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User Instructions
MAN-02-04-60-0352-EN Rev. 3
February 2019
Operating Manual for Bettis RTS FL Series
Fail-Safe Linear Electric Actuator
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Page 3
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Table of Contents
Section 1: Introduction
Section 2: Functional Description of the
RTS FL Fail-Safe Linear Actuator
2.1 Fail-Safe Direction ......................................................................................... 3
2.2 Option Manual Override ................................................................................ 3
Section 3: General Information
3.1 Safety Instructions ........................................................................................ 5
3.2 Serial Number and Type Label ....................................................................... 5
3.3 Operating Mode ............................................................................................ 6
3.4 Protection Class ............................................................................................ 6
3.5 Mounting Position ......................................................................................... 7
3.6 Direction of Rotation ..................................................................................... 7
3.7 Protection Devices ........................................................................................ 8
3.8 Ambient Temperature ................................................................................... 8
3.9 Delivery Condition of the Actuators .............................................................. 8
3.10 Information Notice (Tag) ............................................................................... 9
Table of Contents
February 2019
Section 4: Packaging, Transport and Storage
4.1 General ....................................................................................................... 10
4.2 Storage ....................................................................................................... 10
4.3 Long-term Storage ...................................................................................... 11
Section 5: Installation Instructions
5.1 Mechanical Connection ............................................................................... 12
5.2 Mounting of Linear Fail-Safe Actuator .......................................................... 13
5.3 Mounting Position of the Operating Unit ..................................................... 16
5.4 Electrical Connection .................................................................................. 17
Section 6: Commissioning
6.1 General Information .................................................................................... 20
6.2 Manual Operation ....................................................................................... 20
6.3 Mechanical Default Settings and Preparation .............................................. 21
6.4 End Limit Setting ......................................................................................... 22
6.5 Adjusting of Fail-Safe Speed ........................................................................ 28
6.6 Final Step ....................................................................................................30
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Table of Contents
February 2019
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 7: Control Unit
7.1 Operating Unit ............................................................................................ 31
7.2 Display Elements ......................................................................................... 32
7.3 Operation ................................................................................................... 34
Section 8: Parameter Menu
8.1 Parameter Group: End Limit ........................................................................ 43
8.2 Parameter Group: Torque ............................................................................ 45
8.3 Parameter Group: Speed ............................................................................. 46
8.4 Parameter Group: Ramp (optional) ............................................................. 46
8.5 Parameter Group: Control ........................................................................... 47
8.6 Parameter Group: Password ........................................................................ 47
8.7 Parameter Group: Position .......................................................................... 48
8.8 Parameter Group: Binary Inputs .................................................................. 49
8.9 Parameter Group: Binary Outputs ............................................................... 52
8.10 Parameter Group: Position Output (optional) .............................................. 56
8.11 Parameter Group: Step Mode ...................................................................... 57
8.12 Parameter Group: Positioner (option) .......................................................... 59
8.13 Parameter Group: PID Controller (optional) ................................................. 61
8.14 Parameter Group: Characteristic Curves (optional) ...................................... 63
8.15 Parameter Group: Identication (option) ..................................................... 64
8.16 Parameter Group: System Parameters (locked) ...........................................64
8.17 Parameter Group: Miscellaneous ................................................................. 65
Section 9: Status Area
9.1 Status .......................................................................................................... 66
9.2 History ........................................................................................................ 69
Section 10: Infrared Connection
Section 11: Bluetooth Link
Section 12: Maintenance
Section 13: Troubleshooting
13.1 Error List...................................................................................................... 73
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Section 14: Fuses
Section 15: Lubricant Recommendations and Requirements
Section 16: Training
Section 17: Technical Data and Certifications
Table of Contents
February 2019
15.1 Main Body: -25oC to +60oC .......................................................................... 76
15.2 Main Body: -40oC to +60oC .......................................................................... 76
15.3 Output type A and spindle drives (Linear Actuators) -40 to +60C ................. 76
15.4 Basic Lubricant Service Interval ................................................................... 76
17.1 Binary Outputs ............................................................................................ 79
17.2 Binary Inputs ............................................................................................... 80
17.3 Analog Inputs .............................................................................................. 84
17.4 Analog Output ............................................................................................ 84
17.5 Auxiliary Voltage Input and Output ............................................................. 86
17.6 Connections ............................................................................................... 87
17.7 Miscellaneous .............................................................................................87
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Section 1: Introduction
February 2019
Section 1: Introduction
Bettis RTS FL Fail-Safe electric actuators are designed to operate appropriate valves when a
fail-safe functionality is required.
Appropriate valves are all kind of valves that require a linear movement to operate
(globe valve, gate valves, etc.).
In the event of a power failure or if the fail-safe function is triggered deliberately, the linear
Actusafe actuator shifts the valve to the fail-safe position, using the built-in energy storage
device to do so.
Figure 1 Bettis RTS FL Fail-Safe Electric Actuator
User Instructions
MAN-02-04-60-0352-EN Rev. 3
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Introduction
Page 7
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 2: Functional Description of the RTS FL Fail-Safe Linear Actuator
Section 2: Functional Description of the
RTS FL Fail-Safe Linear Actuator
In normal operation, the actuator is operated by a PM motor (1). Via a worm gear stage (2)
and a planetary gear train (3), the motor drives the spindle nut of a ball screw (4). The sun
gear shaft of the planetary gear train is xed in place by an operating current brake (5).
The ball screw converts the rotational movement of the gear unit into linear motion, which,
on the one hand, charges the spring packet (6), which acts as an energy storage device.
On the other hand, the linear motion is transmitted to the valve stem (8) via a
spring-loaded spindle pin (7).
There are no engaging or disengaging elements between the motor, the energy storage device
and the tting shaft in the actuator. All the gear unit components are permanently engaged.
While moving against the fail-safe direction, the electric motor has to move both the valve
and the energy storage device (disk spring assembly) for the fail-safe stroke.
If the supply for the operating current brake is interrupted (by a power failure, or
intentionally to trigger a fail-safe stroke, the actuator will no longer be held, and the energy
stored in the disk spring packet will be converted into kinetic energy so as to move the
actuator and thus the valve to the fail-safe position. In this situation, the entire gear chain
of the actuator with the exception of the worm gear stage will be moved until the end
stop of the valve is reached. The spring-loaded spindle pin (7) dampens the stop and thus
protects the valves seat.
February 2019
Owing to this operating principle, neither an initialising stroke nor resetting of the drive
is required after a fail-safe stroke. As soon as the power supply is restored, the actuator is
immediately ready for operation.
Figure 2 Cutaway View of RTS FL Fail-Safe Linear Actuator
Functional Description of the RTS FL Fail-Safe Linear Actuator
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Section 2: Functional Description of the RTS FL Fail-Safe Linear Actuator
February 2019
Parts Overview:
1. Motor
2. Worm Gear Stage
3. Planetary Gear Train
4. Ball Screw
5. Operating Current Brake
6. Spring Packet
7. Spring Loaded Spindle Pin
8. Valve Stem
2.1 Fail-Safe Direction
This type of fail-safe actuator can be built in two versions for "Fail-Safe Close"
(extend actuator stem) or "Fail-Safe Open" (retract actuator stem).
2.2 Option Manual Override
User Instructions
MAN-02-04-60-0352-EN Rev. 3
RTS FL actuator can additionally be equipped with a manual mode. This additional option
allows an adjustment of the valve in deenergized state.
CAUTION: MANUAL MODE OPERATION
- By activating the manual drive the fail-safe function is disabled.
- By activating the manual drive the electrical function of the drive is disabled.
In normal operation, the handwheel (9) is not engaged. By pushing the coupling rod (10),
the handwheel is engaged and at the same time, disables the actuator electrically (switched
to malfunction) and the fail-safe function. By using a padlock, the actuator can be protected
against unintended manual operation or inadvertent activation of manual operation.
3 Functional Description of the RTS FL Fail-Safe Linear Actuator
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 3 RTS FL Fail-Safe Linear Actuator with Padlock
Section 2: Functional Description of the RTS FL Fail-Safe Linear Actuator
February 2019
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Parts Overview:
1. Handwheel
2. Coupling Rod
3. Padlock
Functional Description of the RTS FL Fail-Safe Linear Actuator
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y,
Section 3: General Information
February 2019
Section 3: General Information
3.1 Safety Instructions
CAUTION: WORK UNDER GUIDANCE AND SUPERVISION
When operating electrical devices, certain parts are inevitably under dangerous voltage.
Work on the electrical systems or components may only be carried out by electricians or by
individuals who have been instructed how to do so. Working under the guidance and
supervision of an electrician in accordance with electrotechnical regulations.
WARNING: ALWAYS REFER TO STANDARDS
When working in potentially explosive areas, pay attention to European Standards EN 60079-14
“Installing Electrical Systems in Explosion Endangered Areas” and EN 60079-17 “Inspection and
Maintenance of Electrical Installations in Explosion Endangered Areas”.
Working in potentially explosive areas is subject to special regulations (European Standard EN
60079-17), which must be complied with. Any additional national regulations must be needed.
User Instructions
MAN-02-04-60-0352-EN Rev. 3
3.2 Serial Number and Type Label
Each actuator of the RTS Fail-Safe Linear FL series carries a serial number. The serial number
begins with the year and that can be read from the type label (see Figure 4) of the actuator
(the type label is located next to the handwheel – see Figure 5).
Using this serial number, Emerson can uniquely identify the actuator (type, size, design,
options, technical data and test report).
Figure 4 Bettis RTS Tag and Serial Number
Type:
FL-15B-1MHHB
No.:
18113E04559
Close:
Open:
50,0mm 8,3-240sec
3x380-480V 50/60Hz
S2-15min
S4-1200c/h - 40%ED
19200 Northwest Fw
15,0kN
15,0kN
0,21-6,0mm/sec
I :
0,84-0,67A
N
Tamb-40..+60°C
II 2 G Ex de IIC T4 Gb
IP68
Houston, TX 77065
TÜV-A16ATEX0007X
LC16.13198-1S
AEx de IIC T4 Gb
IECEx LC 17.0003X
Ex de IIC T4 Gb
Class 1 Div 1 & 2 Group A
1026
2018
181148/1
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General Information
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 5 Label 1 - Type Label
1
3.3 Operating Mode
Section 3: General Information
February 2019
RTS Fail-Safe Linear FL actuators are suitable for open-loop control (S2 operating mode on/off duty) and closed-loop control (S9 operating mode - modulating duty) according to
EN 60034-1.
3.4 Protection Class
RTS Fail-Safe Linear FL actuators come by default with IP 68 (EN 50629) protection.
CAUTION: PROTECTION CLASS AND CABLE GLANDS
The protection class specied on the type label is only effective when cable glands also
provide the required protection class, the cover of the connection compartment is carefully
secured and the mounting position (see Section 3.5) is observed.
We recommend metallic threaded cable glands with a metrical thread. Unused cable inlets
must be closed with stopping plugs. On explosion-proof actuators, cable glands with
protection class EEx e according EN60079-7 must be used. After removing covers for
assembly purposes or adjustment work, take special care upon reassembly so that seals are
not damaged and remain properly fastened. Improper assembly may lead to water ingress
and to failures of the actuator.
NOTE:
The cover of the control unit - the Operating unit - (see Figure 1) must not be opened.
Allow a certain sag in the connector cables before reaching the screwed cable glands so that
water can drip off from the connector cables without running to the screwed cable glands.
As a result, forces acting on the screwed cable glands are also reduced. (see Section 3.5)
General Information
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Section 3: General Information
February 2019
3.5 Mounting Position
Generally, the installation position is irrelevant. However, based on practical experience, it
is advisable to consider the following for outdoors use or in splash zones:
• Mount actuators with cable inlet facing downwards
• Ensure that sufcient cable slack is available
3.6 Direction of Rotation
Unless specically ordered otherwise, the standard direction is (see Figure 6 and Figure 7):
• Right turning (clockwise) = CLOSING
• Left turning (counter clockwise) = OPENING
Figure 6 Clockwise = Close
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MAN-02-04-60-0352-EN Rev. 3
Figure 7 Counterclockwise = Close
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CAUTION: OBSERVE DIRECTION OF ROTATION
All specications in this operating manual refer to the standard direction of rotation.
3.7 Protection Devices
3.7.1 Torque
RTS Fail-Safe Linear FL actuators provide electronic torque monitoring.
The switch off torque can be modied in the menu of the controller for each
direction separately. By default, switch off torque is set to the ordered value. If no
torque was specied with the order, the actuator is supplied from the factory with
the maximum congurable torque.
For more information, (see Section 8.2).
3.7.2 Motor Temperature
All RTS Fail-Safe Linear FL actuators are normally equipped with motor winding
temperature sensors, which protect the motor against excessive winding
temperature.
The display will show the corresponding error upon exceeding the permissible
motor temperature (see Section 3.1).
3.7.3 Input fuse, thermal fuse
The frequency inverter is protected by an input fuse and the explosion proof
version by a thermal fuse. If one of the fuses releases, a serious defect occurs and
the frequency inverter must be replaced.
