at 500 mA, enough to directly drive most samplers. Each DO channel can be software configured as a latched, toggled, momentary, timed duration output (TDO), or scaled pulse output.
The PI channels are most commonly used to interface with turbine meters, Coriolis meters, ultrasonic meters, and positive displacement (PD) meters. The high-speed input supports signal up to 10.5 kHz.
Expansion I/O (optional)
In addition to the base I/O provided, the optional 6-point I/O board adds the following I/O capabilities to the FB1200:
Two additional channels that are individually software
selectable as either analog inputs or analog outputs
Four additional channels that are individually software
selectable as discrete inputs, discrete outputs, or pulse
inputs
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Control
The FB1200 optionally supports control functions including PID control, basic programming through action blocks, effects, and math blocks.
PID Control – The FB1200 supports up to three Proportional, Integral, and Derivative (PID) control loops. Each PID instance supports a primary and an override loop. Each loop has its own user-defined input, output, and override capability.
Typically, a PID control maintains a process variable at set point. If you configure a PID override control, the primary loop is normally in control of the control device but the override loop can take over control of the process if required. A typical example would be primary flow control with a pressure override.
Action Blocks – The FB1200 supports up to 30 action blocks. Action blocks are used in conjunction with effect blocks to monitor a configured condition and to perform an action (effect) when the logic is “true.” An action block consists of a user defined Boolean logic statement with two variables. These variables can either be live parameter values or constants.
Multiple action blocks can be chained together to create more complex logic. Each action block includes multiple bypasses, which can temporarily halt the action to be taken for maintenance and safety.
Effects – The FB1200 supports up to ten effects. Effects cause an action to occur when the result of one or more action blocks is active (“true”). Multiple action blocks can cause the same effect, such as shutting a valve or enabling an alert beacon.
You configure an effect by defining an output parameter and the values to write to that parameter when the effect is either active or inactive. You can also configure an active effect to be self-clearing or to require a manual reset.
Math Blocks – The FB1200 supports up to ten math blocks. Math blocks perform mathematical equations using user­defined variables as inputs. Each math block consists of up to four user-defined variables, three mathematical calculations, and the results of each calculation.
The result of the math block equation can be assigned to a user data point, to drive an output point, to a calculated value or to any other database parameter. Mathematical calculations also support standard math functions (POW, EXP, LOG, SQRT, etc.), constants, and operators.
FBxConnect checks each calculation string for the correct syntax and uses double precision floating point math throughout the calculation.
User Data Points
User data points are configurable storage areas in the data base. These user data points can store the constants / variables that are inputs to the math blocks in addition to the calculated results of math blocks. They can also be used to represent interim calculation values or values of additional inputs or outputs etc. There are eight user data instances, each with a tag and description, 30 integers (split between byte, short and long), 20 single floating points, and 10 double floating points, providing storage for up to 480 variables.
Communications
The FB1200 provides up to five user-selectable communications ports: three serial ports, one Ethernet port, and one optional port that supports FBxWifi (802.11 b/g) communications using DNP3 protocol.
COM1 – 4-wire serial communications. Software
selectable for EIA-232 (RS-232), EIA-422 (RS-422), or EIA-
485 (RS-485) operation.
COM2 – 2-wire serial communications. Software
selectable for EIA-232 (RS-232) or EIA-485 (RS-485)
operation.
COM3 – 2-wire serial communications. Software
selectable for EIA-232 (RS-232) or EIA-485 (RS-485)
operation.
COM4 –FBxWifi (802.11 b/g) communications
(optional).
COM5 – Ethernet. 10/100BASE-T twisted pair. Supports
up to seven sessions. The FB1200 supports multiple communications protocols, including DNP3, Modbus master and slave (ASCII and RTU), BSAP, and ROC on the three serial ports and DNP3 on the FBxWifi port. In addition, the Ethernet port supports Modbus over TCP/IP protocol (master and slave), DNP3/IP, ROC, and BSAP.
