Emerson 1F98EZ-1621, Blue Wireless Easy Install 1F98EZ-1621 Installation Instructions Manual

Page 1
1F98EZ-1621
Provides Wireless Control for up to 4 Heat/2 Cool Heat Pump Stages
or up to 2 Heat/2 Cool Stages on Conventional Systems
INSTALLATION INSTRUCTIONS
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
Comfort Interface
Optional Remote
[
Sensor(s) not included
Comfort Interface
Equipment Control
Module
[
Includes Comfort/User Interface, Equipment Control
1F98EZ-1621 will accept
up to 3 remote sensors
congured for indoor and 1
remote sensor congured
Model 1F98EZ-1641
for outdoor.
and one Wireless Remote Sensor
Return Air Sensor
(RAS)
Remote Sensor (outdoor location)
Equipment Control
Module
www.emersonclimate.com
PART NO. 37-7235A
www.white-rodgers.com
1114
Page 2
!
INDEX
Mount Return Air Sensor and Equipment Control Equipment Control Module Wiring to HVAC Equipment Install Batteries Installer Quick Reference
Congure Comfort Interface for System
Check System Operation Locate and Mount Comfort Interface View Wireless Devices Troubleshooting
APPLICATIONS
Page
3 4 5 5 6 7 8 8
10
Conguration Options Applications
Single Stage Gas, Oil, Electric, Heat Only, Cool Only or Heat Cool Systems
Multi-Stage Gas, Oil, Electric, Heat Only, Cool Only or Heat Cool Systems
Heat Pump Single or Two Compressor Systems with up to 2 Stages of Aux / Em Heat
Heat Pump with Dual Fuel Single or Two Compressor Systems with up to 2 Stages of Fossil fuel Heat
Maximum
SPECIFICATIONS
Electrical Rating:
Input-Hardwire ....................................................... 20 to 30 VAC
Terminal Load ................................................................ 1.0A per terminal, 2.5A maximum all terminals combined
Setpoint Range .............................................................. 45° to 99°F (7° to 37°C)
Operating Ambient ........................................................ 32°F to +105°F (0° to +41°C)
Operating Humidity ....................................................... 90% non-condensing max.
Shipping Temperature Range ......................................... -40° to +150°F (-40° to +65°C)
Dimensions Interface ..................................................... 4-1/2”H x 6”W x 1-1/4”D
Dimensions Control ....................................................... 5-1/2”H x 5-3/4”W x 1-1/2”D
Stages
1/1
2/2
4/2
4/2
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electric power to system at main fuse or circuit breaker box until installation is complete.
WARNING
Comfort Interface installation and all components of the control system shall conform to Class II circuits per the NEC code.
2
ATTENTION: MERCURY NOTICE
This product does not contain mercury. However, this product may replace a product that contains mercury.
Mercury and products containing mercury must not be discarded in household trash. Do not touch any spilled mercury. Wearing non-absorbent gloves, clean up any spilled mercury and place in a sealed container. For proper disposal of a product containing mercury or a sealed container of spilled mercury, place it in a suitable shipping container. Refer to www.thermostat-recycle.org for location to send product containing mercury.
Page 3
MOUNT RETURN AIR SENSOR AND EQUIPMENT CONTROL
IMPORTANT
Return Air
Sensor (RAS)
The RAS monitors temperature of the return air and is needed at all times for system operation.
Drill 1/4” hole in return air duct at least 18” upstream from
humidier, dehumidier or any other HVAC accessories.
Insert RAS into duct and fasten with two sheet metal screws.
If the system is hydronic, locate return air sensor in conditioned space.
Return Air Duct
Return
Air Sensor
(Required)
Equipment Control
Module
Supply
Duct
Do not provide battery power to Comfort Interface or remote sensor (if installed) until instructed. All wireless components in the kit are congured to communicate at the factory.
Mount Equipment Control Module on wall near HVAC equipment, or on the air handler. Do not install Equipment Control Module inside of the HVAC equipment. Use screws to securely fasten control in place. Do not drill into critical furnace components. Wall anchors and screws are provided for dry wall mounting (3/16”). See next page for wiring.
