Emerson Dixell XR10C, Dixell XR10D Installating And Operating Instructions

LED1
LED1
LED
MODE
FUNCTION
ON
Output enabled
Flashin g
-Programming Phase (flashing with LED1)
- Anti-short cycle delay enabled
LED1
Flashin g
- Programming Phase (flashing with )
ON
An temperature alarm happened
Set
ALu
High temp. alarm
Time
Temperature
ALL
Low temp. alarm
X
X
X
Alarm duration
Max
Temperature
Safe food zone
Digital controller with cooling or heating action
XR10C – XR10D
1. GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for
easy and quick reference.
hereunder. It cannot be used as a safety device.
Check the application limits before proceeding. Dixell Srl reserves the right to change the composition of its products, even
without notice, ensuring the same and unchanged functionality.
1.2
Check the supply voltage is correct before connecting the instrument. Do not expose to water or moisture: use the controller only within the
Warning: disconnect all electrical connections before any kind of Fit the probe where it is not accessible by the End User. The instrument must In case of failure or faulty operation send the instrument back to the
Consider the maximum current which can be applied to each relay (see Ensure that the wires for probes, loads and the power supply are separated In case of applications in industrial environments, the use of mains filters (our
2. GENERAL DESCRIPTION
Models XR10C, format 32 x 74 mm, and XR10D, DIN rail format, are a single stage temperature controllers suitable for applications in the field of refrigeration or heating. It provides a relay output and a PTC or NTC probe input. The instrument is fully configurable through special parameters that can be easily programmed through the keyboard.
3. CONTROLLING LOADS
SAFETY PRECAUTIONS
operating limits avoiding sudden temperature changes with high atmospheric humidity to prevent formation of condensation
maintenance. not be opened.
distributor or to “Dixell S.r.l.” (see address) with a detailed description of the
fault. Technical Data). and far enough from each other, without crossing or intertwining. mod. FT1) in parallel with inductive loads could be useful.
4. FRONT PANEL COMMANDS
XR10C
XR10D
SET: To display target set point; in programming mode it selects a parameter or
confirm an operation.
o (UP): To see the last temperature alarm happened; in programming mode it
browses the parameter codes or increases the displayed value.
n (DOWN) To see the last temperature alarm happened; in programming mode it
browses the parameter codes or decreases the displayed value.
KEY COMBINATIONS: o + nTo lock & unlock the keyboard.
SET + n To enter in programming mode. SET + o To return to the room temperature display.
4.1 USE OF LEDS
Each LED function is described in the following table.
3.1 THE REGULATION OUTPUT
The regulation is performed according to the temperature measured by the probe. The instruments are provided with the CH programmable parameter which enables the user to set the regulation both for heating or cooling applications:
· CH = CL: cooling applications
· CH = Ht: heating applications
3.2 CH = CL: COOLING APPLICATIONS.
The Hy value is automatically set above the Set Point. If the temperature increases and reaches set point plus differential the compressor is started and then turned off when the temperature reaches the set point value again.
3.3 CH = HT: HEATING APPLICATION.
The Hy value is automatically set under the Set Point. If the temperature decreases and reaches set point minus differential the regulation output is activated and then turned off when the temperature reaches the set point value again.
5. TEMPERATURE ALARM AND ITS DURATION RECORDING (HACCP)
XR10C signals and records temperature alarms, together with their duration and max value reached. See drawing:
Ex. High temperature alarm
5.1 HOW TO SEE THE ALARM DURATION AND MAX (MIN) TEMPERATURE
If the alarm LED is on, an alarm has taken place. To see the kind of alarm, the max (min) reached temperature and alarm duration do as follows:
1. Push the Up or Down key.
2. On the display the following message is shown:: HAL” for high temperature alarm (“LAL” fot the minimum allarm), followed by the Maximum (minimum) temperature. Then the “tiM” (tiMe) message is displayed, followed by the “Duration” in h.mm.
3. Then the instrument displays the temperature once again.
NOTE1: if an alarm is still occurring the “tim” shows the partial duration. NOTE2: the alarm is recorded when the temperature come back to normal values
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5.2 HOW TO RESET A RECORDED ALARM OR ONE THAT IS
STILL OCCURRING
1. Hold the SET key pressed for more than 3s, while the recorded alarm is
displayed. (the rSt message will be displayed)
2. To confirm the operation, the “rSt” message starts blinking and the normal
temperature will be displayed.