FBxNet
FBxNet is a secure, easily configurable, peer-to-peer communication network for exchanging data between Emerson FB3000 RTUs and FB1200 and FB2200 flow computers over an Ethernet connection. FBxNet supports subscriber and publisher devices, where publishers provide data to their subscribers. The FB3000 RTUs and FB1200 and FB2200 flow computers can be publishers; only an FB3000 can be a subscriber. For more information, refer to FBxNet product data sheet (part D301905X012).
Mounting Options
The FB1200 supports either direct mount to a manifold on the pipeline or indirect mounting on a two-inch pipe or pole. A mounting bracket and bolts are available for use with a traditional flange, coplanar flange, or inline static pressure options.
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FB1200 Flow Computer
CPU Module
Processor
The central processing unit (CPU) of the flow computer is an NXP® Kinetis® K61 series CPU with an ARM® Cortex® M4 processor.
Memory
SRAM
8 MB, holds current states of all variables and historical archives.
Flash
128 MB, holds firmware image and configuration files.
Clock
Type
Real-time clock
Accuracy
0 °C to 40 °C
60 seconds/year
-40 °C to 80 °C
110 seconds/year
Watchdog Timer
1175 milliseconds
Diagnostics
Battery voltage monitor, external voltage monitor, SRAM battery status
Communications
Ports
COM1
4-wire serial communications. Software selectable for RS-232, RS-422, or RS-485 operation.
COM2
2-wire serial communications. Software selectable for RS-232 or RS-485 operation.
COM3
2-wire serial communications. Software selectable for RS-232 or RS-485 operation. Can communicate to 4088B transmitters.
COM4
FBxWifi (optional) 802.11 b/g
COM5
Ethernet 10/100 Base-T supports up to 7 sessions (1 Modbus Master, up to 3
DNP3, others selectable between ROC, BSAP, and Modbus Slave)
Protocols
Serial ports support DNP3, Modbus slave (ASCII or RTU), BSAP, and ROC. The Ethernet port supports Modbus over TCP/IP protocol (master and slave), DNP3, BSAP, and ROC
protocol.
Wi-Fi supports DNP3 DNP3 includes level 3 protocol subset
Base I/O
The base FB1200 includes the following I/O:
2 channels that are individually software selectable as either analog inputs or analog outputs 2 channels that are individually software selectable as either discrete inputs, discrete outputs, or pulse inputs 1 process temperature input (RTD/PRT)
Expansion I/O (optional)
6 Channel I/O Board
Provides 6 additional I/O channels in addition to the base I/O.
Note: Specifications for expansion I/O channels are identical to base I/O channels except where
noted.
Analog Inputs / Analog Outputs
Quantity
2 channels Each channel is individually software selectable as an AI or AO.
Discrete Inputs / Discrete Outputs / Pulse Inputs
Quantity
4 channels Each channel is individually software selectable as a DI, DO, or
PI.
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I/O Specifications
Analog Inputs
Type
Single-ended
Input Range
1 to 5 Vdc or 4 to 20 mA (software selectable)
Over Range
1 to 5 Vdc
0.8 to 5.2 Vdc
4 to 20 mA
3.2 to 20.8 mA
Resolution
16 bits
Scan Rate
10 samples per second
Input Impedance
1 to 5 Vdc Inputs
200 k
4 to 20 mA Inputs
250 Fault Mode
User-entered default value or last good value
Software Filter
Software damping is available in FBxConnect configuration software
Input Filter
20 HZ @ -3 dB
Surge Suppression
30 Vdc
Reference Accuracy
+/- 0.05% of span
Note: To achieve the stated accuracy when analog inputs are used in voltage mode,
you must wire analog input reference(s) to the AGND terminals separately from the discrete and communication ground references.