Wiring Steps
1. Remove the cover from the Equipment Control Module.
2. Plug Return Air Sensor (RAS) lead into return air sensor
connection on the Equipment Control Module (required). Route the sensor lead into the wiring channel and out the top of the control.
3. Use thermostat wire to make the connections from Equipment Control Module to the HVAC equipment or terminal strip. Strip the sheath of the wire bundle back approximately 10”.
4. Insert wire bundle into the bottom of Equipment Control Module. Two slots are provided if more than one bundle of wire are required.
5. Route two wires from the bundle to the left side of the Equipment Control Module for terminals R and C.
6. Route the rest of the wires in the bundle to the right side of the Equipment Control Module and fasten loosely with wire ties.
7. Trim wires to length for each connection required, strip ends and insert into control quick connect block.
Refer to wiring diagram for terminal functions and wire routing.
Note: Ten (10) feet of wire is supplied with the RAS.
R and C
from HVAC
Terminal Strip
or System
Transformer
Wire Tie
To Return Air Sensor (RAS) Required
POWER
R
R
RC
RC RH
C
C
Connect
Equipment Control Module
Wire Tie
LED On/Off
SYS
SYS
W/E
W2
Y2
O/B
HM
HM2
DRY
DHM
DHM2
Y
G
L
DRY
W/E
to terminal
W2
connections on
Y
HVAC equipment
Y2
G
O/B
L R C
HM
DHM2 DHM HM2 HM LSYSTEM
HM2
DHM
DHM2
3
Page 4
EQUIPMENT CONTROL WIRING TO HVAC EQUIPMENT
Return Air Duct
- Connect dehumidifier to DHM and DHM2
**To use the HVAC transformer to power humidification/dehumidification switch HM/DHM
switches to “SYS” position:
- Connect humidifier to HM
- Connect dehumidifier to DHM
If humidifier or dehumidifier has a separate transformer switch HM or DHM switch to “DRY” position:
- Connect humidifier to HM and HM2 (or)
**HM Switch
Button Switch
Connect Push
Status LED
Connect
Terminal Strip
Transformer
from HVAC
or System
RC
RH
C
R and C
RC
POWER
R
Sensor Socket
7-Segment LED
Status/Fault
LED On/Off
Return Air Sensor (RAS) Required
**DHM Switch
disconnecting one transformer, the two commons must be jumpered
together.
* For two transformer system, cut and tape off one transformer. If
transformer safety circuits are only in one of the systems, remove
the transformer of the system with NO safety circuits. If required,
replace remaining transformer with a 75 VA Class II transformer. After
NEUTRAL
*HVAC Transformer
24 VAC
120 VAC
SYS
DHM2
DHM
DRY
DHM2 DHM HM2 HM LSYSTEM
DHM2
DHM
Humidification Relay / Connection (for dry contacts)
Humidification Relay / Connection
HOT
SYS
HM2
HM
DRY
HM2
HM
Dehumidification Relay / Connection (for dry contacts)
Dehumidification Relay / Connection
O/B
Y2
G
L
R
C
L
24 VAC Transformer Hot
Comfort Alert Connection
24 VAC Transformer Neutral
Y
O/B
Y2
G
Y
O/B
Y2
G
Y
Changeover Relay Heat Pump
Fan Relay
Stage 1 - Outdoor Condenser (Conventional or HP)
Stage 2 - Outdoor Condenser (Conventional or HP)
W2
W2
W2
Button Switch
LED Push
W/E
W/E
W/E
Heat Stage 2 - Indoor Unit or Furnace (Conventional Gas, Oil, Elec) or HP 2 Stage Aux/Em
Heat Stage 1 - Indoor Unit or Furnace (Conventional Gas, Oil, Elec) or HP 1 Stage Aux/Em
O/B
Y2
C
Y
Indoor Air Handler/Furnace Connections
(if Heat Pump)
Outdoor Condenser
(A/C or Heat Pump)
4
Page 5
INSTALL BATTERIES
Room
Day
IMPORTANT
Wireless communication for the Comfort Interface and
Equipment Control Module have already been congured at
the factory. It is not necessary to press the connect buttons at installation.
