Emerson EZH, EZHSO Instruction Manual

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Africa

Instruction Manual NTAEZH0811

November 2008 - Rev. 06

Types EZH and EZHSO

Types EZH and EZHSO Pressure Reducing Regulators

Contents

Introduction ........................................................................ 2

Characteristics ................................................................... 3

Labelling ............................................................................ 5

Dimensions and Weights ................................................... 6

Description ......................................................................... 8

Principle of Operation ......................................................... 8

Monitoring Systems ............................................................ 11

Installation ......................................................................... 13

Startup and Adjustment ..................................................... 15

Shutdown ........................................................................... 16

Maintenance ...................................................................... 17

Troubleshooting ................................................................. 24

Spare Parts ........................................................................ 25

Parts List ............................................................................ 26

WARNING

Failure to follow these instructions or to properly install and maintain this equipment

could result in an explosion and/or re

causing property damage and personal injury or death.

Fisher operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Emerson Process Management Regulator Technologies, Inc. (Regulator Technologies) instructions.

If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.

Call a gas service person to service the

unit. Only a qualied person must install or

service the regulator.

regulators must be installed,

R94

Figure 1. Type EZH Pressure Reducing Regulator

TYPE PRX-120/APTYPE PRX-120

Figure 2. PRX Series Pressure Reducing Pilots

Types EZH, EZHSO, EZH OS2, and EZHSO OS2

regulators are in conformity with the

Pressure Equipment Directive

PED 97/23/EC and are classied in Category IV.

www.fisherregulators.com

Africa

Types EZH and EZHSO

INTRODUCTION

Scope of Manual

This manual provides installation, startup, maintenance, and parts ordering information for the Types EZH and EZHSO pressure-reducing regulators and Type PRX pilot

with Type SA/2 pilot supply lter regulator.

Information on other equipment used with this regulator is found in separate manuals.

Product Description

Types EZH and EZHSO regulators are accurate pilotoperated pressure balanced, soft-seated regulators. They are designed for use in high pressure natural gas transmission/city gate stations, large capacity distribution systems, and power plant feeds. They provide smooth, reliable operation, tight shutoff, and long life.

Type EZHSO "Spring-to-Open" version could be used when other overpressure protection options are foreseen,

for example in a monitor conguration. In this case, in

event of failure, the main regulator will stay completely open, allowing the monitor to take control. The monitor could be "Spring-to-Close" to ensure a double protection to downstream pipe.

Available Congurations:

• Type PRX/120:

Outlet pressure range of 1 to 40 bar. The T ype PRX/120 can be used as the pilot on single stage pressure reducing regulators, as the monitor pilot, or as the working pilot in wide-open monitor systems.

• Type PRX/120-AP: Outlet pressure range of 30 to 80 bar . The Type PRX/120-AP

can be used as the pilot on single stage pressure reducing regulators, as the monitor pilot, or as the working pilot in wide-open monitor systems.

• Type PRX/125: Identical to the Type PRX/120, except the restriction screw

is removed. The Type PRX/125 can only be used as the monitor override pilot on working monitor applications.

• Type PRX/125-AP: Identical to the Type PRX/120-AP, except the restriction

screw is removed. The Type PRX/125-AP can only be used as the monitor override pilot on working monitor applications.

• Type SA/2 Pilot Supply Filter Regulator:

The Type SA/2 pilot supply lter regulator provides a

constant pressure supply to the PRX Series pilot of 3 bar over the set pressure. The Type SA/2 has an integral

5-micron lter. For easy maintenance a block valve can

be installed to separate the regulator from the pilot.

• Types EZH and EZHSO ("E Body")

Single regulator without slam shut

• Types EZH and EZHSO ("X Body")

Single regulator in a X Body

In case of modication made on a pressure equipment

like cap replacement by a slam shut it's mandatory to comply to the local codes, rules and regulations. Contact us imperatively.

• Types EZH OS2 and EZHSO OS2 ("X Body")

Single regulator with integrated slam shut

Pilot Description

Type PRX Pilot

The Types EZH and EZHSO pressure-reducing regulators can be equipped with a PRX Series pilot mounted on the main valve for pressure reducing or wide-open monitoring applications. The PRX Series pressure reducing pilots have the ability to handle a wide range of setpoints from 1 to 80 bar:

Regulator Options

• Silencer (Figure 22)

The Type EZH silencer (Whisper III) is integrated in the regulator and is composed of a drilled cage. The Whisper III silencer is available for DN 25, 50, 80, and 100 and allows a noise attenuation up to 8dB.

• Flow Coefcient Reduction (Figure 16)

The ow reduction is realised by replacement of the

regulator standard seat by a reduction seat ( key 2).

• Type RPE Electrical Pilot Heater (Figure 25)

The Type RPE is used for reheating the gas supplying pressure reducing regulator pilots. The Type RPE avoids the inconveniences caused by freezing which can occur during high pressure drops.

Actuator

The actuator is an integral pressure type. All pressure parts are designed to resist up to 100 bar. The diaphragm is strong and can resist to a differential of 100 bar.

Africa

CHARACTERISTICS

Table 1. General Characteristics for Types EZH and EZHSO Regulator

OPERATING PRESSURE

A352LCC Body, Actuator, Valve, Pilot Body, Slam shut

Associated BMS Type IS Integral strength

OPERATING TEMPERATURE

Sizes available DN 25, 50, 80, and 100 Noise level reduction Up to 8 dB

REGULATOR

European EN Standard EN 334 Inlet Pressure Pu 2 to 100 bar Outlet Pressure Pd 1 to 80 bar

Minimum Differential DP min

Maximum Differential DP max Accuracy (optimal) AC See Table 2

Lock-Up Pressure Class SG Up to 5% Lock-Up Pressure Zone Class SZ Up to 5%

(1) BMS - Safety Manometric Box (2) Standard version

(1)

, according to size PSD 10 to 100 bar

(2)

PS 100 bar max

TS -20 / 60°C Class 2

1 bar (Type EZH)

3.8 bar (Type EZHSO) 99 bar (Type EZH)

96.2 bar (Type EZHSO)

(3)

(3) Contact us with your operating conditions

(4) Depending on BMS conguration for Type EZH OS2

Types EZH and EZHSO

SLAM SHUT

European EN Standard EN 14382 Operation Class

(4)

Maximum Operating Differential DP max 100 bar Response Time ta <1 s

Diaphragm,

Accuracy

Set Pressure Range

Flow Coefcient Q

Internal Automatic Bypass C Rearming Manual after rectication of fault Position Indicator On mechanism box

Groups 1 and 2 according to PED 97/23/EC, Gas 1

Bellows Piston Up to ±5%

Wdu-Wdo

Fluid

EN 437, or other gases (compressed air, nitrogen).

The gas must be non corrosive, clean

(ltration on inlet side necessary) and dry.

A or B (see Figure 3)

Up to ±2.5%

0.010 / 100 bar 13

and 2nd family according to

Table 2. Outlet Pressure Ranges, Accuracy Class, and Pilot Spring Information

TYPE

PRX/120 and

PRX/125

PRX/120-AP and

PRX/125-AP

OUTLET PRESSURE

ADJUSTMENT RANGES (bar)

1.0 to 1.8

1.8 to 3.0

3.0 to 5.5

5.5 to 8.5

8.5 to 14.5

14.5 to 23.0

23.0 to 30.0

30.0 to 40.0

30.0 to 80.0 1% 2.5% Clear

AC (ACCURACY CLASS) PILOT CONTROL SPRING INFORMATION

TYPE EZH TYPE EZHSO Spring Colour

2.5%

2.5% 1%

1% 1% 1%

2.5%

Yellow Green

Blue

Black Silver

Gold

Aluminium

Red

Table 3a. 2:1 Line Flow Coefcients, Regulator, and Slam-Shut Travel

TYPES EZH (DN 25 - 100) AND EZHSO (DN 25 - 100)

REDUCTION

1 2 3 0

1 2 3

284 1078 2247 3567 280 1088 2266 3696 210 908 1684 2969 218 829 1698 2902 126 671 1058 1763 128 607 1066 1784

79 385 685 1062 81 370 690 1072 550 2092 4359 6920 544 2110 4396 7170 408 1762 3266 5760 423 1609 3294 5630 245 1301 2052 3420 249 1177 2069 3460 154 746 1328 2060 157 718 1339 2080

31.3 38.3 30.8 32.5 35.5 33.5 30.8 31.4

34.3 35.3 33.9 35.3 38.7 31.9 33.9 34.2

33.6 38.8 37.8 37.3 39.7 35.6 37.8 36.3

32.1 40.8 33.6 37.1 39.1 38.2 33.6 37.3 Regulator travel (mm) 9 17 25 30 9 17 25 30 Slam-shut travel (mm) 15 30 50

WITH SLAM SHUT (X BODY) WITHOUT SLAM SHUT (E BODY)

25 DN 50 DN 80 DN 100 DN 25 DN 50 DN 80 DN 100

R95

R96

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Types EZH and EZHSO

Table 3b. 2:1 Line Flow Coefcients, Regulator with Integrated Whisper III Silencer

TYPES EZH (DN 25 - 100) WITH WHISPER III AND EZHSO (DN 25 - 100) WITH WHISPER III

REDUCTION

1 2 3 0 1 2 3 0 1 2 3

SLAM SHUT INTEGRATED (X BODY) WITHOUT SLAM SHUT (E BODY)

25 DN 50 DN 80 DN 100 DN 25 DN 50 DN 80 DN 100

223 781 1693 2742 255 793 1708 2789 215 764 1418 2479 209 716 1172 2438 140 603 975 1644 127 566 984 1711

87 370 685 1041 81 358 690 1057 433 1516 3285 5320 495 1539 3313 5410 417 1482 2751 4810 406 1389 2774 4730 273 1169 1892 3190 247 1099 1908 3320 168 718 1328 2020 158 695 1339 2050

35.5 37 30.8 31.7 33.8 33.5 30.8 30.4

35.4 37.5 33.6 34.1 39.4 34.1 33.6 32.4

32.3 39.5 37.1 36.4 39.9 35.7 37.1 35.7

32.9 39.4 38.3 37.6 39.9 37.7 38.3 37.3

PART NAME

Filter

Pilot Disk Pilot cannot be closed

Pilot Lower Diaphragm

Pilot Upper Diaphragm

Regulator

Diaphragm

Pilot

FAILURE

(WORST CASE)

