Page 1
User Instructions
MAN-02-04-60-0351-EN Rev. 3
February 2019
Operating Manual for Bettis RTS FQ Series
Fail-Safe Quarter-Turn Electric Actuator
Page 2
Page 3
User Instructions
MAN-02-04-60-0351-EN Rev. 3
Table of Contents
Section 1: Introduction
Section 2: Functional Description of the
RTS FQ Fail-Safe Quarter-Turn Actuator
Section 3: General
3.1 Safety Instructions ........................................................................................ 4
3.2 Serial Number ............................................................................................... 4
3.3 Protection Class ............................................................................................ 4
3.4 Mounting Position ......................................................................................... 5
3.5 Direction of Rotation ..................................................................................... 5
3.6 Protective Devices ......................................................................................... 6
3.7 Ambient Temperature ................................................................................... 6
3.8 Delivery Condition of the Actuators .............................................................. 7
3.9 Information Notice (Tag) ............................................................................... 7
Table of Contents
February 2019
Section 4: Transport and Storage
4.1 General ......................................................................................................... 8
4.2 Storage ......................................................................................................... 8
4.3 Long-term Storage ........................................................................................ 9
Section 5: Installation Instructions
5.1 Mechanical Connection ............................................................................... 10
5.2 Mounting Position of the Control Unit ......................................................... 11
5.3 Electrical Connection .................................................................................. 11
Section 6: Commissioning
6.1 General Information .................................................................................... 14
6.2 Manual Operation ....................................................................................... 14
6.3 Mechanical Default Settings, Preparation .................................................... 14
6.4 End Limit Setting ......................................................................................... 15
6.5 Setting the Mechanical End Stop ................................................................. 22
6.6 Adjusting of Fail-Safe Speed ........................................................................ 24
6.7 Final Step ....................................................................................................25
Section 7: Control Unit
7.1 Operating Unit ............................................................................................ 26
7.2 Display Elements ......................................................................................... 27
7.3 Operation ................................................................................................... 29
Table of Contents
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Table of Contents
February 2019
User Instructions
MAN-02-04-60-0351-EN Rev. 3
Section 8: Parameter Menu
8.1 Parameter Group: End Limit ........................................................................ 37
8.2 Parameter Group: Torque ............................................................................ 39
8.3 Parameter Group: Speed ............................................................................. 40
8.4 Parameter Group: Ramp (optional) ............................................................. 40
8.5 Parameter Group: Control ........................................................................... 41
8.6 Parameter Group: Password ........................................................................ 41
8.7 Parameter Group: Position .......................................................................... 42
8.8 Parameter Group: Binary Inputs .................................................................. 42
8.9 Parameter Group: Binary Outputs ............................................................... 45
8.10 Parameter Group: Position Output (optional) .............................................. 48
8.11 Parameter Group: Step Mode ...................................................................... 50
8.12 Parameter Group: Positioner (optional) ....................................................... 52
8.13 Parameter Group: PID Controller (optional) ................................................. 55
8.14 Parameter Group: Bus Systems (optional) ...................................................56
8.15 Parameter Group: Characteristic Curves (optional) ...................................... 57
8.16 Parameter Group: Identication (optional) .................................................. 58
8.17 Parameter Group: System Parameters (locked) ...........................................58
8.18 Parameter Group: Miscellaneous ................................................................. 59
Section 9: Status Area
9.1 Status ..........................................................................................................60
9.2 History ........................................................................................................ 63
Section 10: Infrared Connection
Section 11: Bluetooth Connection
Section 12: Maintenance
Section 13: Troubleshooting
13.1 Error List...................................................................................................... 69
Section 14: Fuses
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User Instructions
MAN-02-04-60-0351-EN Rev. 3
Section 15: Lubricant Recommendation and Requirements
Section 16: Training
Section 17: Technical Data and Certifications
Table of Contents
February 2019
15.1 Main Body: -25 to +60C ............................................................................... 72
15.2 Main Body: -40 to +60C ............................................................................... 72
15.3 Output Type A and Spindle Drives (Linear Actuators) -40 to +60C ................ 72
15.4 Basic Lubricant Service Interval ................................................................... 72
17.1 Binary Outputs ............................................................................................ 75
17.2 Binary Inputs ............................................................................................... 76
17.3 Analog Inputs .............................................................................................. 80
17.4 Analog Output ............................................................................................ 80
17.5 Auxiliary Voltage Input and Output ............................................................. 82
17.6 Connections ............................................................................................... 83
17.7 Miscellaneous .............................................................................................83
Table of Contents
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Section 1: Introduction User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Section 1: Introduction
NOTE:
Also refer to the operating manual for Bettis RTS CM Compact Multi-Turn Series.
Bettis RTS FQ Fail-Safe Quarter-Turn electric actuators are designed to operate appropriate
ttings when a fail-safe functionality is required.
Appropriate ttings are all kinds of ttings that require a 90o movement to operate
(buttery valves, ball valves, taps in general, etc.).
In the event of a power failure or if the fail-safe function is triggered deliberately, the
actuator shifts the tting to the fail-safe position, using the built-in energy storage device
to do so.
Figure 1 Bettis RTS FQ Fail-Safe Quarter-Turn Actuator
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Introduction
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Section 2: Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 2: Functional Description of the
RTS FQ Fail-Safe Quarter-Turn
Actuator
In normal operation, the actuator is operated by a PM motor (1) via a worm gear stage (2)
and a planetary gear train (3). The motor drives the spindle nut of a ball screw (4). The sun
gear shaft of the planetary gear train is xed in place by an operating current brake (5).
The ball screw converts the rotational movement of the gear unit into linear motion, which,
on the other hand, charges the spring assembly (7), which acts as an energy storage device.
On the other hand, a rack and pinion gear (6) converts the linear motion into the 90
output motion to move the tting shaft (9).
There are no engaging or disengaging elements between the motor. The energy storage device
and the tting shaft in the actuator. All the gear unit components are permanently engaged.
While moving against the fail-safe direction, the electric motor has to move both the tting
and the energy storage device (disk spring assembly) for the fail-safe stroke.
o
If the supply for the operating current brake is interrupted by a power failure, or intentionally
triggers a fail-safe stroke, the actuator will no longer hold position, and the energy stored in
the disk spring assembly will be converted into kinetic energy so as to move the actuator and
thus the tting to the fail-safe position. In this situation, the entire gear chain for the actuator
with the exception of the worm gear stage will be moved until the adjustable mechanical end
stop (8) is reached or, if applicable, be stopped for the tting.
Owing to this operating principle, neither an initializing stroke nor resetting of the drive
is required after a fail-safe stroke. As soon as the power supply is restored, the actuator is
immediately ready for operation.
Figure 2 Cut-out of the RTS FQ Fail-Safe Quarter-Turn Actuator
Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator
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Section 2: Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator User Instructions
Fail-safe
Direction
MAN-02-04-60-0351-EN Rev. 3February 2019
Parts Overview:
1. PM Motor
2. Worm Gear Stage
3. Planetary Gear Train
4. Ball Screw
5. Operating Current Brake
6. Rack and Pinion Gear
7. Spring Assembly
8. End Stop
9. Fitting Shaft
This compact fail-safe actuator can be built as a version for “fail-safe open” (counter
clockwise direction of rotation when looking at the tting shaft) or “fail-safe close”
(clockwise direction of rotation). It is even possible to subsequently change the fail-safe
direction (separate manual available). Some assembly work is required. Having this
conversion performed at our factory is recommended, however.
Figure 3 Fail-Safe Open Version
Fail-safe
ail-safe
Direction
Figure 4 Fail-Safe Close Version
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Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator
Page 9
Section 3: GeneralUser Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 3: General
3.1 Safety Instructions
CAUTION: FOLLOW SAFETY INSTRUCTIONS
When operating electrical devices, certain parts are inevitably under dangerous voltage.
Work on the electrical systems or components may only be carried out by electricians or by
individuals who have been instructed how to do so, working under the guidance and
supervision of an electrician in accordance with electrotechnical regulations.
WARNING: ALWAYS REFER TO STANDARDS
When working in potentially explosive areas, refer to European Standards EN 60079-14
“Installing Electrical Systems in Explosion Endangered Areas” and EN 60079-17 “Inspection and
Maintenance of Electrical Installations in Explosion Endangered Areas”.
Working in potentially explosive areas is subject to special regulations (European Standard EN
60079-17), which must be complied with. Any additional national regulations must be heeded.
CAUTION: ALWAYS BE AWARE OF DANGER TO EXPLOSION
Work on the open actuator under voltage may only be done if it is certain that there is no
danger of explosion for the duration of the work.
3.2 Serial Number
Each actuator of the Bettis RTS FQ Series carries a serial number. The serial number is a
10-digit number that begins with the year and that can be read from the type label
(see Figure 3) the type label is located next to the handwheel).
Using this serial number, Bettis can uniquely identify the actuator (type, size, design,
options, technical data and test report).
3.3 Protection Class
Bettis RTS FQ Fail-Safe Quarter-Turn actuators come by default with IP 68
(EN 50629) protection.
CAUTION:
The protection class specied on the type label is only effective when the cable glands also
provide the required protection class, the cover of the connection compartment
is carefully secured closed, and the mounting position (see Section 3.4) is observed.
General
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Section 3: General
We recommend metallic threaded cable glands with a metrical thread. Unused, cable
inlets must be closed with stopping plugs. On explosion-proof actuators, cable glands with
protection class EEx e according EN60079-7 must be used. After removing covers for
assembly purposes or adjustment work, take special care upon reassembly so that seals are
not damaged and remain properly fastened. Improper assembly may lead to water ingress
and to failures of the actuator.
NOTE:
The cover of the control unit - the Operating unit - (see Figure 1) must not be opened.
Allow a certain sag in the connector cables before reaching the screwed cable glands so that
water can drip off from the connector cables without running to the screwed cable glands.
As a result, forces acting on the screwed cable glands are also reduced. (see Section 3.4)
3.4 Mounting Position
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Generally, the installation position is irrelevant. However, based on practical experience,
it is advisable to consider the following for outdoors use or in splash zones:
• Mount actuators with cable inlet facing downwards.
• Ensure that sufcient cable slack is available.
3.5 Direction of Rotation
CAUTION: OBSERVE DIRECTION OF ROTATION
The standard direction of rotation for the actuator is:
• Clockwise = The actuator runs counter to the fail-safe direction
• Counterclockwise = The actuator runs in the fail-safe direction
Which direction, opening or closing of the tting causes, depends on:
• The fail-safe direction of the actuator
• The closing direction of the tting
All the information in this Operating Manual refers to the standard direction of rotation.
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5
General
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Section 3: GeneralUser Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
3.6 Protective Devices
3.6.1 Torque
Bettis RTS FQ Fail-Safe Quarter-Turn actuators provide electronic torque monitoring.
The switch-off torque can be modied in the controller menu for each direction separately.
By default, switch-off torque is set to the ordered value. If no torque was specied with the
order, the actuator is supplied from the factory with the maximum congurable torque.
For more information, see Section 8.1.
3.6.2 Motor Temperature
All ACTUSMART CM actuators are normally equipped with motor winding temperature
sensors, which protect the motor against excessive winding temperature.
The display will show the corresponding error upon exceeding the permissible motor
temperature, see Section 13.1.
3.6.3 Input Fuse, Thermal Fuse
The frequency inverter is protected by an input fuse and the explosion proof version by a
thermal fuse. If one of the fuses releases, a serious defect occurs and the frequency inverter
must be replaced.
3.7 Ambient Temperature
Unless otherwise specied upon ordering, the following operating temperatures apply:
• On/Off duty (open-loop control) -25 to +60C
• Modulating duty (closed-loop control) -25 to +60C
• Explosion-proof version -20 to +40C (acc. EN 60079-0)
• Explosion-proof version with extended temperature range -40 to +60C
General
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Section 3: General User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
3.8 Delivery Condition of the Actuators
For each actuator, an inspection report is generated upon nal inspection. In particular, this
comprises a full visual inspection, calibration of the torque measurement in connection
with an extensive run examination and a functional test of the microcontrollers.
These inspections are conducted and documented according to the quality system and can
be made available if necessary.
The basic setting of the end position must be performed after assembly on the actuator.
CAUTION
Commissioning instructions (see Section 5, page 25) must be strictly observed!
During assembly of the supplied valves at the factory, end postions are set and
documented by attaching a label (see Bild 16). During commissioning at the plant,
these settings must be veried.
3.9 Information Notice (Tag)
Each actuator is provided with a bilingual tag containing key information, which is attached
to the handwheel after nal inspection. This tag also shows the internal commission
registration number (see Figure 5).
Figure 5 Tag
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General
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Section 4: Transport and StorageUser Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 4: Transport and Storage
Depending on the order, actuators may be delivered packed or unpacked. Special
packaging requirements must be specied when ordering. Please use extreme care when
removing or repackaging equipment.