INSTALLER QUICK REFERENCE
Time of Day
Wireless
Icon
Install batteries in the Comfort Interface.
Temperature
of Week
+
+
--+
+
4 “AA” Batteries
Comfort Interface
Setting Temperature
-
-
Battery Status
Full charge
Half capacity
Change = Replace
System
Indicator
Heat Button
A/C
Button
Fan Button
Setting Up/Down
Menu Button
Run Button
Fan Indicator
OFF Button
5
Page 6
CONFIGURE COMFORT INTERFACE FOR SYSTEM
Before operating the heating and cooling system enter the installer menu and congure the Comfort Interface for the system
Entering and Navigating the Advanced Installer Conguration Menu
On the Home Screen Display, press and hold the Menu button for approximately 5 seconds to enter the Comfort Interface Options Conguration Menu. Press and hold the Menu button again for approximately 5 seconds to enter the Advanced Installer Conguration Menu. Press Next button to step through conguration menu items.
Menu
Reference
Number
6
SS1
MS2
01
02
03
04
05
06
07
08
09
10
11
12
13
14 MS2
15 MS2
HP1 HP2
Displayed
(Factory Default)
MS2 SS1, HP2, HP1
(GAS) ELE Gas setting: Furnace controls blower
(ELE) GAS
(O)
On
Heat-A/C-O Heat-A/C Auto-O,
Aux Heat-A/C-O Aux Heat-A/C Auto-O,
Aux Heat-O, A/C-O
(ME)
CR Heat
(ME)
CR A/C
(ME)
CR Heat A/C
(FA)
CR Aux Heat
(O)
CA
(O)
Id DeHum
(O)
ID Hum
(O)
CL
(O)
CO
(ON)
FA Heat
(On)
FA A/C
Press
Heat-O, A/C-O
Aux Heat-Fan-O,
or
to select options Description
System Conguration
MS2 = Multi-Stage conventional (no heat pump) HP1 = Single compressor HP2 = 2 compressor 2 speed compressor SS1 = Single Stage conventional (no heat pump)
Elec setting: Comfort Interface controls blower
B Changeover Relay
Heat-Fan-O,
FA, SL
FA, SL
FA, SL
SL
On Comfort Alert active protection On or O.
On Independent Dehumidication
On Independent Humidication
On Compressor Lockout
On Compressor Optimization
O Fast Heat Stages
O Fast Cool Stages
“O” Energizes O/B reversing valve terminal in cooling “B” Energizes O/B reversing valve terminal in heating
Switch Conguration for SS1 or MS2
Switch Conguration for HP1 or HP2
Adjustable Anticipation for MS2 or SS1. If longer cycles are desired, set to SL.
Heat cycle rate: Fast, Med, and Slow
Adjustable Anticipation for MS2 or SS1
Cool cycle rate: Fast, Med, and Slow
Adjustable Anticipation for Heat Pump (HP1 or HP2)
Heat Pump cycle rate: Fast, Med, and Slow
Adjustable Anticipation for Auxiliary (HP1 or HP2)
Auxiliary cycle rate: Fast, Med, and Slow
On - Enables active protection for the compressor. If the CA module sends alerts for condition number #2, 3, 4, 6 or 7 the interface will cancel the call for cool to protect compressor. The interface will blink setpoint and display “Call for Service” as well as the Comfort Alert numbers. (see troubleshooting for Comfort Alert) OFF - Will disable the active protection for the compressor
Dehumidies in both heat and cool modes. (Independent of a call for heat or cool) OFF (default cancels independent dehumidication option. To return to dehum O press “+”
past 80% until O appears Selecting On energizes the DHM terminal(s) and fan terminal (G) when humidity is above the
de-humidication setting. This feature is often used for dehumidication systems independent
from the heating and cooling system.
Note: You must have the Dehumidication feature activated. (See Homeowner Conguration
Menu #8)
Humidies in both heat and cool modes. (Independent of a call for heat or cool)
OFF (default) cancels independent humidication option. On energizes the HM terminal(s) and fan terminal (G) when humidity is below the humidication
setting. This feature is often used on steam systems and is independent from the call for heat or cool.
