Spare Parts ........................................................................ 25
Parts List ............................................................................ 26
WARNING
!
Failure to follow these instructions or to
properly install and maintain this equipment
could result in an explosion and/or re
causing property damage and personal
injury or death.
®
Fisher
operated, and maintained in accordance
with federal, state, and local codes, rules
and regulations, and Emerson Process
Management Regulator Technologies, Inc.
(Regulator Technologies) instructions.
If the regulator vents gas or a leak develops
in the system, service to the unit may be
required. Failure to correct trouble could
result in a hazardous condition.
Call a gas service person to service the
unit. Only a qualied person must install or
service the regulator.
regulators must be installed,
R94
Figure 1. Type EZH Pressure Reducing Regulator
TYPE PRX-120/APTYPE PRX-120
Figure 2. PRX Series Pressure Reducing Pilots
Types EZH, EZHSO, EZH OS2, and EZHSO OS2
regulators are in conformity with the
Pressure Equipment Directive
PED 97/23/EC and are classied in Category IV.
www.fisherregulators.com
Africa
Types EZH and EZHSO
INTRODUCTION
Scope of Manual
This manual provides installation, startup, maintenance,
and parts ordering information for the Types EZH and
EZHSO pressure-reducing regulators and Type PRX pilot
with Type SA/2 pilot supply lter regulator.
Information on other equipment used with this regulator is
found in separate manuals.
Product Description
Types EZH and EZHSO regulators are accurate pilotoperated pressure balanced, soft-seated regulators.
They are designed for use in high pressure natural gas
transmission/city gate stations, large capacity distribution
systems, and power plant feeds. They provide smooth,
reliable operation, tight shutoff, and long life.
Type EZHSO "Spring-to-Open" version could be used
when other overpressure protection options are foreseen,
for example in a monitor conguration. In this case, in
event of failure, the main regulator will stay completely
open, allowing the monitor to take control. The monitor
could be "Spring-to-Close" to ensure a double protection to
downstream pipe.
Available Congurations:
• Type PRX/120:
Outlet pressure range of 1 to 40 bar. The T ype PRX/120
can be used as the pilot on single stage pressure reducing
regulators, as the monitor pilot, or as the working pilot in
wide-open monitor systems.
• Type PRX/120-AP:
Outlet pressure range of 30 to 80 bar . The Type PRX/120-AP
can be used as the pilot on single stage pressure reducing
regulators, as the monitor pilot, or as the working pilot in
wide-open monitor systems.
• Type PRX/125:
Identical to the Type PRX/120, except the restriction screw
is removed. The Type PRX/125 can only be used as the
monitor override pilot on working monitor applications.
• Type PRX/125-AP:
Identical to the Type PRX/120-AP, except the restriction
screw is removed. The Type PRX/125-AP can only
be used as the monitor override pilot on working
monitor applications.
• Type SA/2 Pilot Supply Filter Regulator:
The Type SA/2 pilot supply lter regulator provides a
constant pressure supply to the PRX Series pilot of 3 bar
over the set pressure. The Type SA/2 has an integral
5-micron lter. For easy maintenance a block valve can
be installed to separate the regulator from the pilot.
• Types EZH and EZHSO ("E Body")
Single regulator without slam shut
• Types EZH and EZHSO ("X Body")
Single regulator in a X Body
In case of modication made on a pressure equipment
like cap replacement by a slam shut it's mandatory to
comply to the local codes, rules and regulations.
Contact us imperatively.
• Types EZH OS2 and EZHSO OS2 ("X Body")
Single regulator with integrated slam shut
Pilot Description
Type PRX Pilot
The Types EZH and EZHSO pressure-reducing regulators
can be equipped with a PRX Series pilot mounted on the
main valve for pressure reducing or wide-open monitoring
applications. The PRX Series pressure reducing pilots
have the ability to handle a wide range of setpoints from
1 to 80 bar:
Regulator Options
• Silencer (Figure 22)
The Type EZH silencer (Whisper III) is integrated in the
regulator and is composed of a drilled cage.
The Whisper III silencer is available for DN 25, 50, 80, and
100 and allows a noise attenuation up to 8dB.
• Flow Coefcient Reduction (Figure 16)
The ow reduction is realised by replacement of the
regulator standard seat by a reduction seat ( key 2).
• Type RPE Electrical Pilot Heater (Figure 25)
The Type RPE is used for reheating the gas supplying
pressure reducing regulator pilots. The Type RPE avoids
the inconveniences caused by freezing which can occur
during high pressure drops.
Actuator
The actuator is an integral pressure type. All pressure parts
are designed to resist up to 100 bar. The diaphragm is
strong and can resist to a differential of 100 bar.