Filter blocked/

clogged

Pilot cannot control

Pilot cannot feed

the regulator

Not proper

performance of

the motorization

pressure chamber

Frozen Pilot,

Type SA/2 working

Table 4. Failure Mode Analysis

CAUSE OF

FAILURE

Debris or aromatics

present in the gas

Debris or aromatics

present in the gas

Debris or aromatics

present in the gas

Debris or aromatics

present in the gas

Debris or aromatics

present in the gas

Moisture in the gas,

high pressure drop

EFFECT REGULATOR TYPE REGULATOR REACTION MODE

Decrease of feeding

pressure gives

decrease of

motorization pressure

Increase

motorization

pressure

Decrease

motorization

pressure

Decrease

motorization

pressure

Balancing of

pressures and charge

or discharge of

the motorization

pressure chamber

Type SA/2 loading

upper casing of

regulator, Pilot

not supplying

loading pressure

to lower casing

EZHSO Open ---

EZH --- Close

EZHSO Open ---

EZH Open ---

EZHSO Open ---

EZH --- Close

EZHSO Open ---

EZH --- Close

EZHSO Open ---

EZH --- Close

EZHSO --- Close

EZH --- Close

R96B

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Types EZH and EZHSO

Connections

Inlet/Outlet : CL150 RF - CL300 RF - CL600 RF PN 16B - PN 25B - PN 40B Other congurations available

(contact factory)

Pilot feed: 1/4’’ NPT female Pilot Reject: 1/4’’ NPT female Pilot impulse: 1/4’’ NPT female Slam-shut impulse: 1/4’’ NPT female BM* vent: 1/4’’ NPT female Impulse tube diameter: Interior Ø 8/10 mm Contact switch: See NTAOS2

* BM - Mechanism Box

LABELLING

OS2 -

EZH EZHSO

REGULATEUR/REGULATOR

SECURITE/SLAM SHUT

GROUPE

série

N°

serial

(Gaz Naturel)

CatPS

Date Fab/Test Mfg/Testdate

Standard EN14382 -

norme standard norme standard

bar

DD MM YEAR

Figure 3. Types EZH OS2 and EZHSO OS2 Label (X Body)

matériau shell

Material

Body: Steel Connecting parts and bottom: Steel Actuator: Steel

Regulator/Slam-shut orice: Stainless steel

Regulator valve plug: Stainless steel Slam-shut valve plug: Stainless steel Regulator plug disc/

Slam-shut O-rings: Nitrile (NBR) or

Fluorocarbon (FKM)

BMS Setting

BMS 027/017 BMS162

Max only

BMS 236/315 BMS071 Min onlyAll Max-Min types of BMS

Failure mode FC

EN 334

bar

A352LCC+A350LF2

SecurityClass

mode défaillance failure mode classe sécurité slam shut class

Temp TS

-20/+60°C

Pumax 18.9

PT PS

DN 25 50 80 100

CL150 RF CL300 RF CL600 RF

DN Pumax bar

Class Type Cg

Reduction 0123

IS DS

CLASS

150 300 600

16B 25B

5050100

32 79 158

18.9 100

PN16B PN25B PN40B

Otherconfigurations available (contactfactory)

28320 Gallardon-France

FISHER

FRANCEL

0062

Cg See Table3

Depending on BMS configuration

40B

25 26 40 16

40 63

Failure mode FC FO

DN 25 50 80 100

N°

GROUPE

(Gaz Naturel)

CL150 RF CL300 RF CL600 RF

PN16B PN25B PN40B

mode défaillance failure mode

série serial

REGULATEUR/ REGULATOR

Temp TS

matériau shell

Cat

Type

Date Fab/Test Mfg/Testdate

bar

-20/+60°C A352LCC+A350LF2

FISHER

Other configurations available (contact factory)

norme

EN 334

standard

bar

Pumax bar

Class

FRANCEL

28320 Gallardon-France

EZH

0062

Figure 4. Types EZH and EZHSO Label (E Body)

EZHSO

Reduction0123

Cg See table3

DD MM YEAR

Date

CLASS

150 300 600

Pumax 18.9

PT PS

5050100

32 79 158

18.9 100

16B 25B

16 26 40 16

40B

40 63

R97

Africa

Types EZH and EZHSO

HIE

25 mm Mechanism box removal clearance

DIMENSIONS AND WEIGHTS

DN 25, 50, and 80 DN 100

Indicator cover

removal clearance

Indicator cover

removal clearance

25 mm Mechanism box removal clearance

R112a

Figure 5. Dimensions — Types EZH OS2 and EZHSO OS2

DN 25, 50, 80, and 100

I HE

25 mm Mechanism box removal clearance

Figure 6. Dimensions — Types EZH OS2 and EZHSO OS2

(Vertical Position)

(Horizontal Position)

For Type EZHSO OS2 version add 1 kg

Table 6a. Dimensions — Types EZH OS2 and EZHSO OS2

25 50 80

100

Table 5. Approximate Regulator Weights

Types EZH OS2 and EZHSO OS2

CL150/PN 16B CL300/PN 25B/PN 40B CL600

25 49 50 51 50 81 83 85 80 168 175 177

100 237 250 265

OVERALL DIMENSIONS (mm)

F G

Diaphragm Piston Bellows Diaphragm Piston Bellows

181 204 223 162 71 74

WEIGHTS (kg)

R113a

Table 6b. Dimensions — Types EZH OS2 and EZHSO OS2

MAXIMUM OVERALL DIMENSIONS (mm)

CL150 CL300 CL600 PN 16B PN 25B PN 40B

Type PRX

Horizontal

25 184 197 210 193.5 250 290 310 315 320 260 250 113 280 190 50 254 267 286 254 267 265 320 320 330 380 310 310 144 270 190 80 298 317 337 310 317 301 400 400 366 500 390 390 200 270 270

100 352 368 394 350 368 345 442 427 410 580 394 394 240 140

Type PRX

Vertical

D E

Type PRX

Horizontal

Type PRX

Vertical

Type PRX

Horizontal

Type PRX

Vertical

R114a

Africa

Indicator cover removal clearance

Indicator cover

Indicator cover removal clearance

JIH

Indicator cover removal clearance

removal clearance

DN 25, 50, and 80

JIH

Types EZH and EZHSO

(1)

DN 100

Indicator cover

removal clearance

R115a

Figure 7. Dimensions — Types EZH and EZHSO

(Horizontal Position)

DN 25, 50, 80, and 100

25 38 39 40 50 71 74 75 80 145 151 153

100 211 224 239

(1) For Type EZHSO version add 1 kg

Table 7. Approximate Regulator Weights

Types EZH and EZHSO

(1)

WEIGHTS (kg)

CL150/PN 16B CL300/PN 25B/PN 40B CL600

R116a

Figure 8. Dimensions — Types EZH and EZHSO

(Vertical Position)

Table 8. Dimensions — Types EZH and EZHSO

CL150 CL300 CL600 PN 16B PN 25B PN 40B

25 184 197 210 193.5 62 290 310 320 260 250 113 280 190 50 254 267 286 254 267 83 320 320 380 310 310 144 270 190 80 298 317 337 310 317 105 400 400 500 390 390 200 270 270

100 352 368 394 350 368 137 442 427 580 394 394 240 140

MAXIMUM OVERALL DIMENSIONS (mm)

Type PRX

Horizontal

Type PRX

Vertical

Type PRX

Horizontal

Type PRX

Vertical

Type PRX

Horizontal

Type PRX

Vertical

R117a

Africa

Types EZH and EZHSO

TYPE

FILTER

SA/2

TYPE PRX/120

UPPER DIAPHRAGM

PILOT DISK

Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)

DESCRIPTION

REGULATOR DIAPHRAGM

TYPE EZH

TYPE PRX:

S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET

Figure 9. Type EZH DN 25/50/80 (Spring-to-Close Version) Operational Schematic

PRINCIPLE OF OPERATION

LOWER DIAPHRAGM

R98

The Types EZH and EZHSO regulators consist of:

• Version without Integral Slam-Shut Valve:

- An "E Body" or an "X Body plus a cap"

- A compensation valve, an interchangeable orice

- An actuator with position indicator

- A pilot system adapted to the required pressure setpoint

• Version with Integral Slam-Shut Valve:

- Same parts and sub-assemblies as in the version without slam shut

- An "X Body"

- A valve with tight shut-off O-ring

- An automatic slam-shut bypass

- A release relay Type OS2 (see instruction manual NTAOS2) consisting of:

· A mechanism box (BM)

· A safety manometric box (BMS) connected to the outlet side of the regulator

Type EZH — Spring-to-Close Version

Type EZH Single-Pilot Regulator (Figures 9 and 10)

The pilot-operated Type EZH uses inlet pressure as the operating medium, which is reduced through pilot operation to load the actuator diaphragm. Outlet pressure (Pd) opposes the motorization pressure (Pm) in the actuator and also opposes the pilot control spring.

When the outlet pressure (Pd) drops below the setting of the pilot control spring, pilot control spring force on the pilot diaphragm thus opens the pilot valve plug, providing additional motorization pressure (Pm) to the actuator diaphragm. This diaphragm motorization pressure opens

the main valve plug, supplying the required ow to the

downstream system. Any excess motorization pressure on the actuator diaphragm

escapes downstream through the bleed restriction in the pilot.

Africa

Types EZH and EZHSO

RP IP

Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)

TYPE PRX:

S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET

Figure 10. Type EZH-OS2 DN 100 (Spring-to-Close Version) Operational Schematic

When the gas demand in the downstream system has

been satised, the outlet pressure (Pd) increases. The

increased pressure is transmitted through the downstream control line and acts on the pilot diaphragm. This pressure exceeds the pilot spring setting and moves the Type PRX

diaphragm, closing the Type PRX orice and interrupting

the motorization pressure supply to main valve actuator. The excess of motorization pressure (Pm) acting on both

the main diaphragm and Type PRX pilot bleeds to the downstream system through a bleed restriction in the pilot.