CAUTION: USE APPROPRIATE LIFTING EQUIPMENT
Use soft straps to hoist the equipment; do not attach straps to the handwheel.
If the actuator is mounted on a valve, attach the straps to the valve and not to the actuator.
4.1 General
The connection compartment of RTS Compact Multi-Turn CM actuators contains 5g of
factory supplied silica gel.
CAUTION: REMOVE SILICA GEL
Please remove the silica gel before commissioning the actuator (see Section 5).
4.2 Storage
CAUTION: OBSERVE PROPER STORAGE
- Store actuators in well-ventilated, dry premises
- Protect against oor dampness by storing actuators on wooden grating, pallets,
mesh boxes or shelves
- Protect the actuators against dust and dirt with plastic wrap
- Actuators must be protected against mechanical damage
- The storage temperature must be between -20°C - +40°C
It is not necessary to open the controller of the actuator for servicing batteries or
similar operations.
Transport and Storage
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Section 4: Transport and Storage User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
4.3 Long-term Storage
CAUTION: 6 MONTHS OF STORAGE
If you intend to store the actuator for over 6 months, also follow the instructions below:
- The silica gel in the connection compartment must be replaced after 6 months of
storage (from date of delivery)
- After replacing the silica gel, brush the connection cover seal with glycerine.
Then, carefully close the connection compartment again
- Coat screw heads and bare spots with neutral grease or long-term
corrosionprotection
- Repair damaged paintwork arising from transport, improper storage,
or mechanical inuences
- For explosion-proof actuators, it is not allowed to extensively overpaint the actuator.
According to the standard, in order to avoid electrostatic charge, the maximum
thickness of the varnish paint is limited to 200 µm.
- Every 6 months. all measures and precautions for long term storage must be
checked for effectiveness and corrosion protection and silica gel renewed
- Failure to follow the above instructions may lead to condensation which can damage
to the actuator
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Transport and Storage
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Section 5: Installation InstructionsUser Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 5: Installation Instructions
Installation work of any kind for the actuator may only be performed by qualied personnel.
5.1 Mechanical Connection
Check:
• Whether the tting ange and actuator ange match-up.
• Whether the drilled hole matches up with the shaft.
• Whether there is sufcient engagement of the tting shaft in the actuator hole.
Make sure the tting is in the same position as the actuator:
• For a “fail-safe opener” actuator, the tting has to be completely open.
• For a “fail-safe closer” actuator, the tting has to be completely closed.
In general, heed the following instructions:
• Clean the bare parts on the actuator coated with rust protectant.
• Clean the mounting surface for the tting thoroughly.
• Lightly grease the tting shaft.
• Set the actuator in place.
• Make sure of centered positioning and that the contact surface of the ange is full.
• Fasten the actuator with suitable bolts:
— Minimum strength grade: 8.8 or A2-70
— Ensure sufcient thread engagement (min. 1xd)
CAUTION: USE SUITABLE BOLTS
Screws that are too long may go against the thread root, creating the risk of the actuator
moving radially in relation to the tting. This may lead to the bolts shearing off.
Unsuitable bolts may result in the actuator falling off.
• Tighten bolts to the correct torque, alternating between bolts on opposite sides.
Table 1. Torque Thread Table (1)
Thread
M6 11 8
M8 25 18
M10 51 36
M12 87 61
M16 214 150
M20 431 294
M30 1489 564
Tightening Torque [Nm] for Bolts with Strength Grade
8.8 A2-70/A4-70
Installation Instructions
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Section 5: Installation Instructions User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
5.2 Mounting Position of the Control Unit
The mounting postion of the operating unit can be rotated in 90 steps.
Figure 6
-90°
• Disconnect the actuator and control system from the power supply.
• To prevent damage to the electronic components, both the control system and
the person have to be grounded.
• Undo the bolts for the interface surface and carefully remove the service cover.
• Turn service cover to new position and put back on.
— Ensure correct position of the O-ring.
— Turn service cover by maximum of 180o.
— Put service cover on carefully so that no cables get wedged in.
• Tighten bolts evenly in a crosswise sequence.
+90°
+180°
5.3 Electrical Connection
Electrical connections may only be carried out by qualied personnel. Please observe
all relevant national security requirements, guidelines and regulations. The equipment
should be deenergized before working on electrical connections. As a rst step connect the
ground screw and conrm the absence of electrostatic discharge during connection.
The line and short circuit protection must be done on the system side. The ability to unlock
the actuator is to be provided for maintenance purposes. For the dimensioning, the rated
current is to be used (see Technical Data).
Check whether the power supply (voltage, frequency) is consistent with the connection
data (see nameplate - Figure 5). The connection of electrical wiring must follow the circuit
diagram. This can be found in the appendix of the documentation. The circuit diagram can
be ordered from Emerson by specifying the serial number. When using options, such as a
Probus connection, the relevant guidelines must be followed.
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Installation Instructions
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Section 5: Installation InstructionsUser Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
5.3.1 Power Supply Connection
RTS CM Compact Series actuators feature an integrated motor controller, i.e., it only
requires a connection to the power supply. By non-explosionproof actuators the wiring
uses a connector independent from control signals (see Figure 7).
Figure 7 Power Supply Connections
8
1
7
6
5
2
3
4
Parts Overview:
1. Metric Screw M32x1.5
2. M40x1.5
3. M25x1.5
4. Plug Insert (for power supply)
5. Plug Insert (for control cables)
6. Connector for Options
7. Connector Plate
8. Connecting Housing
Explosionproof actuators or on special request the connection will be made via terminals
(see Figure 6).
Installation Instructions
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Section 5: Installation Instructions User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Figure 8 Terminal Box
Parts Overview:
1. Metric Screw M40x1.5
2. 2xM20x1.5
3. Terminals for the Control Signals
4. Terminals for the Power Supply
5. Terminal for Ground Connection
6. Outside Ground Connection
CAUTION: OBSERVE CORRECT PROCEDURE
See Section 14.3.
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Installation Instructions
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Section 6: Commissioning User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 6: Commissioning
It is assumed that the actuator has been installed and electrically connected correctly.
(See Section 5).
NOTE:
Remove silica gel from the alarm cover.
6.1 General Information
NOTE:
When commissioning and each time after dismounting the actuator, the positions have to
be reset (see Section 6.4).
6.2 Manual Operation
There is no way to operate this actuator design manually.
6.3 Mechanical Default Settings, Preparation
The use of multi-turn sensors makes mechanical settings unnecessary.
CAUTION: OBSERVE CORRECT PROCEDURE
Before the motorised operation of the valve, it is essential to check and adjust
torque settings.
Commissioning
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Section 6: Commissioning User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
6.4 End Limit Setting
A detailed description of the operation of the RTS CM Compact Series controller can be
found in Section 7.3.
6.4.1 End Limit OPEN
Step 1 - Set the selector switch and control switch to the center position.
Figure 9 Selector/Control Switch
1
2
Parts Overview:
1. Selector Switch (red)
2. Control Switch (black)
Step 2 - Scroll through the menu with the control switch. Move the control switch towards
the rst menu item "P1.1 End limit – Open".
Figure 10 Control Switch (First Menu Item)
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Section 6: Commissioning User Instructions
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Figure 11 Display (1)
Step 4 - Afterwards, ip up the selector switch slightly and let it snap back to its
neutral position.
Figure 12 Selector Switch in Neutral Position (1)
Figure 13 Selector Switch Flipped Up (1)
Commissioning
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Section 6: Commissioning User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Figure 14 Selector Switch in Neutral Position (2)
This changes the bottom line of the display from EDIT? to SAVE?.
Figure 15 Display (2)
Figure 16 Display (3)
Step 5 - Then, push down the selector switch until it snaps into place. In doing so, the
bottom right now on the display will show "TEACHIN" Х.
CAUTION: USE APPROPRIATE SWITCH
Once the display shows "TEACHIN", use the control switch (black switch) to start the
motorized operation of the actuator. In this mode, no travel-dependent switch off occurs in
the end position.
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Commissioning
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Section 6: Commissioning User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
CAUTION: MAX. TORQUE MUST BE PARAMETERISED
Please note that during motor operation, only torque monitoring remains active as travel
adjustment will happen subsequently. Therefore, please check beforehand whether the
maximum torque has been already parameterised.
Step 6 - Absolute and relative values on the display will change continuously along with
position changes.
Figure 17 Selector Switch Flipped Down
Figure 18 Display (4)
Commissioning
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Section 6: Commissioning User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Step 7 - Manually move the actuator with the handwheel (see Section 3.1 or Section 3.5) or
by motor via the control switch (black button) to the end position OPEN of the valve.
• Absolute value: Absolute value of the position feedback.
• Relative value: The value to the other end position.
Figure 19 Display (5)
1
Display Overview:
1. Absolute value
Step 8 - When the desired end position OPEN of the valve is reached, move the selector
switch back to the middle position. Thus, the line "TEACHIN" disappears.
Figure 20 Selector Switch in Neutral Position (4)
Figure 21 Display (6)
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Section 6: Commissioning User Instructions
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Step 9 - In order to conrm the end position (save), slightly ip up the selector switch and
let it snap back to its neutral position.
Figure 22 Selector Switch in Neutral Position (5)
Figure 23 Selector Switch Flipped Up (2)
Figure 24 Selector Switch in Neutral Position (6)
Commissioning
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Section 6: Commissioning User Instructions
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Step 10 - This changes the bottom line of the display for "SAVE?" to "EDIT?" and the
end position is stored.
Figure 25 Display (7)
Figure 26 Display (8)
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6.4.2 End Limit CLOSE
Repeat 6.4.1 but select "P1.2 End limit - End limit CLOSE".
Commissioning
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Section 6: Commissioning User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
6.5 Setting the Mechanical End Stop
The RTS FQ Fail-Safe Quarter-Turn actuator only has one limited mechanical end stop that
limits the travel at the fail-safe end position. The end stop is at the end of the spring cup.
Depending on the size of the actuator, the end stop can be combined with a
hydraulic damper.
Figure 27 Mechanical End Stop (1)
Parts Overview:
1. Lock Nut
2. End Stop
Figure 28 Mechanical End Stop (2)
Parts Overview:
1. Lock Nut
2. End Stop
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Section 6: Commissioning User Instructions
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Figure 29 Mechanical End Stop (3)
Parts Overview:
1. Lock Nut
2. End Stop (hex SW70mm)
3. Hydraulic Damper
4. Damper Adjusting Screw
5. Cover
To adjust the end stop, rst undo the locknuts. To lengthen the stroke by means of the end
stop, unscrew the end stop out of the cover ange.
NOTE:
Upon delivery, the end stop is set to the maximum possible stroke. Further unscrewing
causes no further extension of stroke; the end stop becomes ineffective.
Check:
• In fail-safe operation, let the actuator run against the stop.
• Despite the locknut being undone, it must not be possible to screw the end stop
further into the cover ange.
NOTE:
If the stroke is to be shortened by means of the end stop, the actuator must not be in the
fail-safe position. Before adjusting, it is necessary to move the actuator electrically at least
10% away from the end position.
After undoing the locknut, screw the end stop into the cover ange, and check the
adjustment of the end stop by triggering a fail-safe stroke.
In electrical operation, it is not permissible for the mechanical end stop to be run into.
After adjusting the mechanical end stop, check the setting of the travel end position and
correct it if necessary. After completing the adjustment work, x the locknuts back in place.
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Commissioning
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Section 6: Commissioning User Instructions
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6.6 Adjusting of Fail-Safe Speed
Emerson Bettis RTS FQ Fail-Safe Quarter-Turn actuators are equipped with an adjustable
passive eddy current brake, by which it is possible to change the failsafe speed.
When delivered the failsafe speed is set to minimum.
After mounting the actuator to valve and test run, fail-safe speed can be increased
if necessary.
NOTE:
Valve or piping may be damaged due to high actuating speed.
Setting Procedure:
All adjustment work may only be performed with the actuator disconnected from the
power supply. Due to this requirement, the actuator has to be in the fail-safe position!
Any powering up must be ruled out during maintenance!
When working in potentially explosive areas, heed European Standards EN 60079-14
“Installing Electrical Systems in Explosion Endangered Areas” and EN 60079-17
“Inspection and Maintenance of Electrical Installations in Explosion Endangered Areas”
Figure 30 Removing the Cover
Commissioning
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Section 6: Commissioning User Instructions
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1. Remove cover according Figure 30.
Attention: In the version with handwheel there is a cable connection which has to
be unplugged.
2. Loosen but do not remove 4pcs of screws according Figure 31.
3. Insert 3mm allen key into radial borehole of ange.
4. Turn ange by use of allen key in direction according Figure 31.
Half of possible rotating angle will approximately double failsafe speed of actuator.
While holding ange with key in desired position retighten screws.