Ambient Temperature Effect
+/- 0.05% of span per 10°C (18°F) from the calibration temperature Long Term Stability
3 years SNR
87 dB
Loop Power
Base I/O
External
Optional 6­point Expansion I/O
Internal
Analog Outputs
Type
Single-ended, externally sourced
Output Range
4 to 20 mA
Resolution
14 bits
Surge Suppression
30 Vdc
Reference Accuracy
+/- 0.1% of span
Note: To achieve the stated accuracy when analog outputs are used in voltage mode,
you must wire analog output reference(s) to the AGND terminals separately from the discrete and communication ground references.
Ambient Temperature Effect
+/- 0.05% of span per 10 °C (18 °F) from the calibration temperature Long Term Stability
3 years
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Fault Mode
User-entered default value or last good value
Scan Rate
1 second
Surge Suppression
30 Vdc
Impedance
Current Mode
Configured to drive a load impedance of 0 to 900
250 Ω max with 10 Vdc supply
900 max with 22.5 Vdc supply
Voltage Mode
100 k
Load Loop Resistance
0 to 900
Max External Supply
30 Vdc
Loop Power
Base I/O
External
Optional 6 point I/O
internal Discrete Inputs
Type
Dry contact or an open collector
Scan Rate
1 second
Input Filter
10 Hz
Input Current
Software selectable 66µA or 2mA
Voltage Rating
30 Vdc maximum
Frequency
10 Hz maximum
Input Type
Latched or unlatched
Loop Power
Internally sourced
Surge Suppression
30 Vdc Fault Mode
User-entered default value or last good value
Discrete Outputs
Type
Open drain
Current
500 mA maximum
Operating Voltage Range
30 Vdc maximum Frequency
50 Hz maximum
Output Type
Latched, momentary, toggle, TDO, or scaled pulse
Surge Suppression
30 Vdc Fault Mode
User-entered default value or last good value
Pulse Inputs
Type
Dry contact or open collector
Frequency
Low Range
0 to 300 Hz
High Range
0 to 10.5 kHz
Input Filter
Low Frequency
1 ms software selectable filter
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High Frequency
30 µs software selectable filter
Input Current
Software selectable 66 µA or 2 mA
Voltage Rating
30 Vdc maximum
Loop Power
Internally sourced
Surge Suppression
30 Vdc
Temperature Input (RTD/PRT)
Type
2-wire, 3-wire or 4-wire (software selectable) Measuring Range
-200 to +850°C (-328 to 1562 °F)
Reference Accuracy
+/- 0.07 °C from -30 to 60°C (±0.126 °F from -22 to +140 °F) +/- 0.1 °C from -60 to 200°C (±0.18 °F from -76 to +392 °F)
Ambient Temperature Effect
30 to 60°C
+/- 0.017 °C per 10 °C (+/- 0.03 °F per 18 °F) from the calibration temperature
60 to 200°C
+/- 0.034 °C per 10 °C (+/- 0.06 °F per 18 °F) from the calibration temperature
Calculation Type
User selectable between
Callendar–Van Dusen
IEC 751/DIN 43760 (α 0.00385/°C)
IEC (α 0.003920/°C)
Resolution
24 bits
Scan Rate
1 second
Voltage Input Impedance
Greater than 3 M DC Excitation Current
205 µA
Surge Suppression
36 Vdc
Common Mode Rejection
100 dB at DC
Normal Mode Rejection
100 dB at 50/60 Hz
Integral Sensors
The FB1200 is available with the following integral sensor options:
Multi-Variable Sensor – providing Differential Pressure and Static Pressure Static Pressure Sensor – providing Static Pressure only No integral sensor fitted – with interface to 4088B MVT transmitters or analog transmitters
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Multivariable Sensor(optional)
The standard Rosemount™ MultiVariable™ sensor has a stainless steel coplanar flange, a stainless steel (316L) diaphragm, and silicone fill fluid. Optional versions include:
A Hastelloy
®
C-276 sensor diaphragm, a Hastelloy C-276 coplanar flange, with either NACE MRO175/ISO 15156 or MRO103
certification
Stainless steel traditional flange, a stainless steel diaphragm, and silicon fill fluid.
