Emerson EZH, EZHSO Instruction Manual

Instruction Manual NTAEZH0811
November 2008 - Rev. 06
Types EZH and EZHSO
Types EZH and EZHSO Pressure Reducing Regulators
Contents
Introduction ........................................................................ 2
Characteristics ................................................................... 3
Labelling ............................................................................ 5
Dimensions and Weights ................................................... 6
Description ......................................................................... 8
Principle of Operation ......................................................... 8
Monitoring Systems ............................................................ 11
Installation ......................................................................... 13
Startup and Adjustment ..................................................... 15
Shutdown ........................................................................... 16
Maintenance ...................................................................... 17
Troubleshooting ................................................................. 24
Spare Parts ........................................................................ 25
Parts List ............................................................................ 26
WARNING
!
Failure to follow these instructions or to properly install and maintain this equipment
could result in an explosion and/or re
causing property damage and personal injury or death.
®
Fisher operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Emerson Process Management Regulator Technologies, Inc. (Regulator Technologies) instructions.
If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Call a gas service person to service the
unit. Only a qualied person must install or
service the regulator.
regulators must be installed,
R94
Figure 1. Type EZH Pressure Reducing Regulator
TYPE PRX-120/APTYPE PRX-120
Figure 2. PRX Series Pressure Reducing Pilots
Types EZH, EZHSO, EZH OS2, and EZHSO OS2
regulators are in conformity with the
Pressure Equipment Directive
PED 97/23/EC and are classied in Category IV.
www.fisherregulators.com
Types EZH and EZHSO
INTRODUCTION
Scope of Manual
This manual provides installation, startup, maintenance, and parts ordering information for the Types EZH and EZHSO pressure-reducing regulators and Type PRX pilot
with Type SA/2 pilot supply lter regulator.
Information on other equipment used with this regulator is found in separate manuals.
Product Description
Types EZH and EZHSO regulators are accurate pilot­operated pressure balanced, soft-seated regulators. They are designed for use in high pressure natural gas transmission/city gate stations, large capacity distribution systems, and power plant feeds. They provide smooth, reliable operation, tight shutoff, and long life.
Type EZHSO "Spring-to-Open" version could be used when other overpressure protection options are foreseen,
for example in a monitor conguration. In this case, in
event of failure, the main regulator will stay completely open, allowing the monitor to take control. The monitor could be "Spring-to-Close" to ensure a double protection to downstream pipe.
Available Congurations:
• Type PRX/120:
Outlet pressure range of 1 to 40 bar. The T ype PRX/120 can be used as the pilot on single stage pressure reducing regulators, as the monitor pilot, or as the working pilot in wide-open monitor systems.
• Type PRX/120-AP: Outlet pressure range of 30 to 80 bar . The Type PRX/120-AP
can be used as the pilot on single stage pressure reducing regulators, as the monitor pilot, or as the working pilot in wide-open monitor systems.
• Type PRX/125: Identical to the Type PRX/120, except the restriction screw
is removed. The Type PRX/125 can only be used as the monitor override pilot on working monitor applications.
• Type PRX/125-AP: Identical to the Type PRX/120-AP, except the restriction
screw is removed. The Type PRX/125-AP can only be used as the monitor override pilot on working monitor applications.
• Type SA/2 Pilot Supply Filter Regulator:
The Type SA/2 pilot supply lter regulator provides a
constant pressure supply to the PRX Series pilot of 3 bar over the set pressure. The Type SA/2 has an integral
5-micron lter. For easy maintenance a block valve can
be installed to separate the regulator from the pilot.
Types EZH and EZHSO ("E Body")
Single regulator without slam shut
Types EZH and EZHSO ("X Body")
Single regulator in a X Body
In case of modication made on a pressure equipment
like cap replacement by a slam shut it's mandatory to comply to the local codes, rules and regulations. Contact us imperatively.
Types EZH OS2 and EZHSO OS2 ("X Body")
Single regulator with integrated slam shut
Pilot Description
Type PRX Pilot
The Types EZH and EZHSO pressure-reducing regulators can be equipped with a PRX Series pilot mounted on the main valve for pressure reducing or wide-open monitoring applications. The PRX Series pressure reducing pilots have the ability to handle a wide range of setpoints from 1 to 80 bar:
Regulator Options
• Silencer (Figure 22)
The Type EZH silencer (Whisper III) is integrated in the regulator and is composed of a drilled cage. The Whisper III silencer is available for DN 25, 50, 80, and 100 and allows a noise attenuation up to 8dB.