5. In the version with handwheel reconnect the cable to the cover.
6. Remount the cover while be aware of correct position of O-ring sealing.
7. Retest actuator to check for correct failsafespeed.
Figure 31 Adjusting Speed
Borehole
6.7 Final Step
Following commissioning, ensure covers a sealed and cable inlets are closed. Also, check
the actuator for damaged paint (by transportation or installation) and take necessary steps
to repair if needed.
Screw
Direction
25
Commissioning
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Section 7: Control Unit
The controller is intended to monitor and control the actuator and provides the interface
between the operator, the control system and the actuator.
7.1 Operating Unit
Operation relies on two switches: the control switch and a padlock-protected selector
switch. Information visualization is provided by 4 integrated indicator lights as well as the
graphic display. For better visibility, switch symbols ( , , , ) are on the cover.
Figure 32 Selctor/Control Switch Operating Unit
4
1
Parts Overview:
1. Selector Switch
2. Control Switch
3. Graphic Display
4. LED Display
The control switch has dual function.
The controller cover may be wiped clean with a damp cloth. The mounting position of the
control unit can be turned in 90o steps (see Section 5.2).
3
2
Commissioning
26
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7.2 Display Elements
7.2.1 Graphic Display
The graphic display used in the controller allows text display in different languages.
Figure 33 Display (9)
During operation, the displays shows the position of the actuator as a percentage,
operation mode and status. When using the option identication, a customer-specic label
is shown at the bottom of the display (e.g., PPS Number).
Figure 34 Display (10)
Display Overview:
1. Status
2. Operation Mode
3. Position
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7.2.2 LED Display
To provide users with better status information, basic status data is displayed using 4 color
LEDs. As the device powers up, it undertakes a self-test whereby all 4 LEDs briey light up
simultaneously.
Figure 35 LED Display
L3 L5 L4 L1 L2
Table 2. LED Function Table
Description Colour Lights up Flashes quickly Flashes slowly Does not light up
L1 Yellow No torque error Torque fault — —
L2 Yellow
L3 Red OPEN
L4 Green CLOSED
Ready
(operational
readiness)
Path error (no
operational
readiness)
Moving to
OPEN position
Moving to
CLOSED
position
—
Applies upon
torque-dependent
opening:
Occurs when the end
position OPEN is reached
but the
cut-out torque has not
yet been reached.
Applies upon
torque-dependent
closing: Occurs when the
end position CLOSED is
reached but the cut-out
torque has not yet been
reached.
Error (no operational
readiness) motor
temperature, supply
voltage absent,
internal error
Actuator is not in the
open position.
Actuator is not in the
closed position.
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Blue
L5
Red Infrared ON
7.3 Operation
The actuator is operated via the switches located on the controller (selection and control
switch). All actuator settings can be entered with these switches. Furthermore, conguration
is also possible via the IR interface or the Bluetooth Interface (see Section 11). Flip the switch
up or down to regulate the parameter menu scrolling speed.
Figure 36 Neutral Position
Bluetooth
enabled
Bluetooth data
transmission
Infrared data
transmission
Bluetooth ON, no data
transmission
Infrared ON
Bluetooth/
Infrared OFF
Figure 37 Slight Switch Flip (it will move to the next parameter)
LED L1 and L2 can be changed by parameter P1.7 - see Section 18.1.
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Figure 38 Halfway Switch Flip (it will jump to the next parameter category)
Figure 39 Full Switch Flip (it will jump to the end of the menu)
7.3.1 Operation Mode
Use the selector switch (red) to determine the various operating states of the actuator. In
each of these positions, it is possible to block the switch by means of a padlock and thus
protect the actuator against unauthorized access.
The selector switch has the following positions:
Table 3. Operating Mode Table
OFF
Local
Remote
Besides dening the operational status, the selector switch is used in conguration mode
to conrm or cancel parameter inputs.
Depending on the selector switch position, the control switch performs different functions:
The actuator can be neither operated via the remote
control nor via the control switches of the controller.
It is possible to operate the actuator by motor via the control
switch. Control via the remote inputs may be possible with
appropriate conguration (superimposed control commands,
emergency commands).
The actuator is ready to process control commands via input
signals. The control switch for the motor operation of the
actuator is not enabled.
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Table 4. Selector Switch Position Table
The control switch is used to scroll up or down the menu
according to internal symbolism. From the neutral position
Selector switch in the
OFF position:
towards you reach the status and history data areas.
Towards the symbols you reach the parameter menu. Here, the
selection switch either conrms or rejects the
current input according to associated symbolism.
Selector switch in the
REMOTE position :
The control switch gives you access to status, history data and
parameter area.
With the control switch, the actuator can be operated by motor.
Selector switch in the
LOCAL position :
You may also operate the actuator in inching and self-hold mode.
Switches are spring-loaded to snap back automatically into their
neutral position. (To conrm a control command, the control switch
must be pushed all the way into its mechanical locking position.)
7.3.2 Configuration
In principle, all parameters are shown as numbers in the corresponding parameter point.
From the actuator menu, use the control switch to access different menu points. The lower
left corner of the display shows the "EDIT?" option.
Figure 40 Display (11)
Conrm the selector switch with a slight ip towards , (see Figure 24 to Figure 28) to
change the selected parameter. To conrm this input readiness, the display changes from
"EDIT?" to "SAVE?".
Figure 41 Display (12)
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Use the control switch towards to the characters to change the parameter or
(see Figure 33 to Figure 36). After reaching the desired parameter value, conrm the value
with the selector switch again, ip it slightly towards , (see Figure 24 to Figure 28).
7.3.3 Configuration Example
By way of example, we will change parameter P20.6 (wireless) from 0 (wireless off) to 2
(Bluetooth communication on). Thus, the Bluetooth connection is activated for a short
time and then deactivated again automatically.
Step 1 - The operating and control switch must be in the neutral position.
Figure 42 Selector/Control Switch (2)
1
2
Parts Overview:
1. Selector Switch (red)
2. Control Switch (black)
Step 2 - Now, move the control switch down towards until the menu item P20.6
Miscellaneous Wireless is displayed.
Figure 43 Control Switch Flipped Down
Control Unit
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Figure 44 Display (13)
Step 3 - Afterwards, ip up slightly the selector switch towards and let it snap back to its
neutral position.
Figure 45 Selector Switch in Neutral Position (7)
Figure 46 Selector Switch Flipped Up (3)
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Figure 47 Selector Switch in Neutral Position (8)
Step 4 - This changes the bottom line of the display from "EDIT?" to "SAVE?".
Figure 48 Display (14)
Figure 49 Display (15)
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Step 5 - Flip up the control switch toward to change the value from 0 (off) to
2 (Bluetooth).
Figure 50 Control Switch Flipped Up
Figure 51 Display (16)
Step 6 - If the value changes to 1, conrm the selection by ipping halfway up the selector
switch towards and letting it snap back to its neutral position (see Figure 51 to Figure 53).
Figure 52 Selector Switch Flipped Halfway Up
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Figure 53 Display (17)
This changes the bottom line of the display from "SAVE?" to "EDIT?" and the parameter
is stored.
7.3.4 "TEACHIN"
Furthermore, certain parameters (end positions, intermediate positions) can be set using
"TEACHIN". Thus, their conguration is greatly simplied.
After selecting the appropriate menu item (for example: End position) and changhing
the input type from "EDIT?" to "SAVE?", move the selector switch (red) to manual mode
and lock it into place. As you do so, the display will show the message "TEACHIN" and the
current position value will be applied continuously to the parameter value. In this mode,
further to manual operation by hand wheel, the actuator can be motor-driven with the
control switch to the desired position (see Section 6.4).
Figure 54 Display (18)
CAUTION: MAX. TORQUE MUST BE ALREADY SET
Please note that, during motor operation, only torque monitoring remains active, as travel
adjustment will happen subsequently. Therefore, please check beforehand whether the
maximum torque has been already set.
After reaching the desired, to-be-dened position, move the selector switch back to the
neutral position. Finally, the parameter value must still be saved by ipping the selector
switch halfway up and letting it snap back to the neutral position (see Figure 42 to Figure 46).
Control Unit
36
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Section 8: Parameter Menu
For each parameter group, you can nd a description, tabular overview of the menu items
and possible congurations.
The parameter list below also includes all possible options per menu item. Please note that
some of the menu items listed and described may not be delivered with your conguration.
8.1 Parameter Group: End Limit
These parameters are used to congure the end position and switch off behavior of the
actuator. In this regards, it is important to ensure that the basic mechanical conguration
described in Section 5.4, page 26 has already been made.
CAUTION: SET CORRECT PARAMETERS
Ensure that these parameters are set during commissioning before operating the actuator.
In addition, the settings in the "Torque" menu (see Section 7.2) must be compared with the
permissible values of the valve and corrected as appropriate)
CAUTION: NOTE OPEN/CLOSE VALUES
Generally, 100% stands for fully open and 0% for fully closed. Please note that these values
cannot be changed.
Table 5. End Limit Parameter Group
Menu
Item
P1.1 End limit Open
P1.2 End limit Close
P1.3 End limit
Sub Menu
Item
Switch off
Open
Poss. Setting Notes / Comments
TEACHIN;
0 - 100U
TEACHIN;
0 - 100U
by travel (0)
by torque (1)
by torque1 (2)
by torque2 (3)
by travel1 (4)
The parameter value can be set using TEACHIN. With a known
travel, the second end position can be entered after setting the
1)
rst end position.
The parameter value can be set using TEACHIN. With a known
travel, the second end position can be entered after setting the
1)
rst end position.
The actuator uses end-position signals to switch off and report the
end position.
The actuator signals the end position or stops the motor only after
reaching the specied torque with the proviso that it has reached
the end position. If the end position signal is not reached, the
actuator reports an error.
Like torque, but in the end position range, this is
also extended when the positioning command is
released, until the torque is reached.
Like torque1, however, an actuating command is
automatically generated additionally in the end
position range so that the end position in the end
position range is approached even without a
positioning command.
Like travel, however, the actuator still continues to
drive the set Overrun time after reaching the end
position, even when the positioning command is
released. Only relevant if Overrun time
(P1.10, P1.11) is greater than 0.
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by travel (1)
P1.4 End limit
P1.5 End limit
P1.6 End limit
P1.7 End limit
P1.8 End limit
P1.9 End limit Ramp 0.1 - 100% When approaching the end position, the speed is reduced.
P1.10 End limit Range 0 - 100%
P1.11 End limit
P1.12 End limit
1)
representative for CM03
Switch off
Close
Closing
direction
Rot. sense
pos.
LED
function
End limit
hyst
Overrun
Open
Overrun
Close
by torque (1)
by torque1 (2) see P1.3
by torque2 (3) see P1.3
by travel1 (4) see P1.3
right (0) Actuator is designed for clockwise = closing.
left (1)
0
1
Close=green (0)
Close=red (1)
0,1 - 10,0%
0 - 60 s
0 - 60 s
The actuator uses end-position signals to switch off
and report the end position.
The actuator signals the end position or stops the motor only after
reaching the specied torque with the proviso that it has reached
the end position. If the end position signal is not reached,
the actuator reports an error.
Reverse direction of rotation! Counterclockwise = closing.
The crossing of all signals and commands is performed
by the controller.
Rotation sense of the Potentiometer. No function in
Bettis RTS CM series.
Denition of the LED colour of the CLOSED or OPEN
end postion signalization.
Hysteresis range for end position signals: Example: End position
hysteresis 1% means, that the End position OFF is reached when
closing 0%, and will leave it when opening only at 1%, i.e.,
a re-closing can only take place after leaving this hysteresis.
End position range for torque (P1.3, P1.4).
Permissible range in which the torque is to be
achieved. If the actuator comes to the end of the
end position range, the motor shuts off even if the
torque has not been reached.
Switch-off delay after reaching the end position see
travel1 (P1.3, P1.4)
Switch-off delay after reaching the end position
travel1 (P1.3, P1.4)
Parameter Menu
38
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CAUTION: NOTE TRAVEL LIMITS
When installing the actuator on an gear or a thrust unit, please take into account the limits
and factors of the gear / thrust unit at parametrization.
CAUTION: SET LIMITS CORRECTLY
When using end limit switch off by torque, the end position limit must be set before
reaching the torque limit. Accordingly, the actuator will only signal the nal end position
if the congured torque and the associated end position are reached. If the end position is
not reached, a torque error is reported (see Section 6.2.2)
8.2 Parameter Group: Torque
If no torque was specied with the order, the actuator is supplied from the factory with the
maximum congurable torque.
Table 6. Torque Parameter Group
Menu Item
P2.1 Torque Open 8 - 32Nm
P2.2
Torque Close 8 - 32Nm2)As P2.1, but in CLOSED direction.
P2.3 Torque Torque limit 8 - 32Nm
P2.4 Torque Latching Off (0) Unassigned in RTS Compact Multi-Turn CM series
2)
representative for CM03
Sub Menu
Item
Poss.