2
Africa
CHARACTERISTICS
Table 1. General Characteristics for Types EZH and EZHSO Regulator
OPERATING PRESSURE
A352LCC Body, Actuator, Valve,
Pilot Body, Slam shut
Associated BMS
TypeISIntegral strength
OPERATING TEMPERATURE
Sizes availableDN25, 50, 80, and 100
Noise level reductionUp to 8 dB
REGULATOR
European EN StandardEN 334
Inlet PressurePu2 to 100 bar
Outlet PressurePd1 to 80 bar
Minimum Differential DP min
Maximum Differential DP max
Accuracy (optimal)ACSee Table 2
Lock-Up Pressure ClassSGUp to 5%
Lock-Up Pressure Zone ClassSZUp to 5%
(1) BMS - Safety Manometric Box
(2) Standard version
(1)
, according to sizePSD10 to 100 bar
(2)
PS100 bar max
TS-20 / 60°C Class 2
1 bar (Type EZH)
3.8 bar (Type EZHSO)
99 bar (Type EZH)
96.2 bar (Type EZHSO)
(3)
(3)
(3) Contact us with your operating conditions
(4) Depending on BMS conguration for Type EZH OS2
Types EZH and EZHSO
SLAM SHUT
European EN StandardEN 14382
Operation Class
(4)
Maximum Operating Differential DP max100 bar
Response Timeta<1 s
Diaphragm,
Accuracy
Set Pressure Range
Flow CoefcientQ
Internal Automatic BypassC
RearmingManual after rectication of fault
Position IndicatorOn mechanism box
Groups 1 and 2 according to PED 97/23/EC, Gas 1
Bellows
PistonUp to ±5%
Wdu-Wdo
Fluid
EN 437, or other gases (compressed air, nitrogen).
The gas must be non corrosive, clean
(ltration on inlet side necessary) and dry.
A or B (see Figure 3)
AG
Up to ±2.5%
0.010 / 100 bar
13
f
25
g
st
and 2nd family according to
Table 2. Outlet Pressure Ranges, Accuracy Class, and Pilot Spring Information
TYPE
PRX/120 and
PRX/125
PRX/120-AP and
PRX/125-AP
OUTLET PRESSURE
ADJUSTMENT RANGES (bar)
1.0 to 1.8
1.8 to 3.0
3.0 to 5.5
5.5 to 8.5
8.5 to 14.5
14.5 to 23.0
23.0 to 30.0
30.0 to 40.0
30.0 to 80.01%2.5%Clear
AC (ACCURACY CLASS)PILOT CONTROL SPRING INFORMATION
TYPE EZHTYPE EZHSOSpring Colour
2.5%
2.5%
2.5%
2.5%
1%
1%
1%
1%
2.5%
2.5%
2.5%
2.5%
2.5%
2.5%
2.5%
2.5%
Yellow
Green
Blue
Black
Silver
Gold
Aluminium
Red
Table 3a. 2:1 Line Flow Coefcients, Regulator, and Slam-Shut Travel
S - BLEED PORT TYPE SA/2
B - SUPPLY PORT V - SENSING
L - MOTORIZATION PORT R - PILOT
A - SENSING PORT M - INLET
Figure 9. Type EZH DN 25/50/80 (Spring-to-Close Version) Operational Schematic
PRINCIPLE OF OPERATION
LOWER
DIAPHRAGM
R98
The Types EZH and EZHSO regulators consist of:
• Version without Integral Slam-Shut Valve:
- An "E Body" or an "X Body plus a cap"
- A compensation valve, an interchangeable orice
- An actuator with position indicator
- A pilot system adapted to the required pressure setpoint
• Version with Integral Slam-Shut Valve:
- Same parts and sub-assemblies as in the version
without slam shut
- An "X Body"
- A valve with tight shut-off O-ring
- An automatic slam-shut bypass
- A release relay Type OS2 (see instruction manual
NTAOS2) consisting of:
· A mechanism box (BM)
· A safety manometric box (BMS) connected to the
outlet side of the regulator
8
Type EZH — Spring-to-Close Version
Type EZH Single-Pilot Regulator
(Figures 9 and 10)
The pilot-operated Type EZH uses inlet pressure as the
operating medium, which is reduced through pilot operation
to load the actuator diaphragm. Outlet pressure (Pd)
opposes the motorization pressure (Pm) in the actuator and
also opposes the pilot control spring.
When the outlet pressure (Pd) drops below the setting of
the pilot control spring, pilot control spring force on the
pilot diaphragm thus opens the pilot valve plug, providing
additional motorization pressure (Pm) to the actuator
diaphragm. This diaphragm motorization pressure opens
the main valve plug, supplying the required ow to the
downstream system.
Any excess motorization pressure on the actuator diaphragm
escapes downstream through the bleed restriction in
the pilot.
S - BLEED PORT TYPE SA/2
B - SUPPLY PORT V - SENSING
L - MOTORIZATION PORT R - PILOT
A - SENSING PORT M - INLET
Figure 10. Type EZH-OS2 DN 100 (Spring-to-Close Version) Operational Schematic
When the gas demand in the downstream system has
been satised, the outlet pressure (Pd) increases. The
increased pressure is transmitted through the downstream
control line and acts on the pilot diaphragm. This pressure
exceeds the pilot spring setting and moves the Type PRX
diaphragm, closing the Type PRX orice and interrupting
the motorization pressure supply to main valve actuator.