Note: You must have the humidication feature activated. (See Homeowner Conguration
Menu #7)
CL ON - Will cause the interface to wait 5 minutes between cooling cycles. This is intended to help protect the compressor from short cycling. Some newer compressors already have a time delay built in and do not require this feature. Your compressor manufacturer can tell you if the lockout feature is already present in their system. When the Comfort Interface compressor time delay
occurs, it will ash the setpoint for up to ve minutes.
CL OFF - Will disable the feature
CO ON - provides a delay in circulator fan operation after the compressor turns on or o. When compressor turns on (for a call for heat in heat pump or a call for cool) the fan will be
delayed for ve seconds before turning on to allow the air to be heated or cooled. After the compressor turns o for a call for cool, the fan will continue to run for 20 seconds to capture
additional cooling from the system. CO OFF - There will be no delay in fan operation
ON - Will enable this feature if you need to rapidly heat your home. Manually changing the setpoint by 3 degrees or more will enable all stages of heat. OFF - May not bring on secondary rapidly because it allows the Comfort Interface to compute the optimum time to stage.
ON - Will enable this feature if you need to rapidly cool your home. Manually changing the setpoint by 3 degrees or more will enable all stages of cool. OFF - May not bring on secondary rapidly because it allows the Comfort Interface to compute the optimum time to stage.
Page 7
CHECK SYSTEM OPERATION
NOTE
Installer can operate the Comfort Interface at the equipment before mounting to wall. This is more convenient than walking back and forth between Comfort Interface and HVAC system checking components are energized.
Apply power to Equipment Control Module.
Fan Operation
If your system does not have a G terminal connection, skip to
Heating and Cooling System section.
1. Press FAN button. Blower should turn on.
2. Press FA N button. The blower should stop immediately.
3.
Heating and Cooling System
1. Press Heat or A/C button to heat or cool. Run temperature
2. For staging systems, run temperature 3
3. Run temperature to below or above room temperature. The
” indicates fan is in auto mode.
o
1
above or below room temperature. The heating or cooling
system should start.
o
above or below room
temperature. Heat or Cool - LED display will be indicated on equipment control.
system should shut o.
Humidication/Dehumidication Operation
1. Heating/Humidier and Cooling/Dehumidier
To set humidication or dehumidication setpoint, refer to the
Homeowner Conguration Menu #7 and 8.
Second Stage Time Delay
Your Comfort Interface is designed to determine the optimum time to activate the second stage. Simply raising the temperature in heating or lowering it in cooling will not always force the Comfort Interface to bring the second stage on quickly. There is a
time delay from 0-30 minutes depending on the performance of the rst stage of the system.
EXAMPLE: For the last 2 hours the Comfort Interface is set on 70 and the room temperature is 70o with the equipment using only the
rst stage of heat. Since the equipment is keeping the temperature
within 1o of setpoint, the Comfort Interface will delay the second stage for a longer time if you manually raise the temperature or if the room temperature quickly changes. Once the second stage
comes on, it will come on sooner the next time there is a dierence between the setpoint and the room temperature. The net eect of the staging program is that when the rst stage is capable of
making temperature the second stage will delay longer. When
the Comfort Interface calculates that rst stage cannot make
temperature in a reasonable time, the second stage will come on sooner. This built in function automatically optimizes the use of additional stages of heat or cool.
o
After Advanced Installer Conguration, LEDs on the control will
indicate the selections of the Comfort Interface. The following tables show the LED indications if LED indications are turned on. Remove Equipment Control Module cover and press the LED switch
to view LEDs. Press the button again to turn LED indicators o.
Conventional Pump
Gas or Elect Gas or Elect
Amber Amber W/E Amber Amber
W2
Amber Green Y Amber Green
Y2
Amber Green G Amber Green O/B
RH DRY
Green Amber HM
RH DRY
Green Amber DHM
W/E W2 Y
Y2 G O/B
HM
DHM
Equipment Control Cover
LED Indicator legend:
= Amber
= Green
O = O
LED’s will be on constant to show conguration. LED’s will ash to indicate the terminal output is active.