Setting
Notes / Comments
Switch-off torque in OPEN direction
2)
CAUTION: The range can be restricted via menu
item P2.3.
Torque to protect the valve, the transmission, or the
thrust unit.
2)
This value limits the setting of parameters P2.1 and
P2.2 to prevent an erroneous increase above the
allowed value of these two parameters.
CAUTION: NOTE GEAR AND THRUST UNITS
When installing the actuator on an additional gear, please take into account the
corresponding values of the gear / thrust unit as you enter the actuator parameters.
To achieve an effective output torque (incl. gear) / output power (including thrust unit)
ratio, the factor gear/thrust unit must be considered.
39
Parameter Menu
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Section 8: Parameter Menu
8.3 Parameter Group: Speed
Table 7. Speed Parameter Group
Menu Item
P4.1 Speed Local Open
P4.2 Speed Local Close
P4.3 Speed Remote Open
P4.4 Speed Remote Close
P4.5 Speed
P4.6 Speed
P4.7 Speed
P4.8 Speed Minimum
Sub Menu
Item
Emergency
Open
Emergency
Close
Torquedependent.
Poss.
Setting
2.5 - 72.2
rpm
2.5 - 72.2
rpm
2.5 - 72.2
rpm
2.5 - 72.2
rpm
2.5 - 72.2
rpm
2.5 - 72.2
rpm
2.5 - 72.2
rpm
2.5 - 72.2
rpm
Notes / Comments
2)
Output speed for local operation in direction OPEN
As P4.1, but in direction CLOSE
Output speed for remote operation in direction OPEN
As P4.3, but in direction CLOSE
Output speed for emergency operation in direction OPEN
As P4.5, but in direction CLOSE
Seal-tight speed. Speed at which the actuator runs
near the end position at torque-dependent
switch-off (see P1.3 and P1.4)
Minimum speed
CAUTION: NOTE MAXIMUM SPEED LIMITS
The max. speed for the 24VDC actuator version is reduced to 20 rpm.
8.4 Parameter Group: Ramp (optional)
The start ramp can be set separately for each operation mode. Thus, a 100% start ramp
means that the motor attains its maximum speed in about a second. Higher speeds
(see Section 7.3) lead to shorter runtimes. If the ramp is set below 100%, the starting time
increases in an inversely proportional fashion.
Table 8. Ramp Parameter Group
Menu Item Sub Menu Item
P5.1 Ramp Local 5 - 100% Start ramp for local operation
P5.2 Ramp Remote 5 - 100% Start ramp for remote operation
P5.3 Ramp Emergency 5 - 100% Start ramp for emergency operation
Poss.
Setting
Notes / Comments
Parameter Menu
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8.5 Parameter Group: Control
Table 9. Control Parameter Group
Menu Item
P6.2 Control Ready delay 0 - 10 sec. Drop-out delay for the ready signal (Binary outputs)
P6.53)Control 24V output
P6.6 Control Min. impuls
3)
since rmware 1.303
Sub Menu
Item
Poss.
Setting
0
{1} 24V auxiliary output is activated (chapter 22.5).
0.1 - 2.0
sec
Notes / Comments
24V auxiliary output is deactivated (chapter 22.5).
The function of the auxiliary input is still activated.
Minimum switch-on time of the motor.
8.6 Parameter Group: Password
The actuator control can be password-protected to prevent access at different levels. It is
possible to prevent entry by unauthorized personnel or to entirely lock motor operation.
Default password is set to "000änd thus deactivated. You can use both numbers and capital
letters in your password. After entering a password, password protection is activated.
To remove password protection, enter an empty password (000).
When accessing a password-protected parameter, the user is automatically prompted for
its introduction. Only after correctly entering the password, it is possible to change the
corresponding parameters.
Table 10. Password Parameter Group
Menu Item
P7.1 Password Reading PWD 3-digit
P7.2 Password Writing PWD 3-digit
P7.3 Password
41
Sub Menu
Item
Bluetooth
PWD
Poss.
Setting
15-digit
Notes / Comments
Status display and history data are still viewable; access
to the parameter menu is locked until this password is
introduced. Parameter menu scrolling is only enabled
after entering the password. Electric motor operation is
unlocked.
Status display, history data and parameter menu can be
viewed. However, parameters become read-only.
Password for the Bluetooth connection, empty
password deactivates the password request.
Parameter Menu
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Section 8: Parameter Menu
8.7 Parameter Group: Position
In addition to OPEN and CLOSED end positions, you may dene intermediate positions.
These can be used as feedback signals for the binary outputs or as target value for x
position approach.
CAUTION: CHANGING END POSITIONS
If you change the end positions (see Section 7.1, intermediate positions are retained
percentage-wise, i.e., the absolute positions of the intermediate positions change.
Table 11. Position Parameter Group
Menu Item
P8.1 Position
P8.2 Position
P8.3 Position
P8.4 Position
P8.5 Position
P8.6 Position Hysteresis 0,1 - 10,0%
Sub Menu
Item
Intermed.
pos.1
Intermed.
pos.2
Intermed.
pos.3
Intermed.
pos.4
Emerg.
position
Poss.
Setting
TEACHIN
0 - 100%
TEACHIN
0 - 100%
TEACHIN
0 - 100%
TEACHIN
0 - 100%
TEACHIN
0 - 100%
Notes / Comments
Position value of intermediate position 1
see above
see above
see above
Position value of the emergency position.
Hysteresis range of intermediate positions. Within this
hysteresis, no repositioning occurs upon reaching the
intermediate positions (option: x position approach).
Furthermore, the output functions for position =
intermediate position are active within this range (see
P10.1 . . . ).
8.8 Parameter Group: Binary Inputs
The controller is equipped with 5 freely congurable binary inputs. Please nd further
information on technical data of the binary inputs in Section 17.2. Binary inputs are also
effective during actuator control via Probus (option).
Default binary inputs are as follows:
• Input 1: OPEN
• Input 2: CLOSED
• Input 3: STOP
• Input 4: EMERGENCY OPEN
• Input 5: EMERGENCY CLOSED
Parameter Menu
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Table 12. Binary Inputs Parameter Group (1)
Menu Item Sub Menu Item Poss. Setting Notes / Comments
0: no function This input has no function
OPEN command in REMOTE mode (selector switch in position
REMOTE).
CLOSED command in REMOTE mode (selector switch in
position REMOTE).
STOP command in REMOTE mode (selector switch in position
REMOTE).
Self-hold for OPEN, i.e., a short pulse is sufcient and the
actuator moves then into the end position. Use the STOP
command to stop the actuator.
Superimposed run command; run the actuator in direction
OPEN regardless of whether the selection switch is set to
REMOTE or LOCAL operation
Superimposed run command; run the actuator in direction
CLOSED regardless of whether the selection switch is set to
REMOTE or LOCAL
The actuator may be operated only with a switched signal.
Both in local and remote operation
The actuator moves towards OPEN if input is active and
towards CLOSED otherwise
The actuator moves towards CLOSED if input is active and
towards OPEN otherwise
As Open Self-Hold but active low
As Closed Self-Hold. but active low
As Emergency-Open but active low
As Emergency-Closed but active low
With activated (switched) signal, the actuator is locked for
operation also in local mode
Trigger lock OPEN (in LOCAL and REMOTE mode). Actuator
moves with the highest priority to OPEN; command
continues internally active after reaching the end position
OPEN. Dropping only with LOCK OFF, Supply OFF or operating
mode OFF.
Trigger lock CLOSED (in LOCAL and REMOTE
mode). Actuator moves with the highest priority to
CLOSED; command continues internally active
after reaching the end position CLOSED. Dropping
only with LOCK OFF, Supply OFF or operating
mode OFF.
Trigger the failsafe function in all operating modes
(only functional in Failsafe actuators).
P9.1 Binary Input Input 1
1: Open
2: Closed
3: Stop
4: Open Self-hold
5: Closed Self hold Self-hold for CLOSED, see OPEN SELF-HOLD
6: Emergency
Open
7: Emergency
Closed
8: Release
9: Open/Closed
10: Close/Open
11: Positioner Release of the postioner
12: Open inv. As open but active low
13: Close inv. As CLOSED but active low
14: Stop inv. As STOP but active low
15: Open
Self-Hold.inv
16: Closed
Self-Hold inv
17: EmergencyOpen inv.
18: EmergencyClosed inv.
19: Block
20: Contoller lock Positioner lock
21: Release Local The actuator may be operated only with a switched signal.
22: Block Local As Release Local but active low
23: Lock Open
24: Lock Closed
25: Lock Off Drop the lock
26: Failsafe
27: Failsafe inv. As Failsafe, but active low
28: Lock Open inv. As Lock Open, but active low
29: Lock Closed inv. A s Lock Closed, but active low
30: Lock Off inv. As Lock Off, but active low
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Section 8: Parameter Menu
Table 13. Binary Inputs Parameter Group (2)
Menu
Item
Binary
P9.1
Input
P9.2 Bin. Input Input 2 see Input 1
P9.3 Bin. Input Input 3 see Input 1
P9.4 Bin. Input Input 4 see Input 1
P9.5 Bin. Input Input 5 see Input 1
Sub Menu
Item
Input 1
Poss. Setting Notes / Comments
31: Intermediate
position1
32: Intermediate
position2
33: Intermediate
position3
34: Intermediate
position4
35: Emergency
position
36: Intermediate
position1 inv.
37: Intermediate
position2 inv.
38: Intermediate
position3 inv.
39: Intermediate
position4 inv.
40: Emergency
position inv.
41: Travel Open reserved for future use
42: Travel Close reserved for future use
43: Travel Open
inv.
44: Travel Close
inv.
45: Failsafe lock reserved for future use (only for Failsafe actuators)
46: Failsafe lock
inv.
Approach intermediate position 1 (P8.1) in
REMOTE mode (x position approach). There is no
repositioning upon reaching the intermediate
position within the hysteresis (see P8.6). Higher
priority than intermediate position 2, 3 and 4
As intermediate position 1, but with higher priority
than intermediate positions 3 and 4
As intermediate position 1, but with higher priority
than intermediate position 4
As intermediate position 1, but with lowest priority
Approach emergency position (P 8.5). As
intermediate position 1, but with higher priority than
intermediate positions 1, 2
As Intermediate position 1, but active low
As Intermediate position 2, but active low
As Intermediate position 3, but active low
As Intermediate position 4, but active low
As Emergency position, but active low
reserved for future use
reserved for future use
reserved for future use (only for Failsafe actuators)
Parameter Menu
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8.9 Parameter Group: Binary Outputs
The controller is equipped with 8 freely congurable binary outputs. Please nd further
information on technical data of the binary outputs in Section 17.1. Provided with external
supply, binary outputs are optically isolated from the rest of the controller.
Default binary outputs are as follows:
• Output 1: Ready
• Output 2: End position OPEN
• Output 3: End position CLOSED
• Output 4: Run OPEN
• Output 5: Run CLOSED
• Output 6: Torque
• Output 7: LOCAL
• Output 8: REMOTE
Table 14. Binary Outputs Parameter Group (1)
P10.1
Menu
Item
Binary
Output
Sub Menu
Item
Output 1
Poss. Setting Notes / Comments
0: User dened Optional
1: Ready Actuator is ready
2: Fault General fault; actuator is not ready
3: Open Actuator is in open position
4: Closed Actuator is in closed position
5: Running Open Actuators runs in direction Open
6: Running
Closed
7: Runing Actuator is running in either Open or Closed
8: Torque Open
9: Torque Closed
10: Torque
11: Travel Open The Open end postion has been reached
12: Travel Closed The Closed end postiion has been reached
13: Pos. > Int.1 Position > Intermediate position 1
14: Pos. < Int.1 Position < Intermediate position 1
15: Pos. > Int.2 Position > Intermediate position 2
16: Pos. < Int.2 Position < Intermediate position 2
17: Pos. > Int.3 Position > Intermediate position 3
18: Pos. < Int.3 Position < Intermediate position 3
19: Pos. > Int.4 Position > Intermediate position 4
20: Pos. < Int.4 Position < Intermediate position 4
21: Local Local operating mode (selector switch in position)
Actuators runs in direction Closed
Switch off torque was reached in Open directionactuator has been switched off
Switch off torque was reached in Closed directionactuator has been switched off
Switch off torque was reached in either Closed or
Open direction
45
Parameter Menu
Page 51
User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 8: Parameter Menu
Table 15. Binary Outputs Parameter Group (2)
Menu
Item
Sub Menu
Item
Poss. Setting Notes / Comments
22: Remote
23: Off Off operating mode (selector switch in the Off position)
24: no function no function
25: Motor error The motor temperature sensor has reported an error
26: Always Signal is always on
27: Never Signal is always off
28: Binary Input 1 Forwarding of binary input to output
29: Binary Input 2 Forwarding of binary input to output
30: Binary Input 3 Forwarding of binary input to output
31: Binary Input 4 Forwarding of binary input to output
32: Binary Input 5 Forwarding of binary input to output
33: Torque Open ma.