1. Push and immediately release the SET key: the display will show the Set point value;
1. Enter the Programming mode by pressing the Set and
DOWN key for 3s (LED1 and start blinking).
2. Select the required parameter.
3. Press the “SET” key to display its value (now only the
LED is blinking).
4. Use “UP” or “DOWN” to change its value.
1. Enter the Programming mode by pressing the Set + n
key for 3s (LED 1 and start blinking).
2. When a parameter is displayed keep pressed the Set+n
for more than 7s. The Pr2 label will be displayed immediately followed from the HY parameter.
NOW YOU ARE IN THE HIDDEN MENU.
6. MAIN FUNCTIONS
6.1 HOW TO SEE THE SETPOINT
2. Push and immediately release the SET key or wait for 5 seconds to display the probe value again.
6.2 HOW TO CHANGE THE SETPOINT
1. Push the SET key for more than 2 seconds to change the Set point value;
2. The value of the set point will be displayed and the LED starts blinking;
3. To change the Set value push the o or n arrows within 10s.
4. To memorise the new set point value push the SET key again or wait 10s.
6.3 HOW TO CHANGE A PARAMETER VALUE
To change the parameter’s value operate as follows:
5. Press “SET” to store the new value and move to the following parameter.
To exit: Press SET + UP or wait 15s without pressing a key. NOTE: the set value is stored even when the procedure is exited by waiting the
time-out to expire.
6.4 THE HIDDEN MENU
The hidden menu Includes all the parameters of the instrument.
6.4.1 HOW TO ENTER THE HIDDEN MENU
3. Select the required parameter.
4. Press the “SET” key to display its value (Now only the LED is blinking).
5. Use o or n to change its value.
6. Press “SET” to store the new value and move to the following parameter.
To exit: Press SET + o or wait 15s without pressing a key. NOTE: the set value is stored even when the procedure is exited by waiting the
time-out to expire.
6.4.2 HOW TO MOVE A PARAMETER FROM THE HIDDEN MENU TO THE
FIRST LEVEL AND VICEVERSA.
Each parameter present in the HIDDEN MENU can be removed or put into “THE FIRST LEVEL” (user level) by pressing “SET + n”.
In HIDDEN MENU when a parameter is present in First Level the decimal point is on.
6.5 HOW TO LOCK THE KEYBOARD
COF Compressor OFF time with faulty probe: (0÷255 min) time during
which the compressor is OFF in case of faulty thermostat probe. With COF=0
compressor is always active.
CH Type of action: CL = cooling; Ht = heating. DISPLAY
CF Temperature measurement unit:
°C=Celsius; °F=Fahrenheit. WARNING: When the measurement unit is changed the SET point and the values of the parameters Hy, LS, US, Ot, ALU and ALL have to be checked and modified if necessary).
rES Resolution (for °C): (in = 1°C; dE = 0.1 °C) allows decimal point display. ALARMS
ALC Temperature alarms configuration: (Ab; rE) Ab= absolute temperature: alarm temperature is given by the ALL or ALU
values. rE = temperature alarms are referred to the set point. Temperature
alarm is enabled when the temperature exceeds the “SET+ALU” or “SET­ALL” values.
ALU MAXIMUM temperature alarm: (SET÷110°C; SET÷230°F) when this
temperature is reached the alarm is enabled, after the “ALd” delay time.
ALL Minimum temperature alarm: (-50.0 ÷ SET°C;
-58÷230°F when this temperature is reached the alarm is enabled, after the “ALd” delay time.
ALd Temperature alarm delay: (0÷255 min) time interval between the
detection of an alarm condition and alarm signalling.
dAO Exclusion of temperature alarm at startup: (from 0.0 min to 23.5h)
time interval between the detection of the temperature alarm condition after instrument power on and alarm signalling.