• Flow Coefcient Reduction (Figure 16)
The ow reduction is realised by replacement of the
regulator standard seat by a reduction seat ( key 2).
Type RPE Electrical Pilot Heater (Figure 25)
The Type RPE is used for reheating the gas supplying pressure reducing regulator pilots. The Type RPE avoids the inconveniences caused by freezing which can occur during high pressure drops.
Actuator
The actuator is an integral pressure type. All pressure parts are designed to resist up to 100 bar. The diaphragm is strong and can resist to a differential of 100 bar.
2
CHARACTERISTICS
Table 1. General Characteristics for Types EZH and EZHSO Regulator
OPERATING PRESSURE
A352LCC Body, Actuator, Valve, Pilot Body, Slam shut
Associated BMS Type IS Integral strength
OPERATING TEMPERATURE
Sizes available DN 25, 50, 80, and 100 Noise level reduction Up to 8 dB
REGULATOR
European EN Standard EN 334 Inlet Pressure Pu 2 to 100 bar Outlet Pressure Pd 1 to 80 bar
Minimum Differential DP min
Maximum Differential DP max Accuracy (optimal) AC See Table 2
Lock-Up Pressure Class SG Up to 5% Lock-Up Pressure Zone Class SZ Up to 5%
(1) BMS - Safety Manometric Box (2) Standard version
(1)
, according to size PSD 10 to 100 bar
(2)
PS 100 bar max
TS -20 / 60°C Class 2
1 bar (Type EZH)
3.8 bar (Type EZHSO) 99 bar (Type EZH)
96.2 bar (Type EZHSO)
(3)
(3)
(3) Contact us with your operating conditions
(4) Depending on BMS conguration for Type EZH OS2
Types EZH and EZHSO
SLAM SHUT
European EN Standard EN 14382 Operation Class
(4)
Maximum Operating Differential DP max 100 bar Response Time ta <1 s
Diaphragm,
Accuracy
Set Pressure Range
Flow Coefcient Q
Internal Automatic Bypass C Rearming Manual after rectication of fault Position Indicator On mechanism box
Groups 1 and 2 according to PED 97/23/EC, Gas 1
Bellows Piston Up to ±5%
Wdu-Wdo
Fluid
EN 437, or other gases (compressed air, nitrogen).
The gas must be non corrosive, clean
(ltration on inlet side necessary) and dry.
A or B (see Figure 3)
AG
Up to ±2.5%
0.010 / 100 bar 13
f
25
g
st
and 2nd family according to
Table 2. Outlet Pressure Ranges, Accuracy Class, and Pilot Spring Information
TYPE
PRX/120 and
PRX/125
PRX/120-AP and
PRX/125-AP
OUTLET PRESSURE
ADJUSTMENT RANGES (bar)
1.0 to 1.8
1.8 to 3.0
3.0 to 5.5
5.5 to 8.5
8.5 to 14.5
14.5 to 23.0
23.0 to 30.0
30.0 to 40.0
30.0 to 80.0 1% 2.5% Clear
AC (ACCURACY CLASS) PILOT CONTROL SPRING INFORMATION
TYPE EZH TYPE EZHSO Spring Colour
2.5%
2.5%
2.5%
2.5% 1%
1% 1% 1%
2.5%
2.5%
2.5%
2.5%
2.5%
2.5%
2.5%
2.5%
Yellow Green
Blue
Black Silver
Gold
Aluminium
Red
Table 3a. 2:1 Line Flow Coefcients, Regulator, and Slam-Shut Travel
TYPES EZH (DN 25 - 100) AND EZHSO (DN 25 - 100)
REDUCTION
0
Q
f
1 2 3 0
C
g
1 2 3 0
C
1
1 2 3
DN
284 1078 2247 3567 280 1088 2266 3696 210 908 1684 2969 218 829 1698 2902 126 671 1058 1763 128 607 1066 1784
79 385 685 1062 81 370 690 1072 550 2092 4359 6920 544 2110 4396 7170 408 1762 3266 5760 423 1609 3294 5630 245 1301 2052 3420 249 1177 2069 3460 154 746 1328 2060 157 718 1339 2080
31.3 38.3 30.8 32.5 35.5 33.5 30.8 31.4
34.3 35.3 33.9 35.3 38.7 31.9 33.9 34.2
33.6 38.8 37.8 37.3 39.7 35.6 37.8 36.3
32.1 40.8 33.6 37.1 39.1 38.2 33.6 37.3 Regulator travel (mm) 9 17 25 30 9 17 25 30 Slam-shut travel (mm) 15 30 50
WITH SLAM SHUT (X BODY) WITHOUT SLAM SHUT (E BODY)
25 DN 50 DN 80 DN 100 DN 25 DN 50 DN 80 DN 100