Remote operating mode (selctor switch in position
Remote)
As Torque OPEN although it will supress (mask) this
signal in the end position upon torque-dependent
switch off.
P10.1
Binary
Output
Output 1
34: Torque Closed
ma.
35: Ready Remote Ready and Remote operating mode
36: Ready Local Ready and Local operating mode
37: Ready
Local/remote
38: Lock Open
39: Lock Closed
40: Failsafe OK1 Failsafe OK (only for failsafe actuators)
41: Failsafe OK2 Failsafe OK and Ready (only for failsafe actuators)
42: Failsafe OK3
43: Lock Lock Open or Lock Closed is enabled.
44: Ready/TorqueOK Actuator is ready and no torque switch off
As Torque CLOSED although it will supress (mask) this
signal in the end position upon torque-dependent
switch off.
Ready and Local or Remote mode
Lock OPEN is enabled. OPEN command is internally
queued with the highest priority and will not be
dropped even in the end position
Lock CLOSED is enabled. CLOSED command is internally
queued with the highest priority and will not be
dropped even in the end position
Failsafe OK,Ready and Remote (only for failsafe
actuators)
Parameter Menu
45: Ready/Remote/
TorqueOK
46: Pos.=Int1
Actuator is ready for operation in REMOTE mode and no
torque switch off
Position = Intermediate position 1. The width of the
interval is set with the parameter P8.6.
46
Page 52
Section 8: Parameter Menu User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Table 16. Binary Outputs Parameter Group (3)
P10.1
Menu
Item
Binary
Output
Sub Menu
Item
Output 1
Poss. Setting Notes / Comments
47: Pos.=Int2
48: Pos.=Int3
49: Pos.=Int4
50:
Pos.=EmergPos
51: Bus Bit 1
52: Bus Bit 2
53: Bus Bit 3
54: Bus Bit 4
55: Bus Bit 5
56: Bus Bit 6
57: Bus Bit 7
58: Bus Bit 8
59: Virtual 1
Position = Intermediate position 2. The width of the
interval is set with the parameter P8.6.
Position = Intermediate position 3. The width of the
interval is set with the parameter P8.6.
Position = Intermediate position 4.The width of the
interval is set with the parameter P8.6.
Position = emergency position. The width of the interval
is set with the parameter P8.6.
In existing bus interface (hardware option) the output is
set according to the selected bit bus.
4)
60: Virtual 2
61: Virtual 3
62: Virtual 4
63: Line
voltage OK
64: Control
voltage OK
65: Oil pressure OKThe oil pressure is higher than the minimum
66: Oil level OK The oil level is OK.
67: Pump OK
0: Normal
4-5
P10.2
P10.3 Bin. Output Output 2 see Output 1
Binary
Output
Output
conf. 1
1: Inverted
2: Norm.
ashing
3: Inv. ashing
Congurable output function
Supply voltage for the motor is OK
The auxiliary voltage for the SMARTCON control is
OK. This function is only available if the auxiliary
voltage output is not switched on (P6.5 to 0).
pressure (P6.10).
The temperature sensor in the pump motor and the
external motor protection have not tripped.
Output 1 is set to normal, i.e. if the condition in
point P10.1 is met, Output 1 is set to HIGH (active
HIGH).
If the condition in point P10.1 is met, Output 1 is set
to LOW (active LOW).
If the condition in point P10.1 is met, Output 1
starts blinking (active HIGH).
If the condition in point P10.1 is not met, Output 1
starts blinking (otherwise it is set to HIGH).
P10.4 Bin. Output
P10.5 Bin. Output Output 3 see Output 1
P10.6 Bin. Output
P10.7 Bin. Output Output 4 see Output 1
47
Output 2
conf.
Output 2
conf.
see Output 1
conf.
see Output 1
conf.
Parameter Menu
Page 53
User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 8: Parameter Menu
Table 17. Binary Outputs Parameter Group (4)
P10.8
P10.9
P10.10
P10.11
P10.12
P10.13
P10.14
P10.15
P10.16
Menu
Item
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Sub Menu
Item
Output 4
Conf.
Output 5 see Output 1
Output 5
Conf.
Output 6 see Output 1
Output 6
Conf.
Output 7 see Output 1
Output 7
Conf.
Output 8 see Output 1
Output 8
Conf.
Poss. Setting Notes / Comments
see Output 1
conf.
see Output 1
conf.
see Output 1
conf.
see Output 1
conf.
see Output 1
conf.
4)
from Firmware 1.323
CAUTION: NOTE SET TORQUE AND POSITION
When using the point torque-dependent OPEN or torque-dependent CLOSED (see Section
7.1, Menu P1.3 u. P1.4) the actuator will only be open or closed when the set torque and
the associated end position is reached. If the end position is not reached, a torque error is
reported (see Section 6.2.2)
8.10 Parameter Group: Position Output (optional)
Position output is used to indicate the current position of the actuator using 0/4-20 mA;
it can retrotted using software code.
If this option is not enabled, the menu point shows the message "inactive".
No adjustment to the end positions or the travel is required. Adjustment is automatically
performed during the conguration of travel limit positions (see Section 7.1)
No further settings are necessary for torque-dependent switch off, because the controller
exclusively uses travel limit posi- tions for the calculation. Regardless of whether this is
dened by the torque or the travel limit positions.
The factory default setting is:
4mA at 0% position 20mA at 100% position
Parameter Menu
48
Page 54
Section 8: Parameter Menu User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Table 18. Position Output Parameter Group
Menu item
P11.1 Position Output Function 1
P11.2 Position Output Start 1 (at 0%)
P11.3 Position Output End 1 (at 100%)
Sub Menu
Item
Poss.
Setting
0: off mA output disabled
1: Position mA output corresponds to the actual position value.
2: Pos.
Valvencahr.
3: Torque 1
4: Torque 2
5: Torque 3
6: Torque 4
0 - 20,5
mA
{4mA}
0 - 20,5
mA
{20mA}
Notes / Comments
mA output corresponds to the actual position value
taking into account the valve characteristic.
mA output corresponds to the actual torque value.
torque = 100% Close: mAoutput = start
torque = 0%: mAoutput = center
torque = 100% Open: mAoutput = end
mAoutput corresponds to the actual torque value.
torque = 100% Close: mAoutput = end
torque = 0%: mAoutput = start
torque = 100% Open: mAoutput = end
mAoutput corresponds to the actual torque value.
torque = 150% Close: mAoutput = start
torque = 0%: mAoutput = center
torque = 150% Open: mAoutput = end
mAoutput corresponds to the actual torque value.
torque = 150% Close: mAoutput = end
torque = 0%: mAoutput = start
torque = 150% Open: mAoutput = end
mA value for the Closed (0%) position
mA-value for the On (100%) position
P11.4 Position Output Calib. 20mA
P11.5 Analog Output Function 2
P11.6 Analog Output
P11.7 Analog Output
P11.8 Analog Output Calib. 20 mA 2
49
Begin 2 (at
0%)
End 2 (at
100%)
-10% +10% see
Output 1
see
Function 1
see Begin
1
see End 1
see Calib.
20 mA 1
Calibrating the output position during the setting of
this parameter will output a 20mA (100%) signal. Use
this parameter to calibrate accurately the 20mA output
signal. (e.g., if you measure 19.8 mA at the output, just
add 1% (0.2 mA. . . 1% of 20mA) to the displayed value)
Parameter Menu
Page 55
User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 8: Parameter Menu
8.11 Parameter Group: Step Mode
Step mode operation can be used to extend the operating time in certain ranges or for the
whole travel; it is available in local, remote and emergency mode.
Step mode operation can be activated individually for the directions OPEN and CLOSED.
Cycle start, cycle end, cycle duration and interval time can be set separately for both
directions. (see Figure 55)
Table 19. Step Mode Parameter Group
P12.1
P12.2
P12.3
P12.4
P12.5
P12.6
P12.7
P12.8
P12.9
Menu Item
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Step mode
function
Sub Menu
Item
Mode
Start Open 0 - 100%
End Open 0 - 100%
Runtime Open 0,1 - 60 Runtime in OPEN direction
Pause time
Open
Start Closed 0 - 100%
End Closed 0 - 100%
Run time
Closed
Pause time 0,2 - 60 Pause time in Closed direction
Poss.
Setting
disabled Step mode operation is disabled
enabled
Local only Step mode mode is only enabled in LOCAL mode
Remote
only
Local +
Remote
only
0,2 - 60 Pause time in OPEN direction
0,1 - 60 Runtime in Closed direction
Notes / Comments
Step mode operation is enabled in LOCAL, REMOTE
and EMERGENCY operation
Step mode mode is only enabled in REMOTE mode
Step mode mode is enabled in REMOTE and
LOCAL mode
In OPEN direction, position in % from which the step
mode operation should start.
In OPEN direction, position in % of which the step mode
operation should end.
In CLOSED direction, position in % from which the step
mode operation should start.
In CLOSED direction, position in % of which the step
mode operation should end.
P12.10
P12.11
Parameter Menu
Step mode
function
Step mode
function
Timebase
Speed
adaptation
0: Seconds
1: Minutes
0:
1:
Time basis for run and pause times
Speed adaption not activated. Normal step mode
function.
Speed adaption is activated. The speed is reduced
according to the runtime and pause time in the step
mode range. (Example: Running time 1 sec and
pause time 1 sec results in half the speed). If the
minimum speed is undershot, the actuator clocks in
the converted ratio with the minimum speed. The
speed adjustment is only applicable to actuators of
the type CM and AB CSC.
50
Page 56
Section 8: Parameter Menu User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Figure 55 Position Setting and Timing
RATE RATE
RATE
RATE
RATE
RATE
RATE
RATE
NOTE:
It is important to ensure that the mode of operation is not exceeded!
The running info on the actuator (see 6.2.2) only ashes while the drive is running,
i.e. during the break, no ash.
RATE
RATE
51
Parameter Menu
Page 57
User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 8: Parameter Menu
8.12 Parameter Group: Positioner (optional)
The positioner SR option is used to control the electric actuator by means of a set point
input 0/4-20 mA signal. The SR helps control the position of the actuator, i.e. the positioner
ensures that the actual value and thus the position of the actuator matches the desired
set point.
Table 20. Positioner Parameter Group (1)
Menu Item
P13.1 Positioner Function off Positioner disabled
P13.2 Positioner Begin (at 0%)
P13.3 Positioner End (at 100%)
P13.4 Positioner Dead band
P13.5 Positioner Gain
Sub Menu
Item
Poss. Setting
1: Position mAinput for the position setpoint
2: Pos
valvechar.
0 – 20,5
mA
{4,0 mA}
0 – 20,5
mA
{20,0 mA}
0,1 –
10,0%
{1,0%}
1 – 100%
{100%}
Notes / Comments
mAinput for the position setpoint, taking into
account the valve characteristic
mA value of the setpoint for the CLOSED (0%)
position
mA value of the setpoint for the OPEN (100%) position
Tolerance range for the control deviation (set point
position - actual position) where no adjustment occurs.
The deadband should not be set too low to prevent
actuator oscillation.
The gain (gradient) affects the positioning close to
the target position. The smaller the gain selected (for
example, 20%), the earlier the actuator starts reducing
its speed in case of speed variable actuators on
approaching the target position. In case of actuators
with xed speed (reversing starters) the speed reduction
is done by pulsing (also see params P13.9 and P13.10).
This provided a better positioning (smaller reachable
deadband). A 100% setting disables this gradient.
P13.6 Positioner
Parameter Menu
Live zero
detect.
Ignore
Stop Actuator stops on signal failure.
Open On signal failure, actuator moves the OPEN position.
Close Actuator moves on signal failure to the CLOSED position.
Emerg.
pos.
The setpoint monitoring (monitoring the setpoint to
below approximately 2mA = loss of signal) is disabled.
On signal failure, the actuator moves the dened
emergency position (see parameter P13.7).
52
Page 58
Section 8: Parameter Menu User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Table 21. Positioner Parameter Group (2)
Menu Item
P13.7 Positioner
P13.8 Positioner Calib. setpoint
P13.9 Positioner Min. Impuls {0,2 s}
P13.10 Positioner Period {2,0 s}
P13.11 Positioner
P13.12 Positioner End pos. (e0)
P13.13 Positioner
P13.14 Positioner End setp. (e1)
P13.15 Positioner
Sub Menu
Item
Emergency
pos.
Begin pos.
(a0)
Begin setp.
(a1)
Calib.setpoint
offset
Poss.
