Emerson EZR, 1190, 1290, MR105, MR108 Installation Instructions

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Installation Sheet Form 5876
December 2010
Position Monitor Bracket (PMB) Mounting Kit
Position Monitor Bracket (PMB) Mounting Kit
Introduction
For more information on 4300 Series Wireless Position Monitor and on regulators used with this product, refer to full product literature:
Fisher® 4320 Wireless Position Monitor: D103392X012
Type 63EG: D100315X012 Type 1098-EGR: D100339X012 Type 1190: D101644X012 Type 1290: D101645X012 Type EZR: D102600X012
The Position Monitor Bracket or PMB is the bracket and hardware used to mount the 4300 Series Wireless Position Monitors to the travel indicator of Types 63EG, 1098-EGR, 1190, 1290, and EZR regulators. The PMB mounting kit is compatible with both Topworx 4310 (open/partially open/closed) and Fisher 4320 (open/ percent travel/closed) Wireless Position Monitors.
Specications
Construction Materials
Bracket: 304 Stainless steel Hardware: 18-8 Stainless steel
Assembly and Installation
Read fully and understand the assembly and installation instructions in this manual and the nstruction manuals of the appropriate regulator type and 4300 Series Wireless Position Monitor before installing the Position Monitor Bracket Assembly.
The regulator cannot be in operation during the assembly and installation of the position monitor and the PMB assembly. Refer to the appropriate instruction
manual for proper shutdown of the system before attempting to mount the position monitor.
For best results, the PMB Assembly should only be installed on site.
All key numbers are referenced in Figure 1.
1. If used, remove the protective cap covering the regulator stem and travel indicator.
CAUTION
Securely grip the regulator stem when removing attached parts and when installing the hex nut (key 6) to prevent the stem from potentially backing down into the regulator.
Remove all parts attached to the regulator stem and install a new hex nut (key 6).
2. Fasten the position monitor to the monitor bracket (key 1) using three cap screws (key 4) and three lock washers (key 5). Apply Threadlocker adhesive (key 11, not shown) and securely torque
the cap screws to 100 inch-pounds / 11 N•m.
3. Install the monitor bracket and position monitor setup (from step 3) to the regulator using the panel nut (key 3). This joint allows the monitor bracket (key 1) to slide back and forth and from side to side for optimal adjustment. Finger tighten only until
nal adjustment.
Note
The PMB mounting kit is designed for small but necessary adjustments at most of the fastened joints. Because an adhesive is required on all the fasteners of the PMB assembly, all fasteners must
www.sherregulators.com
D103260X012
Position Monitor Bracket (PMB) Mounting Kit
5
4
1
3
6
POSITION MONITOR
POSITION MONITOR
MAGNET
6
8
2
7
REGULATOR STEM
10
9
2
MONITOR MAGNET AND MAGNET ARRAY
BRACKET (KEY 2) PRE-ASSEMBLY (STEP 4)
REGULATOR STEM
INSTALLING THE BRACKET (KEY 1) TO THE POSITION MONITOR
AND REGULATOR STEM (STEPS 1 THROUGH 3)
Figure 1. PMB Mounting Kit Assembly and Installation
be nger tightened only until the position monitor and bracket assembly have been properly located. Apply Threadlocker adhesive and fully tighten the joints to the specied torque values only during nal adjustment.
4. Pre-assemble the monitor magnet to the magnet array bracket (key 2) using two machine screws (key 9) and two external tooth star washers (key 10). Finger tighten only until
nal adjustment.
Note
The mounting slot of the magnet array bracket (key 2) is designed for multiple regulators. The optimal location of the array bracket is determined by the limits
INSTALLING THE PRE-ASSEMBLED MAGNET ARRAY BRACKET
(KEY 2) TO THE REGULATOR STEM (STEP 5)
of the regulator and the wireless position monitor. Consult the appropriate instruction manual to determine the optimal location.
5. Fasten the pre-assembled magnet array bracket
(key 2) to the regulator stem using a at washer
(key 7), an external tooth star washer (key 8), and a hex nut (key 6). Additional vertical adjustment of the monitor magnet may be obtained through this fastening joint. Finger tighten only until
nal adjustment.
6. Both the monitor bracket (key 1) and magnet array bracket (key 2) are designed to allow adjustments in the assembly so that the monitor
magnet array can be located properly as specied
by the wireless position monitor Instruction Manual.
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