DIGITAL INPUT (IF AVAILABLE) i1P Digital input polarity: oP: the digital input is activated by opening the
contact; CL: the digital input is activated by closing the contact.
i1F Digital input configuration:
EAL = external alarm: “EA” message is displayed; bAL = serious alarm “CA”
message is displayed. PAL = pressure switch alarm, “CA” message is displayed; dor = door switch function; dEF, LHt =not enabled; Htr = kind of action inversion (cooling – heating)
did: (0255 min)
with i1F= EAL or i1F = bAL digital input alarm delay: delay between the
detection of the external alarm condition and its signalling.
with i1F= dor: door open signalling delay with i1F = PAL: time for pressure switch function: time interval to
calculate the number of the pressure switch activation.
nPS Pressure switch number: (0 15) Number of activation of the pressure
switch, during the “did” interval, before signalling the alarm event (I2F= PAL). If the nPS activation in the did time is reached, switch off and on the instrument to restart normal regulation.
odc Compressor status when open door: no, Fan = normal; CPr, F_C =
Compressor OFF
OTHER PbC Type of probe: it allows to set the kind of probe used by the instrument: PbC
= PBC probe, ntC = NTC probe.
rEL Software release for internal use. Ptb Parameter table code: readable only.
8. DIGITAL INPUT (IF AVAILABLE)
The free contact digital input is programmable in five different configurations by
the “i1F” parameter.
8.1 DOOR SWITCH INPUT (i1F = dor)
1. Keep pressed for more than 3 s the o and n keys.
2. The “POF” message will be displayed and the keyboard will be locked. At this
point it will be possible only to see the set point or the MAX o Min temperature stored
3. If a key is pressed more than 3s the “POF” message will be displayed.
It signals the door status and the corresponding relay output status through the
odc” parameter:
no, Fan = normal (any change); CPr, F_C = Compressor OFF;
Since the door is opened, after the delay time set through parameter “did”, the door alarm is enabled, the display shows the message “dA” and the regulation restarts. The alarm stops as soon as the external digital input is disabled again.
With the door open, the high and low temperature alarms are disabled.
6.6 TO UNLOCK THE KEYBOARD
Keep pressed together for more than 3s the o and n keys, till the “Pon” message will be displayed.
7. PARAMETERS
NOTE: the parameters preceded by dots are in the Hidden Menu. REGULATION Hy Differential: (0,1 ÷ 25,5°C / 1÷255 °F) Intervention differential for set point.
Compressor Cut IN is Set Point Plus Differential (Hy). Compressor Cut OUT is when the temperature reaches the set point.
LS Minimum set point: (- 50°C÷SET/-58°F÷SET): Sets the minimum
acceptable value for the set point.
US Maximum set point: (SET÷110°C/ SET÷230°F). Set the maximum
acceptable value for set point.
Ot Thermostat probe calibration: (-12.0÷12.0°C;
-120÷120°F) allows to adjust possible offset of the thermostat probe.
OdS Outputs activation delay at start up: (0÷255min) This function is
enabled at the initial start up of the instrument and inhibits any output activation for the period of time set in the parameter.
AC Anti-short cycle delay: (0÷50 min) minimum interval between the
compressor stop and the following restart.
COn Compressor ON time with faulty probe: (0÷255 min) time during
which the compressor is active in case of faulty thermostat probe. With COn=0 compressor is always OFF.
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8.2 GENERIC ALARM (i1F = EAL)
As soon as the digital input is activated the unit will wait for “did” time delay before signalling the “EAL” alarm message. The outputs status don’t change. The alarm
stops just after the digital input is de-activated.
8.3 SERIOUS ALARM MODE (i1F = bAL)
When the digital input is activated, the unit will wait for “did” delay before signalling the “CA” alarm message. The relay outputs are switched OFF. The
alarm will stop as soon as the digital input is de-activated.
8.4 PRESSURE SWITCH (i1F = PAL)
If during the interval time set by “did” parameter, the pressure switch has reached the number of activation of the “nPS” parameter, the “CA” pressure alarm
message will be displayed. The compressor and the regulation are stopped. When the digital input is ON the compressor is always OFF.
If the nPS activation in the did time is reached, switch off and on the instrument to restart normal regulation.
8.5 INVERSION OF THE KIND OF ACTION: HEATING­COOLING (i1F = Htr)
This function allows to invert the regulation of the controller: from cooling to heating and viceversa.
Message
Cause
Outputs
“P1” Room probe failure
Compressor output according
to par. “Con” and “COF”
“HA”
Maximum temperature alarm
Outputs unchanged.