Setting
0 – 100%
{50,0%}
-10% +10%
0,0 –
25,0%
{2,0%}
75,0 –
100,0%
{98,0%}
0,0 –
25,0%
{2,0%}
75,0 –
100,0%
{98,0%}
-10% +10%
Notes / Comments
Determination of the emergency position. (it can also be
set in the menu P8.5)
Calibration value for the mA setpoint. Calibration process:
By applying 20 mA on the setpoint input, this parameter
is corrected until the readout matches 20 mA.
Variable speed actuators (RTS Compact Multi-Turn CM
and Smartcon CSC FU): Without function
Fixed speed actuators (Smartcon CSC): Minimum
activation time of the reversing contactors. For very
small activation times (<0.3 ... 0.5 s), the motorwill be
switched off during start-up process, which increases
signicantly reversing contactors mechanical wear. With
frequent periods of very small activation times (restless
loop, small dead zone, clocking near to the target
value), we therefore recommend electronic reversing
contactor.
Variable speed actuators (RTS Compact Multi-Turn CM
and Smartcon
CSC FU): Without function
Fixed speed actuators (Smartcon CSC): This parameter
is only relevant when Step mode is enabled and when
approaching the target position (parameter gain smaller
than 100 %) and determines the period of a run / pause
cycle.
Smallest controllable position other than the end
position CLOSED. The range 0% . . . a0 will be just passed
through. Use the parameter a0 to dene the beginning
of the allowable control range of the valve (e.g., blind
spot for ball segment valves, etc.).
Largest controllable position other than the end position
OPEN. The area e0 . . . 100% is just passed through. Use
the parameter e0 to dene the end of the allowable
control range of the valve.
Below this value, the end position CLOSED is controlled.
In the range 0% . . . a1 cannot be controlled (end
position tolerance). The initial setpoint a1 is associated
with a small hysteresis (1/4 of the deadband).
Above this value, the end position OPEN is controlled.
The range e1 . . . 100% cannot be controlled (end
position tolerance). The nal setpoint e1 is associated
with a small hysteresis (1/4 of the deadband).
Calibration of zero for the input setpoint.
1% = 0.2mA
53
Parameter Menu
Page 59
User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 8: Parameter Menu
Figure 56 Assigning the position to the setpoint
Position
Setpoint
Parameter Menu
54
Page 60
Section 8: Parameter Menu User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
8.13 Parameter Group: PID Controller (optional)
The optional PID controller is used for controlling an external actual value (process variable)
to a setpoint using 0/4-20 mA signal by readjusting the actuator.
Table 22. PID Controller Parameter Group (1)
Menu Item
P14.1 PID-controller Function
P14.2 PID-controller
Sub Menu
Item
External
Setpoint
Poss.
Setting
0: disabled PID controller disabled
1: Position
2: Speed
3: Speed
0: xed
1: external
Notes / Comments
The output of the PID controller corresponds to the
position setpoint of the actuator. The positioning
(tracking of the actual position to the setpoint) is done
by the positioner (see 7.12).
The output of the PID controller corresponds to
the change of the position setpoint (speed) of the
actuator. The positioning (tracking of the actual
position to the setpoint) is done by the positioner
(see 7.12).
The output of the PID controller corresponds to the
change of the position setpoint (speed) of the
actuator. The positioning (tracking of the actual
position to the setpoint) is done by the positioner
(see Section 7.12). Hence a control mode similar to
the Speed mode (see Setting 2, above) is possible
also for actuators with constant speed.
The PID controller uses an internal, xed setpoint
(see param P14.3).
The PID controller uses the external setpoint.
The adjustment of this setpoint is done with the
params P13.2 and P13.3 (see 7.12).
5)
6)
P14.3 PID-contoller
P14.4 PID-contoller Start (at 0%) 0 - 20,5 mA mA value at 0% of the external actual value
P14.5 PID-controller End (at 100%) 0 - 20,5 mA mA value at 100% of the external actual value
P14.6 PID-contoller Gain (P) +50,0 - 50,0
P14.7 PID-contoller Reset time (I) 0 – 100,0 s
P14.8 PID-controller Lead time (D) 0 – 100,0 s
55
Fixed
setpoint
0 – 100% Specication of the internal xed setpoint
Gain (proportional value) of the PID-controller.
A negative value reverses the effective direction of
the PID-controller, e.g.:
Positive gain: The actuator opens when the desired
value is greater than the external actual value.
Negative gain: The actuator closes when the
desired value is greater than the external actual value.
The shorter the reset time (integral time, integral
value), the stronger is the effect of the integral
component of the PID-controller. Values below 1,0 will
disable the integral component.
The larger the lead time (differential/derivative value),
the stronger is the effect of the dervative component
of the PID-controller. To reduce the inuence of noise
a rst-order lag element with 1sec time constant is
added (DT1 ) .
Parameter Menu
Page 61
User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 8: Parameter Menu
Table 23. PID Controller Parameter Group (2)
Menu Item
P14.9 PID-contoller Offset -200 – 200%
P14.12 PID-contoller
P14.13 PID-contoller
P14.14 PID-contoller
P14.15 PID-contoller
P14.16 PID-contoller
P14.17 PID-contoller Process unit
P14.18 PID-contoller Dead band
5)
from rmware 1.338
6)
from rmware 1.340
7)
up to rmware 1.337
8)
up to rmware 1.337
Sub Menu
Item
Live zero
detect.
Calibration of
ext. actual
value
Process
begin
Process
end
Process
comma shift
Poss.
Setting
0: Ignore
1: Stop
2: Open
3: Closed
4: Emergency
Position
5: Emergency
PID
-10.0 +10.0%
32768 +32767
32768 +32767
-3 - +3
-
0.1 - 10.0%
{1.0%}
Notes / Comments
The offset value will be added to the output value of
the PID controller.
The monitoring of the external actual value
is disabled.
Actuator stops on signal failure of external,
actual value
On signal failure of external actual values, actuator
moves to the OPEN position.
On signal failure of external actual values, actuator
moves to the CLOSED position.
On signal failure of external actual values, actuator
moves to the EMERGENCY position
(see param P13.7).
Reserved for future use
Calibration process: By applying 20mA to the
external actual value input, this parameter is
corrected until the readout matches 20 mA.
Mantissa of the real process variable
(begin of external actual value)
Mantissa of the real process variable (end of
external actual value)
Position of the comma for process begin/end
(P14.14, P14.15), e.g.: mantissa = 200, comma
shift = -2/2, process value = 2.00/20000
Unit of the real process variable
Tolerance range for the control deviation (set point
– external actual value) where no adjustment
7)
occurs.
8.14 Parameter Group: Bus Systems (optional)
The manuals for the Bus systems are available in the download area on our homepage
www.emerson.com under the tab Quality & Service.
Parameter Menu
56
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Section 8: Parameter Menu User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
8.15 Parameter Group: Characteristic Curves (optional)
With this option, customers can enable travel-dependent torque characteristic curves.
With these characteristic curves, torque limits already set under menu item P2 (torque) can
be further reduced depending on travel. Characteristics can be congured via the infrared
interface with the SMARTTOOL software (see Figure 57).
Figure 57 Characteristic Curves Display
57
Table 25. Characteristic Curves Parameter Group
Menu Item
P17.1 Characteristic Torque Open
P17.2 Characteristic
Sub Menu
Item
Torque
Closed
Poss.
Setting
0: Off
1: On
2: Local +
Remote only
0: Off
1: On
2: Local +
Remote only
Notes / Comments
The torque characteristic curve is disabled for the
OPEN direction.
The torque characteristic curve is enabled for the
OPEN direction.
The torque characteristic curve is enabled for the
OPEN direction only in LOCAL and REMOTE
mode (while disabled in the EMERGENCY mode).
The torque characteristic curve is disabled for the
CLOSED direction.
The torque characteristic curve is enabled for the
CLOSED direction.
The torque characteristic curve is enabled for the
CLOSED direction only in LOCAL and REMOTE
mode (while disabled in the EMERGENCY mode).
Parameter Menu
Page 63
User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 8: Parameter Menu
8.16 Parameter Group: Identification (optional)
This option allows entering further custom-identication parameters.
Table 27. Characteristic Curves Parameter Group
Menu Item
P18.1 Identication PPS number 15 digits
Sub Menu
Item
Poss.
Setting
Notes / Comments
Used to enter a PPS number. This is displayed in
the bottom line. CAUTION: Param P20.5 must be
set to 0.
8.17 Parameter Group: System Parameters (locked)
Used for actuator conguration and not available for customers.
Parameter Menu
58
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Section 8: Parameter Menu User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
8.18 Parameter Group: Miscellaneous
Table 28. Miscellaneous Parameter Group
Menu Item
P20.1 Miscellaneous Language
P20.2 Miscellaneous Smartcode Enables additional features by entering a Smartcode.
P20.3 Miscellaneous
Sub Menu
Item
Restore
Parameters
Poss.
Setting
0: German
1: English
2: Russian
3: Czech
4: Spanish
5: French
6: Italian
7: Danish
8: Hungarian
9: Turkish
10: Greek
11: Polish
12: Serbian
13: Croatian
Customer
conf. -
Customer
conf. +
Backup
parameters. -
Backup
parameters. +
Notes / Comments
Denes the menu language
By saving this setting, all parameters except the
end positions are reset to the customer parameters.
By saving this setting, all parameters are reset to
the customer parameters.
By saving this setting, all parameters except the
end positions are reset to the factory settings.
By saving this setting, all parameters are reset to
the factory settings.
P20.4 Miscellaneous
P20.5 Miscellaneous Info line {0} - 31
P20.6 Miscellaneous Infrared
P20.7 Miscellaneous Menu style 0 -2 Different menu styles.
P20.11 Miscellaneous
59
Backup
Parameters
Daylight
saving time
Customer
conf.
0: Off The infrared connection is disabled
1: Infrarot
2: Bluetooth
3: Infrarot+ The infrared connection is activated.
4: Bluetooth+ The Bluetooth connection is activated.
0: Off Normal time is activated.
1: On Daylight saving time is activated.
2: Auto
By saving this setting, the currently set parameters
are adopted as customer parameters.
The fourth line of the display shows various
diagnostic values.
The infrared connection is activated for about
3 minutes
The Bluetooth connection is active for about 3
minutes unless communication is detected.
The actuator switches automatically between
Daylight saving time and Normal time.
Parameter Menu
Page 65
User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 8: Parameter Menu
Section 9: Status Area
The status area presents current process and diagnostic data. There data is read-only.
To access the status area, move the control switch in the direction where the selector
switch should be in the neutral position or in the remote position.
The status area is divided into 2 sub-areas:
• Status
• History
9.1 Status
9.1.1 Status – Binary Outputs
Display of binary outputs: The display shows output control as opposed to output
status, i.e. the supply of the binary outputs is ignored. A switched output is
represented by 1.
Figure 58 Binary Output Display
Display Overview:
1. Output Number
2. Signal (0 = Low; 1 = High)
9.1.2 Status – Binary Inputs
Display of binary inputs: A set input is represented by 1.
Figure 59 Binary Input Display
Parameter Menu
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Section 9: Status Area User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Display Overview:
1. Input Number
2. Signal (0 = Low; 1 = High)
9.1.3 Status – Analogue values
Display of analogue values: Input 1 (In1) is used by the positioner as the setpoint;
Input 2 (In2) serves as an external value for the optional PID controler. In the
analogue output (out), only the control signal is shown, regardless of whether the
output current actually ows or not (interruption of the current loop).
Figure 60 Analogue Status Display
Display Overview:
1. Input 1
2. Input 2
3. Output
4. All values in mA
9.1.4 Status – Absolute values
This status displays the absolute position of the actuator.
Figure 61 Absolute Value Display
Display Overview:
1. Absolute value of the position unit
2. Relative value of the position unit
3. Absolute value of the torque unit
4. Relative value of the position unit (calibrated in factory)
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Section 9: Status AreaUser Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
9.1.5 Status – Firmware
Figure 62 Firmware Status Display
Display Overview:
1. Firmware
2. Firmware date
9.1.6 Status – Serial number
Figure 63 Serial Number Display
Display Overview:
1. Serial number of the control unit
2. Serial number of the actuator
3. Serial number of electronics
Status Area
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Section 9: Status Area User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
9.1.7 Status - meter readings
Figure 64 Meter Readings Status Display
Display Overview:
1. Power-on cycles
2. Operating hours
3. Engine duration
9.2 History
History shows the last 20 history entries. In addition to the plain text entry, the time since
the last history entry is also provided.
Please note that the actuator can only calculate time if energised. For error analysis, please
refer to Section 12.1.
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Status Area
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Section 9: Status AreaUser Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 10: Infrared Connection
For easier communication and better visualization of the menu options, the unit provides
an infrared port for connection to a PC.
The required hardware (connection cable to the PC’s RS-232 or USB connectors) and the
corresponding software are available as options.
During operation, it must be ensured that the IR interface surface is protected from strong
disturbances -which may other- wise compromise the communication.
Before mounting the infrared adapter, clean the surface of the infrared interface with a
damp cloth.