The excess of motorization pressure (Pm) acting on both
the main diaphragm and Type PRX pilot bleeds to the
downstream system through a bleed restriction in the pilot.
For Type EZH DN 100 a check valve (Figure 26) is installed
between outlet pressure and motorization pressure impulse
lines; this valve will protect the diaphragm assembly from
wrong procedures during startup, avoiding a too high pressure
differential between outlet and motorization pressure.
Type EZHSO — Spring-to-Open Version
Type EZHSO Single-Pilot Regulator
(Figures 11 and 12)
CAUTION
The pilot-operated Type EZHSO (Spring-toOpen version) will fail in open position in
case of main valve diaphragm failure or lack
of pressure supply to the pilot (see Table 4
for Failure Mode Analysis).
S - BLEED PORT TYPE SA/2
B - SUPPLY PORT V - SENSING
L - MOTORIZATION PORT R - PILOT
A - SENSING PORT M - INLET
A
LOWER DIAPHRAGM
TYPE
PRX/120
B
PILOT DISK
TYPE EZHSO
REGULATOR
DIAPHRAGM
R3
R4
Figure 11. Type EZHSO DN 25/50/80 (Spring-to-Open Version) Operational Schematic
Type EZHSO uses inlet pressure as the operating medium,
which is reduced through pilot operation to load the
actuator diaphragm (lower chamber). The upper case of
Type EZHSO actuator is lled with pressure coming from
pre-regulator Type SA/2, which reduces inlet pressure (Pu)
to the constant value of outlet pressure plus approximately
3 bar. This pressure opposes the main spring force
that tends to open the regulator. Outlet or downstream
pressure (Pd) opposes the pilot control spring. When
outlet pressure drops below the setting of the pilot control
spring, pilot control spring force on the pilot diaphragm
opens the pilot valve plug, providing additional motorization
pressure (Pm) to the actuator diaphragm.
This diaphragm motorization pressure opens the main valve
plug, supplying the required ow to the downstream system.
Any excess motorization pressure on the actuator diaphragm
escapes downstream through the bleed restriction in the pilot.
When outlet pressure increases over the setting of the
pilot spring, the pilot valve plug will be closed reducing
motorization pressure to the actuator diaphragm; the
pressure in the upper case will force the regulator to close.
For Type EZHSO DN 100 a check valve (Figure 26) is
installed between outlet pressure and loading pressure
impulse lines; this valve will protect the diaphragm
assembly from wrong procedures during startup, avoiding
a too high pressure differential between outlet and
motorization pressure.
EZH and EZHSO Series Adjustment
The adjustment of the regulator is performed by means
of the pilot adjusting screw, which causes variation of the
compression of the control spring.
Adjustment is performed while the regulator is in operation with
the aid of a pressure gauge to monitor downstream pressure.
The shut-off valve downstream of the regulator must not be
completely closed, it is necessary that a small quantity of
gas ows downstream to allow the outlet side to vent when it
is necessary to lower the pressure.
Loosen the Type PRX pilot locknut and turn the adjusting
screw slowly clockwise to increase outlet pressure and
counterclockwise to decrease outlet pressure. Use a
pressure gauge to monitor the outlet pressure until the
desired pressure is reached. No adjustment is needed to
S - BLEED PORT TYPE SA/2
B - SUPPLY PORT V - SENSING
L - MOTORIZATION PORT R - PILOT
A - SENSING PORT M - INLET
B
A
R3
R4
RPIP
Figure 12. Type EZHSO DN 100 (Spring-to-Open Version) Operational Schematic
MONITORING SYSTEMS
Monitoring regulation is overpressure protection by
containment, therefore, there is no relief valve to vent to the
atmosphere. When the working regulator fails to control
the pressure, a monitor regulator installed in series, which
has been sensing the downstream and control pressure,
goes into operation to maintain the downstream pressure
at a slightly higher level than normal pressure. During an
overpressure situation, the monitoring system keeps the
customer on line.
Also testing is relatively easy and safe. To perform a
periodic test on a monitoring regulator, increase the outlet
set pressure of the working regulator and watch the outlet
pressure to determine if the monitoring regulator takes over
at the appropriate outlet pressure.
Wide-Open Monitoring Systems
In normal operation of a wide-open conguration, the
working regulator controls the system’s outlet pressure.
With a higher outlet pressure setting, the monitor regulator
senses a pressure lower than its setpoint and tries to
increase outlet pressure by going wide open. If the working
regulator fails, the monitoring regulator assumes control and
holds the outlet pressure at its outlet pressure setting.
Figure 13 shows an upstream wide-open monitor Type EZH
(Spring-to-Close) and a downstream active regulator
Type EZHSO (Spring-to-Open). With this conguration,
in case of regulator main diaphragm failure, it will fail in
open position letting the monitor work properly; in case
of monitor main diaphragm failure, it will fail in close
position guaranteeing a protection against overpressure to
downstream system.
11
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