W/E – 1st Stage Heating or Auxiliary
W22nd Stage Heating or Auxiliary
Y – 1st Stage Cooling
Y22nd Stage Cooling
G – Fan
HM – Humidication
DHM – Dehumidication
7
Page 8
LOCATE AND MOUNT COMFORT INTERFACE
IMPORTANT
Before drilling holes for mounting the Comfort Interface, verify the areas chosen for mounting to allow good wireless communication. Place the Comfort Interface where it will be mounted (but do not drill holes yet) and follow steps in “View Wireless Devices (see below).” If the Comfort Interface is out of range, the display will read “Failed” so a dierent location may be required.
Comfort Interface
1. Locate Comfort Interface on interior wall approximately 5
feet o the ground in an area representative of average room
temperature.
2. Pull the Comfort Interface o the base. Forcing or prying
Interface will cause damage to the unit.
3. Place sub-base on wall and mark mounting hole locations on wall using base as a template.
4. Move sub-base out of the way. Drill mounting holes. Use plastic screw anchors if needed to secure the base.
5. Fasten sub-base snugly to wall using two mounting screws.
Leveling is for appearance only and will not aect Comfort
Interface operation.
6. Comfort Interface can be attached after checking operation.
Mounting Holes
Sub-base
Comfort Interface
VIEW WIRELESS DEVICES
Enter wireless set-up menu - checking wireless components installed.
At Comfort Interface, press the Menu button once and
1
release
Press the Connect button once and release. The Comfort
2
Interface will indicate “Searching” and then display “CTL” (for Equipment Control Module) when communication has been conrmed. If no communication, it will show “Failed” or CTL will not appear on screen.
(see Troubleshooting)
8
Page 9
VIEW WIRELESS DEVICES
4
Equipment Control
Module (Required)
Press the Next button once, RS-1 (Remote sensor) should
3
be displayed if a remote sensor is installed. Press Next again to conrm additional sensor(s) RS-2, RS-3, ORS-4 (outdoor), RAS.
Remote Sensor 1 (if installed) Remote Sensor 2 (if installed)
Outdoor Remote Sensor (if installed)
Press the Run button to return to Home screen.
Note: The battery life for each wireless device is shown as it is being displayed on the Comfort Interface display.
Remote Sensor 3 (if installed)
Return Air Sensor (required)
9
Page 10
TROUBLESHOOTING
Reset Operation
If a voltage spike or static discharge blanks out the display or causes erratic Comfort Interface operation, you can reset it by removing batteries for 2 minutes. After resetting it, replace the batteries and reset clock. If it still does not function correctly, press
and and Fan button simultaneously. The Comfort
Symptom Possible Cause Correction Action
Communication Failure
Failed
Comfort Interface temperature disagrees with another device
Furnace (Air Conditioner)
Cycles Too Fast or Too Slow
(narrow or wide temperature swing)
No Cooling Cooling system requires service. Verify you are set to cool. Lower the setting below the room
No Heating (conventional furnace or Heat Pump Aux)
Heat, Cool or Fan Runs
constantly
Forgot Keypad Lockout Code Press
1. Loss of 24 volt power to Equipment Control Module.
2. Comfort Interface & Equipment Module are located too far apart.
3. Too much interference between devices.
Comfort Interface display setting requires adjustment.
The location of the Comfort Interface and/ or the size of the heating system may be
inuencing the cycle rate.
1. Furnace lock-out condition. Heat may also be intermittent.
2. Heat pump system requires service.
3. Pilot light not lit.
1. Possible short in wiring.
2. Possible short in Comfort Interface.
3. Possible short in heat/cool/fan system.
4. Fan Switch set to Fan ON.
Interface should go blank and then all segments will be displayed momentarily.
Note: Be sure to review the installer conguration menu settings. When Comfort Interface is reset, installer conguration menu
settings and programming will reset back to factory settings.