When the infrared interface is enabled, it is indicated by Light-emitting Diode L5
(see Figure 65).The infrared interface can be enabled in the menu item P20.6.
Figure 65 LED IR Indicator
L5 1
Display Overview:
1. Infrared connection
Status Area
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Section 10: Infrared Connection
MAN-02-04-60-0351-EN Rev. 3February 2019
Section 11: Bluetooth Connection
In addition to the infrared interface, it is also possible to congure the Control System using
a Bluetooth interface.
Software required for Android equipment is available as an option. In addition to
communication with the actuator, the Android software also enables management of
multiple actuators, allowing easy transfer of parameter sets to various actuators. This
approach can signicantly simplify commissioning.
When the Bluetooth interface is enabled, this is indicated by LED L5 (see Figure 65).
The Bluetooth interface can be enabled in menu item P20.6.
User Instructions
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Section 11: Bluetooth ConnectionUser Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 12: Maintenance
All maintenance work may only be performed with the actuator disconnected from the
power supply.
Due to this requirement, the actuator has to be in the fail-safe position!
If this is not the case, it may be because of a fault in the tting (stuck tting shaft).
CAUTION
The actuator has a pre-stressed disk spring assembly! When undoing the ange mounting
bolts, the spring force against the tting can cause the actuator to turn abruptly or come
loose from the tting. Adequate safety measures must be taken.
Any powering up must be ruled out during maintenance!
Work on the electrical systems or components may only be carried out by electricians or
by individuals who have been instructed how to do so, working under the guidance and
supervision of an electrician in accordance with electro technical regulations.
After completing their commissioning, the actuators are ready for use.
The actuator is lled with oil as standard when shipped.
Routine Checks:
• Be mindful of increased running noises. In cases of long down times, operate the
actuator at least every three months.
• Check the fail-safe function (check the operating time and smoothness of running
in fail-safe operation). Lengthening in the running time may also be caused by an
increased torque requirement for the tting after long down times.
CAUTION
The actuator has a pre-stressed disk spring assembly. Improper dismounting may lead to
both damage to the actuator as well as serious injuries! If maintenance work is needed
requiring the actuator to be dismounted, contact Emerson regarding detailed instructions
and/or any special-purpose tools for relaxing the spring assembly! Maintenance work on
open actuators may only be conducted if these are deenergized. Reconnection during
maintenance is strictly prohibited. Work on the electrical system or equipment must be
carried out only in accordance with electrical regulations by a qualied electrician himself
or by specially instructed personnel under the control and supervision of a qualied
electrician.
For explosion-proof actuators, it is necessary before opening the cover to wait a certain
time after switching off, see explosion protection sticker (Figure 66). Following times are
specied for the actuators.
• CM03: 5 min
• CM06: 10 min
Bluetooth Connection
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Section 12: Maintenance
The actuators are designed for any mounting position (See Section 3.3), which is why there
is neither a lling level indicator nor a drain plug on the main casing.
Depending on the stressing subjected to, do the following approx. every 10,000 to 20,000
hours (about 5 years; see Section 15):
• Oil change
• Replace seals
• Check all the roller bearings and the worm gear assembly and replace if necessary.
Take the types of oils and greases to be used from our Lubricant Table. (See Section 15).
Check the cable glands at regular intervals (annually) for tightness of the cables and
retighten if necessary.
If the visual inspection (eg. dust or water penetration) indicates that the effectiveness of
the Sealing elements of the cable entry has suffered damage or aging, such elements have
to be replaced preferably by using the original spare parts from the manufacturer of the
equipment or through cable entries of comparable quality as well as the same ex- or IP
protection class.
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Figure 66 Explosion Protection Sticker
1
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Maintenance
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User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 12: Maintenance
Actuators are ready for use after installation. By default, the actuator is delivered lled with
oil. On-going monitoring:
• Beware of increased running noise. During long downtime periods, operate the
actuator at least every 3 months.
• For actuators with output types A, B and C according to DIN 3210-A, B1, B2 and C
according to DIN ISO 5210, re-lubricate at least every 6 months on existing grease
ttings (see Section 15.3).
Actuators are designed for installation in any position (see Section 3.4). Therefore, the
main body is not equipped with a level indication or a drain plug. The replacement of the
lubricant from the main body must be performed via the handwheel.
Every approx. 10,000 to 20,000 hours (about 5 years, see Section 15), depending on the
workload, you must:
• Change oil, and
• Replace seals
Check all roller bearings and the worm-wheel assembly and replace if necessary.
Check our lubricants table for recommended oils and greases (see Section 15).
Check the cable glands at regular intervals (annually) for tightness of the cables and
retighten if necessary.
If the visual inspection (eg. dust or water penetration) indicates that the effectiveness of
the sealing elements of the cable entry has suffered damage or aging, such elements have
to be replaced preferably by using the original spare parts from the manufacturer of the
equipment or through cable entries of comparable quality as well as the same ex- or IP
protection class. If screws need to be replaced, it is preferable to use original replacement
parts. The tensile strength of the screws must be at least 400 N/mm2 !
Maintenance
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Section 12: Maintenance
Section 13: Troubleshooting
Upon warning or error, the bottom line of the display will show the corresponding, plain
text description. This event will also be entered into the history (see Section 8.2)
13.1 Error List
Each error has a unique error number. Each error also has its separate “OK” message in the
history after the fault has gone.
Table 29. Errors and Indication (1)
Error LED indicators Description
#3: Mot. temp. warn.
#19: Mot. temp. warn. OKL4 ashes slowly
#4: Mot. temp. trip.
#20: Mot. temp. OK
#5: Phase sequ. error
#6: Phase sequ. OK
L4 is off
L4 is off
The motor temperature is in the critical range although
the actuator remains fully functional.
Overtemp in motor, fault on Basis or BLDC, On Basis:
loss of main power (3x400V) or cable break between
CSC and motor; on BLDC: cable break between BLDC
and motor.
Cause on Basis: Active phase sequence detection
on single phase actuators, loss of main power while
connected to external 24VDC auxiliary voltage, or loss
of phase L2.
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
#7: Ready L4 is off Written to the history after all errors are gone.
#8: Power On L4 is off
#9: Power supply error
#21: Power supply OK
#11: Failsafe error
#12: Failsafe OK
#13: Manual override
#14: Manual override
off
#17: Travel error
#18: Travel OK
#22: Torque error
#23: Torque OK
#24: Bus error
#25: Bus OK
#26: Bus Watchdog
#27: Bus Watchdog OK
#28: Undervoltage
#29: Voltage OK
L4 is off
L4 is off
L4 is off
L1 and L2 lit up
L4 ashes fast
L3 ashes fast
L4 is off
L4 ashes slowly No communication with the optional bus system.
L4 ashes slowly Watchdog for bus communication has reacted.
L4 is off reserved for future use
Is written to the history after power on the actuator,
even if there are some errors.
No power supply to the power electronics (when the
controller is powered from the auxiliary power input).
Defect of power electronics –
please contact the manufacturer.
Communication error between Failsafe board and Logic,
loss of external 24 V Failsafe Voltage, or overtemp. on
Failsafe brake.
Manual override on Failsafe activate (visible in status
S4), cable/switch broken.
The travel unit is outside the permitted range
(potentiometer fault on Basis), cable broken, or
multiturnsensor calibration lost on CM – please contact
the manufacturer.
Potentiometer fault on Basis, or cable broken.
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User Instructions
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Section 13: Troubleshooting
Table 30. Errors and Indication (2)
Error LED indicators Description
#32: Internal Comm.
L> error
#33 Internal Comm.
L> OK
#34: Internal Comm.
D> error
#35: Internal Comm.
D> OK
#36: Failsafe not ready
#37: Failsafe ready
#38: Battery low
#39: Battery OK
#44: Inverter error Para
#45 Inverter OK Para
#46: Analog Input 1
Failure
#47: Analog Input 1 OK
#48: Analog Input 2
Failure
#49: Analog Input 2 OK
L4 is off
L4 is off
L4 ahes slowly
L4 is off
L4 is off BLDC parameter error.
L4 ashes slowly
L4 ashes slowly
Communication error between Logik and Basis/BLDC,
cable broken between boards, or board defect.
Communication error between Display and Logik, cable
broken between boards, boards defect, or rmware
update on Logik not properly done.
Failsafe voltage OK and Failsafe not initialized (LUS not
tensioned).
Battery on Display board is empty, loss of time/date or
counter values possible.
SRG active, Positioner live zero detection activated, no
setpoint value recognized.
Ext. setpoint active, Ext. setpoint live zero detection
activated, no Ext. setpoint value recognized
Table 31. Errors in case of special types
Error LED indicator Description
#30: Oil level low
#31: Oil level OK
#40: Oil pressure low
#41: Oil pressure OK
#42: Motor protection
#43 Motor protection
OK
– Binary input on Basis board or switch faulty.
– Analog input (4. . . 20 mA) on Basis board faulty.
– Binary input on Basis board or switch faulty.
Troubleshooting
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Section 13: Troubleshooting
Section 14: Fuses
The logic board of the controller cover (see Figure 67) features two miniature fuses for the
control lines.
Figure 67 Fuse Location
F2
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
F1
Display Overview:
1. Fuse FL1 fuse for auxiliary supply
2. Fuse FL2 fuse for the binary outputs
Table 32. Fuses on the Logic Board
Fuse Value Manufacturer List of spare parts
FL1 1AT Littelfuse 454 NANO2 Slo-BloQR träge C302c
FL2 4AT Littelfuse 454 NANO2 Slo-BloQR träge C302d
NOTE:
The frequency inverter is protected by an input fuse and the explosion proof version also
has a thermal fuse (see Section 2.7.3).
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Troubleshooting
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User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 14: Fuses
Section 15: Lubricant Recommendation
and Requirements
15.1 Main Body: -25 to +60C
Operating oil: DIN 51 517-CLP-HC
i.e. fully synthetic high-performance gear oils based on poly-alpha-olens (PAO)
Viscosity class: 320 ISO VG
Pourpoint: < -39C (according DIN ISO 3016)
Lubricant requirement CM03: 200. . . 250 ml
Lubricant requirement CM06: 400. . . 450 ml
15.2 Main Body: -40 to +60C
Operating oil: DIN 51 517-CLP-HC
i.e. fully synthetic high-performance gear oils based on poly-alpha-olens (PAO)
Viscosity class: 68 ISO VG
Pourpoint: < -54C (according DIN ISO 3016)
Lubricant requirement CM03: 200. . . 250 ml
Lubricant requirement CM06: 400. . . 450 ml
15.3 Output Type A and Spindle Drives
(Linear Actuators) -40 to +60C
Grease DIN 51825-K(P) R -40
i.e. water repellent complex grease on Al-soap base with high resistance to acids and alkalis
Penetration 0.1 mm: to 265
Dropping point: about 260C
NLGI No.: 1
acid-free, little or not water-reactive
15.4 Basic Lubricant Service Interval
CAUTION: CONSIDER REDUCTION FACTORS
The service interval for RTS CM Compact Series actuators is ten years from the shipping
date, Emerson. However, the functionality and service life of the lubricants depends on the
operating conditions. Reduction factors have to be taken into consideration if applicable.
Fuses
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Section 15: Lubricant Recommendation / Lubricant Requirements
Table 33. Lubrication Utilization (1)
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Operating
Condition(s)
Duty Time (DT) (Total engine running time)
Extremely high DT Over 1,250 hours/year 0.5
High DT Over 500 hours/year 0.7
Extremely low DT Less than 0.5 hours/year 0.8
Ambient temperature (permanent or longterm)
Extremely changeable Between -10oC and +50oC 0.5
Extremely high Over +50oC 0.7
Extremely low Below -25oC 0.9
Output speed (on main shaft of actuator)
High speed Over 80 rpm 0.8
Utilisation (relative to rated power)
Very high Over 90% 0.8
High Between 80 to 90% 0.9
Definition
Reduction Factor
(Multiplier)
Application example:
Extremely low DT + extremely low ambient temperature + high speed + 87% utilization
> 0.8 * 0.9 * 0.8 * 0.9 = 0.51 reduction factor
Lubrication maintenance interval ) 10 years * 0.51 = 5.1 years (62 months).
CAUTION
This calculated maintenance interval does neither apply to the maintenance of output
type A (threated bushing) units nor to the maintenance of linear and spindle drive units.
These units must be periodically lubricated (at least every 6 months) via the grease nipples
(see Section 15).
During maintenance of our actuators, remove and replace old grease with new one. Mixing
of different lubricant types is NOT permitted.
Quantities needed for lubricant service are listed in Section 15.
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User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 15: Lubricant Recommendation / Lubricant Requirements
Section 16: Training
CAUTION
If you experience problems during installation or upon adjustments on site, please contact
Emerson, Texas at +1 281 477 4100 or to prevent any operational errors or damage to the
actuators. Emerson recommends engaging only qualied personnel for installation of RTS
CM Comapct Series actuators. Upon special request of the client, Emerson can conduct
training on the activities listed in this operating manual at the factory of Emerson.