Section 3: General Information
February 2019
3.8 Ambient Temperature
Unless otherwise specied upon ordering, the following operating temperatures apply:
• On/off duty (open-loop control) -25 to +60°C
• Modulating duty (closed-loop control) -25 to +60°C
• Explosion-proof version -20 to +40°C (acc. EN60079-0)
• Explosion-proof version with extended temperature range -40 to +60°C
CAUTION: OBSERVE OPERATING TEMPERATURE
The maximum operating temperature can also depend on further order-specic components.
Please refer to the technical data sheets to conrm the as-delivered product specications.
3.9 Delivery Condition of the Actuators
For each actuator, an inspection report is generated upon nal inspection. In particular, this
comprises a full visual inspection, calibration of the torque measurement in connection
with an extensive run examination and a functional test of the microcontroller.
These inspections are conducted and documented according to the quality system and can
be made available if necessary. The basic setting of the end position must be performed
after assembly on the actuator.
General Information
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Section 3: General Information
February 2019
CAUTION: OBSERVE COMMISSIONING INSTRUCTIONS
Commissioning instructions (see Section 5) must be strictly observed. During assembly
of the supplied valves at the factory, end postions are set and documented by attaching a
label (see Figure 8). During commissioning at the plant, these settings must be veried.
3.10 Information Notice (Tag)
Each actuator is provided with a bilingual tag containing key information, which is attached
to the handwheel after nal inspection. This tag also shows the internal commission
registration number (see Figure 8).
Figure 8 Tag
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General Information
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Section 4: Packaging, Transport and Storage
February 2019
Section 4: Packaging, Transport and Storage
Depending on the order, actuators may be delivered packed or unpacked. Special
packaging requirements must be specied when ordering. Please use extreme care when
removing or repackaging equipment.
CAUTION: USE APPROPRIATE LIFTING EQUIPMENT
Use soft straps to hoist the equipment; do not attach straps to the handwheel.
If the actuator is mounted on a valve, attach the straps to the valve and not to the actuator.
4.1 General
The connection compartment of RTS Fail-Safe Linear FL actuators contains 5g of factory
supplied silica gel.
CAUTION: REMOVE SILICA GEL
Please remove the silica gel before commissioning the actuator (see Section 6).
4.2 Storage
CAUTION: OBSERVE PROPER STORAGE
- Store actuators in well-ventilated, dry premises
- Protect against oor dampness by storing actuators on wooden grating, pallets,
mesh boxes or shelves
- Protect the actuators against dust and dirt with plastic wrap
- Actuators must be protected against mechanical damage
- The storage temperature must be between -20°C - +40°C
It is not necessary to open the controller of the actuator for servicing batteries or
similar operations.
Packaging, Transport and Storage
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Section 4: Packaging, Transport and Storage
February 2019
4.3 Long-term Storage
CAUTION: 6 MONTHS OF STORAGE
If you intend to store the actuator for over 6 months, also follow the instructions below:
- The silica gel in the connection compartment must be replaced after 6 months of
storage (from date of delivery)
- After replacing the silica gel, brush the connection cover seal with glycerine.
Then, carefully close the connection compartment again
- Coat screw heads and bare spots with neutral grease or long-term
corrosionprotection
- Repair damaged paintwork arising from transport, improper storage,
or mechanical inuences
- For explosion-proof actuators, it is not allowed to extensively overpaint the actuator.
According to the standard, in order to avoid electrostatic charge, the maximum
thickness of the varnish paint is limited to 200 µm.
- Every 6 months. all measures and precautions for long term storage must be
checked for effectiveness and corrosion protection and silica gel renewed
- Failure to follow the above instructions may lead to condensation which can damage
to the actuator
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Packaging, Transport and Storage
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 5: Installation Instructions
Section 5: Installation Instructions
Installation work of any kind of actuator may only be performed by qualied personnel.
5.1 Mechanical Connection
Check:
• Whether valve ange and actuator base match-up.
• If the bore of the coupling piece coincides with the spindle pin and sufcient
thread engagement is available.
Make sure the tting is in the same position as the actuator:
• For a “fail-safe opener” actuator, the valve has to be completely open.
• For a “fail-safe closer” actuator, the valve has to be completely closed.
In general, refer to the following instructions:
• Clean the bare parts on the actuator coated with rust protectant.
• Clean the mounting surface for the tting thoroughly.
• Lightly grease the valve stem.
• Set the actuator in place.
• Make sure of centered positioning and that the contact surface of the ange is full.
• Fasten the actuator with suitable bolts:
— Minimum strength grade: 8.8 or A2-70
— Ensure sufcient thread engagement (min. 1xd)
February 2019
Installation Instructions
CAUTION: AVOID USING TOO LONG SCREWS
Screws that are too long may go against the thread root, creating the risk of the actuator
moving radially in relation to the tting. This may lead to the bolts shearing off.
NOTE:
Unsuitable bolts may result in the actuator falling off.
• Tighten bolts to the correct torque, alternating between bolts on opposite sides.
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Section 5: Installation Instructions
February 2019
Table 1. Thread Table (1)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Thread
M6 11 8
M8 25 18
M10 51 36
M12 87 61
M16 214 150
M20 431 294
M30 1489 564
Tightening Torque [Nm] for Bolts with Strength Grade
8.8 A2-70 / A4-70
CAUTION: PREVENT ACTUATOR OVERSPEEDING
Valve or piping may be damaged due to high actuating speed.
5.2 Mounting of Linear Fail-Safe Actuator
Emerson Bettis RTS FL Fail-Safe Linear electric actuators move the stem of valve to the
failsafe position in case of failsafe event. In general stem of actuator is at failsafe position at
delivery! epending on valve has to be closed or opened by force (sealing force is required
in Failsafeposition) or by travel (actuator shall stop before touching the seat), mounting
procedure has to be done different:
5.2.1 Mounting procedure for valve without required sealing force:
• Connect mounting kit to valve and x according valve producer specication
• Be sure stem of valve is exact in desired failsafe end position
• Be sure stem of actuator is in failsafe position: actuator must not be electrically
connected. Handwheel must not be engaged (if applicable, refer to Section 6.2
Manual Operation)
• Mount actuator to mounting kit and x with 4 screws
• Check distance between end of stem of actuator and end of stem of valve:
allowed range of distance is 2 – 25mm
• Connect both stems with coupling and note symmetrical engagement of
both threads
• Fix coupling with 4 screws and note both halfs of coupling have to be parallel after
tighten the screws
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Figure 9 Linear Fail-Safe (1)
Section 5: Installation Instructions
February 2019
Installation Instructions
5.2.2 Mounting procedure for valve with required sealing force:
• Connect mounting kit to valve and x according valve producer specication
• Be sure stem of valve is exact in desired failsafe end position
• Stem of actuator has to be moved 2-5mm away from failsafe position by using
handwheel (if applicable, refer to Section 6.2 Manual Operation)
If actuator is not equipped with hanwheel switch to alternative procedure
• Mount actuator to mounting kit and x with 4 screws
• Check distance between end of stem of actuator and end of stem of valve:
allowed range of distance is 2 – 25mm
• Connect both stems with coupling and note symmetrical engagement of
both threads
• Fix coupling with 4 screws and note both halfs of coupling have to be parallel after
tighten the screws
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Section 5: Installation Instructions
February 2019
5.2.3 Alternative procedure for valve with required sealing force:
• Connect mounting kit to valve and x according valve producer specication
• Be sure stem of valve is exact in desired failsafe end position
• Loosen hexagonal nuts of mounting kit and generate a gap of 3-5 mm between
ange and pillar
• Mount actuator to mounting kit and x with 4 screws
• Check distance between end of stem of actuator and end of stem of valve:
allowed range of distance is 2 – 25mm
• Connect both stems with coupling and note symmetrical engagement of
both threads
• Fix coupling with 4 screws and note both halfs of coupling have to be parallel after
tighten the screws
• Finally retighten hexagonal nuts symmetrical until gap disappears
Attention: Actuator must not be electrically connected! And handwheel must not
be engaged (if applicable, refer to Section 6.2 Manual Operation)
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Figure 10 Linear Fail-Safe (2)
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Section 5: Installation Instructions
5.3 Mounting Position of the Operating Unit
The mounting position of the operating unit can be rotated in 90o steps.
Figure 11 RTS FL Fail-Safe Control Unit
February 2019
-90°
+90°
+180°
• Disconnect the actuator and control system from the power supply.
• To prevent damage to the electronic components, both the control system and the
person have to be grounded.
• Undo the bolts for the interface surface and carefully remove the service cover.
• Turn service cover to new position and put back on.
— Ensure correct position of the O-ring.
— Turn service cover by maximum of 180o.
— Put service cover on carefully so that no cables get wedged in.
• Tighten bolts evenly in a crosswise sequence.
NOTE:
Maximum torque of 5 Nm.
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Section 5: Installation Instructions
February 2019
5.4 Electrical Connection
CAUTION: ELECTRICAL CONNECTIONS
Electrical connections may only be carried out by qualied personnel. Please observe
all relevant national security requirements, guidelines, and regulations. The equipment
should be de-energized before working on electrical connections. As a rst step connect
the ground screw and conrm the absence of electrostatic discharge during connection.
The line and short circuit protection must be done on the system side.
The ability to unlock the actuator is to be provided for maintenance purposes.
For the dimensioning the rated current is to be used (see Technical Data).
Check whether the power supply (voltage, frequency) is consistent with the connection
data (see name plate - Figure 4)
The connection of electrical wiring must follow the circuit diagram. This can be found in
the appendix of the documentation. The circuit diagram can be ordered from Emerson by
specifying the serial number.
When using options, such as a Probus connection, the relevant guidelines must
be followed.
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5.4.1 Power Supply Connection
Figure 12 Enclosure Parts
Section 5: Installation Instructions
February 2019
RTS Fail-Safe Linear FL actuators feature an integrated motor controller, i.e. only a
connection to the power supply is required. In non explosion-proof actuators, the
wiring uses a connector independent from control signals (see Figure 12).
8
1
2
3
Parts Overview:
1. Metric screw M32x1,5
2. M40x1,5, 3. . . M25x1,5
3. M25x1,5
4. Plug insert (for power supply)
5. Plug insert (for control cables)
6. Connector for options
7. Connector Plate
8. Connecting Housing
7
6
5
4
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Section 5: Installation Instructions
February 2019
Explosion-proof actuators or on special request the connection will be made via terminals
(see Figure 13).
Figure 13 Bettis RTS Terminal Box
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MAN-02-04-60-0352-EN Rev. 3
Terminal Box Overview:
1. Metric screw M40x1,5
2. 2 x M20x1,5
3. M25x1,5
4. Terminals for the power supply
5. Terminal for ground connection
6. Outside ground connection
CAUTION: OBSERVE CORRECT PROCEDURE
If, during outdoor installation, commissioning is not carried out immediately after
electrical connection, the power supply must be connected at a minimum to achieve a
heating effect. In this case, the silica gel may remain in the connection compartment until
commissioning. (see Section 3.3)
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Section 6: Commissioning
It is assumed that the actuator has been installed and electrically connected correctly.
(See Section 5).
NOTE:
Remove silica gel from the alarm cover.
6.1 General Information
NOTE:
When commissioning and each time after dismounting the actuator, the positions have to
be reset (see Section 6.4).
6.2 Manual Operation
Section 6: Commissioning
February 2019
6.2.1 Standard Version of Actuator
Actautors cannot be manually operated.
6.2.2 Actuator with Additional Option Manual Mode
The manual operation of the linear actuator allows an adjustment of the valve when
powered-off.
CAUTION: MANUAL DRIVE OPERATION
- By activating the manual drive is the fail-safe function is disabled.
- By activating the manual drive the electrical function of the drive is disabled.
In normal operation, the handwheel (9) has no effect, it rotates idly by.
NOTE:
The manual mode can be activated only when the drive is in the fail-safe position.
To activate manual mode, the padlock has to be removed, and the coupling rod can be pushed
all the way into the drive. For easier clutch engagement move the handwheel easily back and
forth. Through the engagement of the actuator is automatically electrically disabled:
• Display "Manual Operation".
Commissioning
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Section 6: Commissioning
February 2019
Figure 14 RTS FL Fail-Safe Actuator Handwheel Rotation
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Parts Overview:
• Handwheel
• Coupling Rod
• Padlock
Handwheel Rotation:
• Handwheel clockwise rotation = Retract the actuator stem
• Handwheel counterclockwise rotation = Extend actuator stem
To exit the manual mode and enable the actuator again for the automatic mode ensure that:
• The actuator be driven in the fail-safe position by handwheel.
• The coupling rod be pulled up to the stop of the actuator.
• The coupling rod again secured with the padlock.
6.3 Mechanical Default Settings and Preparation
The use of multi-turn sensors makes mechanical settings unnecessary.
CAUTION: ADJUST TORQUE BEFORE OPERATION
Before the motorised operation of the valve, it is essential to check and adjust
torque settings.
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6.4 End Limit Setting
A detailed description of the operation of the RTS Fail-Safe Linear FL controller can be found
in Section 7.2.
6.4.1 End limit OPEN
Step 1 - Set the selector switch and control switch to the centre position.
Figure 15 Switches in Center Position
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Section 6: Commissioning
February 2019
2
Terminal Box Overview:
1. Selector Switch (Red)
2. Control Switch (Black)
Step 2 - Scroll through the menu with the control switch. Move the control switch towards
the rst menu item "P 1.1 End limit – Open".