For Type EZH DN 100 a check valve (Figure 26) is installed

between outlet pressure and motorization pressure impulse lines; this valve will protect the diaphragm assembly from wrong procedures during startup, avoiding a too high pressure differential between outlet and motorization pressure.

Type EZHSO — Spring-to-Open Version

Type EZHSO Single-Pilot Regulator (Figures 11 and 12)

CAUTION

The pilot-operated Type EZHSO (Spring-toOpen version) will fail in open position in case of main valve diaphragm failure or lack of pressure supply to the pilot (see Table 4 for Failure Mode Analysis).

Africa

Types EZH and EZHSO

UPPER DIAPHRAGM

FILTER

Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)

TYPE SA/2

TYPE PRX:

S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET

LOWER DIAPHRAGM

TYPE PRX/120

PILOT DISK

TYPE EZHSO

REGULATOR DIAPHRAGM

Figure 11. Type EZHSO DN 25/50/80 (Spring-to-Open Version) Operational Schematic

Type EZHSO uses inlet pressure as the operating medium, which is reduced through pilot operation to load the actuator diaphragm (lower chamber). The upper case of

Type EZHSO actuator is lled with pressure coming from

pre-regulator Type SA/2, which reduces inlet pressure (Pu) to the constant value of outlet pressure plus approximately 3 bar. This pressure opposes the main spring force that tends to open the regulator. Outlet or downstream pressure (Pd) opposes the pilot control spring. When outlet pressure drops below the setting of the pilot control spring, pilot control spring force on the pilot diaphragm opens the pilot valve plug, providing additional motorization pressure (Pm) to the actuator diaphragm.

This diaphragm motorization pressure opens the main valve

plug, supplying the required ow to the downstream system.

Any excess motorization pressure on the actuator diaphragm escapes downstream through the bleed restriction in the pilot.

When outlet pressure increases over the setting of the pilot spring, the pilot valve plug will be closed reducing motorization pressure to the actuator diaphragm; the pressure in the upper case will force the regulator to close.

For Type EZHSO DN 100 a check valve (Figure 26) is

installed between outlet pressure and loading pressure

impulse lines; this valve will protect the diaphragm assembly from wrong procedures during startup, avoiding a too high pressure differential between outlet and motorization pressure.

EZH and EZHSO Series Adjustment

The adjustment of the regulator is performed by means of the pilot adjusting screw, which causes variation of the compression of the control spring.

Adjustment is performed while the regulator is in operation with the aid of a pressure gauge to monitor downstream pressure.

The shut-off valve downstream of the regulator must not be completely closed, it is necessary that a small quantity of

gas ows downstream to allow the outlet side to vent when it

is necessary to lower the pressure. Loosen the Type PRX pilot locknut and turn the adjusting

screw slowly clockwise to increase outlet pressure and counterclockwise to decrease outlet pressure. Use a pressure gauge to monitor the outlet pressure until the desired pressure is reached. No adjustment is needed to

the Type SA/2 stabilizer lter.

Africa

Types EZH and EZHSO

Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)

TYPE PRX:

S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET

RP IP

Figure 12. Type EZHSO DN 100 (Spring-to-Open Version) Operational Schematic

MONITORING SYSTEMS

Monitoring regulation is overpressure protection by containment, therefore, there is no relief valve to vent to the atmosphere. When the working regulator fails to control the pressure, a monitor regulator installed in series, which has been sensing the downstream and control pressure, goes into operation to maintain the downstream pressure at a slightly higher level than normal pressure. During an overpressure situation, the monitoring system keeps the customer on line.

Also testing is relatively easy and safe. To perform a periodic test on a monitoring regulator, increase the outlet set pressure of the working regulator and watch the outlet pressure to determine if the monitoring regulator takes over at the appropriate outlet pressure.

Wide-Open Monitoring Systems

In normal operation of a wide-open conguration, the

working regulator controls the system’s outlet pressure. With a higher outlet pressure setting, the monitor regulator senses a pressure lower than its setpoint and tries to increase outlet pressure by going wide open. If the working regulator fails, the monitoring regulator assumes control and holds the outlet pressure at its outlet pressure setting.

Figure 13 shows an upstream wide-open monitor Type EZH

(Spring-to-Close) and a downstream active regulator

Type EZHSO (Spring-to-Open). With this conguration,

in case of regulator main diaphragm failure, it will fail in open position letting the monitor work properly; in case of monitor main diaphragm failure, it will fail in close position guaranteeing a protection against overpressure to downstream system.

Africa

Types EZH and EZHSO

TYPE SA/2

Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)

TYPE SA/2

TYPE PRX

TYPE EZH TYPE EZHO

TYPE PRX:

S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET

TYPE PRX

Figure 13. Upstream Wide-Open Monitoring System Operational Schematic for DN 25, 50, and 80

The schematic from Figure 13 represents the conguration

for the DN 25, 50, and 80, for the DN 100 the schematic remains the same with the remark that a check valve

(Figure 26) must be installed between outlet pressure and

loading pressure impulse lines of the regulator and wide open monitor as well.

Working Monitor System with PRX Pilot (Figure 14)

In a working monitoring system, the upstream regulator requires two pilots and it is always the monitoring regulator. The additional pilot PRX/125 or PRX/125-AP permits the monitoring regulator to act as a series regulator to control an intermediate pressure during normal operation. In this way, both units are always operating and can be easily checked for proper operation.

In normal operation, the working regulator controls the outlet pressure of the system. The monitoring regulator’s working pilot Type PRX/120 or PRX/120-AP controls the intermediate pressure and the monitor pilot Type PRX/125 or PRX/125-AP senses the system’s outlet pressure. If the working regulator fails, the monitoring pilot Type PRX/125 or PRX/125-AP will sense the increase in outlet pressure and take control.

CAUTION

The working regulator must be rated for the maximum allowable operating pressure of the system because this will be its inlet pressure if the monitoring regulator fails. Also, the outlet pressure rating of the monitoring pilot Type PRX/125 or PRX/125-AP and any other components that are exposed to the intermediate pressure must be rated for full inlet pressure.

Working monitor installations require a Type EZH or EZHSO main valve with a Type PRX/120 or PRX/120-AP working pilot, a Type PRX/125 or PRX/125-AP monitoring pilot for the upstream regulator, and a Type EZH or EZHSO with the appropriate Type PRX/120 or PRX/120-AP pilot for the downstream regulator.

Adjusting the monitor regulator is the same as adjusting the main regulator. Monitor setpoints are set slightly higher than the main regulator. However, the value of this difference cannot be determined in advance, as it depends on the particular characteristics of each application.

Africa

Types EZH and EZHSO

TYPE SA/2

V R

Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)

TYPE PRX/120

TYPE EZH TYPE EZH

TYPE PRX:

S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET

TYPE PRX/125

TYPE SA/2

V R

TYPE PRX/120

R100

Figure 14. Working Monitoring System Operational Schematic with Two EZH (Spring-to-Close) for DN 25, 50, and 80

The schematic from Figure 14 represents the conguration for

the DN 25, 50, and 80, for the DN 100 the schematic remains

the same with the remark that a check valve (Figure 26) must

be installed between outlet pressure and loading pressure impulse lines of the regulator and working monitor as well.

INSTALLATION

WARNING

Personal injury or equipment damage, due to bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the characteristics section and on the appropriate nameplate, or where conditions exceed any rating of the adjacent piping or piping connections. To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices to prevent service conditions from exceeding those limits. Also, be sure that installation is in compliance with all applicable code and regulations.

Physical damage to the regulator can break the pilot off the main valve, causing personal

injury and property damage due to bursting of pressure-containing parts. To avoid such injury and damage, install the regulator in a safe location.

Only personnel qualied through training

and experience should install, operate, and maintain a regulator.

Before installation, make sure that there is no damage to, or debris in the regulator.

Make sure that all tubing and piping are clean and unobstructed.

The regulator must be installed on horizontal pipeline. For the version with slam shut, the release relay must be situated towards the bottom.

Installation according to EN 12186 is recommended.

When assembling with adjacent elements take care not to create pressure force on the body. The assembling elements (bolts,

O-rings, anges) should be compatible with

the geometry and working conditions of the equipment. If the case arises a support must be used to avoid pressure force on the body

(a support can be installed under the anges).

Africa

Types EZH and EZHSO

Connect the actuator to the impulse plug keeping a minimum distance of 4 x D to a straight run of the outlet pipe.

In the version with integrated slam shut connect the safety manometric box (BMS) to the outlet pipe keeping a minimum distance of 4 x D to a straight run of the pipe.

In the case of functioning class B for the slam shut it is necessary to regularly check the safety manometric box (BMS) diaphragm.

Connect the reject tab to the outlet pipe. It is recommended to separate the slam-shut

impulse from that of the actuator. Do not connect impulses on the lower generator line.

It is recommended to install and isolation tap and a vent tap. These can be useful for

slam-shut settings and verications.

Check that the pilot impulse is connected and in the case of an isolating tap (not recommended) that it is open.

No modification should be made to the structure of the equipment (drilling, grinding, soldering...).

It is recommended to install a servicing valve on the outlet pipeline to facilitate adjustments and bleeding off to the atmosphere.

In the version with integral slam shut, verify that the safety manometric box (BMS) and spring correspond to the appropriate operating conditions on the outlet side of the regulator.

All Installations (Single Regulator or Monitor Systems)

A Type EZH or EZHSO regulator bleeds no gas to atmosphere during normal operation, thus making the regulator suitable for installation in pits and other enclosed locations without elaborate venting systems.

This regulator can also be installed in pits subject to

ooding by venting the pilot spring case above the expected ood level so that the pilot setting can be referenced to

atmospheric pressure.

1. Install the regulator so that the ow arrow on the main

valve matches the ow direction of process uid through

the regulator.

2. Apply pipe compound to the male pipeline threads before installing a regulator with threaded NPT end connections. Use gaskets between pipeline and

regulator anges when installing a regulator with anged end connections. When installing buttweld end

connections, remove trim before welding and make sure to use approved welding practices. Use approved piping procedures when installing the regulator.

3. Type PRX pilots have a 1/4-inch NPT vent connection in the spring case. To remotely vent gas from the spring case, remove the screened vent, and connect 1/4-inch piping or tubing to the spring case connection. The piping or tubing should vent to a safe location, have as few elbows as possible, and have a screened vent on it’s exhaust. Install the regulator and any remote vent piping or tubing so that the vent is protected from condensation, freezing, or substances that my clog it.