Differential Pressure Input
DP Range 1
25 to 25 Inches H2O (62.16 to 62.16 mbar)
Reference Accuracy
± 0.1% span; For spans less than 5:1, ± (0.025+0.015 [USL/Span]) % span
Stability
±0.2% USL for 1 year
Ambient Temperature Effect per 50°F (28°C)
from 1:1 to 30:1
± (0.2% USL + 0.25% span)
from 30:1 to 50:1
± (0.24% USL + 0.15% span)
Static Pressure Effects
Zero Error
± 0.25% USL per 1000 psi (69 bar)
Span Error
± 0.4% USL per 1000 psi (69 bar)
Over Pressure Limit
SP Range 3
2000 psi (137.89 bar)
Burst Pressure Limit
10,000 psi (689.47 bar)
Notes:
25-inch sensor is only available with static pressure SP Range 3, maximum
pressure limited to 2000 psi.
25-inch sensor is only available with stainless steel sensor and coplanar
flange.
DP Range 2: Standard
0 to 250 Inches H2O (623 mbar)
Reference Accuracy
± 0.1% span; For spans less than 10:1, ± (0.01 [USL/Span]) % span
Stability
±0.1% USL for 1 year
Ambient Temperature Effect per 50°F (28°C)
from 1:1 to 30:1
± (0.15% USL)
from 30:1 to 50:1
± (0.20% USL)
Static Pressure Effects
Zero Error
± 0.1% USL per 1000 psi (69 bar) For Static Pressures above 2000 psi: ± [0.2 + 0.0001 * (Ps - 2000)] % per 1000 psi
Span Error
± 0.2% USL per 1000 psi (69 bar)
Over Pressure Limit
SP Range 1
1600 psi (110.32 bar)
SP Range 2
3626 psi (250.00 bar)
SP Range 3
3626 psi (250.00 bar)
Burst Pressure Limit
10,000 psi (689.47 bar)
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Note: 0.1% Accuracy is not available on traditional flange.
DP Range 2: Enhanced
0 to 250 Inches H2O (623 mbar)
Reference Accuracy
± 0.075% span; For spans less than 10:1, ± (0.025 +0.005 [USL/Span]) % span
Stability
±0.125% USL for 5 years; For ±50 °F (28 °C) temperature changes, up to 1000 psi (68.9
bar) line pressure
Ambient Temperature Effect per 50°F (28°C)
± (0.0175% USL + 0.1% span) from 1:1 to 5:1, ± (0.035% USL + 0.125% span) from 5:1 to 100:1
Static Pressure Effects
Zero Error
± 0.05% USL per 1000 psi (69 bar) For Static Pressures above 2000 psi: ± [0.1 + 0.0001 * (Ps - 2000)] % per 1000 psi
Span Error
± 0.2% USL per 1000 psi (69 bar)
Over Pressure Limit
SP Range 2
3626 psi (250.00 bar)
SP Range 3
3626 psi (250.00 bar)
Burst Pressure Limit
10,000 psi (689.47 bar)
DP Range 3: Standard
0 to 1000 Inches H2O (2.5 bar)
Reference Accuracy
± 0.1% span; For spans less than 10:1, ± (0.01 [USL/Span]) % span
Stability
±0.1% USL for 1 year
Ambient Temperature Effect per 50°F (28°C)
from 1:1 to 30:1
± (0.15% USL)
from 30:1 to 50:1
± (0.20% USL)
Static Pressure Effects
Zero Error
± 0.1% USL per 1000 psi (69 bar) For Static Pressures above 2000 psi: ± [0.2 + 0.0001* (Ps - 2000)] % per 1000 psi
Span Error
± 0.2% USL per 1000 psi (69 bar)
Over Pressure Limit
SP Range 2
3626 psi (250.00 bar)
SP Range 3
3626 psi (250.00 bar)
Burst Pressure Limit
10,000 psi (689.47 bar)
Notes:
0.1% Accuracy is not available on traditional flange. 1000" DP range with 0.1% accuracy only available with stainless steel sensor
and coplanar flange.