1. Check 24 volt power at R-C on Equipment Control Module.
2. Relocate Comfort Interface closer to the Equipment Control Module.
3. Relocate Comfort Interface away from obstruction or closer to
Equipment Control Module.
The display can be adjusted +/-5 Adjustment in the Comfort Interface Conguration Menu Section.
Digital Comfort Interfaces provide precise control and cycle faster
than older mechanical models. The system turns on and o more
frequently but runs for a shorter time so there is no increase in energy use. If you would like an increased cycle time, choose SL for slow cycle
in the Advance Installer Conguration menu.
temperature.
Check Easy Install module Y terminal(s) LED’s. If ashing, Comfort Interface/Equipment Control Module is calling for cool. Check for broken or shorted wire from Equipment Control Module to HVAC Equipment. If LED is OFF or solid ON Comfort Interface not calling.
Check 24 volt power to C - Y, G from Equipment Control Module to HVAC Equipment.
See fault code table for Comfort Alert Systems.
1. Verify you are set to heat. Raise setpoint above the room temperature.
Check Easy Install module terminal(s) LED’s. If ashing, Comfort
Interface/module is calling for heat. Check for broken or shorted wire from module to HVAC Equipment. If LED is O or solid ON Comfort Interface not calling.
Check for 24 volt power to C- W/E, W2 from module to HVAC
Equipment.
2. Many furnaces have safety devices that shut down when a lock­out condition occurs. If the heat works intermittently, contact the furnace manufacturer or local HVAC service person for assistance.
See fault code table for Comfort Alert Systems.
3. Re-light pilot.
Check each wire connection from module to HVAC Equipment to verify they are not shorted or touching together.
Check Equipment Control Module LED’s. If ashing, Comfort Interface/
Equipment Control Module is calling for heat, cool or fan. If heat or cool runs with LED OFF solid ON check for shorted wire from module to HVAC Equipment.
and hold the Menu button for a minimum of 15 seconds. The Comfort
Interface lock icon will be removed and Comfort Interface will return to normal operation.
o
. See Temperature Display
Note: For troubleshooting Wireless Remote Temperature Sensors, refer to Installation Instructions for F145RF-1600.
10
Page 11
TROUBLESHOOTING
Rebooting Wireless Devices
If the system does not operate or communicate properly using the previous troubleshooting page, follow the steps below. This procedure removes and reconnects all wireless devices in the system to assure communication.
Remove Wireless Devices
1. At the Comfort Interface, press Menu button once.
2. Press the Connect button.
3. Press and release the Next button until the display shows the
device you want to delete, CTL, RS 1, RS 2, RS 3 or ORS. CTL (Equipment Control Module ) RS 1 (Indoor remote sensor 1) RS 2 (Indoor remote sensor 2) RS 3 (Indoor remote sensor 3) ORS (Outdoor remote sensor 4) RAS (Return Air Sensor - do not delete)
4. Press and hold the
delete each device. Press Next until the display shows the
next device to delete.
5. Press the Run button to exit the menu.
and buttons simultaneously to
Add Wireless Devices
1. Power the device.
2. Go to Equipment Control Module and press the Connect
button. Equipment Control Module Status LED will ash green indicating searching for wireless devices.
3. Press the Connect button on the device you want to add.
Conrm Wireless Devices are Communicating
1. Using the Comfort Interface, press the Menu button once.
2. Press the Connect button once and release. Comfort Interface
will display (CTL) control and wireless icon.
3. Continue pressing and releasing the Next button to view all connected and communicating wireless devices. They will appear in the following order to a maximum of:
CTL (Equipment Control Module) RS 1 (Indoor remote sensor 1) RS 2 (Indoor remote sensor 2) RS 3 (Indoor remote sensor 3) ORS (Outdoor remote sensor 4) RAS (Return Air Sensor)
11
Page 12
TROUBLESHOOTING
Note: This is only applicable for systems featuring Comfort Alert (or similar) technology.