The equipment should not receive any type of shock, especially the release relay.

The user should verify or carry out a protection adapted to the environment.

For DN 25 to 80, use long screws or threaded stems when opening the actuator (warning compressed spring).

The action of re, seismic and lightening

are not taken into consideration in standard regulators. If required, a special product

selection and/or specic calculations may be supplied according to specic requirements.

A regulator may vent some gas to the

atmosphere. In hazardous or ammable gas

service, vented gas may accumulate, causing personal injury, death, or property damage due to bursting of pressure-retaining parts.

Vent a regulator in hazardous gas service to a remote, safe location away from air intakes or any hazardous location. The vent line or stack opening must be protected against condensation or clogging.

CAUTION

To avoid freeze up due to pressure drop and moisture in the gas, use anti-freeze practices, such as heating the supply gas or adding a de-icing agent to the supply gas.

4. Connect the actuator to the downstream sense line on a straight run of outlet pipe 8/10 (inside diameter). Connect the other end of that impulse to the Type PRX port.

5. Connect the PRX pilot port to the outlet pipeline at a minimum distance of 4 x D from the regulator’s

outlet ange.

6. For Type EZHSO installation, a vent valve downstream of the regulator is needed. It should be installed directly in the Type PRX pilot bleed line connection (line from port "S" to pipe). A full bore NPS 1/4 ball valve for the vent line is preferred to provide

sufcient ow.

Africa

Types EZH and EZHSO

Wide-Open Monitor Regulator

1. Follow the procedures in the All Installations section, and then continue with step 2 of this section. The sense and bleed control lines of both the upstream and downstream pilots will be connected to the downstream

piping (see Figure 13).

2. Connect the pilot supply line for the downstream

regulator to the outlet "R" port of the Type SA/2 pilot

supply lter regulator.

Working Monitor Regulator

1. Follow the procedure in the All Installations section, and then continue with step 2 of this section. The sense line of the upstream monitor pilot and the bleed and sense lines of the downstream pilot will be connected to the

downstream piping (see Figure 14).

2. Connect an inlet supply line from the upstream piping to the inlet "M" port of the downstream Type SA/2 pilot

supply lter regulator.

3. Connect a control (sense) line from the "A" port of the upstream working Type PRX pilot to the intermediate pressure portion of piping, using 8/10 (inside diameter) tube.

4. Connect a downstream bleed line from the "S" port of the upstream working Type PRX pilot to the intermediate pressure portion of piping, using 8/10 (inside diameter) tube.

ST ARTUP AND ADJUSTMENT

Pre-startup Considerations

Each regulator is factory-set for the outlet pressure specied on the order. If no setting was specied, outlet pressure

was factory-set at the mid-range of the pilot control spring. Before beginning the start-up procedure in this section make sure the following conditions are in effect:

• Block valves isolate the regulator

• Vent vales are closed

• A bypass, if any, is in operation.

In all cases, check the control spring setting to make sure it is correct for the application.

TYPE EZH OS2 SLAM-SHUT VERSION

In the case of opening the mechanism box lid:

After arming, never leave the key on the stem

2. Never put your ngers in or near the

reset mechanism area

Note

When using a Type SA/2 pilot supply lter

regulator, the differential pressure across the regulator must be at least 3 bar for optimum regulator performance. The Type SA/2 can be removed if differential pressure across the regulator is less than 3 bar and inlet pressure stays at or below 13.8 bar.

Startup

Type EZH Startup:

1. Make sure all block valves, vent valves, and control line valve(s) are closed.

2. Back out the pilot adjusting screw(s).

3. Slowly open the valves in the following order:

- Inlet block valves.

- Pilot supply and control line valve(s), if used.

4. Crack open the outlet block valve or bypass valve to

allow minimum ow.

5. After adjusting the Type PRX pilot(s) to the desired pressure setting(s), slowly open the downstream block valve wide open.

6. Close the bypass valve, if used.

Type EZHSO Startup:

1. Make sure all block valves, except valve R4, vent valves, and control line valve(s) are closed.

2. Back out the pilot adjusting screw(s).

3. Introduce upstream pressure by slowly opening inlet valve.

4. Slowly open valve R2.

CAUTION

Be sure to slowly introduce pressure into the system to prevent downstream overpressure due to potential rapid pressure increase. Pressure gauges should always be used to monitor downstream pressure during startup. Procedures used in putting this regulator into operation must be planned accordingly if the downstream system is pressurized by another regulator or by a manual bypass.

5. Open valve R3.

6. Close valve R4, the regulator Type EZHSO close.

7. Open valve R4.

8. Close valve R3.

9. Slowly open downstream valve, making sure that

there is a constant sufcient pressure drop across the

regulator. If downstream pressure climbs too close to upstream pressure, the regulator will again fully open. In this case, start-up procedure needs to be repeated.

Africa

Types EZH and EZHSO

For a single regulator, set the pilot to the desired outlet (control) pressure according to the Pilot Adjustment procedure.

For a wide-open downstream monitor installation, adjust the upstream working pilot until intermediate pressure is higher than the desired setpoint of the monitor pilot. Adjust the downstream monitoring pilot to the desired monitoring takeover pressure. Reduce the upstream pilot to the normal outlet pressure setting.

For a wide-open upstream monitor installation, adjust the downstream working pilot to a setpoint higher than the setpoint of the monitor pilot. Adjust the upstream monitoring pilot to the desired monitoring takeover pressure. Reduce the downstream pilot to the normal outlet pressure setting.

For a working monitor installation, adjust the setpoint of the upstream monitor pilot to the desired maximum pressure. Adjust the upstream working pilot to the desired intermediate pressure setting. Adjust the downstream pilot to a pressure setting slightly above the upstream monitor pilot pressure setting. Adjust the upstream

monitor pilot to its desired setpoint. Establish nal desired

downstream pressure by adjusting the downstream working regulator pilot.

10. After adjusting the Type PRX pilot(s) to the desired pressure setting(s), slowly open the downstream block valve wide open.

11. Close the bypass valve, if used.

Type OS2 Manometric Box Set Point

Verication Procedure

Using the vent valve supply a pressure equal to the set pressure foreseen for the regulator.

- 1

release relay stage

à Set (Stage 1)

- Slam-shut valve plug

Type PRX Pilot Adjustment

To adjust a standard Type PRX pilot, loosen the locknut, and turn the adjusting screw.

Turning the adjusting screw clockwise into the spring case increases the spring compression and pressure setting. Turning the adjusting screw counter clockwise decreases the spring compression and pressure setting

When the required pressure setting is maintained for several minutes, tighten the locknut to lock the adjusting screw in position.

Type PRX Pilot Restrictor and Damper Screw Adjustment

Note

Recommended initial setting of the restrictor screw is turned completely in (clockwise) and then turned out 1/2 turn. The damper screw initial setting is turned completely out (counter clockwise).

The Type PRX/125 (upstream monitor pilot in working monitor installations) does not have a restrictor screw.

The restrictor screw of the Type PRX pilot can be used if there is hunting of the set pressure. Slowly turning out the restrictor screw (counterclockwise) will help steady the set pressure.

Turning out the restrictor screw will slightly decrease set pressure, so adjustment of the pilot adjusting screw may be necessary.

The damper screw can be turned in (clockwise) to slow the response of the regulator. It is advisable that adjustment of the damper and restrictor screws be limited to 1/4 turn at a time to observe the response of the regulator(s).

TRIGGERED POSITION

à Open (Stages 2 and 3) à Progressively increase the pressure until tripping occurs à Adjust setting if necessary (NTAOS2). Note the

set point value on the equipment or mark it on a commissioning document

R121

STAGE 1

Figure 15. Setpoint Verication Phase

STAGES 2 AND 3

SHUTDOWN

CAUTION

If the pilot bleed control line pressure is shut

down rst, the downstream system may be

subjected to full inlet pressure (Pu).

1. If the pilot setting must be disturbed, be sure to keep some tension on the spring. This will prevent trapping inlet pressure during blow down.

2. Slowly close the valves in the following order:

- Inlet block valve,

- Outlet block valve,

- Control line valve(s), if used.

3. Open the vent valves to depressurize the system.

Africa

Types EZH and EZHSO

MAINTENANCE

For both Types EZH and EZHSO DN 100, never remove or

disconnect the check valve installed between the two casings. The regulator parts are subject to normal wear and must be

inspected periodically and replaced as necessary. The frequency of inspection and replacement depends on

the severity of service conditions and on applicable codes and regulations.

Use silicone grease for O-rings and diaphragm, molybdenum graphite grease for spring and mechanical parts.

WARNING

To avoid personal injury or property damage from sudden release of pressure, isolate the regulator from the pressure system, and release all pressure from the pilot and main valve before performing maintenance operations.

CAUTION

Use proper lifting techniques, when lifting the upper and lower actuator casings

(keys 11 and 5, Figure 16) off the body

(key 1, Figure 16).

The actuator assembly weighs more than 45 kg.

Main Valve and Actuator Maintenance

Disk Maintenance DN 25, 50, and 80 (Figure 16)

Type EZH Disk Maintenance

1. Remove screws (key 24).

2. Carefully lift the upper actuator casing and lower actuator casing assembly (keys 11 and 5) off the body (key 1).

3. Remove the hex socket cap screws (key 33) and spring lock washers (key 32). Lift off the disk holder assembly (key 30) and disk retainer (key 31).

6. Set the seat ring (key 2) back in the body (key 1) with the curved side down and the seat edge up. To check

O-ring (key 7), skip to the Intermediate Flange O-ring

Maintenance section. Place the cage (key 3) on top of seat ring. The cage will engage the step on the seat ring.

7. Place the disk holder assembly (key 30) and disk retainer (key 31) on the sleeve adaptor (key 27).

8. Insert the spring lock washers (key 32) and hex socket cap screws (key 33) and tighten. See Torque

Specication table for proper torque.

9. Carefully lift the upper actuator casing and lower actuator casing assembly (keys 11 and 5) and place on the body (key 1). Secure the screws (key 24).

See Torque Specication table for proper torque.