1000" DP range is not available with 300 psi static pressure (SP Range 1).
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DP Range 3: Enhanced
0 to 1000 Inches H2O (2.5 bar)
Reference Accuracy
± 0.075% span; For spans less than 10:1, ± (0.025 +0.005 [USL/Span]) %
span
Stability
±0.125% USL for 5 years; For ±50 °F (28 °C) temperature changes, up to 1000 psi
(68.9 bar) line pressure
Ambient Temperature Effect per 50°F (28°C)
± (0.0175% USL + 0.1% span) from 1:1 to 5:1, ± (0.035% USL + 0.125% span) from 5:1 to 100:1
Static Pressure Effects
Zero Error
± 0.05% USL per 1000 psi (69 bar) For Static Pressures above 2000 psi: ± [0.1 + 0.0001* (Ps - 2000)] % per 1000 psi
Span Error
± 0.2% USL per 1000 psi (69 bar)
Over Pressure Limit
SP Range 2
3626 psi (250.00 bar)
SP Range 3
3626 psi (250.00 bar)
Burst Pressure Limit
10, 000 psi (689.47 bar)
Note: 1000" DP range is not available with 300 psi static pressure (SP Range 1).
Static Pressure Input
The following details are for the static pressure measurement of the MultiVariable sensor
SP Range 1
Gauge
14.2 to 300 psig (0.98 to 20.68 bar)
Absolute
0.5 to 300 psia (0.03 to 20.68 bar)
Reference Accuracy
Standard
± 0.1% span; For spans less than 5:1, ± [0.017 (USL/Span)]
% span
Enhanced
± 0.075% span; For spans less than 5:1, ±[0.013(USL/Span)]
% span
SP Range 2
Gauge
14.2 to 1500 psig (0.98 to 103.42 bar)
Absolute
0.5 to 1500 psia (0.03 to 103.42 bar)
Reference Accuracy
Standard
± 0.1% span; For spans less than 5:1, ± [0.017 (USL/Span)]
% span
Enhanced
± 0.075% span; For spans less than 5:1, ±[0.013(USL/Span)]
% span
SP Range 3
Gauge
14.2 to 3626 psig (0.98 to 250.00 bar) Note: When used with 25” H20 DP Sensor, maximum static
pressure is 2000 psi.
Absolute
0.5 to 3626 psia (0.03 to 250.00 bar) Note: When used with 25” H20 DP Sensor, maximum static
pressure is 2000 psi.
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Reference Accuracy
Standard
± 0.1% span; For spans less than 5:1, ± [0.017 (USL/Span)] %
span
Enhanced
± 0.075% span; For spans less than 5:1, ±[0.013(USL/Span)] %
span
Stability
Standard Accuracy
±0.1% USL for 1 year
Enhanced Accuracy
±0.125% USL for 5 years
Ambient Temperature Effects per 28 °C (50 °F)
Standard Accuracy
± (0.175% USL) from 1:1 to 10:1, ± (0.225% USL) from 10:1 to 25:1
Enhanced Accuracy
± (0.050% USL + 0.125% span) from 1:1 to 10:1, ± (0.060% USL + 0.175% span) from 10:1 to 25:1
Static Pressure Sensor (optional)
The following section applies to the “in-lineintegral static pressure sensor, without differential pressure, which would typically be used with linear meters that provide a pulsed signal for flow.
These static pressure sensors are provided in stainless steel with a 1/2 “– 14 NPT female process connection.