Figure 16 Control Switch End Limit Open
Commissioning
22
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Section 6: Commissioning
February 2019
Figure 17 Front Display for End Limit Open
Step 3 - Afterwards, ip up the selector switch slightly and let it snap back to its
neutral position.
Figure 18 Selector Switch Setting (1)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 19 Selector Switch Setting (2)
23
Commissioning
Page 29
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 20 Selector Switch Setting (3)
Step 4 - This changes the bottom line of the display from "EDIT?" to "SAVE?"
Figure 21 Edit and Save
Section 6: Commissioning
February 2019
Figure 22 Save Settings
Step 5 - Then, push down the selector switch until it snaps into place. In doing so, the
bottom right now on the display will show "TEACHIN" .
CAUTION: USE OPERATING SWITCH
Once the display shows "TEACHIN", use the control switch (black switch) to start the
motorised operation of the actuator. In this mode, no travel-dependent switch off occurs in
the end position.
Commissioning
24
Page 30
Section 6: Commissioning
February 2019
CAUTION: CHECK MAXIMUM PARAMETERIZED TORQUE
Please note that, during motor operation, only torque monitoring remains active, as travel
ad justment will happen subsequently. Therefore, please check beforehand whether the
maximum torque has been already parameterised.
Step 6 - Absolute and relative values on the display will change continuously along with
position changes.
Figure 23 Position Change Selector Setting
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 24 Position Change Display
Step 7 - Manually move the actuator with the handwheel (see Section 2.1, or 2.6) or by
motor via the control switch (black button) to the end position OPEN of the valve.
• Absolute value: Absolute value of the position feedback
• Relative value: the value to the other end postion
25
Commissioning
Page 31
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 25 Absolute Value
Display Overview:
1. Absolute value
Step 8 - When the desired end position OPEN of the valve is reached, move the selector
switch back to the middle position. Thus, the line "TEACHIN" disappears.
Section 6: Commissioning
February 2019
1
Figure 26 Selector for End Position (Save)
Figure 27 End Position Display
Commissioning
26
Page 32
Section 6: Commissioning
February 2019
Step 9 - In order to conrm the end position (save), slightly ip up the selector switch
towards and let it snap back to its neutral position.
Figure 28 Selector Setting Save (1)
Figure 29 Selector Setting Save (2)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 30 Selector Setting Save (3)
27
Commissioning
Page 33
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Step 10 - This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end
position is stored.
Figure 31 Selector Setting Display (1)
Figure 32 Selector Setting Display (2)
Section 6: Commissioning
February 2019
6.4.2 End limit CLOSE
Repeat 5.4.1 but select "P 1.2 End limit - End limit CLOSE".
6.5 Adjusting of Fail-Safe Speed
Bettis FL Fail-Safe Linear actuators are equipped with an adjustable passive eddy current
brake, by which it is possible to change the fail-safe speed. When delivered the fail-safe
speed is set to minimum.
After mounting the actuator to valve and test run, fail-safe speed can be increased if necessary.
CAUTION: PREVENT ACTUATOR OVERSPEEDING
Valve or piping may be damaged due to high actuating speed.
Commissioning
28
Page 34
Section 6: Commissioning
February 2019
6.5.1 Setting Procedure
CAUTION: NO POWERING UP DURING MAINTENANCE
All adjustment work may only be performed with the actuator disconnected from the
power supply. Due to this requirement, the actuator has to be in the fail-safe position.
Any powering up must be ruled out during maintenance.
WARNING: ALWAYS REFER TO STANDARDS
When working in potentially explosive areas, pay attention to European Standards EN
60079-14 “Installing Electrical Systems in Explosion Endangered Areas” and EN 60079-17
“Inspection and Maintenance of Electrical Installations in Explosion Endangered Areas”.
Figure 33 Removing the Cover
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Attention:
In the version with handwheel there is a cable connection which has to be unplugged.
29
Commissioning
Page 35
User Instructions
MAN-02-04-60-0352-EN Rev. 3
1. Loosen but do not remove 4pcs of screws according Figure 8.
2. Insert 3mm allen key into radial borehole of ange.
3. Turn ange by use of allen key in direction according Figure 8. Half of possible
4. In the version with handwheel reconnect the cable to the cover.
5. Remount the cover while be aware of correct position of O-ring sealing.
6. Retest actuator to check for correct failsafespeed.
Figure 34 Adjusting speed
Section 6: Commissioning
February 2019
rotating angle will approximately double failsafe speed of actuator. While holding
ange with key in desired position retighten screws.
Borehole
6.6 Final Step
Following commissioning, ensure covers a sealed and cable inlets are closed. Also, check
the actuator for damaged paint (by transportation or installation) and take necessary steps
to repair if needed.
Screw
Direction
Commissioning
30
Page 36
Section 7: Control Unit
February 2019
Section 7: Control Unit
The controller is intended to monitor and control the actuator and provides the interface
between the operator, the control system and the actuator.
7.1 Operating Unit
Operation relies on two switches: the control switch and a padlock-protected selector
switch. Information visualization is provided by 4 integrated indicator lights, as well as the
graphic display. For better visibility, switch symbols ( , , , ) are on the cover.
Figure 35 Operating Unit Controls
User Instructions
MAN-02-04-60-0352-EN Rev. 3
4
1
Display Overview:
1. Selector Switch
2. Control Switch
3. Graphic Display
4. LED Display
The control switch has dual function.
3
2
The controller cover may be wiped clean with a damp cloth.
The mounting position of the control unit can be turned in 90° steps (see Section 4.2).
31
Control Unit
Page 37
User Instructions
MAN-02-04-60-0352-EN Rev. 3
7.2 Display Elements
7.2.1 Graphic Display
The graphic display used in the controller allows text display in different languages.
Figure 36 Display (1)
Section 7: Control Unit
February 2019
During operation, the displays shows the position of the actuator as a percentage,
operation mode and status. When using the option "identication", a customer-specic
label is shown at the bottom of the display (e.g., PPS Number).
Figure 37 Display (2)
Display Overview:
1. Status
2. Operation Mode
3. Position
Control Unit
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Section 7: Control Unit
February 2019
7.2.2 LED Display
To provide users with better status information, basic status data is displayed using 4 color
LEDs. As the device powers up, it undertakes a self-test whereby all 4 LEDs briey lit up
simultaneously.
Figure 38 LED Display
User Instructions
MAN-02-04-60-0352-EN Rev. 3
L3 L5 L4 L1 L2
Table 2. LED Colour Legend
Description Colour Lits up Flashes quickly Flashes slowly Does not light up
L1 Yellow
L2 Yellow
(1)
L3
(1)
L4
L5
Red OPEN
Green Closed
Blue
Red Infrared ON
No torque
error
Ready
(operational
readiness)
Bluetooth
enabled
Torque fault — —
Path error (no
operational
readiness!)
Moving to OPEN
position
Moving to
CLOSED position
Bluetooth data
transmission
Infrared data
transmission
—
Applies upon torque-
dependent opneing:
Occurs when the end
position OPEN is reached
but the cut-out torque has
not yet been reached
Applies upon torque-
dependent closing: Occurs
when the end position
CLOSED is reached but the
cut-out torque has not yet
been reached
Bluetooth ON, no data
transmission
Infrared ON
Error (no operational readiness)
motor temperature, supply
voltage absent, internal error
Actuator is not in the open
Actuator is not in the closed
Bluetooth/Infrared OFF
position.
position.
33
Control Unit
Page 39
User Instructions
MAN-02-04-60-0352-EN Rev. 3
7.3 Operation
The actuator is operated via the switches located on the controller (selection and control
switch). All actuator settings can be entered with these switches. Furthermore, conguration
is also possible via the IR interface or the Bluetooth Interface (see Section 11). Flip the switch
up or down to regulate the parameter menu scrolling speed.
Figure 39 Neutral Position
Section 7: Control Unit
February 2019
Figure 40 Slight Switch Flip (It Will Move to the Next Parameter)
Figure 41 Halfway Switch Flip (Jump to the Next Parameter Category)
Control Unit
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Section 7: Control Unit
February 2019
Figure 42 Full Switch Flip (Jump to the End of the Menu)
7.3.1 Operation mode
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Use the selector switch (red) to determine the various operating states of the
actuator. In each of these positions, it is possible to block the switch by means of a
padlock and thus protect the actuator against unauthorized access.
The selector switch has the following positions:
Table 3. Selector Positions
Position Function
OFF
Local
Remote
The actuator can be neither operated via the remote control nor via the control
switches of the controller.
It is possible to operate the actuator by motor via the control switch. Control via
the remote inputs may be possible with appropriate conguration (superimposed
control commands, emergency commands)
The actuator is ready to process control commands via input signals. The control
switch for the motor operation of the actuator is disabled.
Besides dening the operational status, the selector switch is used in conguration mode
to conrm or cancel parameter inputs.
35
Control Unit
Page 41
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Depending on the selector switch position, the control switch performs different functions:
Table 4. Control Switch Positions
Position Function
Section 7: Control Unit
February 2019
Selector switch
in the OFF
position:
Selector switch
in the REMOTE
position :
Selector switch
in the LOCAL
position :
The control switch is used to scroll up or down through the menu according to
internal symbolism. From the neutral position towards you reach the status
and history data areas. Towards the symbols you reach the parameter menu.
Here, the selection switch either conrms or rejects the current input
according to associated symbolism.
The control switch gives you access to status, history data and parameter area.
With the control switch, the actuator can be operated by motor. You may also
operate the actuator in inching and self-hold mode. Switches are spring-loaded
to snap back automatically into their neutral position. (To conrm a control
command, the control switch must be pushed all the way into its mechanical
locking position.)
7.3.2 Configuration
In principle, all parameters are shown as numbers in the corresponding parameter
point. From the actuator menu, use the control switch to access different menu
points. The lower left corner of the display shows the "EDIT" option.
Figure 43 Configuration Display (1)
Control Unit
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Section 7: Control Unit
February 2019
Conrm the selector switch (with a slight ip upwards, towards , (see Figure 28, to Figure 32)
to change the selected parameter. To conrm this input readiness, the display changes from
"EDIT" to "SAVE".
Figure 44 Configuration Display (2)
Move the control switch towards to the characters to change the parameter. or
(see Figure 39 to Figure 42). After reaching the desired parameter value, conrm the value
with the selector switch (again, ip it slightly towards , (see Figure 28 to Figure 30).
User Instructions
MAN-02-04-60-0352-EN Rev. 3
7.3.3 Configuration example
As an example, we will change parameter P20.6 (wireless) from 0 (wireless off) to 2
(Bluetooth communication on). Thus, the Bluetooth connection is activated for a short
time and then deactivated again automatically:
Step 1 - The operating and control switch must be in the neutral position.
Figure 45 Selector Switch (1, Red); Control Switch (2, Black)
1
2
Step 2 - Now, move the control switch down (towards ) until the menu item "P 20.6
Miscellaneous - Wireless" is displayed.
37
Control Unit
Page 43
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 46 Control Switch Flipped Down
Figure 47 Display (1)
Section 7: Control Unit
February 2019
Step 3 - Afterwards, ip up slightly the selector switch (towards ) and let it snap back to its
neutral position:
Figure 48 Selector Switch in Neutral Position
Control Unit
38
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Section 7: Control Unit
February 2019
Figure 49 Selector Switch Flipped Up
Figure 50 Selector Switch in Neutral Position
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Step 4 - This changes the bottom line of the display from "EDIT?" to "SAVE?".
Figure 51 Display (2)
39
Control Unit
Page 45
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 52 Display (3)
Step 5 - Flip up the control switch (toward ) to change the value from 0 (off) to
2 (Bluetooth).
Figure 53 Control Switch Flipped Up
Section 7: Control Unit
February 2019
Control Unit
Figure 54 Switch to One
40
Page 46
Section 7: Control Unit
February 2019
Step 6 - If the value changes to 1, conrm the selection by ipping halfway up the selector
switch (towards) and letting it snap back to its neutral position (see Figure 42 to Figure 46).
Figure 55 Selector Switch Flipped Halfway Up
Figure 56 Display After Confirming Selection
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Step 7 - This changes the bottom line of the display from "SAVE?" to "EDIT?" and the parameter is
stored.
7.3.4 "TEACHIN“
Furthermore, certain parameters (end positions, intermediate positions), can be
set using "TEACHIN". Thus, their conguration is greatly simplied.
After selecting the appropriate menu item (for example: End position) and
chanching the the input type from "EDIT?" to "SAVE?", move the selector switch
(red) to "manual mode" and lock it into place. As you do so, the display will show
the message "TEACHIN" and the current position value will be applied continuously
to the parameter value. In this mode, further to manual operation by hand wheel,
the actuator can be motor-driven with the control switch to the desired position.
(see Section 5.4.1)
41
Control Unit
Page 47
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 57 'Teachin' on Display
CAUTION: MAXIMUM TORQUE MUST BE ALREADY SET
Please note that, during motor operation, only torque monitoring remains active, as travel
ad- justment will happen subsequently. Therefore, please check beforehand whether the
maximum torque has been already set.
Section 7: Control Unit
February 2019
After reaching the desired, position, move the selector switch back to the neutral position.
Finally, the param- eter value must still be saved by ipping the selector switch halfway up
and letting it snap back to the neutral position (see Figure 48 to Figure 52).
Control Unit
42
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Section 8: Parameter Menu
February 2019
Section 8: Parameter Menu
For each parameter group, you can nd a description, tabular overview of the menu items
and possible congurations. The parameter list below also includes all possible options
per menu item. Please note that some of the menu items listed and described may not be
available with your conguration.
8.1 Parameter Group: End Limit
These parameters are used to congure the end position and switch off behavior of the
actuator. It is important to ensure that the basic mechanical conguration described in
Section 15.4 has already been made.
NOTE:
Ensure that these parameters are set during commissioning before operating the actuator.
In addition, the settings in the "Torque" menu (see Section 17.2) must be compared with
the permissible values of the valve and corrected as appropriate.
User Instructions
MAN-02-04-60-0352-EN Rev. 3
CAUTION: PROPER ACTUATOR POSITION
100% stands for fully open and 0% for fully closed. Please note that these values cannot be changed.
Table 5. End Limit Table (1)
Menu
Item
P1.1 End limit Open
P1.2 End limit Close
P1.3 End limit
Sub Menu
Item
Switch off
Open
Position
Setting
TEACHIN;
1)
0-100U
TEACHIN;
1)
0-100U
by travel (0)
by torque (1)
by torque1 (2)
by torque2 (3)
by torque3 (4)
Notes /Comments
The parameter value can be set using "TEACHIN".
With a known travel, the second end position can be
entered after setting the rst end position.
The parameter value can be set using "TEACHIN".
With a known travel, the second end position can be
entered after setting the rst end position.
The actuator uses end position signals to switch off and
report the end position.
The actuator signals the end position or stops the motor
only after reaching the specied torque with the provision
that it has reached the end position. If the end position
signal is not reached, the actuator reports an error.
Like torque, but in the end position range, this is
also extended when the positioning command is
released, until the torque is reached.
Like torque1, however, an actuating command is
automatically generated additionally in the end
position range so that the end position in the end
position range is approached even without a
positioning command.
Like travel, however, the actuator still continues to
drive the set Overrun time after reaching the end
position, even when the positioning command is
released. Only relevant if Overrun time (P1.10,
P1.11) is greater than 0.
43
Parameter Menu
Page 49
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Table 6. End Limit Table (2)
Section 8: Parameter Menu
February 2019
Menu
Item
P1.4 End limit
P1.5 End limit
P1.6 End limit
P1.7 End limit LED function
P1.8 End limit End limit hyst. 0.1 - 10.0%
P1.9 End limit Ramp 0.1 - 10.0% When approaching the end position, the speed is reduced.
P1.10 End limit Range 0 - 10.0%
P1.11 End limit
P1.12 End limit
Sub Menu
Item
Switch off
Close
Closing
directing
Rotate sense
position
Overrun
Open
Overrun
Close
Position
Setting
by travel (0)
by torque (1)
by torque1 (2) see P1.3
by torque2 (3) see P1.3
by torque3 (4) see P1.3
right (0) Actuator is designed for clockwise = closing.
left (1)
0
1
Close = green
(0)
Close = red (1)
0 - 60 s
0 - 60 s
The actuator uses end position signals to switch off and
The actuator signals the end position or stops the motor
only after reaching the specied torque with the provision
that it has reached the end position. If the end position
signal is not reached, the actuator reports an error.
Reverse direction of rotation. Counter clockwise = closing.
The crossing of all signals and commands is performed by
Rotation sense of the Potentiometer. No function in RTS
Denition of the LED color of the CLOSED or OPEN end
Hysteresis range for end position signals:
Example: End position hysteresis 1% means that the End
position OFF is reached when closing 0%, and will be left
when opening only at 1%, i.e., a re-closing can only take
End position range for torque (P1.3, P1.4). Permissible
range in which the torque is to be achieved. If the actuator
comes to the end of the end position range, the motor
shuts off even if the torque has not been reached.
Switch-off delay after reaching the end position see
Switch-off delay after reaching the end position
Notes /Comments
report the end position.
the controller.
Fail-Safe Linear FL series.
postion indication.
place after leaving this hysteresis.
travel1 (P1.3, P1.4)
travel1 (P1.3, P1.4)
CAUTION: OBSERVE LIMITS AND FACTORS OF GEAR
When installing the actuator on an gear or a thrust unit, please take into account the limits
and ratio of the gear/thrust unit at parameterization.
When using end limit switch off by torque, the end position limit must be set before reach-
ing the torque limit. Accordingly, the actuator will only signal the nal end position if the
congured torque and the associated end position are reached. If the end position is not
reached, a torque error is reported (see Section 17.2.2).
Parameter Menu
44
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Section 8: Parameter Menu
February 2019
8.2 Parameter Group: Torque
If no torque was specied with the order, the actuator is supplied from the factory with the
maximum congurable torque.
Table 7. Torque Table
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Menu Item
P2.1 Torque Open 8 - 32Nm
P2.2 Torque Close 8 - 32Nm
P2.3 Torque Torque limit 8 - 32Nm
P2.4 Torque Latching {Off (0)} Unassigned in RTS FL
P2.5 Torque Boost Open {0%} Unassigned in RTS FL
P2.6 Torque Boost Close {0%} Unassigned in RTS FL
P2.7 Torque Hysteresis {0: 50%} Unassigned in RTS FL
Sub Menu
Item
Position
Setting
Notes/Comments
2
2
2
Switch off torque in OPEN direction CAUTION:
The range can be restricted via the menu item P2.3
As P2.1 but in CLOSED direction
Torque to protect the valve, the gear box or the
thrust unit. This value limits the setting of the
Parameters P2.1 and P2.2 and to prevent an
erroneous increase above the allowed value of these
two parameters.
CAUTION: OBSERVE CORRECT VALUE OF GEAR
When installing the actuator on a additional gear, please take into account the
corresponding values of the gear/thrust unit as you enter the actuator parameters.
To achieve an effective output torque (including gear)/output power (including thrust unit)
ratio, the ratio of gear/thrust unit must be considered.
45
Parameter Menu
Page 51
User Instructions
MAN-02-04-60-0352-EN Rev. 3
8.3 Parameter Group: Speed
Table 8. Speed Table
Section 8: Parameter Menu
February 2019
Menu Item
P4.1 Speed Local Open 2.5. . . 72.2 rpm Output speed for local operation in direction OPEN
P4.2 Speed Local Close 2.5. . . 72.2 rpm As P4.1 but in direction CLOSE
P4.3 Speed
P4.4 Speed
P4.5 Speed
P4.6 Speed
P4.7 Speed
P4.8 Speed Minimum 2.5. . . 72.2 rpm
2)
representative for CM03
Sub Menu
Item
Remote
Open
Remote
Close
Emergency
Open AUF
Emergency
Close
Torque-
dependent
Position
2)
Setting
2.5. . . 72.2 rpm
2.5. . . 72.2 rpm As P4.3 but in direction CLOSE
2.5. . . 72.2 rpm
2.5. . . 72.2 rpm As P4.5 but in direction CLOSE
2.5. . . 72.2 rpm
Output speed for remote operation in direction
Output speed for emergency operation in direction
Seal-tight speed. Speed at which the actuator runs
near the end position at torque-dependent switch
1
Notes/Comments
OPEN
OPEN
off (see P1.3 and P1.4)
Minimum speed
CAUTION: OBSERVE MAXIMUM SPEED
The maximum speed for the 24VDC actuator version is reduced to 20 rpm.
8.4 Parameter Group: Ramp (optional)
The start ramp can be set separately for each operation mode. Thus, a 100% start ramp
means that the motor attains its maximum speed in about a second. Higher speeds (see
Section 18.3) lead to shorter run times. If the ramp is set below 100%, the starting time
increases in an inversely proportional fashion.
Table 9. Ramp Table
Parameter Menu
Menu Item
P5.1 Ramp Local 5 - 100% Start ramp for local operation
P5.2 Ramp Remote 5 - 100% Start ramp for remote operation
P5.3 Ramp Emergency 5 - 100% Start ramp for emergency operation
Sub Menu
Item
Position
Setting
Notes/Comments
46
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Section 8: Parameter Menu
February 2019
8.5 Parameter Group: Control
Table 10. Control Table
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Menu Item
P6.2 Control Ready delay 0 - 10s Drop-out delay for the ready signal (Binary outputs)
3)
P6.5
P6.6 Control Min. impuls 0.1 - 2.0 sec Minimum switch-on time of the motor.
3)
since rmware 1.303
Control 24V output
Sub Menu
Item
Position
Setting
0
{1} 24V auxiliary output is activated (see Section 17.5).
(see Section 17.5). The function of the auxiliary
8.6 Parameter Group: Password
The actuator control can be password-protected to prevent access at different levels. It is
possible to prevent entry by unauthorized personnel or to entirely lock motor operation.
Default password is set to "000". You can use both numbers and capital letters in your
password. After entering a password, password protection is activated. To remove
password protection, enter an empty password (000).
When accessing a password-protected parameter, the user is automatically prompted
for the password. Only after correctly entering the password, is it possible to change the
corresponding parameters.
Table 11. Password Table
Menu Item
P7.1 Password
Sub Menu
Item
Reading
PWD
Position
Setting
3- digit
Status display and history data are still viewable;
access to the parameter menu is locked until this
password is introduced. Parameter menu scrolling
is only enabled after entering the password. Electric
Notes/Comments
24V auxiliary output is deactivated
input is still activated.
Notes/Comments
motor operation is unlocked.
P7.2 Password Writing PWD 3- digit
P7.3 Password
47
Bluetooth
PWD
15-digit
Status display, history data and parameter menu can
be viewed. However, parameters become read-only.
Password for the Bluetooth connection, empty
password deactivates the password request.
Parameter Menu
Page 53
User Instructions
MAN-02-04-60-0352-EN Rev. 3
8.7 Parameter Group: Position
In addition to OPEN and CLOSED end positions, you can dene intermediate positions.
These can be used as feedback signals for the binary outputs or as target value for x
position approach.
CAUTION: END POSITIONS MUST BE OBSERVED
If you change the end positions (see Section 17.1) intermediate positions are retained
percentage-wise, i.e., the absolute positions of the intermediate positions change.
Table 12. Position Table
Section 8: Parameter Menu
February 2019
Menu Item Sub Menu Item
P8.1 Position
P8.2 Position
P8.3 Position
P8.4 Position
P8.5 Position Emerge position
P8.6 Position Hysteresis 0.1 - 10.0%
Intermediate
position 1
Intermediate
position 2
Intermediate
position 3
Intermediate
position 4
Position
Setting
TEACHIN
0 - 100%
TEACHIN
0 - 100%
TEACHIN
0 - 100%"
TEACHIN
0 - 100%
TEACHIN
0 - 100%"
Notes/Comments
Position value of intermediate position 1
See above
See above
See above
Position value of the emergency position.
Hysteresis range of intermediate positions. Within
this hysteresis, no repositioning occurs upon reaching
the intermediate positions (option: x position
approach). Furthermore, the output functions for
position = intermediate position are active within this
range (see P10.1).
Parameter Menu
48
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Section 8: Parameter Menu
February 2019
8.8 Parameter Group: Binary Inputs
The controller is equipped with 5 freely congurable binary inputs. Please nd further
information on technical data of the binary inputs in Section 17.2. Binary inputs are also
effective during actuator control via Probus (option).
Default binary inputs are as follows:
Input 1: OPEN
Input 2: CLOSED
Input 3: STOP
Input 4: EMERGENCY OPEN
Input 5: EMERGENCY CLOSED
Table 13. Binary Inputs Table (1)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
P9.1
Menu
Item
Binary
Input
Sub Menu
Item
Input 1
Position
Setting
0: No Function This input has no function.
1: Open
2: Closed
3: Stop
4: Open
Self-hold
5: Closed
Self-hold
6: Emergency
Open
7: Emergency
Closed
8: Release
9: Open/Closed
10: Close Open
11: Positioner Release of the positioner.
12: Open inv. As OPEN but active low.
13: Close inv. As CLOSED but active low.
Self-hold for OPEN, i.e., a short pulse is sufcient and the
The actuator moves towards OPEN if input is active and
(selector switch in position REMOTE).
CLOSED command in REMOTE mode
(selector switch in position REMOTE).
(selector switch in position REMOTE).
actuator moves then into the end position.
Use the STOP command to stop the actuator.
Self-hold for CLOSED, see OPEN SELF-HOLD
Superimposed run command; run the actuator in
direction OPEN regardless of whether the selection
switch is set to REMOTE or LOCAL operation.
Superimposed run command; run the actuator in
direction CLOSED regardless of whether the
selection switch is set to REMOTE or LOCAL operation.
The actuator may be operated only with a switched
signal. Both in LOCAL and REMOTE operation.
The actuator moves towards CLOSED if input is
active and towards OPEN otherwise.
Notes/Comments
OPEN command in REMOTE mode
STOP command in REMOTE mode
towards CLOSED otherwise.
49
Parameter Menu
Page 55
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Table 14. Binary Inputs Table (2)
Section 8: Parameter Menu
February 2019
P9.1
Menu
Item
Binary
Input
Sub Menu
Item
Input 1
Position
Setting
14: Stop inv. As STOP but active low.
15: Open
Self-Hold inv.
16: Closed
Self-Hold inv.
17: Emergency-
Open inv.
18: Emergency-
Closed inv.
19: Block
20: Controller
lock
21: Release
Local
22: Block Local As Release Local but active low.
23: Lock Open
24: Lock Closed
25: Lock Off Drop the lock.
26: Fail-safe
27: Fail-safe inv. As Fail-safe, but active low.
28: Lock
Open inv.
29: Lock
Closed inv.
30: Lock Off inv. As Lock Off, but active low.
31:
Intermediate
position 1
As Emergency-Closed but active low.
With activated (switched) signal, the actuator is
locked for operation also in local mode.
The actuator may be operated only with a
Trigger lock OPEN (in LOCAL and REMOTE
mode). Actuator moves with the highest priority to
OPEN; command continues internally active after
reaching the end position OPEN. Dropping only with
LOCK OFF, Supply OFF or operating mode OFF.
Trigger lock CLOSED (in LOCAL and REMOTE
mode). Actuator moves with the highest priority to
CLOSED; command continues internally active after
reaching the end position CLOSED. Dropping only with
LOCK OFF, Supply OFF or operating mode OFF.
Trigger the Fail-safe function in all operating modes
(only functional in fail-safe actuators).
Approach intermediate position 1 (P8.1) in
REMOTE mode (x position approach). There is no
repositioning upon reaching the intermediate position
within the hysteresis (see P8.6) Higher priority than
Notes/Comments
As Open Self-Hold but active low.
As Closed Self-Hold but active low.
As Emergency-Open but active low.
Positioner lock.
switched signal.
As Lock Open, but active low.
As Lock Open, but active low.
intermediate position 2, 3 and 4.
Parameter Menu
50
Page 56
Section 8: Parameter Menu
February 2019
Table 15. Binary Inputs Table (3)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
P9.1
P9.2
P9.3
P9.4
P9.5
Menu
Item
Binary
Input
Binary
Input
Binary
Input
Binary
Input
Binary
Input
Sub Menu
Item
Input 1
Input 2 See Input 1
Input 3 See Input 1
Input 4 See Input 1
Input 5 See Input 1
Position
Setting
32: Intermediate
position 2
33: Intermediate
position 3
34: Intermediate
position 4
35: Emergency
position
36: Intermediate
position 1 inv.
37: Intermediate
position 2 inv.
38: Intermediate
position 3 inv.
39: Intermediate
position 4 inv.
40: Emergency
position inv.
41: Travel Open Reserved for future use.
42: Travel Close Reserved for future use.
43: Travel
Open inv.
44: Travel
Close inv.
45: Failsafe lock Reserved for future use (only for Failsafe actuators)
46: Failsafe
lock inv.
Notes/Comments
As intermediate position 1 but with higher priority than
intermediate positions 3 and 4.
As intermediate position 1 but with higher priority than
intermediate position 4.
As intermediate position 1 but with lowest priority.
Approach emergency position (P 8.5). As
intermediate position 1 but with higher priority than
intermediate positions 1, 2.
As Intermediate position 1 but active low.
As Intermediate position 2 but active low.
As Intermediate position 3 but active low.
As Intermediate position 4 but active low.
As Emergency position but active low.
Reserved for future use.
Reserved for future use.
Reserved for future use (only for Failsafe actuators)
51
Parameter Menu
Page 57
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 8: Parameter Menu
8.9 Parameter Group: Binary Outputs
The controller is equipped with 8 freely congurable binary outputs. Please nd further
information on technical data of the binary outputs in Section 28.1. Provided with external
supply, binary outputs are optically isolated from the rest of the controller.
Default binary outputs are as follows:
Output 1: Ready
Output 2: End position OPEN
Output 3: End position CLOSED
Output 4: Run OPEN
Output 5: Run CLOSED
Output 6: Torque
Output 7: LOCAL
Output 8: REMOTE
February 2019
Table 16. Binary Outputs Table (1)
P10.1
Menu Item
Binary
Output
Sub Menu
Item
Output 1
Position
Setting
0: User Dened Optional
1: Ready Actuator is ready
2: Fault General fault; actuator is not ready
3: Open Actuator is in open position
4: Closed Actuator is in closed position
5: Running Open Actuators runs in direction Closed
6: Running
Closed
7: Running Actuator is running in either Open or Closed
8: Torque Open
9: Torque Closed
10: Torque
11: Travel Open The Open end postion has been reached
12: Travel Closed The Closed end postiion has been reached
13: Position >
Int.1
14: Position <
Int.1
15: Position >
Int.2
Notes/Comments
Actuators runs in direction Closed
Switch off torque was reached in Open
direction-actuator has been switched off
Switch off torque was reached in Closed
direction-actuator has been switched off
Switch off torque was reached in either Closed or
Open direction
Position > Intermediate position 1
Position < Intermediate position 1
Position > Intermediate position 2
Parameter Menu
52
Page 58
Section 8: Parameter Menu
February 2019
Table 17. Binary Outputs Table (2)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
P10.1
Menu
Item
Binary
Output
Sub Menu
Item
Output 1
Position
Setting
16: Position <
Int.2
17: Position <
Int.3
18: Position <
Int.3
19: Position <
Int.4
20: Position <
Int.4
21: Local Local operating mode (selector switch in position)
22: Remote
23: Off Off operating mode (selector switch in the Off position)
24: No Function No function
25: Motor Error
26: Always Signal is always on
27: Never Signal is always off
28: Binary
Input 1
29: Binary
Input 2
30: Binary
Input 3
31: Binary
Input 4
32: Binary
Input 5
33: Torque
Open ma.
34: Torque
Closed ma.
35:Ready
Remote
The motor temperature sensor has reported
Forwarding of binary input to output
Forwarding of binary input to output
Forwarding of binary input to output
Forwarding of binary input to output
Forwarding of binary input to output
As Torque OPEN although it will supress (mask)
this signal in the end position upon torque-dependent
As Torque CLOSED although it will supress (mask)
this signal in the end position upon torque-dependent
Notes/Comments
Position < Intermediate position 2
Position > Intermediate position 3
Position < Intermediate position 3
Position > Intermediate position 4
Position < Intermediate position 4
Remote operating mode
(selctor switch in position Remote)
an error
switch off.
switch off.
Ready and Remote operating mode
53
36: Ready Local Ready and Local operating mode
37: Ready
Local/Remote
38: Lock Open
Lock CLOSED is enabled. CLOSED command is internally
39: Lock Closed
Ready and Local or Remote mode
Lock OPEN is enabled. OPEN command is
internally queued with the highest priority and will
not be dropped even in the end position.
queued with the highest priority and will
not be dropped even in the end position.
Parameter Menu
Page 59
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Table 18. Binary Outputs Table (3)
Section 8: Parameter Menu
February 2019
P10.1
Menu
Item
Binary
Output
Sub Menu
Item
Output 1
Position
Setting
40: Fail-safe
OK 1
41: Fail-safe
OK 2
42: Fail-safe
OK 3
43: Lock Lock Open or Lock Closed is enabled.
44:
Ready/Torque
OK
45:
Ready/Remote/
Torque OK
46:
Position=Int1
47:
Position=Int2
48:
Position=Int3
49:
Position=Int4
50: Position
= Emergency
Position
51: Bus Bit 1
52: Bus Bit 2
53: Bus Bit 3
54: Bus Bit 4
55: Bus Bit 5
56: Bus Bit 6
57: Bus Bit 7
58: Bus Bit 8
59: Virtual 1
60: Virtual 2
61: Virtual 3
62: Virtual 4
63: Line voltage
OK
64: Control
voltage OK
65: Oil pressure
OK
66: Oil level OK The oil level is OK.
67: Pump OK
Fail-safe OK (only for fail-safe actuators)
Fail-safe OK and Ready (only for fail-safe actuators)
Actuator is ready and no torque switch off.
Actuator is ready for operation in REMOTE mode and no
Position = Intermediate position 1. The width of the
interval is set with the parameter P8.6.
Position = Intermediate position 2. The width of the
interval is set with the parameter P8.6.
Position = Intermediate position 3. The width of the
interval is set with the parameter P8.6.
Position = Intermediate position 4.The width of the
interval is set with the parameter P8.6.
Position = emergency position. The width of the
interval is set with the parameter P8.6.
In existing bus interface (hardware option) the
output is set according to the selected bit bus.
The auxiliary voltage for the SMARTCON control is
OK. This function is only available if the auxiliary
voltage output is not switched on (P6.5 to 0).
The oil pressure is higher than the minimum
The temperature sensor in the pump motor and the
external motor protection have not tripped.
Notes/Comments
Fail-safe OK, Ready and Remote
(only for fail-safe actuators)
torque switch off.
Congurable output function.
Supply voltage for the motor is OK.
pressure (P6.10)
Parameter Menu
54
Page 60
Section 8: Parameter Menu
February 2019
Table 19. Binary Outputs Table (4)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
4-5
P10.2
P10.3
P10.4
P10.5
P10.6
P10.7
P10.8
P10.9
P10.10
P10.11
P10.12
P10.13
P10.14
P10.15
P10.16
Menu
Item
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Binary
Output
Sub Menu
Item
Output
Conguration
1
Output 2 See Output 1
Output 2
Conguration
Output 3 See Output 1
Output 3
Conguration
Output 4 See Output 1
Output
Conguration 4
Output 5 See Output 1
Output
Conguration 5
Output 6 See Output 1
Output
Conguration 6
Output 7 See Output 1
Output
Conguration 7
Output 8 See Output 1
Output
Conguration 8
Position
Setting
Normal
Inverted
Normal
Flashing
Inv. Flashing
See Output 1
Conguration
See Output 1
Conguration
See Output 1
Conguration
See Output 1
Conguration
See Output 1
Conguration
See Output 1
Conguration
See Output 1
Conguration
Notes/Comments
Output 1 is set to normal, i.e., if the condition in
point P10.1 is met, Output 1 is set to HIGH
(active HIGH).
If the condition in point P10.1 is met, Output 1 is set to
LOW (active LOW).
If the condition in point P10.1 is met, Output 1
starts blinking (active HIGH).
If the condition in point P10.1 is not met, Output 1
starts blinking (otherwise it is set to HIGH).
CAUTION: OBSERVE IF END POSITION IS REACHED
When using the point torque-dependent OPEN or torque-dependent CLOSED (see Section
18.1, Menu P1.3 and P1.4) the actuator will only be open or closed when the set torque and
the associated end position is reached. If the end position is not reached, a torque error is
reported (see Section 17.2.2).
55
Parameter Menu
Page 61
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 8: Parameter Menu
February 2019
8.10 Parameter Group: Position Output (optional)
Position output is used to indicate the current position of the actuator using 0/4-20 mA;
it can retrotted using software code. If this option is not enabled, the menu point shows
the message "inactive". No adjustment to the end positions or the travel is required.
Adjustment is automatically performed during the conguration of travel limit positions
(see Section 18.1). No further settings are necessary for torque-dependent switch off,
because the controller exclusively uses travel limit positions for the calculation. Regardless
of whether this is dened by the torque or the travel limit positions.
The factory default settings are:
• 4mA at 0% position
• 20mA at 100% position
Table 20. Position Output Table
P11.1
P11.2
P11.3
P11.4
P11.5
P11.6
P11.7
P11.8
Menu Item
Position
Output
Position
Output
Position
Output
Position
Output
Analog
Output
Analog
Output
Analog
Output
Analog
Output
Sub Menu
Item
Function 1
Start (at 0%)
End (at 100%)"
Calibration
20mA
Function 2
Start 2
(at 0%)
End 2
(at 100%)
Calib. 20mA
2
Position
Setting
0: off mA output disabled.
1: Position mA output corresponds to the actual position value.
2: Pos.
Valvechar.
3: Torque 1 mA output corresponds to the actual torque value.
4: Torque 2
5: Torque 3
6: Torque 4
0 - 20.5 mA
{4 mA}
0 - 20.5 mA
{20 mA }
-10% - +10%
see Function
1
see Start
see End
see
Calib. 20
mA 1
mA output corresponds to the actual position value
taking into account the valve characteristic.
mA output corresponds to the actual torque value.
Torque = 100% Close: mA output = end
Torque = 100% Open: mA output = end
mA output corresponds to the actual torque value.
Torque = 150% Close: mA output = start
Torque = 150% Open: mA output = end
mA output corresponds to the actual torque value.
Torque = 150% Close: mA output = end
Torque = 150% Open: mA output = end
mA value for the Closed (0%) position
mA-value for the On (100%) position
Calibrating the output position during the setting
of this parameter will output a 20mA (100%) signal.
Use this parameter to calibrate accurately the 20mA
output signal. (e.g., if you measure 19.8mA at the
output, just add 1% (0.2mA - 1% of 20mA) to the
Notes/Comments
Torque = 0%: mA output = start
Torque = 0%: mA output = center
Torque = 0%: mA output = start
displayed value.
Parameter Menu
56
Page 62
Section 8: Parameter Menu
February 2019
8.11 Parameter Group: Step Mode
Step mode operation can be used to extend the operating time in certain ranges or for the
whole travel; it is available in local, remote and emergency mode. Step mode operation can
be activated individually for the directions OPEN and CLOSED. Cycle start, cycle end, cycle
duration and interval time can be set separately for both directions. (see Figure 62).
Table 21. Step Mode Table
User Instructions
MAN-02-04-60-0352-EN Rev. 3
P12.1
P12.2
P12.3
P12.4
P12.5
P12.6
P12.7
P12.8
P12.9
P12.10
P12.11
Menu Item
Step Mode
Function
Step Mode
Function
Step mode
Function
Step Mode
Function
Step Mode
Function
Step Mode
Function
Step Mode
Function
Step Mode
Function
Step Mode
Function
Step Mode
Function
Step mode
function
Sub Menu
Item
Mode
Start Open 0 - 100%
End Open 0 - 100%
Runtime
Open
Pause Time
Open
Start Closed 0 - 100%
End Closed 0 - 100%
Runtime
Closed
Pause Time 0.2 - 60 Pause time in Closed direction.
Timebase
Speed
adaption
Position
Setting
Disabled Step mode operation is disabled.
Enabled
Local only Step mode mode is only enabled in LOCAL mode.
Remote only Step mode mode is only enabled in REMOTE mode.
Local +
Remote
only
0.1 - 60 Runtime in OPEN direction.
0.2 - 60 Pause time in OPEN direction.
0.1 - 60 Runtime in Closed direction.
0: Seconds
1: Minutes
0:
1:
Step mode operation is enabled in LOCAL,
REMOTE and EMERGENCY operation.
Step mode is enabled in REMOTE and
In OPEN direction, position in % from which the
In OPEN direction, position in % of which the step
In CLOSED direction, position in % from which the
In CLOSED direction, position in % of which the
Speed adaption not activated. Normal step
Speed adaption is activated. The speed is reduced
according to the runtime and pause time in the step
mode range. (Example: Running time 1 sec and
pause time 1 sec results in half the speed). If the
minimum speed is undershot, the actuator clocks in
the converted ratio with the minimum speed. The
speed adjustment is only applicable to actuators of
Notes/Comments
LOCAL mode.
step mode operation should start.
mode operation should end.
step mode operation should start.
step mode operation should end.
Time basis for run and pause times.
mode function.
the type CM and AB CSC.
57
Parameter Menu
Page 63
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 58 Step Mode Operation
Section 8: Parameter Menu
February 2019
RATE RATE
RATE
RATE
RATE
RATE
RATE
RATE
RATE
RATE
NOTE:
It is important to ensure that the mode of operation is not exceeded. The running info on
the actuator (see Section 7.2) only ashes while the drive is running, i.e., during the break,
no ash.
Parameter Menu
58
Page 64
Section 8: Parameter Menu
February 2019
MAN-02-04-60-0352-EN Rev. 3
8.12 Parameter Group: Positioner (option)
The positioner SR option is used to control the electric actuator by means of a set point
input 0/4-20 mA signal. The SR helps control the position of the actuator, i.e., the
positioner ensures that the actual value and thus the position of the actuator matches the
desired set point.
Table 22. Positioner Table (1)
User Instructions
Menu Item
P13.1 Positioner Function
P13.2 Positioner Begin (at 0%)
P13.3 Positioner End (at 100%)
P13.4 Positioner Dead band
P13.5 Positioner Gain
Sub Menu
Item
Table 23. Positioner Table (2)
Menu
Item
P13.6 Positioner
P13.7 Positioner
Sub Menu
Item
Live zero
detect
Emergency
position
Emergency
Emergency PID Reserved for future use.
0 – 100%
Position
Setting
Off Positioner disabled.
1: Position mA input for the position setpoint.
2: Pos.
valvechar.
0 – 20.5 mA
{4, 0 mA}
0 – 20.5 mA
{20, 0 mA}
0,1 – 10,0%
{1,0%}
1 – 100%
{100%}
Position
Setting
Ignore
Stop Actuator stops on signal failure.
Open Actuator moves to OPEN position.
Close Actuator moves to CLOSED position on signal failure.
Position
{50.%}
mAinput for the position setpoint, taking into
mA value of the setpoint for the CLOSED
mA value of the setpoint for the OPEN
Tolerance range for the control deviation (set point
position - actual position) where no adjustment occurs.
The deadband should not be set too low to prevent
The gain (gradient) affects the positioning close to
the target position. The smaller the gain selected (for
example, 20%), the earlier the actuator starts reducing
its speed in case of speed variable actuators on
approaching the target position. In case of actuators
with xed speed (reversing starters) the speed
reduction is done by pulsing (also see parameters
P13.9 and P13.10). This provides a better positioning
(smaller reachable deadband). A 100% setting disables
The setpoint monitoring (monitoring the setpoint to
below approximately 2mA = loss of signal) is disabled.
On signal failure, the actuator moves to dened
emergency position (see parameter P13.7).
Determination of the emergency position.
(It can also be set in the menu P8.5)
Notes/Comments
account the valve characteristic.
(0%) position.
(100%) position.
actuator oscillation.
this gradient.
Notes/Comments
59
Parameter Menu
Page 65
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 8: Parameter Menu
February 2019
P13.8 Positioner
P13.9 Positioner
P13.10 Positioner Period {2.0 s}
P13.11 Positioner
P13.12 Positioner
P13.13 Positioner
P13.14 Positioner
P13.15 Positioner
Calibration
setpoint
Minimum
Impulse
Begin
position (a0)
End Position
(e0)
Begin
Setpoint (a1)
End Setpoint
(e1)
Calib.
setpoint
offset
-10% - +10%
{0.2 s}
0.0 – 25.0%
{2.0%}
75.0 – 100.0%
{98.0%}
0.0 – 25.0%
{2.0%}
75.0 – 100.0%
{98.0%}
-10% - +10% Calibration of zero for the input setpoint. 1% = 0.2 mA.
Calibration value for the mA setpoint. Calibration
process: By applying 20mA on the setpoint input, this
parameter is corrected until the readout matches 20mA.
Minimum activation time of the reversing contactors.
For very small activation times (<0.3 to 0.5s), the motor
will be switched off during start-up process, which
increases signicantly reversing contactors mechanical
wear. With frequent periods of very small activation
times (restless loop, small dead zone, clocking near to
the target value), we therefore recommend electronic
reversing contactor.
This parameter is only relevant when step mode is
enabled and when approaching the target position
(parameter gain smaller than 100 %) and determines the
period of a run/pause cycle.
Smallest controllable position other than the end
position CLOSED. The range 0% to a0 will be just passed
through. Use the parameter a0 to dene the beginning
of the allowable control range of the valve (e.g., blind
spot for ball segment valves, etc.).
Largest controllable position other than the end
position OPEN. The area e0 to 100% is just passed
through. Use the parameter e0 to dene the end of the
allowable control range of the valve.
Below this value, the end position CLOSED is
controlled. In the range 0% to a1 cannot be
controlled (end position tolerance). The initial setpoint
a1 is associated with a small hysteresis (1/4 of the
deadband).
Above this value, the end position OPEN is
controlled. The range e1 to 100% cannot be controlled
(end position tolerance). The nal setpoint e1 is
associated with a small hysteresis (1/4 of the deadband).
Figure 59 Assigning the Position to the Setpoint
Parameter Menu
Position
Setpoint
60
Page 66
Section 8: Parameter Menu
February 2019
User Instructions
MAN-02-04-60-0352-EN Rev. 3
8.13 Parameter Group: PID Controller (optional)
The optional PID controller is used for controlling an external actual value (process variable)
to a setpoint using 0/4-20 mA signal by readjusting the actuator.
Table 24. PID Controller Table (1)
P14.1
Menu Item
PID
controller
Sub Menu
Item
Function
Position
Setting
0: disabled PID controller disabled.
The output of the PID controller corresponds to the
1: Position
2: Speed
3: Speed
position setpoint of the actuator. The positioning
(tracking of the actual position to the setpoint) is
done by the positioner (see Section 18.12).
The output of the PID controller corresponds to the
speed of the actuator (speed mode is only possible
for Actusmart CM and Smartcon CSC FU!). There
is no adjustment with the positioner.
The output of the PID controller corresponds to the
change of the position setpoint (speed) of the
actuator. The positioning (tracking of the actual
position to the setpoint) is done by the positioner
(see section 7.12). Hence a control mode similar to
the Speed mode (see Setting 2, above) is possible
also for actuators with constant speed.
Notes/Comments
5)
6)
61
Parameter Menu
Page 67
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Table 25. PID Controller Table (2)
Section 8: Parameter Menu
February 2019
P14.2
P14.3
P14.4
P14.5
P14.6
P14.7
P14.8
P14.9
P14.12
P14.13
P14.14
P14.15
P14.16
P14.17
P14.18
Menu
Item
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
PID
controller
Sub Menu
Item
External
Setpoint
Fixed
setpoint
Start (at 0%) 0 - 20.5 mA mA value at 0% of the external actual value.
End (at100%) 0 - 20.5 mA mA value at 100% of the external actual value.
Gain (P) +50.0 - 50.0
Reset time (I) 0 – 100.0s
Lead Time
(D)
Offset -200 – 200%
Live zero
detect.
Calibration
of External
Actual
Value
Process start 32768 - 32767
PID
controller
Process
comma shift
Process unit -- Unit of the real process variable.
Dead band
Position
Setting
0: Fixed
1: External
0 – 100% Specication of the internal xed setpoint.
0 – 100.0s
Ignore The monitoring of the external actual value is disabled.
Stop
Open
Closed
Emergency
position
Emergency PID Reserved for future use.
-10.0 – 10.0%
32768 - 32767
-3 - 3
0.1 - 10.0%
{1.0%}
The PID controller uses an internal, xed setpoint
The PID controller uses the external setpoint. The
adjustment of this setpoint is done with the parameters
P13.2 and P13.3 (see Section 18.12).
Gain (proportional value) of the PID-controller. A
negative value reverses the effective direction of
Positive gain: The actuator opens when the desired
value is greater than the external actual value.
Negative gain: The actuator closes when the
desired value is greater than the external actual value.
The shorter the reset time (integral time, integral
value), the stronger is the effect of the integral
component of the PID-controller. Values below 1,0 will
The larger the lead time (differential/derivative
value), the stronger is the effect of the dervative
component of the PID-controller. To reduce the
inuence of noise a rst-order lag element with
The offset value will be added to the output value of the
Actuator stops on signal failure of external.
On signal failure of external actual values, actuator
On signal failure of external actual values, actuator
On signal failure of external actual values, actuator
Calibration process: By applying 20 mA to the external
corrected until the readout matches to 20 mA.
Mantissa of the real process variable (beginning of
Mantissa of the real process variable (end of
Position of the comma for process begin/end
(P14.14, P14.15), e.g.: mantissa = 200, comma
shift = -2/2, process value = 2.00/20000
Tolerance range for the control deviation (set point
– external actual value) where no adjustment
Notes/Comments
(see parameter P14.3).
the PID-controller, e.g.:
disable the integral component.
1sec. time constant is added (DT1) .
PID controller.
Actual value.
moves to the OPEN position.
moves to the CLOSED position.
moves to the EMERGENCY position
(see param P13.7).
actual value input, this parameter is
external actual value)
external actual value)
7)
occurs.
Parameter Menu
62
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Section 8: Parameter Menu
February 2019
User Instructions
MAN-02-04-60-0352-EN Rev. 3
8.14 Parameter Group: Characteristic Curves
(optional)
With this option, customers can enable travel-dependent torque characteristic curves.
With these characteristic curves, torque limits already set under menu item P2 (torque)
can be further reduced depending on travel. Characteristics can be congured with the
bluetooth application interface (see Figure 60).
Figure 60 Torque Characteristic Curve
63
Table 26. Characteristic Table
Menu Item
P17.1 Characteristic
P17.2 Characteristic
Sub Menu
Item
Torque
Open
Torque
Closed
Position
Setting
Off
On
Local +
Remote only
Off
On
Local +
Remote only
Notes/Comments
The torque characteristic curve is disabled for the
OPEN direction.
The torque characteristic curve is enabled for the
OPEN direction.
The torque characteristic curve is enabled for the
OPEN direction only in LOCAL and REMOTE
mode (while disabled in the EMERGENCY mode).
The torque characteristic curve is disabled for the
CLOSED direction.
The torque characteristic curve is enabled for the
CLOSED direction.
The torque characteristic curve is enabled for the
CLOSED direction only in LOCAL and REMOTE
mode (while disabled in the EMERGENCY mode).
Parameter Menu
Page 69
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 8: Parameter Menu
8.15 Parameter Group: Identification (option)
This option allows entering further custom-identication parameters.
Table 27. Identification Table
February 2019
Menu Item
P18.1 Identication PPS number 15-digit
Sub Menu
Item
Position
Setting
Notes/Comments
Used to enter a PPS number. This is displayed in the
bottom line. CAUTION: point P20.5 must be set to 0.
8.16 Parameter Group: System Parameters (locked)
Used for actuator conguration and not available for customers.
Parameter Menu
64
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Section 8: Parameter Menu
February 2019
8.17 Parameter Group: Miscellaneous
Table 28. Miscellaneous Table (1)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Menu Item Sub Menu Item
P20.1 Miscellaneous Language
P20.2 Miscellaneous Smartcode
P20.3 Miscellaneous
P20.4 Miscellaneous
P20.5 Miscellaneous Info line {0} - 31
Load
Conguration
Backup
Parameters
Position
Setting
0: German
1: English
2: Russian
3: Czech
4: Spanish
5: French
6: Italian
7: Danish
8: Hungarian
9: Turkish
10: Greek
11: Polish
12: Serbian
13: Croatian
Customer
Conguration -
Customer
Conguration +
Backup
Parameters -
Backup
Parameters +
Customer
Conguration
Notes/Comments
Denes the menu language
Enables additional features by entering a
Smartcode
By saving this setting, all parameters except the
end positions are reset to the customer
parameters.
By saving this setting, all parameters are reset to
the customer parameters.
By saving this setting, all parameters except the
end positions are reset to the factory settings.
By saving this setting, all parameters are reset to
the factory settings.
By saving this setting, the currently set
parameters are adopted as customer
parameters.
The fourth line of the display shows various
diagnostic values.
Table 29. Miscellaneous Table (2)
Menu Item Sub Menu Item
P20.6 Miscellaneous Infrared
P20.7 Miscellaneous Menu style 0 - 2 Different menu styles.
P20.11 Miscellaneous
65
Daylight saving
time
Position
Setting
Off The infrared connection is disabled.
1: Infarot
2: Bluetooth
3: Infarot + The infrared connection is activated.
4: Bluetooth + The Bluetooth connection is activated.
Off Normal time is activated.
On Daylight saving time is activated.
Auto
The infrared connection is activated for about
The Bluetooth connection is active for about
3 minutes unless communication is detected.
The actuator switches automatically between
Daylight saving time and Normal time.
Notes/Comments
3 minutes.
Parameter Menu
Page 71
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 9: Status Area
The status area presents current process and diagnostic data. Here data is read-only. To
access the status area, move the control switch in the direction where the selector switch
should be in the neutral position or in the remote position.
The status area is divided into 2 sub-areas:
• Status
• History
9.1 Status
9.1.1 Status - Binary Outputs
Display of binary outputs: The display shows output control as opposed to output status,
i.e., the supply of the binary outputs is ignored. A switched output is represented by 1.
Section 9: Status Area
February 2019
Figure 61 Binary Outputs Display
Display Overview:
4. Ouput Number
5. Signal (0=LOW; 1=HIGH)
9.1.2 Status - Binary Inputs
Display of binary inputs: A set input is represented by 1.
Figure 62 Binary Inputs Display
Status Area
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Section 9: Status Area
February 2019
Display Overview:
1. Input Number
2. Signal (0=LOW: 1=HIGH)
9.1.3 Status - Analog Values
Display of analog values: Input 1 (In1) is used by the positioner as the setpoint; Input 2 (In2)
serves as an external value for the optional PID controller. In the analogue output (out),
only the control signal is shown, regardless of whether the output current actually ows or
not (interruption of the current loop).
Figure 63 Analog Values Display
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Display Overview:
1. Input 1
2. Input 2
3. Ouput
4. All values in mA
9.1.4 Status - Absolute Values
This status displays the absolut position of the actuator.
Figure 64 Absolute Value Display
Display Overview:
1. Absolute value of the position unitSerial Number of the Actuator
2. Relative value of the position unit 3 and
3. Absolute and relative value for the torque unit (calibrated in factory)
67
Status Area
Page 73
User Instructions
MAN-02-04-60-0352-EN Rev. 3
9.1.5 Status - Firmware
Figure 65 Firmware Display
Display Overview:
1. Firmware
2. Firmware Date
9.1.6 Status - Serial Number
Section 9: Status Area
February 2019
Figure 66 Serial Number Display
Status Area
68
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Section 9: Status Area
February 2019
Display Overview:
1. Serial Number of the Control Unit
2. Serial Number of the Actuator
3. Serial Number of Electronics
9.1.7 Status - Meter Readings
Figure 67 Meter Readings Display
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Display Overview:
1. Power-On Cycles
2. Operating Hours
3. Engine Duration
9.2 History
History shows the last 20 history entries. In addition to the plain text entry, the time since
the last history entry is also provided. Please note that the actuator can only calculate time
if energized. For error analysis, please refer to Section 13.1.
69
Status Area
Page 75
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 10: Infrared Connection
Section 10: Infrared Connection
For easier communication and better visualization of the menu options, the unit provides
an infrared port for connection to a PC.
The required hardware (connection cable to the PC’s RS-232 or USB connectors) and the
corresponding software are available as options.
The SMARTTOOL software, in addition to communication with the actuator, allows the
management of multiple actuators to transfer the conguration to different actuators.
This approach can greatly simplify operation.
Please refer to the SMARTTOOL software operating instructions manual for
further information.
During operation, ensure that the IR interface surface is protected from strong
disturbances which may compromise the communication.
Before mounting the infrared adapter, clean the surface of the infrared interface with a
damp cloth.
February 2019
When the infrared interface is enabled, it is indicated by Light-emitting (LED)
(see Figure 68).The infrared interface can be enabled in the menu item P20.6.
Figure 68 LED IR Indicator
L5 1
Infrared Connection
70
Page 76
Section 11: Bluetooth Link
February 2019
Section 11: Bluetooth Link
In addition to the infrared interface, it is also possible to congure the Control System using
a Bluetooth interface. Software required for Android equipment is available as an option.
In addition to communication with the actuator, the Android software also enables
management of multiple actuators, allowing easy transfer of parameter sets to
various actuators.
This approach can simplify commissioning signicantly.
When the Bluetooth interface is enabled, this is indicated by the light-emitting diode L5
(see Figure 68). The Bluetooth interface can be enabled in menu item P20.6.
User Instructions
MAN-02-04-60-0352-EN Rev. 3
71
Bluetooth Link
Page 77
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 12: Maintenance
All maintenance work may only be performed with the actuator powered-off. Due to this
requirement, the actuator has to be in the fail-safe position. If this is not the case, it may be
because of a fault in the tting (stuck tting shaft).
CAUTION: OBSERVE SAFETY MEASURES
The actuator has a preloaded disk spring assembly. When loosen the ange mounting
bolts, the spring force against the valve can cause the actuator to come loose from the
valve. Adequate safety measures must be taken.
Any powering up must be ruled out during maintenance. Work on the electrical systems
or components may only be carried out by electricians or by individuals who have been
instructed how to do so. Working under the guidance and supervision of an electrician in
accordance with electrotechnical regulations. After completing their commissioning, the
actuators are ready for use. The actuator is lled with oil as standard when shipped.
Section 12: Maintenance
February 2019
Routine checks:
• Be mindful of increased running noises. In cases of long downtimes, operate the
actuator at least every three months.
• Check the fail-safe function (check the operating time and smoothness of running
in fail-safe operation). Lengthening in the running time may also be caused by an
increased torque requirement for the tting after long down times.
CAUTION: ALWAYS REFER TO INSTRUCTIONS
The actuator has a prestressed disk spring assembly. Improper dismounting may lead to
both damage to the actuator as well as serious injuries. If maintenance work is needed
requiring the actuator to be dismounted, contact Emerson regarding detailed instructions
and/or any special purpose tools for relaxing the spring assembly.
The actuators are designed for any mounting position (see Section 3.5), which is why there
is neither a lling level indicator nor a drain plug on the main casing.
Depending on the stressing subjected to, do the following approximately every 10,000 to
20,000 hours (about 5 years; see Section 15):
• Oil change
• Replace seals
• Check all the roller bearings and the worm gear assembly and replace if necessary.
Take the types of oils and greases to be used from our Lubricant Table (see Section 15).
Maintenance
72
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Section 13: Troubleshooting
February 2019
Section 13: Troubleshooting
Upon warning or error, the bottom line of the display will show the corresponding plain
text description. This event will also be entered into the history (see Section 18.2).
13.1 Error List
Table 30. Error List (1)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Error
#3: Mot. temp. warn.
#19: Mot. temp. warn. OKL4 ashes
#4: Mot. temp. trip.
#20: Mot. temp. OK.
#5: Phase sequ. error
#6: Phase sequ. OK
#7: Ready L4 is off Written to the history after all errors are gone.
#8: Power On L4 is off
#9: Power supply error
#21: Power supply OK
#11: Failsafe error
#12: Failsafe OK
#13: Manual override
#14: Manual override off
#17: Travel error
#18: Travel OK
#22: Torque error
#23: Torque OK
#24: Bus error
#25: Bus OK
#26: Bus Watchdog
#27: Bus Watchdog OK
#28: Undervoltage
#29: Voltage OK
#32: Internal Comm.L>
error
#33 Internal Comm.
L> OK
#34: Internal Comm.D>
error
#35: Internal Comm.
D> OK
LED
Indicators
The motor temperature is in the critical range although the actuator
Overtemp in motor, fault on Basis or BLDC, On Basis: loss of
L4 is off
L4 is off
L4 is off
L4 is off
L4 is off
L1 and L2
lit up
L4 ashes fast
L3 ashes fast
L4 is off
L4 ashes
slowly
L4 ashes
slowly
L4 is off reserved for future use
L4 is off
L4 is off
main power (3x400V) or cable break between CSC and motor; on
BLDC: cable break between BLDC and motor.
Cause on Basis: Active phase sequence detection on single
phase actuators, loss of main power while connected to external
24VDC auxiliary voltage, or loss of phase L2.
Is written to the history after power on the actuator, even if there are
No power supply to the power electronics (when the controller is
powered from the auxiliary power input). Defect of power electronics
– please contact the manufacturer.
Communication error between Failsafe board and Logic, loss of
external 24 V Failsafe Voltage, or overtemp. on Failsafe brake.
Manual override on Failsafe activate (visible in status S4),
The travel unit is outside the permitted range (potentiometer
fault on Basis), cable broken, or multiturnsensor calibration lost on
CM – please contact the manufacturer.
Potentiometer fault on Basis, or cable broken.
No communication with the optional bus system.
Watchdog for bus communication has reacted.
Communication error between Logik and Basis/BLDC, cable
broken between boards, or board defect.
Communication error between Display and Logik, cable broken
between boards, boards defect, or rmware update on Logik not
Description
remains fully functional.
some errors.
cable/switch broken.
properly done.
73
Troubleshooting
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
Table 31. Error List (2)
Section 13: Troubleshooting
February 2019
Error
#36: Failsafe not ready
#37: Failsafe ready
#38: Battery low
#39: Battery OK
#44: Inverter error Para
#45 Inverter OK Para
#46: Analog Input 1
Failure
#47: Analog Input 1 OK
#48: Analog Input 2
Failure
#49: Analog Input 2 OK
#30: Oil level low
#31: Oil level OK
#40: Oil pressure low
#41: Oil pressure OK
#42: Motor protection
#43 Motor protection
OK
LED
Indicators
L4 ashes
slowly
L4 is off
L4 is off BLDC parameter error.
L4 ashes
slowly
L4 ashes
slowly
– Binary input on Basis board or switch faulty.
– Analog input (4. . . 20 mA) on Basis board faulty.
– Binary input on Basis board or switch faulty.
Failsafe voltage OK and Failsafe not initialized (LUS not
Battery on Display board is empty, loss of time/date or counter
SRG active, Positioner live zero detection activated, no setpoint value
Ext. setpoint active, Ext. setpoint live zero detection activated, no
Ext. setpoint value recognized
Description
tensioned).
values possible.
recognized.
Troubleshooting
74
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Section 14: Fuses
February 2019
Section 14: Fuses
The logic board of the controller cover (see Figure 69) features two miniature fuses for the
control lines.
Figure 69 Logic Board Controller
1
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Parts Overview:
1. Fuse F10a for the Binary Outputs
2. Fuse F10b for auxillary
Table 33. Fuses on the Logic Board
Fuse Value Manufacturer List of Spare Parts
F10a 1AT Littelfuse 454 NANO2 Slo-Blo® träge C302c
F10b 4AT Littelfuse 454 NANO2 Slo-Blo® träge C302d
The frequency inverter is protected by an input fuse and the explosionproof version also
has a thermal fuse (see Section 12.7.3).
75
Fuses
Page 81
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 15: Lubricant Recommendations and Requirements
February 2019
Section 15: Lubricant Recommendations and
Requirements
15.1 Main Body: -25oC to +60oC
Operating Oil: DIN 51 517-CLP-HC
i.e. fully synthetic high-performance gear oils based on poly-alpha-olens (PAO):
Viscosity class: 320 ISO VG
Pourpoint: < -39C (according DIN ISO 3016)
Lubricant requirement CM03: 200 - 250 ml
Lubricant requirement CM06: 400 - 450 ml
15.2 Main Body: -40oC to +60oC
Operating oil: DIN 51 517-CLP-HC
i.e. fully synthetic high-performance gear oils based on poly-alpha-olens (PAO):
Viscosity class: 68 ISO VG
Pourpoint: < -54C (according DIN ISO 3016)
Lubricant requirement CM03: 200 - 250 ml
Lubricant requirement CM06: 400 - 450 ml
15.3 Output type A and spindle drives
(Linear Actuators) -40 to +60C
Grease DIN 51825-K(P) R -40
i.e. water repellent complex grease on Al-soap base with high resistance to acids and alkalis:
Penetration 0.1 mm: to 265
Dropping point: about 260C
NLGI No.: 1
acid-free, little or not water-reactive
15.4 Basic Lubricant Service Interval
CAUTION: CONSIDER REDUCTION FACTORS
The functionality and durability of the lubricant is contingent upon operating conditions. It
is advised that the Bettis actuators be serviced by Emerson 10 years after delivery.
Lubricant Recommendations and Requirements
76
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Section 15: Lubricant Recommendations and Requirements
February 2019
Table 34. Lubrication Utilization (1)
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Operating Condition(s) Definition
Duty Time DT (Total motor running time)
Extremely High DC Over 1,250 hours/year 0.5
High DC Over 500 hours/year 0.7
Extremely Low DC Less than 0.5 hours/year 0.8
Ambient Temperature (Permanent or long-term)
Extremely Changeable Between -10oC and +50oC 0.5
Extremely High Over +50oC 0.7
Extremely Low Below -25oC 0.9
Output Speed (On actuator main shaft)
High Speed Over 80 rpm 0.8
Utilization (Relative to rated power)
Very High Over 90% 0.8
High Between 80 to 90% 0.9
Reduction Factor
(Multiplier)
Example of application:
Extremely low DC + extremely low ambient temperature + high speed + 87% degree of
utilization:
0.8 x 0.9 x 0.8 x 0.9 = 0.51 Reduction factor
Lubricant maintenance interval: 10 years x 0.51= 5.1 years (62 months)
CAUTION: LUBRICATE PROPERLY
This calculated maintenance interval does neither apply to the maintenance of output type
A (threated bushing) units nor to the maintenance of linear and spindle drive units.
These units must periodically lubricated (at least every 6 months) via the grease nipples
(see Section 15.3)
During maintenance of our actuators, remove and replace old grease with new one.
Mixing of different lubricant types is NOT permitted.
Quantities needed for lubricant service are listed in Section 15.
77
Lubricant Recommendations and Requirements
Page 83
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 16: Training
CAUTION: CONTACT FOR SUPPORT
If you experience problems during installation or upon adjustments on site, please contact
Emerson, Texas at +1 281 477 4100 or to prevent any operational errors or damage to the
actuators. Emerson recommends engaging only qualied personnel for installation of RTS
CM Comapct Series actuators. Upon special request of the client, Emerson can conduct
training on the activities listed in this operating manual at the factory of Emerson.
Section 16: Training
February 2019
Training
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Section 17: Technical Data and Certifications
February 2019
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 17: Technical Data and Certications
17.1 Binary Outputs
Figure 70 Control Unit
F2
F1
Figure 71 Logic Board
79
Technical Data and Certifications
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
Table 35. Binary Outputs
Characteristic Value
Count 8
Power supply
Max voltage drop at set output 1 V
Output voltage at non-set output <1 V
Maximum current per output: 500mA (short circuit proof)
Maximum permissible total current for all outputs: 4A
Fuse (Fuse F2, see Figure 68) 4 A slow (Littelfuse 454 NANO2 Slo-Blo®)
Binary outputs with external supply are separated from other controllers via optocouplers.
17.2 Binary Inputs
Table 36. Binary Inputs
Section 17: Technical Data and Certifications
February 2019
24VDC nominal range: 11. . . 35VDC
(either from internal or external)
Characteristic Value
Count 5
Nominal voltage 24VDC towards common ground
Threshold voltage for input set >10 V max. (8.5V typ.)
Threshold voltage for input not set <10 V
Maximum voltage: 30VDC
Current consumtion at 24VDC 10.5mA typ.
Binary inputs are separated from other controllers via optocouplers.
Figure 72 Current/Voltage Relation
Input Current Typ.
Technical Data and Certifications
Input Voltage
80
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Section 17: Technical Data and Certifications
February 2019
Jumpers JP1 . . . JP3 can be used to interconnect the binary inputs to groups with
separate earths.
Figure 73 5 Inputs with Same Common
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 74 2 Separated Groups of 2 Inputs with Same Ground
Input IN3 is Disabled.
Figure 75 3 Separated Inputs; Inputs IN2 and IN4 are Disabled.
81
Technical Data and Certifications
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 76 3 Inputs with Same Common and 1 Separated Input.
Input IN4 is Disabled.
Figure 77 1 Separated Input and 3 Inputs with Same Common.
Input IN2 is Disabled.
Section 17: Technical Data and Certifications
February 2019
Figure 78 5 inputs with common = "-" using external 24V
Technical Data and Certifications
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Section 17: Technical Data and Certifications
February 2019
Figure 79 5 inputs with common = "-" using internal 24V (e.g. for dry contacts)
Figure 80 3 separated inputs using 3 separated external 24V
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 81 3 separated inputs using 3 separated external 24V
83
Technical Data and Certifications
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
17.3 Analog Inputs
Table 37. Input 1: Setpoint Value
Characteristic Value
Current range: 0-25mA
Resolution: 14Bit
Accuracy: 0,5%
Input resistance: 60 Ohm
Analog input 1 is electrically isolated from the rest of the electronic system.
Table 38. Input 2: External Actual Value
Only in Conjunction with the PID Controller
Characteristic Value
Current range: 0-20,8mA
Resolution: 10Bit
Accuracy: 0,5%
Input resistance: 120 Ohm
Section 17: Technical Data and Certifications
February 2019
Jumper JP6 can be used to switch analog input 2 from a passive input (default) to an input
with internal 24 V power supply (for 4. . . 20 mA, two-wire transmitters).
NOTE:
The analog input 2 is referenced to common of the electronic system and the auxiliary
power supply.
17.4 Analog Output
Table 39. Analog Output
Characteristic Value
Current range: 0-20,8mA
Resolution: 12Bit
Accuracy: 0,5%
Input resistance: 600 Ohm
Technical Data and Certifications
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Section 17: Technical Data and Certifications
February 2019
The analog output is galvanically isolated from the rest of the electronic system.
Jumper JP4 can be used to switch the analog output from an active power source (default)
to a current sink, allowing the output to simulate a 4 - 20 mA, two-wire transmitter.
Figure 82 Current Source
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Figure 83 Current Sink
Ground potential is the potential of the control unit and the auxiliary supply
(see Chapter 20.5).
85
Technical Data and Certifications
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
Section 17: Technical Data and Certifications
17.5 Auxiliary Voltage Input and Output
Table 40. Auxiliary voltage input and output
Characteristic Value
Input voltage range (auxiliary voltage input) 20. . . 30VDC
Maximum current consumption
(auxiliary voltage input)
Maximum current consumption in power-save
mode (auxiliary voltage input)
Output voltage (auxiliary voltage output) typ. 23 V
Maximum output current (auxiliary voltage
output)
Resistance of common ground vs. earth typ. 500 k Ohms
Resistance of common ground vs. earth
(oating version)
Capacitance of common ground vs. earth typ. 100 nF
Maximum allowed voltage of common ground
vs. earth
Fuse (Fuse F1, see Figure 69)
500mA
120mA
200mA
> 10M Ohms
max. 40 Vs
1 A slow
(Littelfuse 454 NANO2 Slo-Blo R )
February 2019
Ground potential is the common ground of the controller and the analog inputs
and outputs.
The auxiliary voltage output can be set in menu P6.5 (see Section 8.5).
The power-save mode is dened as follows:
• No power supply (the controller is powered exclusively through the 24V auxiliary
voltage input).
• The backlight of the LCD display switches off automatically.
• No additional hardware options included (Probus Interface, DeviceNet interface,
relay board, etc).
• Binary outputs and the mA output are not enabled; when activating, the
respective currents must be added to the total current consumption.
Technical Data and Certifications
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Section 17: Technical Data and Certifications
February 2019
17.6 Connections
17.6.1 Connections for non explosion-proof version
Table 41. Non-explosionproof Connections
Connection Value
Power/motor:
Control signals
Optionally, contacts are available in crimp or cage clamp designs.
17.6.2 Connections for explosion-proof version
Table 42. Explosion-proof Connections
User Instructions
MAN-02-04-60-0352-EN Rev. 3
Industrial plug with 6 pins Screw connection
16A, max. 2,5mm2 , AWG14
Industrial plug with 24 pins
Screw connection
16A, max. 2,5mm2 , AWG14
Connection Value
Power/motor:
Control signals
17.7 Miscellaneous
Table 43. Miscellaneous
Characteristic Value
Ambient temperature
non explosion-proof version -25 . . . +60°C
explosion-proof version -20 . . . +40°C (according EN 60079-0)
ex version with extended temperature range -40 . . . +60°C
Protection according to EN 60529: IP67
Standard color: RAL7024
terminals with screw connection
16A, 0,5. . . 4mm2 , AWG20. . . AWG12
terminals with screw connection
4A, 0,5. . . 2,5mm2 , AWG20. . . AWG14
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User Instructions
MAN-02-04-60-0352-EN Rev. 3
TYPE FL-05 FL-15 FL-25 FL-40
Max Electric Thrust lbs.(kN) 1124(5) 3372(15) 5620(25) 10116(45)
Max Modulating Thrust lbs.(kN) 674(3) 1798(8) 2697(12) 3372(15)
End of Spring Linear Fail-Safe Thrust lbs.(kN) 1124(5) 1798(8) 2697(12) 6744(30)
Fail-Safe Spring Return Direction Linear shaft extending retracting
Fail-Safe Trigger Loss of 24 V DC fail-safe command signal or main power supply (selectable)
Adjustable Operating Time(Electric) mm/sec 0.21 - 5.8 mm/s 0.15 - 4.5 mm/s
Fail-Safe Spring Rate / Field Adjustable sec 1 - 3 1 - 5 2 - 10 3 - 10
Max Linear Travel inch (mm) 1.18(30) 2.0(50.8) 4.0(101.6) 4.0(101.6)
Operation Mode
Manual Override Optional
VALVE-MOUNTING
Mounting Base ISO 5210/ DIN 3358 F07/F10 F10/F12 F10/F14 F14
Stem M 16x1.5 M 16x1.5 M 16x1.5 M 20x1.5
OPERATING CONDITIONS
Ingress Protection IP66 (NEMA 4x), IP67 (NEMA 6), IP68
Ambient Temperature - 40° C (-40°F) to +60°C (140°F)
HOUSING
Material Aluminum, NEMA 4X, 6
Enclosure Weather-proof / Explosion-proof (optional)
Certications
Coating High quality two component polyurethane paint system-C3 ISO12944-5
Approximate Weight lbs. (kg) 85 (39) 105 (48) 187 (85) 352 (160)
MOTOR - BRUSHLESS TECHNOLOGY
Isolation Class Insulation class F, max 155° C (311°F) permanent temperature
Power Supply V
Current Consumption A 2.5
Power Consumption idle with fail-safe brake energized W 36 40 40 40
ACTUATOR CONTROL
Technology Integrated processor control unit with frequency technology for variable speed control
Control Unit
Control Elements
Control Function
Local Display Backlit LCD display, can be rotated in 90 degree steps
LEDs 4 programmable red, green, blue LEDs for operation - readiness - warning - and error messages
Communication
Control
Inputs
Status Indication
Outputs
Voltage Input and Output
Power Supply - External
Power Supply - By Actuator
Functions
Standard
Electrical Connection
Cable Entry
OPTIONS
Digital Communication Modbus RTU, ProBus, ProNet, Foundation FieldBus HART Platforms
Relay Board 250 VAC, 2A with 4 outputs
Analog Position Transmitter 0/4-20mA (2-wire)
Coating 4 layer with Epoxy under coat for increased corrosion protection – C5-I, C5-M ISO12944-5
On/Off Duty S2
Modulating Duty S9
1ph, 24VD – CSA NEC 500 / NEC505, ATEX, IECEx, LVD 3ph
· With additional language independent symbols
· Selector switch LOCAL - OFF- REMOTE (lockable)
· Control switch OPEN - STOP - CLOSE contact less sensor technology
· Full stroke test
· Partial stroke test
Infrared communication interface and Bluetooth technology including Android App
for simple conguration
· 5 congurable binary (discrete inputs) control inputs:
OPEN - STOP - CLOSE - EMERGENCY OPEN - EMERGENCY CLOSE
· Nominal voltage 24VDC
· 8 congurable binary (relay) outputs:
READY - OPEN - CLOSE - RUNNING OPEN - RUNNING CLOSE - TORQUE - LOCAL - REMOTE
· Power supply 24 VDC +/– 6V (selectable internal or external)
· Input power range: 20-30VDC max current consumption 320mA or 100mA in current save mode
· Status indication also in case of a main power supply failure
· Output voltage: typical 22V max output current 150mA
· Reference ground is the common ground of the control unit and of the analog inputs and outputs
· Switch-off mode adjustable, travel or torque dependent
· Torque adjustable: 25-100% of max torque
· Adjustable speed for process optimization and emergency speeds
· Password protection (reading and/or writing)
· Multilingual display
· Status indication for binary inputs/outputs and analog signals on LCD display
· Data logging for analysis and service
· Motor protection by positive temperature coefcient sensors
3 metric threaded boreholes for cable grands: Weather-proof 1xM40, 1xM32, 1xM25 /
Explosion-proof 1xM40 + 2xM20
Section 17: Technical Data and Certifications
February 2019
- ATEX
24 - 230 VDC, 1x 115 - 230 VAC, 50 - 60Hz, 3x 380 - 480 VAC, 50 - 60 Hz
24 VDC (option not available with FL-40)
1ph, 24VD – CSA
NEC 505, ATEX
Technical Data and Certifications
88
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Page 95
World Area Confi guration Centers (WACC) offer sales support, service,
inventory and commissioning to our global customers.
Choose the WACC or sales offi ce nearest you:
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Tianjin 301700
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