Type EZHSO Disk Maintenance

1. Remove screws (key 24).

2. Carefully lift the upper actuator casing and lower actuator casing assembly (keys 11 and 5) off the body (key 1).

3. Remove the hex socket cap screw (key 154). Lift off the disk holder assembly (key 30).

4. Remove the O-ring (key 29). Inspect the O-ring for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing in the sleeve adaptor (key 27).

5. Remove the cage (key 3), seat ring (key 2) and O-ring (key 34). Inspect the O-ring for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing in the body (key 1). Do not attempt to remove the sleeve adaptor.

6. Set the seat ring (key 2) back in the body (key 1) with the curved side down and the seat edge up. To check

O-ring (key 7), skip to the Intermediate Flange O-ring

Maintenance section. Place the cage (key 3) on top of seat ring. The cage will engage the step on the seat ring.

7. Place the disk holder assembly (key 30) on the sleeve adaptor (key 27).

8. Insert the hex socket cap screw (key 154) and tighten.

See Torque Specication table for proper torque.

9. Carefully lift the upper actuator casing and lower actuator casing assembly (keys 11 and 5) and place on the body (key 1). Secure the screws (key 24).

See Torque Specication table for proper torque.

4. Remove the O-ring (key 29). Inspect the O-ring for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing in the sleeve adaptor (key 27).

5. Remove the cage (key 3), seat ring (key 2) and O-ring (key 34). Inspect the O-ring for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing in the body (key 1).

Disk Maintenance Type EZH DN 100 (Figure 17)

1. Remove screws (key 77).

2. Carefully lift the cap (key 70) off the upper casing (key 11) and unscrew the eye bolts (key 35) from the cap (key 70).

Africa

Types EZH and EZHSO

3. Remove the O-ring (key 75). Inspect for damage or wear, and replace if necessary.

4. Remove the O-ring (key 69). Inspect for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing inside cap (key 70).

5. Remove smart screws (key 68) from sleeve.

6. Fit eye bolt (key 35) into ring nut (key 73) threaded hole.

7. Carefully remove the trim system from the sleeve guide utilizing the eye bolt (key 35).

8. Remove the hex socket cap screws (key 33) and lock washers (key 32).

9. Lift off the disk retainer (key 31) and disk assembly (key 30). Inspect for damage or wear, and replace if necessary.

10. Remove the O-ring (key 29). Inspect the O-ring for damage or wear, and replace if necessary.

11. Place disk assembly (key 30) onto disk retainer (key 31).

12. Place disk retainer assembly into sleeve adapter (key 27) and align screw holes.

13. Place lock washer (key 32) on screws (key 33).

14. Screw together the disk retainer assembly into the

sleeve adapter assembly. See Torque Specication

table for proper torque.

15. Lubricate the sleeve (key 14).

16. Carefully insert the trim system into the sleeve guide (key 61) utilizing eye bolt (key 35). Align sleeve utilizing the socket head cap screw (key 74) as a guide.

17. Screw smart screws (key 68) to afx the sleeve system.

See Torque Specication table for proper torque.

18. Remove eye bolt (key 35) from ring nut (key 73) threaded hole.

19. Carefully place the cap on the upper casing (key 11).

20. Lubricate cap screws (key 77) and attach cap (key 70) to the upper casing using cap screws (key 77).

See Torque Specication table for proper torque.

Note

Disk Maintenance Type EZHSO DN 100

(Figure 19)

1. Remove cap screws (key 77).

2. Carefully lift the cap (key 70) off of the upper casing (key 11).

3. Remove O-ring (key 75). Inspect the O-ring for damage or wear, and replace if necessary.

4. Remove O-ring (key 69). Inspect the O-ring for damage or wear, and replace if necessary. Lubricate O-ring before placing inside cap.

5. Remove special screws (key 68) from sleeve.

6. Carefully remove the trim system from the sleeve guide utilizing the eye bolt (key 35) or stem nut.

7. Remove socket head cap screws (key 154).

8. Lift off the disk holder assembly (key 30).

9. Remove the O-ring (key 29). Inspect the O-ring for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing in the sleeve adaptor (key 27).

10. Place disk holder assembly (key 30) into sleeve adaptor (key 27) and align screw holes.

11. Place on screws (key 154). Screw together the disk holder assembly into the sleeve adaptor assembly.

See Torque Specication table for proper torque.

12. Lubricate the sleeve (key 14).

13. Carefully insert the trim system into the sleeve guide (key 61). Align sleeve utilizing the socket hex cap screw (key 74) as a guide.

14. Screw smart screws (key 68) to afx the sleeve system.

See Torque Specication table for proper torque.

15. Place O-ring (key 69) on the cap (key 70).

16. Carefully place the cap on the upper actuator casing (key 11).

17. Lubricate cap screws (key 77) and attach cap (key 70) to the upper casing using cap screws (key 77).

See Torque Specication table for proper torque.

Rotate the cap such that the outer holes for sensing lines are in line with upper casing

holes for sensing lines: to validate the

alignment and before attaching cap, check that travel indicator is aligned on the cap and on the upper casing.

21. Mount O-ring (key 75) on the cap.

22. Screw the eye bolts (key 35) on the cap (key 70).

Note

Rotate the cap such that the outer holes for sensing lines are in line with upper casing

holes for sensing lines: to validate the

alignment and before attaching cap, check that travel indicator is aligned on the cap and on the upper casing.

18. Mount O-ring (key 75) on the cap.

Africa

Types EZH and EZHSO

Intermediate Flange O-ring Maintenance for

Types EZH and EZHSO (DN 25, 50, and 80)

1. Remove screws (key 24).

2. Carefully lift the upper and lower actuator casing assembly (keys 11 and 5) off the body (key 1).

3. Remove cap screws (key 6).

4. Lift off intermediate ange (key 25).

5. Remove O-ring (key 7). Inspect the O-ring for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing in the body (key 1).

6. Place the intermediate ange (key 25) on the body, make sure to position the screws (key 24) holes on the outside of the body (key 1). Secure with cap screws (key 6).

See Torque Specication table for proper torque.

7. Continue with "Disk Maintenance" section, step 7.

Actuator Assembly Maintenance DN 25, 50, and 80

Type EZH Actuator Maintenance

1. Make a mark on the upper actuator casing (key 11)

lower actuator casing (key 5), intermediate ange

(key 25) and body (key 1) to indicate proper alignment.

2. Remove travel indicator assembly (keys 138, 139, 140, 141, 142, 143, 144, 145, and 192), by loosening the

travel indicator tting (key 141) and lifting out the travel

indicator assembly.

3. Replace the two opposite bolts (keys 21, 22, and 23) with the two threaded stems and nuts delivered with the unit.

CAUTION

Secure the removal of the casings (keys 11 and

5) by nishing with these two threaded stems.

4. Remove screws, washers and hex nuts (keys 21, 22,

and 23). Remove all the screws rst, then the two

threaded stems and bracket. Take care to balance the upper actuator casing while removing the spring tension. Carefully lift the upper actuator casing (key 11) off the lower actuator casing (key 5).

5. Remove spring (key 13).

6. Remove screws (key 16). Lift off diaphragm (key 20) and the inlet plate (key 18). Remove O-rings (keys 15 and 17). Inspect the diaphragm and O-rings for damage or wear, and replace if necessary.

O-ring and split rings. Place the split rings in the body

rst, then slide the O-ring between the split rings.

8. Remove screws (key 24). Lift off the lower actuator casing (key 5). Remove screws (key 33) and spring lock washers (key 32). Lift off the disk holder assembly (key 30) and disk retainer (key 31).

9. Slide the sleeve (key 14) out of the lower actuator casing (key 5) and slide the outlet plate (key 19) off the sleeve. Check the sleeve for scratches, burrs, or other damage and replace if necessary.

10. Remove the sleeve adaptor (key 27) from the sleeve (key 14). Take care not to damage the sleeve while removing the sleeve adaptor. Check the O-ring (key 28) for damage, and replace if necessary.

11. Place the sleeve adaptor on the sleeve and tighten.

12. Inspect the lower actuator casing (key 5), O-ring (key 9), anti-friction split rings (key 8), and anti-friction ring (key 4) for damage or wear. If damaged, remove the O-ring and split rings; replace with new parts. Lightly lubricate the O-ring and split rings. Place the split rings

in the body rst, then slide the O-ring between the

split rings.

13. Slide the outlet plate (key 19) onto the sleeve (key 14) and slide the sleeve into the lower actuator casing (key 5). Place the disk holder (key 30) and disk retainer (key 31) on the sleeve adaptor (key 27). Insert the spring lock washers (key 32) and screws (key 33) and tighten.

See Torque Specication table for proper torque.

14. Lightly lubricate the O-rings (keys 15 and 17) and the inner and outer diaphragm (key 20) edges. Place the inlet plate (key 18) and the diaphragm (key 20) on the sleeve (key 14). Make sure O-rings (key 15 and 17) are correctly positioned. Insert and tighten the hex socket

cap screws (key 16). See Torque Specication table for

proper torque.

15. Carefully lift the lower actuator casing assembly (key 5) and place on the body (key 1). Take care to match up the alignment marks. Secure with screws (key 24).

See Torque Specication table for proper torque.

16. Lightly lubricate the spring (key 13) and place on the inlet plate (key 18).

17. Carefully place the upper actuator casing (key 11) on the lower actuator casing (key 5). Take care to match up the alignment marks. Insert the two threaded

stems 180° apart and away from anges. Place the

washers and hex nuts (keys 22 and 23) and brackets on the long cap screws and evenly tighten. Install remaining small cap screws (key 21), washers, and hex nuts. Replace the two threaded stems by two bolts

(keys 21, 22, and 23). See Torque Specication table

for proper torque.

7. Inspect the upper actuator casing (key 11), O-ring (key 9), anti-friction split rings (key 8), and anti-friction ring (key 4) for damage or wear. If damaged, remove the O-rings and split rings; replace with new parts. Lightly lubricate the

18. Place the travel indicator assembly (keys, 138, 139, 140, 141, 142, 143, 144, 145, and 192) in the upper actuator casing (key 11) by hitting the tip of the stem

(key 139) to clip the tting (key 144) into the plate

(key 18) and tighten the travel indicator tting (key 141).