R95
R96
3
Types EZH and EZHSO
Table 3b. 2:1 Line Flow Coefcients, Regulator with Integrated Whisper III Silencer
TYPES EZH (DN 25 - 100) WITH WHISPER III AND EZHSO (DN 25 - 100) WITH WHISPER III
REDUCTION
0
Q
f
C
g
C
1
1 2 3 0 1 2 3 0 1 2 3
SLAM SHUT INTEGRATED (X BODY) WITHOUT SLAM SHUT (E BODY)
DN
25 DN 50 DN 80 DN 100 DN 25 DN 50 DN 80 DN 100
223 781 1693 2742 255 793 1708 2789 215 764 1418 2479 209 716 1172 2438 140 603 975 1644 127 566 984 1711
87 370 685 1041 81 358 690 1057 433 1516 3285 5320 495 1539 3313 5410 417 1482 2751 4810 406 1389 2774 4730 273 1169 1892 3190 247 1099 1908 3320 168 718 1328 2020 158 695 1339 2050
35.5 37 30.8 31.7 33.8 33.5 30.8 30.4
35.4 37.5 33.6 34.1 39.4 34.1 33.6 32.4
32.3 39.5 37.1 36.4 39.9 35.7 37.1 35.7
32.9 39.4 38.3 37.6 39.9 37.7 38.3 37.3
PART NAME
Filter
Pilot Disk Pilot cannot be closed
Pilot Lower Diaphragm
Pilot Upper Diaphragm
Regulator
Diaphragm
Pilot
FAILURE
(WORST CASE)
Filter blocked/
clogged
Pilot cannot control
Pilot cannot feed
the regulator
Not proper
performance of
the motorization
pressure chamber
Frozen Pilot,
Type SA/2 working
Table 4. Failure Mode Analysis
CAUSE OF
FAILURE
Debris or aromatics
present in the gas
Debris or aromatics
present in the gas
Debris or aromatics
present in the gas
Debris or aromatics
present in the gas
Debris or aromatics
present in the gas
Moisture in the gas,
high pressure drop
EFFECT REGULATOR TYPE REGULATOR REACTION MODE
Decrease of feeding
pressure gives
decrease of
motorization pressure
Increase
motorization
pressure
Decrease
motorization
pressure
Decrease
motorization
pressure
Balancing of
pressures and charge
or discharge of
the motorization
pressure chamber
Type SA/2 loading
upper casing of
regulator, Pilot
not supplying
loading pressure
to lower casing
EZHSO Open ---
EZH --- Close
EZHSO Open ---
EZH Open ---
EZHSO Open ---
EZH --- Close
EZHSO Open ---
EZH --- Close
EZHSO Open ---
EZH --- Close
EZHSO --- Close
EZH --- Close
R96B
4
Types EZH and EZHSO
Connections
Inlet/Outlet : CL150 RF - CL300 RF - CL600 RF PN 16B - PN 25B - PN 40B Other congurations available
(contact factory)
Pilot feed: 1/4’’ NPT female Pilot Reject: 1/4’’ NPT female Pilot impulse: 1/4’’ NPT female Slam-shut impulse: 1/4’’ NPT female BM* vent: 1/4’’ NPT female Impulse tube diameter: Interior Ø 8/10 mm Contact switch: See NTAOS2
* BM - Mechanism Box
LABELLING
OS2 -
EZH EZHSO
REGULATEUR/REGULATOR
SECURITE/SLAM SHUT
1
GROUPE
série
serial
(Gaz Naturel)
IV
CatPS
Date Fab/Test Mfg/Testdate
Standard EN14382 -
norme standard norme standard
bar
DD MM YEAR
Figure 3. Types EZH OS2 and EZHSO OS2 Label (X Body)
PT
matériau shell
Material
Body: Steel Connecting parts and bottom: Steel Actuator: Steel
Regulator/Slam-shut orice: Stainless steel
Regulator valve plug: Stainless steel Slam-shut valve plug: Stainless steel Regulator plug disc/
Slam-shut O-rings: Nitrile (NBR) or
Fluorocarbon (FKM)
BMS Setting
BMS 027/017 BMS162
Max only
BMS 236/315 BMS071 Min onlyAll Max-Min types of BMS
Failure mode FC
EN 334
bar
A352LCC+A350LF2
PS
SecurityClass
AB
FO
mode défaillance failure mode classe sécurité slam shut class
Temp TS
-20/+60°C
Pumax 18.9
PT PS
DN 25 50 80 100
CL150 RF CL300 RF CL600 RF
DN Pumax bar
2
Class Type Cg
Reduction 0123
IS DS
CLASS
150 300 600
16B 25B
5050100
32 79 158
18.9 100
PN16B PN25B PN40B