“LA”
Minimum temperature alarm
Outputs unchanged.
“dA”
Door open
Regulation restarts
“EA”
External alarm
Output unchanged.
“CA”
Serious external alarm (i1F=bAL)
All outputs OFF.
“CA”
Pressure switch alarm (i1F=PAL)
All outputs OFF
N.C.
1 2 3 6 7
9 10 11 12
Comp
Room
8
Hot Key
8(3)A250V
Line
4 5 6 7
9 10 11 12
Comp
Room
8
Hot Key
20(8)A250V
Line
8.6 DIGITAL INPUTS POLARITY
The digital input polarity depends on the “i1P” parameter. i1P=CL: the input is activated by closing the contact. i1P=OP: the input is activated by opening the contact
9. INSTALLATION AND MOUNTING
Instrument XR10C shall be mounted on vertical panel, in a 29x71 mm hole, and fixed using the special bracket supplied. To obtain an IP65 protection grade use the front panel rubber gasket (mod. RG-C) as shown in figure.
Instrument XR10D shall be mounted on an omega DIN rail The temperature range allowed for correct operation is 060 °C. Avoid places subject to strong vibrations, corrosive gases, excessive dirt or humidity. The same recommendations apply to probes. Let air circulate by the cooling holes.
10. ELECTRICAL CONNECTIONS
The instrument is provided with screw terminal block to connect cables with a cross section up to 2,5 mm2. Before connecting cables make sure the power supply complies with the instrument’s requirements. Separate the probe cables from the power supply cables, from the outputs and the power connections. Do not exceed the maximum current allowed on each relay, in case of heavier loads use a suitable external relay.
10.1 PROBE CONNECTION
The probes shall be mounted with the bulb upwards to prevent damages due to casual liquid infiltration. It is recommended to place the thermostat probe away from air streams to correctly measure the average room temperature. Place the defrost termination probe among the evaporator fins in the coldest place, where most ice is formed, far from heaters or from the warmest place during defrost, to prevent premature defrost termination.
11. HOW TO USE THE HOT KEY
12.1 ALARM RECOVERY
Probe alarm “P1” starts some seconds after the fault in the related probe; it automatically stops some seconds after the probe restarts normal operation. Check connections before replacing the probe.
Temperature alarms “HA” and “LA” automatically stop as soon as the thermostat
temperature returns to normal values and when defrost starts. Alarms “EA” and “CA” (with i1F=bAL) recover as soon as the digital input is disabled.
Alarm “CA” (with i1F=PAL) recovers only by switching off and on the instrument.
13. TECHNICAL DATA
Housing: self extinguishing ABS. Case: XR10C frontal 32x74 mm; depth 60mm;
XR10D 4 DIN modules 70x85 mm; depth 61mm Mounting: XR10C panel mounting in a 71x29mm panel cut-out XR10D DIN RAIL mounted in a omega (3) din rail Protection: IP20. Frontal protection: XR10C IP65 with frontal gasket RG-C (optional). Connections: Screw terminal block 2,5 mm2 wiring. Power supply: according to the model: 12Vac/dc, ±10%; 24Vac/dc, ±10%; 230Vac 10%, 50/60Hz, 110Vac 10%, 50/60Hz Power absorption: 3VA max Display: 3 digits, red LED, 14,2 mm high. Inputs: 1 NTC or PTC probe. Digital input: free contact Relay outputs compressor: SPDT relay 8(3) A, 250Vac or SPST relay 20(8)A; 250Vac Data storing: on the non-volatile memory (EEPROM). Kind of action: 1B; Pollution grade: normal; Software class: A. Operating temperature: 0÷60 °C. Storage temperature: -30÷85 °C. Relative humidity: 2085% (no condensing) Measuring and regulation range:
NTC probe: -40÷110°C (-40÷230°F)
PTC probe: -50÷150°C (-58÷302°F) Resolution: 0,1 °C or 1°C or 1 °F (selectable). Accuracy (ambient temp. 25°C): ±0,7 °C ±1 digit
14. CONNECTIONS
14.1 XR10C: 8A COMPRESSOR
11.1 HOW TO PROGRAM A HOT KEY FROM THE INSTRUMENT (UPLOAD)
1. Program one controller with the front keypad.
2. When the controller is ON, insert the “Hot key” and push o key; the "uPL" message appears followed a by flashing “End”
3. Push “SET” key and the End will stop flashing.
4. Turn OFF the instrument remove the “Hot Key”, then turn it ON again.
NOTE: the “Err” message is displayed for failed programming. In this case push
again o key if you want to restart the upload again or remove the “Hot key” to abort the operation.