Africa

Types EZH and EZHSO

Type EZHSO Actuator Maintenance

1. Make a mark on the upper actuator casing (key 11),

lower actuator casing (key 5), intermediate ange

(key 25), and body (key 1) to indicate proper alignment.

2. Remove travel indicator assembly (keys 138, 139, 140, 141, 142, 143, 144, 145, and 192), if present, by

loosening the travel indicator tting (key 141) and lifting

out the travel indicator assembly.

3. Remove protective cap (key 146). Loosen and remove hex nuts (key 151).

4. Remove cap screws (key 21), washers (key 22), and hex nuts (key 23). Remove protective cap (key 146) and remove hex nuts (key 151). Carefully lift the upper actuator casing (key 11) off the lower actuator casing (key 5).

5. Remove the socket head cap screws (key 16). Lift off the diaphragm (key 20) and the inlet plate (key 18). Remove O-rings (keys 15 and 17). Inspect the diaphragm and O-rings for damage or wear, and replace if necessary.

6. Inspect the upper actuator casing (key 11), O-ring (key 9), anti-friction split rings (key 8), and anti-friction ring (key 4) for damage or wear. If damaged, remove the O-ring and split rings, and replace with new parts. Lightly lubricate the O-ring and split rings. Place the

split rings in the body rst, then slide the O-ring between

the split rings.

7. Remove screws (key 24). Lift off the lower actuator casing (key 5). Remove the hex socket cap screw (key 154). Lift off the disk holder assembly (key 30).

8. Slide the sleeve (key 14) out of the lower actuator casing (key 5) and slide the outlet plate (key 19) off of the sleeve. Check the sleeve for scratches, burrs, or other damage, and replace if necessary.

9. Inspect the lower actuator casing (key 5), O-ring (key 9), anti-friction split rings (key 8), and anti-friction ring (key 4) for damage or wear. If damaged, remove the O-ring and split rings, and replace with new parts. Lightly lubricate the O-ring and split rings. Place the

split rings in the body rst, then slide the O-ring between

the split rings.

10. Slide the outlet plate (key 19) onto the sleeve (key 14) and slide the sleeve into the lower actuator casing (key 5). Place the disk holder assembly (key 30) on the sleeve adaptor (key 27). Insert the hex socket cap screw (key 154) and tighten. See Torque

Specication able for proper torque.

11. Lightly lubricate the O-rings (keys 15 and 17) and the inner and outer diaphragm (key 20) edges. Place the inlet plate (key 18) and the diaphragm (key 20) on the

sleeve (key 14). Make sure O-rings (keys 15 and 17) are correctly positioned. Insert and tighten the hex

socket cap screws (key 16). See Torque Specication

table for proper torque.

12. Carefully lift the lower actuator casing assembly (key 5) and place on the body (key 1). Make sure to match up the alignment marks. Secure with screws (key 24).

See Torque Specication table for proper torque.

13. Carefully place the upper actuator casing (key 11) on the lower actuator casing (key 5). Make sure to match up the alignment marks. Insert the two long bolts 180° apart and away from anges. Place the washers (key 22), hex nuts (key 23), and brackets (key 35) on the long bolts and evenly tighten. Using proper bolting techniques, install remaining short cap screws (key 21),

washers, and hex nuts. See Torque Specication table

for proper torque.

14. Tighten hex nuts (key 151), install protective cap (key 146).

15. Place travel indicator assembly (keys 138, 139, 140, 141, 142, 143, 144, 145, and 192) in the upper actuator casing (key 11), if present, and tighten the travel

indicator tting (key 141).

Type EZH DN 100 Actuator Assembly Maintenance (Figure 17)

1. Remove travel indicator assembly (keys 71, 138, 139, 140, 141, 142, 143, 144, 145, and 192), if present, by

loosening the travel indicator tting (key 141) and lifting

out the travel indicator assembly.

2. Remove hex head cap screws (key 21), washers (key 22), and hex nuts (key 23). Carefully lift the upper actuator casing (key 11) off the lower actuator casing (key 5). Inspect the upper actuator casing (key 11), O-rings (key 9) and anti-friction rings (key 8) for damage or wear. If damaged, remove and replace with new parts. Place the anti-friction rings in the body rst, then slide the O-ring between the anti-friction rings.

3. Lift off the diaphragm/plates system. Remove O-ring (key 15). Inspect diaphragm and O-rings for damage or wear, and replace if necessary.

4. Remove sleeve guide (key 61) utilizing cap (key 70) to unscrew.

5. Remove cage (key 78).

6. Remove seat ring (key 2). Inspect seat ring for damage or wear. If damaged, replace with new parts.

7. Remove O-ring (key 34) from body. Inspect for damage or wear. If damaged, replace with new parts.

Africa

Types EZH and EZHSO

8. Lubricate O-ring (key 34) and replace into the body.

9. Place seat ring (key 2) on top of O-ring in body.

10. Place cage (key 78) on the top of seat ring (key 2).

11. Screw sleeve guide into lower casing (key 5) utilizing cap (key 70).

12. Lubricate the sleeve (key 14) in the upper plate contact area and assemble the diaphragm/plates system on the sleeve system.

13. Screw the smart screws (key 68) — already on the

sleeve — to x the diaphragm/plates system on the sleeve system. See Torque Specication table for

proper torque.

14. Lubricate lower casing (key 5) on the diaphragm contact area.

15. Carefully insert the trim system into the sleeve guide (already assembled on the body) utilizing the eye-bolt

(key 35) that ts in the ring nut (key 73) threaded hole.

16. Lubricate the diaphragm (key 20) on the upper casing contact area.

17. Carefully place the top actuator casing on the top of the lower actuator casing/trim system using a stud to guide.

Note

Rotate the upper casing such that the outer holes for sensing lines are perpendicular to

gas ow.

18. Lubricate threads on bolts (key 21).

Type EZHSO DN 100 Actuator Assembly Maintenance (Figure 19)

1. Remove closing cap (key 146), unscrew 2 nuts (key 151). If present, remove travel indicator assembly

by unscrewing the travel indicator tting (key 141), then

pull out the stem (key 139).

2. Remove hex head cap screws (key 21), washers (key 22), and hex nuts (key 23). Carefully lift the upper actuator casing (key 11) off the lower actuator casing (key 5). Inspect the upper actuator casing (key 11), O-rings (key 158) and anti-friction rings (key 157) for damage or wear. If damaged, remove and replace with new parts. Place the anti-friction rings in the cap rst, then slide the O-ring between the anti-friction rings.

3. Unscrew 8 smart screws (key 68). Lift up and remove the sleeve assembly (key 14). Lift off the diaphragm/ plates system. Remove O-ring (key 15) and replace as needed. Inspect diaphragm (key 20) for damage or wear, remove screws (key 16), lift off inlet plate (key 18) to replace diaphragm and O-ring (key 17) if necessary.

4. Unscrew 8 screws (key 77) to remove cap (key 70) from the upper casing (key 5). Align screw holes on the cap (key 70) to the sleeve guide screw (key 66). Remove sleeve guide (key 61) utilizing cap (key 70) to unscrew. Inspect O-rings (key 8), (key 64) and (key 153) for damage or wear, replace anti-friction ring (key 9) and O-ring (key 8) if necessary. Unscrew 8 bolts (key 6) and remove washer (key 67). Lift off lower casing (key 5). Inspect O-rings (key 7) and (key 63) for damage or wear, replace them if necessary.

19. Bolt together the upper and lower actuator casings using bolts (key 21), washers (key 22), and nuts (key 23).

See Torque Specication table for proper torque.

20. Lubricate and mount the O-ring (key 69) on the cap (key 70).

21. Lubricate and mount O-rings (key 9) and anti-friction rings (key 8) inside the cap (key 70).

22. Carefully place the cap on the upper casing (key 11).

23. Lubricate cap screws (key 77) and attach cap (key 70) to the upper casing using cap screws (key 77). See

Torque Specication table for proper torque.

24. Mount O-ring (key 75) on the cap (key 70).

25. Screw the eye-bolts (key 35) on the cap (key 70).

26. Place travel indicator assembly (keys 138, 139, 140, 141, 142, 143, 144, 145, and 192) in the upper actuator casing (key 11), if present, and tighten the travel

indicator tting (key 141).

5. Remove cage (key 78).

6. Remove seat ring (key 2). Inspect seat ring for damage or wear. If damaged, replace with new parts.

7. Remove O-ring (key 34) from body. Inspect for damage or wear. If damaged, replace with new parts.

8. Lubricate O-ring (key 34) and replace into the body.

9. Place seat ring (key 2) on top of O-ring in body.

10. Place cage (key 78) on the top of seat ring (key 2).

11. Place lower casing (key 5) on top of body. Replace washer (key 67) and tighten bolts (key 6). Screw sleeve guide into lower casing (key 5) utilizing cap (key 70).

12. Lubricate the sleeve (key 14) in the upper plate contact area and assemble the diaphragm/plates system on the sleeve system. Tighten screws (key 16) using a "star"

criss-cross pattern for ve times until proper specied

torque is achieved.

Africa

Types EZH and EZHSO

13. Screw the smart screws (key 68) — already on the

sleeve — to x the diaphragm/plates system on the sleeve system. See Torque Specication table

for proper torque. Tighten screws (key 68) using a

"star" criss-cross pattern until proper specied torque

is achieved.

14. Lubricate lower casing (key 5) on the diaphragm contact area.

15. Carefully insert the trim system into the sleeve guide (key 61).

16. Lubricate the diaphragm (key 20) on the upper casing contact area.

17. Lubricate and mount the O-ring (key 69) on the cap (key 70). Lubricate and mount O-rings (key 9) and antifriction rings (key 8) inside the cap (key 70). Carefully place the cap on the actuator upper casing (key 11). Align the travel indicator hole on the cap (key 70) to the upper casing travel indicator hole. Screw 8 screws (key 77) to tighten cap (key 70) to the upper casing (key 5). Carefully place the top actuator casing on the top of the lower actuator casing/trim system using a stud to guide.

Note

Rotate the upper casing such that the outer holes for sensing lines are perpendicular to

gas ow.

18. Lubricate threads on bolts (key 21).

5. Remove mechanism box.

6. Unscrew screws (key 50) from the connecting part (key 48).

7. Remove connecting part (key 48), O-rings (keys 56 and

49) and if necessary the two guide rings (rep. 54).