Comfort Alert
TM
Troubleshooting
Indicator
Equipment
Comfort Alert
Module
Green “POWER” Module has power Supply voltage is present at module terminals
Red “TRIP” Flash Comfort Interface en-
Yellow “ALERT”
Flash 1
Yellow “ALERT”
Flash 2
Yellow “ALERT”
Flash 3
Yellow “ALERT”
Flash 4
Yellow “ALERT”
Flash 5
Yellow “ALERT”
Flash 6
Yellow “ALERT”
Flash 7
Yellow “ALERT”
Flash 8
Yellow “ALERT”
Flash 9
Red Trip Flash and
Yellow Alert Flash
at the same time
On Comfort Alert Module, ash code number corresponds to a number of LED ashes, followed by a pause and then repeated.
Control Module 7-Segment LED
1
2
3
4
5
6
7
8
9
Status LED
Description Comments
ergizing “Y” terminal to call for cool but the compressor is not run­ning
Long Run Time Compressor is running extremely long run cycles
System Pressure Trip Discharge or suction pressure out of limits or compressor overloaded
Short Cycling Compressor is running
only briey
Locked Rotor
Open Circuit
Open Start Circuit Current only in run circuit
Open Run Circuit Current only in start circuit
Welded Contactor Compressor always runs
Low Voltage Control Circuit < 17 VAC
Control circuit voltage too low for operation
1. Compressor protector is open. Check high head pressure and compressor supply voltage.
2. Check for open unit power disconnect, circuit breaker or fuses, low pressure switch if present in system or Compressor contact or has failed open.
3. Broken wire or connector not making contact.
1. Low refrigerant charge.
2. Evaporator blower is not running. Check blower relay, blower motor capacitor,
motor failure or blockage, wiring and connectors, blower control board, Comfort Interface wiring for open circuit.
3. Evaporator coil is frozen. Check for low suction pressure, low Comfort Interface
setting, evaporator air ow (blockages in coil, return air lter, ductwork or registers)
4. Condenser coil is dirty, liquid line restriction (lter drier blocked if present in system)
5. Check Comfort Interface sub-base or wiring for short circuit, Comfort Interface
installation (location, level)
6. Faulty TXV (Thermostatic Expansion Valve). Check TXV bulb installation (size,
location and contact) also if TXV/xed orice is stuck closed or defective.
1. High head pressure. Check high pressure switch if present in system, overcharge with refrigerant, non-condensable in system.
2. Condenser coil poor air circulation (dirty, blocked, damaged)
3. Condenser fan not running. Check fan capacitor, wiring and connectors, motor for
failure or blockage.
4. Return air duct has substantial leakage
5. If low pressure switch present in system, check Flash Code 1 information.
1. Comfort Interface demand signal is intermittent
2. Time delay or control board defective
3. If high pressure switch present go to Flash Code 2 information
4. If low pressure switch present go to Flash Code 1 information
1. Run capacitor has failed.
2. Low line voltage (contact utility if voltage at disconnect is low) check wiring.
3. Excessive liquid refrigerant in compressor. Compressor bearings are seized,
measure compressor oil level.
1. Open Outdoor unit power disconnect, circuit breaker, fuse(s). Compressor contactor failed to open. Check wiring on compressor contactor and between supply and compressor, contactor failure (burned, pitted), low pilot voltage at compressor contactor coil.
2. High pressure switch is open and requires manual reset.
3. Unusually long compressor protector reset time due to extreme ambient
temperature.
4. Compressor windings are damaged. Check compressor motor winding resistance.
1. Run capacitor has failed.
2. Open circuit in compressor start wiring or connections. Check wiring and
connectors between supply and the compressor “S” terminal.
3. Compressor start winding is damaged. Check compressor motor winding resistance.
1. Open circuit in compressor run wiring or connections. Check wiring and connectors
between supply and the compressor “R” terminal.
2. Compressor run winding is damaged. Check compressor motor winding resistance.
1. Compressor contactor has failed closed
2. Comfort Interface demand signal not connected to module
1. Control circuit transformer is overloaded
2. Low line voltage (contact utility if voltage at disconnect is low). Check wiring
connections
White-Rodgers is a division of Emerson Electric Co.
The Emerson logo is a trademark and service mark of Emerson Electric Co.
www.white-rodgers.com
www.emersonclimate.com
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