Lubricant Recommendation / Lubricant Requirements
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Section 16: Training
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Section 17: Technical Data and Certications
17.1 Binary Outputs
Figure 68 Control Unit
F2
F1
Figure 69 Logic Board
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Training
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User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 17: Technical Data and Certifications
Table 34. Binary Outputs
Characteristic Value
Count 8
Power supply
Max voltage drop at set output 1 V
Output voltage at non-set output <1 V
Maximum current per output: 500mA (short circuit proof)
Maximum permissible total current for all outputs: 4A
Fuse (Fuse FL2, see Figure 69) 4 A slow (Littelfuse 454 NANO2 Slo-Blo®)
24VDC nominal range: 11. . . 35VDC
(either from internal or external)
Binary outputs with external supply are separated from other controllers via optocouplers.
17.2 Binary Inputs
Table 35. Binary Inputs
Characteristic Value
Count 5
Nominal voltage 24VDC towards common ground
Thresholf voltage for input set >10 V max. (8.5V typ.)
Treshold voltage for input not set <17 V (8.5V typ.)
Maximum voltage: 30VDC
Current consumtion at 24VDC 10.5mA typ.
Binary inputs are separated from other controllers via optocouplers.
Figure 70 Current/Voltage Relation
Input Current Typ.
Technical Data and Certifications
Input Voltage
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Section 17: Technical Data and Certifications
Jumpers JP1 . . . JP3 can be used to interconnect the binary inputs to groups with
separate earths:
Figure 71 5 Inputs with Same Common
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Figure 72 2 Separated Groups of 2 Inputs with Same Ground
Input IN3 is Disabled.
Figure 73 3 Separated Inputs; Inputs IN2 and IN4 are Disabled.
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Technical Data and Certifications
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User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 17: Technical Data and Certifications
Figure 74 3 Inputs with Same Common and 1 Separated Input.
Input IN4 is Disabled.
Figure 75 1 Separated Input and 3 Inputs with Same Common.
Input IN2 is Disabled.
Figure 76 5 inputs with common = "-" using external 24V
Technical Data and Certifications
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Section 17: Technical Data and Certifications
Figure 77 5 inputs with common = "-" using internal 24V (e.g. for dry contacts)
Figure 78 3 separated inputs using 3 separated external 24V
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Figure 79 3 separated inputs using 3 separated external 24V
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User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 17: Technical Data and Certifications
17.3 Analog Inputs
Table 36. Input 1: Setpoint Value
Characteristic Value
Current range: 0-25mA
Resolution: 14Bit
Accuracy: 0,5%
Input resistance: 60 Ω
Analog input 1 is electrically isolated from the rest of the electronic system.
Table 37. Input 2: External Actual Value
Only in Conjunction with the PID Controller
Characteristic Value
Current range: 0-20,8mA
Resolution: 12Bit
Accuracy: 0,5%
Input resistance: 120 Ω
Jumper JP6 can be used to switch analog input 2 from a passive input (default) to an input
with internal 24 V power supply (for 4. . . 20 mA, two-wire transmitters).
NOTE:
The analog input 2 is referenced to common of the electronic system and the auxiliary
power supply.
17.4 Analog Output
Table 38. Analog Output
Characteristic Value
Current range: 0-20,8mA
Resolution: 12Bit
Accuracy: 0,5%
Input resistance: 600 Ω
Technical Data and Certifications
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Section 17: Technical Data and Certifications
The analog output is galvanically isolated from the rest of the electronic system.
Jumper JP4 can be used to switch the analog output from an active power source (default)
to a current sink, allowing the output to simulate a 4. . . 20 mA, two-wire transmitter.
Figure 80 Current Source
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Figure 81 Current Sink
Ground potential is the potential of the control unit and the auxiliary supply.
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User Instructions
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
Section 17: Technical Data and Certifications
17.5 Auxiliary Voltage Input and Output
Table 39. Auxiliary voltage input and output
Characteristic Value
Input voltage range (auxiliary voltage input) 20. . . 30VDC
Maximum current consumption
(auxiliary voltage input)
Maximum current consumption in power-save
mode (auxiliary voltage input)
Output voltage (auxiliary voltage output) typ. 23 V
Maximum output current (auxiliary voltage
output)
Resistance of common ground vs. earth typ. 500k Ω
Resistance of common ground vs. earth
(oating version)
Capacitance of common ground vs. earth typ. 100 nF
Maximum allowed voltage of common ground
vs. earth
Fuse (Fuse F1, see Figure 67)
500mA
120mA
200mA
> 10M Ω
max. 40 Vs
1 A slow
(Littelfuse 454 NANO2 Slo-Blo R )
Ground potential is the common ground of the controller and the analog inputs
and outputs.
The auxiliary voltage output can be set in menu P6.5 (see Section 7.5).
The power-save mode is dened as follows:
• No power supply (the controller is powered exclusively through the 24V auxiliary
voltage input).
• The backlight of the LCD display switches off automatically.
• No additional hardware options included (Probus Interface, DeviceNet interface,
relay board, etc).
• Binary outputs and the mA output are not enabled; when activating, the
respective currents must be added to the total current consumption.
Technical Data and Certifications
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Section 17: Technical Data and Certifications
17.6 Connections
17.6.1 Connections for non explosion-proof version
Table 40. Non-explosion-proof Connections
Connection Value
Power/motor:
Control signals
Optionally, contacts are available in crimp or cage clamp designs.
17.6.2 Connections for explosion-proof version
Table 41. Explosion-proof Connections
User Instructions
MAN-02-04-60-0351-EN Rev. 3February 2019
Industrial plug with 6 pins Screw connection
16A, max. 2,5mm2 , AWG14
Industrial plug with 24 pins
Screw connection
16A, max. 2,5mm2 , AWG14
Connection Value
Power/motor:
Control signals
17.7 Miscellaneous
Table 42. Miscellaneous
Characteristic Value
Ambient temperature
non explosion-proof version -25 . . . +60°C
explosion-proof version -20 . . . +40°C (according EN 60079-0)
ex version with extended temperature range -40 . . . +60°C
Protection according to EN 60529: IP67
Standard colour: RAL7024
terminals with screw connection
16A, 0,5. . . 4mm2 , AWG20. . . AWG12
terminals with screw connection
4A, 0,5. . . 2,5mm2 , AWG20. . . AWG14
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User Instructions
Section 17: Technical Data and Certifications
MAN-02-04-60-0351-EN Rev. 3 Febraury 2019
TYPE FQ-03 FQ-06 FQ -10 FQ-20 FQ -30 FQ -50
Max Electric Torque max. lbs. ft (Nm) 220 (300) 440 (600) 738 (1000) 1475 (2000) 2210 (3000) 3687 (5000)
End of Spring Remaining Fail-Safe Torque max. lbs. ft (Nm) 110 (150) 220 (300) 369 (500) 730 (1000) 1100 (1500) 1800 (2500)
Modulating Torque Rating max. lbs. ft (Nm) 110 (150) 220 (300) 369 (500) 730 (1000) 1100 (1500) 1800 (2500)
Fail-Safe Spring Return Direction Selectable (CW or CCW) spring return
Fail-Safe Trigger Loss of 24 V DC fail-safe command signal or main power supply (selectable)
Electric Stroke Time Range (Field Adjustable) sec 14 - 420 14 - 420 20 - 500 30 - 850 38 - 1050 60 - 1600
Fail-Safe Spring Rate / Field Adjustable sec 1 - 5 1 - 5 1 - 5 3 - 10 3 - 10 6 - 15
Available Travel 90 +/– 5° with mechanical end-stop
Operation Mode
Manual Override Optional
VALVE-MOUNTING
Mounting Base ISO 5210 F07/F10 F10/F12 F12/F14 F14/F16 F14/F16 F16/F25
Max Stem Diameter inch (mm) 1 (25.4) 1.57 (40) 1.92 (49) 2.36 (60) 2.36 (60) 2.95 (75)
Max Square (Flats) inch (mm) 0.86 (22) 1.25 (32) 1.61 (41) 1.88 (48) 1.88 (48) (55)
OPERATING CONDITIONS
Ingress Protection IP66 (NEMA 4x) , IP67 (NEMA 6), IP68
Ambient Temperature - 40° C (-40°F) to +60°C (140°F)
HOUSING
Material Aluminum
Enclosure Weather-proof / Explosion-proof (optional)
Certication
Coating High quality two component polyurethane paint system-C3 ISO12944-5
Weight Approx. lb. (kg) 77 (35) 117 (53) 229 (104) 311 (141) 450 (204) 754 (342)
MOTOR - BRUSHLESS TECHNOLOGY
Isolation Class Insulation class F, max. 155° C (311°F) permanent temperature
Power Supply V
Current Consumption A 2.5
Power Comsumption idle with fail-safe brake energized W 40
ACTUATOR CONTROL
Technology Integrated processor control unit with frequency technology for variable speed control
Control Unit
Control Elements · Pad-lockable selector switch LOCAL - OFF- REMOTE contact less sensor technology
Control Functions · Full stroke test
Local Display Backlit LCD display, can be rotated in 90 degree increments
LEDs 4 programmable red, green, blue LEDs for operation - readiness - warning - and error messages
Communication Infrared communication interface and Bluetooth technology including Android App for simple conguration
Control
Inputs
Status
Outputs
Voltage Input and Output
Power Supply - External
Power Supply - By Actuator
FUNCTIONS
Standard
ELECTRICAL CONNECTION
Cable Entry
OPTIONS
Digital Communication Modbus RTU, ProBus, ProNet, Foundation FieldBus HART Platforms
Relay Board 250 VAC, 2A with 4 outputs
Analog Position Transmitter 0/4-20mA (2-wire)
Coating 4 layer with Epoxy under coat for increased corrosion protection – C5-I, C5-M ISO12944-5
On/Off Duty S2
Modulating Duty S9
1ph, 24VD – CSA NEC 500 /
NEC505, ATEX, IECEx, LVD
3ph - ATEX
24 - 230 VDC / 115 - 230 VAC Single Phase / 380 - 480 VAC Three Phase
24 VDC (option not available with FQ-10, FQ-30, FQ-50)
· Control switch OPEN - STOP - CLOSE contact less sensor technology
· Language independent symbols
· Partial stroke test
5 congurable binary (discrete) control inputs
OPEN - STOP - CLOSE - EMERGENCY OPEN - EMERGENCY CLOSE
· Nominal voltage 24VDC
· 8 congurable binary (relay) outputs:
READY - OPEN - CLOSE - RUNNING OPEN - RUNNING CLOSE - TORQUE - LOCAL - REMOTE
· Power supply 24 VDC +/– 6V (selectable internal or external)
· Input power range: 20-30VDC max current consumption 320mA or 100mA in current save mode
· Status indication also in case of a main power supply failure
· Output voltage: typical 22V max output current 150mA
· Reference ground is the common ground of the control unit and of the analog inputs and outputs
· Switch-off mode adjustable, travel or torque dependent
· Torque adjustable: 25-100% of max torque
· Adjustable speed for process optimization and emergency speeds.
· Password protection (reading and/or writing)
· Multilingual display
· Status indication for binary inputs/outputs and analog signals on LCD display
· Data logging for analysis and service
· Motor protection by positive temperature coefcient sensors
3 metric threaded boreholes for cable grands: Weather-proof 1xM40, 1xM32, 1xM25 /
Explosion-proof 1xM40 + 2xM20
1ph, 24VD – CSA NEC 505, ATEX
Technical Data and Certifications
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World Area Confi guration Centers (WACC) offer sales support, service,
inventory and commissioning to our global customers.
Choose the WACC or sales offi ce nearest you:
NORTH & SOUTH AMERICA
19200 Northwest Freeway
Houston TX 77065
USA
T +1 281 477 4100
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325 Iporanga Sorocaba
SP 18087-105
Brazil
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Jubail 31961
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T +55 15 3413 8888
24 Angus Crescent
ASIA PACIFIC
Longmeadow Business Estate East
P.O. Box 6908 Greenstone
No. 9 Gul Road
#01-02 Singapore 629361
T +65 6777 8211
No. 1 Lai Yuan Road
1616 Modderfontein Extension 5
South Africa
T +27 11 451 3700
EUROPE
Wuqing Development Area
Tianjin 301700
P. R. China
T +86 22 8212 3300
Holland Fasor 6
Székesfehérvár 8000
Hungary
T +36 22 53 09 50
Strada Biffi 165
29017 Fiorenzuola d’Arda (PC)
Italy
T +39 0523 944 411
For complete list of sales and manufacturing sites, please visit
www.emerson.com/actuationtechnologieslocations or contact us at
info.actuationtechnologies@emerson.com
www.emerson.com/bettis
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