Otherconfigurations available (contactfactory)
PN
28320 Gallardon-France
FISHER
FRANCEL
0062
Cg See Table3
Depending on BMS configuration
PN
40B
16
25 26 40 16
40 63
25
40
Failure mode FC FO
DN 25 50 80 100
PS
GROUPE
(Gaz Naturel)
CL150 RF CL300 RF CL600 RF
PN16B PN25B PN40B
DN
mode défaillance failure mode
série serial
1
REGULATEUR/ REGULATOR
Temp TS
matériau shell
IV
Cat
PN
Type
Date Fab/Test Mfg/Testdate
bar
PT
-20/+60°C A352LCC+A350LF2
FISHER
Other configurations available (contact factory)
norme
EN 334
standard
Cg
IS
bar
Pumax bar
Class
FRANCEL
28320 Gallardon-France
2
EZH
0062
Figure 4. Types EZH and EZHSO Label (E Body)
EZHSO
Reduction0123
Cg See table3
DD MM YEAR
Date
CLASS
150 300 600
Pumax 18.9
PT PS
5050100
32 79 158
18.9 100
PN
16B 25B
16 26 40 16
40B
25
40 63
25
40
R97
5
Types EZH and EZHSO
HIE
F
G
B
C
A
D
IH
E
25 mm Mechanism box removal clearance
DIMENSIONS AND WEIGHTS
DN 25, 50, and 80 DN 100
E
I
H
Indicator cover
K
removal clearance
Indicator cover
J
K
removal clearance
C
B
G
F
A
D
25 mm Mechanism box removal clearance
C
B
G
F
D
A
25 mm Mechanism box removal clearance
R112a
Figure 5. Dimensions — Types EZH OS2 and EZHSO OS2
C
B
G
DN 25, 50, 80, and 100
F
J
A
I HE
D
25 mm Mechanism box removal clearance
Figure 6. Dimensions — Types EZH OS2 and EZHSO OS2
(Vertical Position)
(Horizontal Position)
For Type EZHSO OS2 version add 1 kg
Table 6a. Dimensions — Types EZH OS2 and EZHSO OS2
DN
25 50 80
100
Table 5. Approximate Regulator Weights
Types EZH OS2 and EZHSO OS2
DN
CL150/PN 16B CL300/PN 25B/PN 40B CL600
25 49 50 51 50 81 83 85 80 168 175 177
100 237 250 265
OVERALL DIMENSIONS (mm)
F G
Diaphragm Piston Bellows Diaphragm Piston Bellows
181 204 223 162 71 74
WEIGHTS (kg)
R113a
6
Table 6b. Dimensions — Types EZH OS2 and EZHSO OS2
MAXIMUM OVERALL DIMENSIONS (mm)
DN
CL150 CL300 CL600 PN 16B PN 25B PN 40B
A
B
Type PRX
Horizontal
25 184 197 210 193.5 250 290 310 315 320 260 250 113 280 190 50 254 267 286 254 267 265 320 320 330 380 310 310 144 270 190 80 298 317 337 310 317 301 400 400 366 500 390 390 200 270 270
100 352 368 394 350 368 345 442 427 410 580 394 394 240 140
C
Type PRX
Vertical
D E
Type PRX
Horizontal
H
Type PRX
Vertical
I
Type PRX
Horizontal
J
Type PRX
Vertical
K
38
51
R114a
IH
E
C
K
B
IH
Indicator cover removal clearance
E
Indicator cover
IH
E
C
K
B
A
IH
Indicator cover removal clearance
E
JIH
B
C
K
A
Indicator cover removal clearance
K
removal clearance
DN 25, 50, and 80
JIH
Types EZH and EZHSO
(1)
DN 100
E
Indicator cover
K
removal clearance
C
B
A
C
B
A
R115a
Figure 7. Dimensions — Types EZH and EZHSO
(Horizontal Position)
DN 25, 50, 80, and 100
E
J
DN
25 38 39 40 50 71 74 75 80 145 151 153
C
100 211 224 239
(1) For Type EZHSO version add 1 kg
Table 7. Approximate Regulator Weights
Types EZH and EZHSO
(1)
WEIGHTS (kg)
CL150/PN 16B CL300/PN 25B/PN 40B CL600
R116a
B
A
Figure 8. Dimensions — Types EZH and EZHSO
(Vertical Position)
Table 8. Dimensions — Types EZH and EZHSO
A
DN
CL150 CL300 CL600 PN 16B PN 25B PN 40B
25 184 197 210 193.5 62 290 310 320 260 250 113 280 190 50 254 267 286 254 267 83 320 320 380 310 310 144 270 190 80 298 317 337 310 317 105 400 400 500 390 390 200 270 270
100 352 368 394 350 368 137 442 427 580 394 394 240 140
MAXIMUM OVERALL DIMENSIONS (mm)
C
B
Type PRX
Horizontal
Type PRX
Vertical
E
Type PRX
Horizontal
H