11.2 HOW TO PROGRAM AN INSTRUMENT USING A HOT KEY
(DOWNLOAD)
1. Turn OFF the instrument.
2. Insert a programmed “Hot Key” into the 5 PIN receptacle and then turn the Controller ON.
3. Automatically the parameter list of the “Hot Key” is downloaded into the
Controller memory, the “doL” message is blinking followed a by flashing
“End”.
4. After 10 seconds the instrument will restart working with the new parameters.
5. Remove the “Hot Key”..
NOTE the message “Err” is displayed for failed programming. In this case turn the unit off and then on if you want to restart the download again or remove the “Hot key” to abort the operation.
12. ALARM SIGNALS
12Vac/dc supply: connect to the terminals 7 and 8. 24Vac/dc supply: connect to the terminals 7 and 8. 120Vac supply: connect to the terminals 7 and 8.
14.2 XR10C: 20A COMPRESSOR
12Vac/dc supply: connect to the terminals 7 and 8. 24Vac/dc supply: connect to the terminals 7 and 8. 120Vac supply: connect to the terminals 7 and 8.
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Power Supply
Line
8(3)A/250Vac
13 14 15 16 17 18 19
Comp
n.c.
11 12
3 4 5 6
HOT KEY
Power Supply
11 12
Line
Comp
20(8)A/250Vac
15 16
3 4 5 6
HOT KEY
Label
Name
Range
Cooling
°C/°F
Heating
°C/°F
Set
Set point
LS÷US
5/41
5/41
Hy
Differential
0,125.5°C/ 1 255°F
2/4
2/4
LS
Minimum set point
-50°CSET/-58°FSET
-50/-58
-50/-58
US
Maximum set point
SET110°C/ SET  230°F
150/302
150/302
Ot
Thermostat probe calibration
-1212°C /-120120°F
0/0
0/0
OdS
Outputs delay at start up
0÷255 min
0
0
AC
Anti-short cycle delay
0  50 min
1
0
COn
Compressor ON time with faulty probe
0  255 min
30
0
CH
Kind of action
CL=cooling; Ht= heating
CL
Ht
CF
Temperature measurement unit
°C °F
°C/°F
°C/°F
rES
Resolution
in=integer; dE= dec.point
dE/-
dE/-
ALc
Temperat. alarms configuration
rE= related to set;
Ab = absolute
Ab
Ab
ALU
MAXIMUM temperature alarm
Set110.0°C; Set÷230°F
150/302
150/302
ALL
Minimum temperature alarm
-50.0°CSet/ -58°FSet
-50/-58
-50/-58
ALd
Temperature alarm delay
0  255 min
15
5
dAO
Delay of temperature alarm at start up
0 23h e 50’
1.0
0.3
i1P
Digital input polarity
oP=opening;CL=closing
cL
CL
i1F
Digital input configuration
EAL=extern. alarm; bAL=lock
regulation; PAL=press.
switch; dor=door switch; dEF,
Lgh=disabled; Htr= heating-
cooling
EAL
EAL
did
Digital input alarm delay
0÷255min
5
5
Nps
Number of activation of pressure switch
0 ÷15
0
0
odc
Compressor status with open door:
no, Fan = normal;
CPr; F_C = Compr. OFF;
no
no
PbC
Kind of probe
Ptc; ntc
ntc/Ptc
ntc/Ptc
rEL
Software release
--
4.0
4.0
Ptb
Map code
--
-
-
14.3 XR10D: 8A COMPRESSOR
24Vac/dc supply: connect to the terminals 11 and 12. 120Vac supply: connect to the terminals 11 and 12. 230Vac supply: connect to the terminals 11 and 12.
14.4 XR10D: 20A COMPRESSOR
24Vac/dc supply: connect to the terminals 11 and 12. 120Vac supply: connect to the terminals 11 and 12. 230Vac supply: connect to the terminals 11 and 12.
15. DEFAULT SETTING VALUES
Hidden parameters
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