8. Remove spring (key 55) and valve plug (key 46).

9. Unscrew bypass (key 53) and remove valve O-ring.

10. Removing the seat (key 52) (not recommended) from the body (key 47) requires a special extraction tool.

Type PRX Pilot Maintenance (Figure 23)

CAUTION

Always remove spring (key 7) tension before performing maintenance on this unit.

To remove spring tension loosen locknut (key 2) and backout adjusting screw (key 1) until compression is removed from the spring.

Lower Case Maintenance

1. Disconnect pilot and remove it from the line.

2. Remove screws (key 10) from lower cover (key 21) and the separate lower cover from the body (key 16).

19. Bolt together the upper and lower actuator casings using bolts (key 21), washers (key 22), and nuts (key 23).

See Torque Specication table for proper torque. Tighten

screws (key 16) using a "star" criss-cross pattern for

ve times until proper specied torque is achieved.

20. Assemble one nut (key 151) to the stem (key 147) until

achieve specied torque, and then assemble another nut

(key 151) to lock position of stem. Screw on the closing cap (key 146). Mount O-ring (key 75) on the cap (key 70).

21. If present, set the stem (key 139) through the casing hole and tap it into the groove in the diaphragm plate

(key 18). Slide the travel indicator tting (key 141) over

the stem and tighten to the cap (key 70).

Type EZH OS2 Regulator with Slam-shut Maintenance (Figure 20)

1. Unscrew the BMS (safety manometric box) impulse line connector.

2. Remove cover (key 57) from the mechanism box (BM).

3. Unscrew fastening screw (key 51).

4. Remove holding pin.

3. Use a wrench to hold the stem (key 23) and break loose the stem nut (key 20). Remove the stem nut and washer (key 11).

4. Remove the diaphragm plate (key 13), diaphragm (key 14), pad holder (key 22) and O-ring (key 18). Inspect parts for damage or wear, replace if necessary.

5. Remove orice (key 19) and O-ring (key 17). Inspect the parts for damage or wear, and replace if necessary. Lightly lubricate the O-ring and place in the body

(key 16). Install the orice.

6. Set the pad holder (key 22) in the body (key 16).

7. Lightly lubricate the rims of the diaphragm (key 14) and place it on top of the pad holder (key 22). Set the diaphragm plate (key 13) on the diaphragm (key 14).

8. Lightly lubricate the O-ring (key 18) and place it in the lower case (key 21).

9. Place the washer (key 11) and stem nut (key 20) on the stem (key 23) and tighten.

If also performing upper case maintenance, skip to

step 2 of "Upper Case Maintenance" section.

10. Insert screws (key 10) in the lower cover (key 21) and tighten uniformly to ensure proper seal.

Africa

Types EZH and EZHSO

Upper Case Maintenance

1. Disconnect pilot and remove it from the line.

2. Loosen locknut (key 2) and backout adjusting screw (key 1) until compression is removed from the spring. Remove cap (key 3).

3. Lift the spring carrier (key 6) the spring (key 7) and O-ring (key 4) out of the upper cover (key 8). Inspect the O-ring and replace if necessary.

4. Remove screws (key 10) from lower cover (key 21) and separate lower cover from the body (key 16), unless removed during lower diaphragm maintenance. Use a wrench to hold stem (key 19) securely while removing the stem nut (key 26).

5. Remove remaining loose components: washer, upper diaphragm plate, diaphragm, lower diaphragm plate and O-rings (keys 11, 13, 14, 15, 18, and 25). Inspect diaphragm and O-rings for damage or wear, and replace if necessary.

6. Lightly lubricate the O-ring (key 25). Place the O-ring over the stem (key 19) and press it down into the body (key 16).

7. Set the lower diaphragm plate (key 15) into the body (key 16).

8. Lightly lubricate the rims of the diaphragm (key 14) and place it in the body (key 16) on top of the lower diaphragm plate (key 15).

9. Set the upper diaphragm plate (key 13) on top of the diaphragm (key 14).

10. Place washer (key 11) and stem nut (key 26) on the stem (key 23) and tighten using a wrench to hold the stem.

11. Set the spring carrier (key 6).

Damper and Restrictor Maintenance

1. Remove the screw (key 31) and plate (key 29).

2. Remove bolts (key 30).

3. Remove the damper adjusting screw (key 27). Remove and inspect O-ring (key 28) for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing on the adjusting screw. Insert damper adjusting screw into the body (key 16) and tighten. Insert ring nut (key 30) and tighten. Back out damper adjusting screw until it stops.

4. Remove restrictor adjusting screw with hole (key 32). Remove and inspect O-ring (key 28) for damage or wear, and replace if necessary. Lightly lubricate O-ring before placing on the adjusting screw. Insert restrictor adjusting screw into the body (key 16) and completely tighten. Insert ring nut (key 30) and completely tighten. Back out restrictor adjusting screw 1/2 turn.

Note

When using a Type PRX/120 pilot with a Type PRX/125 pilot as monitor, follow

these steps:

• Restrictor: completely tighten and then

back out three full turns,

• Damper: back out until it stops.

5. Install plate (key 29) and screw (key 31).

Type SA/2 Pilot Supply Filter Regulator Maintenance (Figure 24)

1. Disconnect pilot supply lter regulator and remove it from the line.

2. Remove bolts, washers, and nuts (keys 2, 9, and 10) from the body (key 7), then separate upper and lower covers (keys 19 and 11) from the body (key 7). When separating the covers from the body, be aware of loose components: (keys 1, 3, 4, 8, 12, 18, 20, and 21).

3. Remove and inspect O-ring (key 13) for damage or wear, and replace if necessary. Lightly lubricate the

O-ring before placing it back in the lter cover (key 11).

4. Clean nets (key 8). Replace lter pad (key 12).

5. Inspect diaphragm (key 18) for damage or wear, and replace if necessary. Check the seating surface of the screw unit (key 17) for erosion, scratches, spurs, or other damage, and replace if necessary.

6. Unscrew and remove the regulator seat (key 5). Inspect the O-ring (key 6) for damage or wear, and replace if necessary. Lightly lubricate the O-ring and place it on the regulator seat.

7. Pull pad holder unit (key 15) out of the body (key 7). Inspect the seat for damage, replace if necessary.

8. Set the lter net (key 8) on the spring (key 14) and insert the regulator seat (key 5). Tighten the regulator seat until it stops.

9. Lightly lubricate the outer and inner rims of the diaphragm (key 18). Place the diaphragm assembly on top of the regulator seat (key 5). The screw unit (key 17) will slide into the regulator seat (key 5). Take care to avoid damage to parts when reassembling.

10. Set the spring (key 1, version Type EZH spring diameter 3, on top of the nut (key 21).

11. Align the regulator cover (key 19) over the body (key 7),

with the sense port (V) opposite the pilot supply port (R).

12. Place the lter pad (key 12) and nets (key 8), one on

each side of the lter pad, on the lter cover (key 11).

13. Pick up the body (key 7) and place it on the lter cover (key 11), with the inlet port (M) aligned vertically with the

sense port (V).

14. Insert bolts (key 2). Place washers (key 9) and nuts (key 10) on the end of the bolts. Tighten the nuts.

Africa

Types EZH and EZHSO

TROUBLESHOOTING

Servicing Check

Operations concerning the integral slam-shut version are in italic

Recommended frequency:

• 2 times per year

Verication:

• Set point verication

• Regulator valve plug tightness

• Tripping and setpoint value

• Slam-shut valve tightness

Table 9. Troubleshooting for Types EZH and EZHSO Regulators

SYMPTOMS CAUSE ACTIONS

Starting positions:

• Inlet valve à Open

• Outlet valve à Open

• Slam-shut valve plug à Open

• Regulator à In operation

Inlet and outlet side of the regulator are under pressure

Tight shut-off verication (and tripping verication for

versions with integral slam shut)

• Inlet valve à Closed

• Outlet valve à Closed

• Regulator Observe the evolution of the

outlet pressure Control regulator tightness

If outlet pressure is stable

Observe the evolution of the inlet pressure

If inlet pressure decreases External leak

If inlet pressure is stable The regulator is tightshut

If the slam-shut valve plug will not close Operation faulty

If the slam-shut valve plug closes Operation correct Bleed off outlet side

Close the vent and observe the evolution of the outlet pressure

If the outlet pressure increases Valve plug internal leak

If the outlet pressure is stable The valve plug is tightshut

If the outlet pressure increases Internal leak Close pilot feed If the outlet pressure stabilises Pilot leak

If the outlet pressure increases Regulator internal leak

Increase the set point until tripping occurs

Control the valve plug and slam-shut orice

Locate and repair leak

or contact after-sales

(without exceeding the outlet limits)

Control the release relay

Control the slam-shut valve plug

or contact after-sales

Control the release relay

or contact after-sales

Control the pilot valve plug

or contact after-sales

Control valve plug and orice

or contact after-sales

A108

Africa

Types EZH and EZHSO

Table 10. Torque Specications

(Key 21 - Figures 16, 17, 18, and 19)

METRIC

25 M12 19 70 50 M16 24 190 80 M22 32 350

100 M27 41 400

(Key 16 - Figures 16, 17, 18, and 19)

METRIC

25 M5 Allen 4 6,5 M4 Allen 3 4 50

M6 Allen 5 7

80 M6

100 M8 Allen 6 12 M6 20

(Keys 68 and 74 - Figures 17

METRIC

25 M4 Allen 3 4 50 M6 Allen 5 7 80 M8 Allen 6 12

100 M5 Allen 4 4 M16 20 135 M4 Allen 3 4

(Key 151 - Figures 18 and 19)

METRIC

25 50

M10 17

100

SCREW

SPANNER

SCREW

SPANNER

SCREW

and 19)

SPANNER

STEM NUT

SPANNER

TORQUE

N.m

TORQUE

N.m

TORQUE

N.m

TORQUE

N.m

(Key 24 - Figures 16 and 18)

INCHES

1/2”-13X7/8”

1/2”-13X1” 1/2”-13X1”1/4 3/4”-10X2”

(Key 33 - Figures 16 and 17)

METRIC

M5 Allen 4 6,5

(Key 77 - Figures 17 and 19)