Type PRX
Vertical
J
I
Type PRX
Horizontal
Type PRX
Vertical
K
38
51
R117a
7
Types EZH and EZHSO
TYPE
FILTER
SA/2
V
R
M
TYPE PRX/120
UPPER DIAPHRAGM
PILOT DISK
S
B
L
A
Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)
DESCRIPTION
REGULATOR DIAPHRAGM
TYPE EZH
TYPE PRX:
S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET
Figure 9. Type EZH DN 25/50/80 (Spring-to-Close Version) Operational Schematic
PRINCIPLE OF OPERATION
LOWER DIAPHRAGM
R98
The Types EZH and EZHSO regulators consist of:
• Version without Integral Slam-Shut Valve:
- An "E Body" or an "X Body plus a cap"
- A compensation valve, an interchangeable orice
- An actuator with position indicator
- A pilot system adapted to the required pressure setpoint
• Version with Integral Slam-Shut Valve:
- Same parts and sub-assemblies as in the version without slam shut
- An "X Body"
- A valve with tight shut-off O-ring
- An automatic slam-shut bypass
- A release relay Type OS2 (see instruction manual NTAOS2) consisting of:
· A mechanism box (BM)
· A safety manometric box (BMS) connected to the outlet side of the regulator
8
Type EZH — Spring-to-Close Version
Type EZH Single-Pilot Regulator (Figures 9 and 10)
The pilot-operated Type EZH uses inlet pressure as the operating medium, which is reduced through pilot operation to load the actuator diaphragm. Outlet pressure (Pd) opposes the motorization pressure (Pm) in the actuator and also opposes the pilot control spring.
When the outlet pressure (Pd) drops below the setting of the pilot control spring, pilot control spring force on the pilot diaphragm thus opens the pilot valve plug, providing additional motorization pressure (Pm) to the actuator diaphragm. This diaphragm motorization pressure opens
the main valve plug, supplying the required ow to the
downstream system. Any excess motorization pressure on the actuator diaphragm
escapes downstream through the bleed restriction in the pilot.
Types EZH and EZHSO
V
R
S
M
R2
L
B
A
RP IP
IS
Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)
TYPE PRX:
S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET
Figure 10. Type EZH-OS2 DN 100 (Spring-to-Close Version) Operational Schematic
When the gas demand in the downstream system has
been satised, the outlet pressure (Pd) increases. The
increased pressure is transmitted through the downstream control line and acts on the pilot diaphragm. This pressure exceeds the pilot spring setting and moves the Type PRX
diaphragm, closing the Type PRX orice and interrupting
the motorization pressure supply to main valve actuator. The excess of motorization pressure (Pm) acting on both
the main diaphragm and Type PRX pilot bleeds to the downstream system through a bleed restriction in the pilot.
For Type EZH DN 100 a check valve (Figure 26) is installed
between outlet pressure and motorization pressure impulse lines; this valve will protect the diaphragm assembly from wrong procedures during startup, avoiding a too high pressure differential between outlet and motorization pressure.
Type EZHSO — Spring-to-Open Version
Type EZHSO Single-Pilot Regulator (Figures 11 and 12)
CAUTION
The pilot-operated Type EZHSO (Spring-to­Open version) will fail in open position in case of main valve diaphragm failure or lack of pressure supply to the pilot (see Table 4 for Failure Mode Analysis).
9
Types EZH and EZHSO
UPPER DIAPHRAGM
FILTER
Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)
TYPE SA/2
V
S
R
L
M
R2
TYPE PRX:
S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET
A
LOWER DIAPHRAGM
TYPE PRX/120
B
PILOT DISK
TYPE EZHSO
REGULATOR DIAPHRAGM
R3
R4
Figure 11. Type EZHSO DN 25/50/80 (Spring-to-Open Version) Operational Schematic
Type EZHSO uses inlet pressure as the operating medium, which is reduced through pilot operation to load the actuator diaphragm (lower chamber). The upper case of
Type EZHSO actuator is lled with pressure coming from
pre-regulator Type SA/2, which reduces inlet pressure (Pu) to the constant value of outlet pressure plus approximately 3 bar. This pressure opposes the main spring force that tends to open the regulator. Outlet or downstream pressure (Pd) opposes the pilot control spring. When outlet pressure drops below the setting of the pilot control spring, pilot control spring force on the pilot diaphragm opens the pilot valve plug, providing additional motorization pressure (Pm) to the actuator diaphragm.
This diaphragm motorization pressure opens the main valve
plug, supplying the required ow to the downstream system.
Any excess motorization pressure on the actuator diaphragm escapes downstream through the bleed restriction in the pilot.
When outlet pressure increases over the setting of the pilot spring, the pilot valve plug will be closed reducing motorization pressure to the actuator diaphragm; the pressure in the upper case will force the regulator to close.
For Type EZHSO DN 100 a check valve (Figure 26) is
installed between outlet pressure and loading pressure
impulse lines; this valve will protect the diaphragm assembly from wrong procedures during startup, avoiding a too high pressure differential between outlet and motorization pressure.
EZH and EZHSO Series Adjustment
The adjustment of the regulator is performed by means of the pilot adjusting screw, which causes variation of the compression of the control spring.
Adjustment is performed while the regulator is in operation with the aid of a pressure gauge to monitor downstream pressure.
The shut-off valve downstream of the regulator must not be completely closed, it is necessary that a small quantity of
gas ows downstream to allow the outlet side to vent when it
is necessary to lower the pressure. Loosen the Type PRX pilot locknut and turn the adjusting
screw slowly clockwise to increase outlet pressure and counterclockwise to decrease outlet pressure. Use a pressure gauge to monitor the outlet pressure until the desired pressure is reached. No adjustment is needed to
the Type SA/2 stabilizer lter.
10
Types EZH and EZHSO
V
R
S
M
R2
Inlet pressure (Pu) Motorization pressure (Pm) Pilot feeding pressure (Pup) Outlet pressure (Pd) Atmospheric pressure (Pb)
L
TYPE PRX:
S - BLEED PORT TYPE SA/2 B - SUPPLY PORT V - SENSING L - MOTORIZATION PORT R - PILOT A - SENSING PORT M - INLET
B
A
R3
R4
RP IP
Figure 12. Type EZHSO DN 100 (Spring-to-Open Version) Operational Schematic
MONITORING SYSTEMS
Monitoring regulation is overpressure protection by containment, therefore, there is no relief valve to vent to the atmosphere. When the working regulator fails to control the pressure, a monitor regulator installed in series, which has been sensing the downstream and control pressure, goes into operation to maintain the downstream pressure at a slightly higher level than normal pressure. During an overpressure situation, the monitoring system keeps the customer on line.
Also testing is relatively easy and safe. To perform a periodic test on a monitoring regulator, increase the outlet set pressure of the working regulator and watch the outlet pressure to determine if the monitoring regulator takes over at the appropriate outlet pressure.
Wide-Open Monitoring Systems
In normal operation of a wide-open conguration, the
working regulator controls the system’s outlet pressure. With a higher outlet pressure setting, the monitor regulator senses a pressure lower than its setpoint and tries to increase outlet pressure by going wide open. If the working regulator fails, the monitoring regulator assumes control and holds the outlet pressure at its outlet pressure setting.
Figure 13 shows an upstream wide-open monitor Type EZH
(Spring-to-Close) and a downstream active regulator
Type EZHSO (Spring-to-Open). With this conguration,
in case of regulator main diaphragm failure, it will fail in open position letting the monitor work properly; in case of monitor main diaphragm failure, it will fail in close position guaranteeing a protection against overpressure to downstream system.
11
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