Static Pressure Input
SP Range 1
Gauge
14.7 to 150 psig (1.01 to 10.34 bar)
Absolute
0 to 150 psia (0 to 10.34 bar)
SP Range 2
Gauge
14.7 to 800 psig (1.01 to 55.15 bar)
Absolute
0 to 800 psia (0 to 55.15 bar)
SP Range 3
Gauge
14.7 to 4000 psig (1.01 to 275.79 bar)
Absolute
0 to 4000 psia (0 to 275.79 bar)
Reference Accuracy
Standard
± 0.1% span
For spans less than 10:1, ± (0.01 [USL/Span]) % span
Enhanced
± 0.075% span For spans less than 10:1, ± (0.025 + 0.005 [USL / Span]) %
span
Stability
Standard
± 0.1% USL for 1 year
Enhanced
± 0.125% USL for 5 years
Ambient Temperature Effects per 28 °C (50 °F)
Standard
± (0.175% USL) from 1:1 to 30:1 ± (0.225% USL) for 30:1 to 50:1
Enhanced
± (0.050% USL + 0.125% span) from 1:1 to 30:1 ± (0.060% USL + 0.175% span) for 30:1 to 100:1
Over Pressure Limit
SP Range 1
1500 psi (103.42 bar)
SP Range 2
1600 psi (110.32 bar) SP Range 3
6000 psi (413.69 bar)
Burst­Pressure Limit
11,000 psi (758.42 bar)
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Power
External DC Power Supply
5.7 Vdc to 30 Vdc external supply (Max power at 10 watts)
Optional Rechargeable Lead Acid Battery
Internal mounted 4.5 Ah 6.0 Vdc battery The battery can power the unit for up to 19 days without any solar charging depending on display and
communications and I/O usage, and can be charged by a 6-watt solar panel or from a DC supply for backup
Note: This option is available only with Class 1 Div 2 approval.
Solar Panel and Regulator Options
If ordered with the rechargeable battery option, the FB1200 includes an integral solar regulator Can be supplied with an optional 6-watt 6V solar panel The solar panel input is rated to a maximum of 30V and 1.5A. A minimum of 8V is required to charge
the battery.
Note: This option is available only with Class 1 Div 2 approval.
SRAM Battery
Lithium coin cell type BR2335 or BR2330 Typical battery life 5-7 years with power; 10,000 hours without power
Power Modes
To keep power consumption to a minimum, especially for remote sites, the FB1200 can run in two different power modes, low and standard. The FB1200 normally runs in low power mode for standard metering applications.
When running in low power mode, the radio power control function is used to switch to standard power mode and enable the serial ports. During communication periods, the unit uses the standard power mode and then automatically reverts to low power mode when the communication period is over.
Notes:
Serial connection to a remote 4088B MVT can run in low power mode. If PID control, math/logic blocks, or Ethernet communications are enabled, or a serial port set to Modbus master, or the
additional 6 channel I/O board is fitted and enabled, the unit will run in the standard power mode.
The local display and FBxWifi can be configured to switch off after a period of inactivity (configurable between 1 and 60 minutes) or be permanently left on.
When running in low power mode, if you need to use more than the default number of data points for logging, consult the Emerson FB1200 Flow Computer Instruction Manual (D301782X012) to determine the possible impact on power consumption.
The figures below are typical power values in mW measured at room temperature.
Low Power Mode
Base unit with integral multivariable DP and pressure sensor and temperature measurement, single meter run
47 mW @ 6.1Vdc
Base unit with integral Static Pressure sensor and temperature measurement and pulsed input, single meter run
45 mW @ 6.1Vdc
Base unit with integral multivariable DP and pressure sensor and temperature measurement, communicating to remote 4088 ­dual meter run (4088 externally powered)
82 mW @ 6.1Vdc
Additional Load Options
Display and Backlight active
292 mW @ 6.1Vdc
FBxWifi
315 mW @ 6.1Vdc
FBxWifi and Display active
337 mW @ 6.1Vdc
DO active (1 Hz, 50:50 duty cycle, no load)
1 mW @ 6.1Vdc
Standard Power Mode
Base unit with integral multivariable DP and pressure sensor and temperature measurement, single meter run
230 mW @ 6Vdc
245 mW @ 12Vdc
287 mW @ 24Vdc
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Base unit with integral Static Pressure sensor and temperature measurement and pulsed input), single meter run
244 mW @ 6Vdc
260 mW @ 12Vdc
305 mW @ 24Vdc
Base unit with integral multivariable DP and pressure sensor and temperature measurement, communicating to remote 4088 ­dual meter run (4088 externally powered)
278 mW @ 6Vdc
306 mW @ 12Vdc
373 mW @ 24Vdc
Additional Load Options
Display and Backlight active
162 mW @ 6Vdc
168 mW @ 12Vdc
178 mW @ 24Vdc
FBxWifi
189 mW @ 6Vdc
185 mW @ 12Vdc
200 mW @ 24Vdc
FBxWifi and Display active
204 mW @ 6Vdc
207 mW @ 12Vdc
221 mW @ 24Vdc
DO active (1 Hz, 50:50 duty cycle, no load)
1 mW @ 6Vdc
1 mW @ 12Vdc
1 mW @ 24Vdc
PI active (10KHz, 50:50 duty square wave)
13 mW @ 6Vdc
14 mW @ 12Vdc
15 mW @ 24Vdc
Additional 6 channel I/O board fitted
40 mW @ 6Vdc
49 mW @ 12Vdc
80 mW @ 24Vdc Ethernet enabled 100 Mbit
435 mW @ 6Vdc
421 mW @ 12Vdc
462 mW @ 24Vdc
Ethernet active 100 Mbit
459 mW @ 6Vdc
443 mW @ 12Vdc
489 mW @ 24Vdc
Physical
Construction
Die-cast aluminum, painted, with wire sealable end caps, or Stainless steel (AISI 316/ASTM CF8M), unpainted, with wire sealable end caps
Ingress Protection
IEC 60529 IP66 & NEMA 4X
Dimensions
With Sensor
11.715 in. H by 6.0 in. W by 9.426 in. D (297.7 mm H by 152.4 mm W by 239.4 mm D)
Without Sensor
5.995 in. H by 6.0 in. W by 9.426 in. D (152.4 mm H by 152.4 mm W by 239.4 mm D)
Mounting
2 in. pipe or direct manifold
Wiring
Standard
Size 12 to 28 American Wire Gauge (AWG) (0.3 to 2mm diameter)
Optional
For units with optional 6-channel expansion card, size 16 to 28 AWG (0.3 to 1.3 mm diameter)
Wiring Access
4 conduit entry points 3/4 in. NPT (standard), M20 (optional)
Weight
FB1200 aluminum housing with MVS coplanar flange sensor: 6.75 Kg (14.9 lb)
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FB1200 aluminum housing with static pressure sensor: 5.98 Kg (13.2 lb)
FB1200 aluminum housing without sensor: 4.22 Kg (9.3 lb)
FB1200 stainless steel housing with MVS coplanar flange sensor: 13.27 Kg (29.5 lb)
Optional Lead Acid Battery: 0.86 Kg (1.9 lb)
Display
Optional backlit liquid crystal display
HMI
20 characters per line; 4 lines in display.
Environmental
Operating Temperature
−40 C to +80 C (−40 F to +176 F) (see ambient temps in Approvals section)
Note: Please check Approvals section for any restrictions. The display exhibits increased response time and
decreased contrast at temperatures below 30 C (–22 F).
Storage Temperature
−40 to 85 °C (−40 to 185 °F)
Operating Humidity
5 to 95%, non-condensing
Conformal Coating
All boards are conformal coated with a coating that complies with ANSI/ISA 71.04 Class G3 environments.
Environmental Rating
Product conforms to ANSI/ISA 71.04 Class G3 environmental standards with all conduit openings sealed.
Electro Magnetic Compatibility
The following EMC Emissions and Immunity are evaluated per EMC directive 2014/30/EU. Harmonized standards used:
EN 61326-2-3-2013 Immunity EN 61326-1-2013 Emissions
Immunity
EN 61000-4-2 (Electro Static Discharge) EN 61000-4-3 (Radiated Immunity) * EN 61000-4-4 (Fast Transients) EN 61000-4-5 (Surges) EN 61000-4-6 (Conducted RF) EN 61000-4-8 (Power Frequency Magnetic Field) EN 61000-4-17 (Voltage Ripple) EN 61000-4-29 (Voltage Dips and Interrupts)
*Meets CE compliance at 10V/m for industrial requirements (deviations < 1% span for RTD and Pressure readings in addition to original specification)
Emissions
EN 550022 Class A
Vibration
2g over 10 to 150 Hz 1g over 150 to 200 Hz
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Approvals
Product Markings for Hazardous Locations
UL
Class 1, Div 1 Groups C, D, Temperature Code, T6
Class1, Div 2 Groups A, B, C, D, Temperature Code T4
Ambient Temperature
Aluminum enclosure
-40 °C to +80°C (-40 °F to +176 °F) (no battery)
-40 °C to +80°C (-40 °F to +176 °F) (with
rechargeable lead acid battery)
Evaluated per Approval Standards
Per Class 1, Div 1: UL 1203 5th Ed. UL/IEC 61010-1 Part 1 3rd Ed. CSA C22.2 No. 30-M1986 CSA C22.2 No. 61010-1-12 Part 1 3rd Ed.
Per Class 1, Div 2: ANSI/ISA 12.12.01-2015 CSA C22.2 No. 213-15 CSA C22.2 NO. 61010-1-12 Part 1 3rd Ed
UL61010-1 Part 1 3rd Ed
UL
ATEX Cert: DEMKO 15 ATEX 1349X IECEx Cert: IECEx UL 15.0024X Ex db IIB T4 Gb, -40°C to +80°C
Ambient Temperature
II 2 G.
−40°C to +80 °C (−40 to +176 °F) Evaluated per Approval
Standards:
Directive 2014/34/EU EN 60079-0:2012+A11:2013 EN 60079-1:2014
ATEX Cert: DEMKO 15 ATEX 1367X IECEx Cert: UL 15.0044X Ex nA IIC T4 Gc
Ambient Temperature
II 3 G.
40 °C to +80 °C (−40 to +176 °F)
Evaluated per Approval Standards
Directive 2014/34/EU EN 60079-0:2012+A11:2013 EN 60079-15:2010
Note: ATEX and IECEx approval requires the use of an external DC power
supply.
Miscellaneous Approvals
Customs Union
TR CU 004/2011, TR CU 020/2011 Conforms to the requirements of the technical regulations of the Customs Union
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RoHS2
Device without integral MVS or SP Sensor: RoHS (2) EU Directive 2011/65/EU
Device with integral MVS or SP Sensor: RoHS (2) EU Directive 2011/65/EU: This product may be considered out-of­scope when used for the intended design purpose in a Large Scale Fixed Installation (LSFI). Consult https://www.emerson.com/compliance for up-to-date product information.
RoHS
NEPSI China
National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation Cert. No. GYJ18.1015X Ex d IIB T4 Gb
Cert. No. GYJ17.1350X Ex Na IIC T4 Gc
CCOE India
Chief Controller of Explosives Approval No. A/P/HQ/MH/104/5885 (P420948) Ex db IIB T4 Gb
Approval No. A/P/HQ/MH/104/5887 (P420946) Ex Na IIC T4 Gc
NMi
Report Number: NMi-1901499-02 API Chapter 21.1:2013 compliance for “Flow measurement using Electronics Metering Systems – Electronic Gas Measurement” and independent verification for natural gas properties and flow calculations
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FB1200 January 2021
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