METRIC

(Key 152 - Figures 18 and 19)

METRIC

M12 19

SCREW

SPANNER

3/4” 110

1”1/8” 150

SCREW

SPANNER

Allen 5 10

SCREW

SPANNER

HEX NUT

SPANNER

TORQUE

N.m

TORQUE

N.m

TORQUE

N.m

TORQUE

N.m

54 81

(Key 6 - Figures 16, 17, 18, and 19)

INCHES

9/16”-12X2”

5/8”-11X1”1/2

3/4”-10X3”

TRAVEL INDICATOR FITTING

(Key 141 - Figures 16, 17, 18, and 19)

METRIC

M16

(Key 154 - Figures 18 and 19)

METRIC

M8 SPECIAL 19 41

SCREW

SPANNER

13/16”

3/4” 1/2”-13X1”1/2 3/4”

15/16” 100 5/8”-11X1”3/4 15/16” 175

1”1/8 200 3/4”-10X2”1/4 1”1/8 260

SPANNER

19 (M12)

SCREW

SPANNER

STEM NUT

(Key 155 - Figures 18)

SPANNER

TORQUE

N.m

TORQUE

N.m

TORQUE

N.m

TORQUE

N.m

(Key 50 - Figure 20) (Key 1 - Figure 21)

INCHES

9/16”-12X1”3/4 13/16”

METRIC

30 M8 13 15

SCREW

SPANNER

SCREW

(Key 51 - Figure 20)

SPANNER

TORQUE

N.m

110

TORQUE

N.m

R118

SPARE PARTS

The frequency of control and replacement of parts depends on the working conditions as well as any applicable codes

Different parts of the equipment are subject to normal wear:

and regulations.

they must be checked periodically and replaced if necessary.

Table 11. Spare Parts

KEY DESCRIPTION QUANTITY DN 25 DN 50 DN 80 DN 100

STANDARD SPARE PARTS (Figures 16, 17, 18, 19, and 20)

Type EZH OS2 kit - 197569 197570 197571 197824 Type EZH kit - 197575 197576 197577 197826 Type EZHSO OS2 kit - 197889 197890 197891 197908 Type EZHSO kit - 197895 197896 197897 197907 Slam-shut installation kit - 197785 197786 197787 197827 Type OS2 release relay Refer to NTAOS2 manual

KEY DESCRIPTION QUANTITY

OPTIONAL SPARE PARTS (Figures 16, 17, 18, and 22)

Standard regulator seat 1 GD29726X012 GD29581X012 GD29732X012 M0303250X12 ERAA00273A0

161 Silencer (Whisper III) 1 ERAA00238A0 GE37959X012 GE38021X012 M0303520X12 M0303520X12

PILOT SPARE PARTS

4, 5, 14, 17,

18, 22, 25,

and 28

6, 12, 13, 15,

and 18

Seat reduction 1 1 M0300940X12 M0300950X12 M0300960X12 M0303430X12 ERAA00274A0 Seat reduction 2 1 M0300910X12 M0300920X12 M0300930X12 M0303420X12 ERAA00275A0 Seat reduction 3 1 M0300710X12 M0300720X12 M0300730X12 M0303410X12 ERAA00276A0

Type PRX kit (Figure 22) 1 M2200685X12

Type SA/2 kit (Figure 23) 1 M2200250X12

TYPES EZH AND

EZHSO DN 25

TYPES EZH AND

EZHSO DN 50

TYPES EZH AND

EZHSO DN 80

TYPE EZH

DN 100

TYPE EZHSO

DN 100

R119

Africa

Types EZH and EZHSO

PARTS LIST

Type EZH (Figures 16, 17, 18, and 19)

Key Description

1 Body 2 Seat 3 Cage 4* Anti-friction ring 5 Actuator lower casing 6 Cap screws 7* O-ring 8* Anti-friction ring 9* O-ring 10 Pipe Plug 11 Actuator upper casing 13 Spring 14 Sleeve 15* O-ring 16 Screw 17* O-ring 18 Inlet plate 19 Outlet plate 20* Diaphragm 21 Screw 22 Washer 23 Nut 24 Screw

25 Intermediate ange

27 Sleeve adaptor 28* O-ring 29* O-ring 30* Disk holder assembly 31 Disk retainer 32 Lock washer 33 Socket head cap screw 34* O-ring 35 Bracket 38 Travel indicator plug 44 Adjusting screw cap 61 Sleeve guide 62* O-ring 63* O-ring 64* O-ring 66 Screw 67* Washer 68 Smart screw 69* O-ring 70 Cap 71* O-ring 72 Lock washer 73 Upper spring seat 74 Socket head cap screw 75* O-ring 77 Screw 78 Cage 82 Lower spring seat 83 Ball bearings 138 Indicator cover 139 Stem 140 Indicator bushing

141 Fitting

142* O-ring 143* O-ring 144 Spring collet 145 Retaining ring 192 Nameplate

Type EZHSO (Figures 18 and 19)

Key Description

146 Protective cap 147 Stem 148 Upper spring axe 149 Lower spring axe 150* Anti-friction ring 151 Stem nut 152 Hex nut 153* O-ring 154 Hex socket cap screw 155 Stem nut 156 Upper spring seat adapter 157* Anti-friction ring 158* O-ring 159 Check valve 193 Washer

Type EZH OS2 Release Relay (Figure 20)

Key Description

45* O-ring

46 Valve plug

47 Body

48 Fitting

49* O-ring 50 Screw 51 Screw 52 Seat 53* Bypass 54* Guide ring 55 Spring 56* O-ring 57 Cover

Type EZH "X Body" (Figure 21)

Key Description

1 Screw

2* O-ring 3* O-ring 4 Bottom 5 Seat 6 O-ring

Type EZH Silencer (Figure 22)

Key Description

161 Attenuation Module 2 Seat 34* O-ring

Check Valve (Figure 26)

Key Description

159 Check valve 160 Male tube connector

* Spare parts kit

Africa

Types EZH and EZHSO

n0 n1 n2

Réduction3

139

138

192 140

142

143

141

19 20

145

144

TRAVEL INDICATOR DETAIL TYPE EZH DN 25 VERSION ONLY TYPE EZH DN 80 VERSION ONLY

15 16

DN 25-50

Réductio Réductio Réductio

21 22 23 24 25

8 9

6 27 28

5 4

30 31 32

33 34

R102

Figure 16. Type EZH Main Valve Assembly (DN 25, 50, and 80)

Africa

Types EZH and EZHSO

138

192

139

140

141

143 144

TRAVEL INDICATOR DETAIL

11 10

8 9 8

142

145

1615

21 10

6 5

33 32 31 30 29

8 9 8 8

9 8

27 78

R103

Figure 17. Type EZH Main Valve Assembly (DN 100)

Africa

Types EZH and EZHSO

139 192

140 142

143 141 145

144

TRAVEL INDICATOR DETAIL TYPE EZHSO DN 25 VERSION ONLY TYPE EZHSO DN 80 VERSION ONLY

138

147

155

R102c

Figure 18. Type EZHSO Main Valve Assembly (DN 25, 50, and 80)

Africa

Types EZH and EZHSO

TRAVEL INDICATOR DETAIL

Figure 19. Type EZHSO Main Valve Assembly (DN 100)

Africa

Types EZH and EZHSO

51 BMS

Figure 20. Type EZH OS2 (Slam-Shut Version)

6 5 4 3 2 1

R123

Figure 21. Type EZH "X Body"

Africa

Types EZH and EZHSO

161

Figure 22. Type EZH Silencer Detail

Africa

Types EZH and EZHSO

TYPE PRX/120 OR PRX/125

181913112010

R106

TYPE PRX/120-AP OR

PRX/125-AP

R107

TYPE PRX/120 OR PRX/120-AP

Figure 23. Types PRX/120 and PRX/125 Pilots

R108

R109

TYPE PRX/125 OR PRX/125-AP

Africa

Types EZH and EZHSO

Type PRX Pilot (Figure 23)

Key Description

1 Adjusting screw 2 Locknut 3 Cap 4* O-ring 5* O-ring 6 Spring carrier plate 7 Spring 8 Spring cover 9 Spring carrier plate 10 Screw 11 Washer

12 Filter

13 Diaphragm plate 14* Diaphragm 15 Diaphragm plate 16 Body 17* O-ring 18* O-ring

19 Orice

20 Nut 21 Lower cover 22 Diaphragm plate 23 Stem 24 Nameplate 25* O-ring 26 Nut 27 Damper adjusting screw 28* O-ring 29 Plate 30 Nut 31 Damper/Restrictor screw 32 Restrictor adjusting screw 33 Plug 34 Plug 35 Spring barrel extension for AP

Type SA/2 Pilot Supply Filter Regulator (Figure 24)

19 20 21

R110

1 2 3

4 5

18 17

15 14

6 7 8

111213

Key Description

1 Spring 2 Bolts 3 Washer 4 Plate 5 Seat 6* O-ring 7 Body

8 Filter net

9 Washer 10 Nut

11 Filter cover 12* Filter

13* O-ring 14 Spring 15* Pad holder unit 16 Nameplate 17 Screw unit 18* Diaphragm 19 Regulator cover 20 Spring Washer 21 Nut

* Spare parts kit

R111

Figure 24. Type SA/2 Assembly

Africa

Types EZH and EZHSO

Figure 25. Type RPE Pilot Heater

160

159

Figure 26. Check Valve

Africa

Types EZH and EZHSO

Natural Gas Technologies Emerson Process Management

Regulator Technologies, Inc.

Francel SAS Z.A. La Croix Saint Mathieu 28320 Gallardon, France Tel.: +33 (0)2 37 33 47 00 Fax: +33 (0)2 37 31 46 56

For further information visit www.emersonprocess.com/regulators

The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC, a business of Emerson Process Management.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy , they are not to be construed as warranties or guarantees,

express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such products at any

time without notice.

Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management product remains solely with the purchaser.

O.M.T. Ofcina Meccanica Tartarini s.r.l.

Via P. Fabbri, 1 I - 40013 Castel Maggiore (Bologna), Italy Tel.: +39 051 4190611 Fax: +39 051 4190715 E-mail: info.tartarini@emerson.com

Emerson EZH, EZHSO Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual