Emerson AE29-1439 R2 User Manual

AE29-1439 R2

January 2021

E2, E3, Site Supervisor, and XWEB settings for X-lines integration

TABLE OF CONTENTS

Safety Instructions ..................................................... 3

Safety Icon Explanation Instructions Pertaining to Risk of Electrical Shock,

Fire, or Injury to Persons .......................................... 4

Safety Statements

1. Introduction ......................................................... 5

2. E2 Controller ....................................................... 5

2.1. E2 Controller Family Models and Capabilities 5

2.2. Software Licensing ....................................... 6

2.3. XCM25D Network Setup on Supervisory

Controllers ................................................................ 6

2.4. PC configuration for direct connection to E2 8

2.5. Upload the Description file via UltraSite .... 10

2.6. Final XCM25D integration into E2 Controller 13

2.7. Setup the COM Port for MODBUS............. 15

2.8. Network Wiring ........................................... 15

2.9. Communication Setup – XCM25D ............. 15

2.10. Send Device Configuration to E2 ............... 17

3. E3 / Site Supervisor .......................................... 18

3.1. Housing Dimensions and Mounting ........... 18

3.2. E3 / Site Supervisor Power, Serial, and IO

Positions ................................................................. 20

3.3. XCM25D Network Setup on the E3 / Site

Supervisor .............................................................. 21

3.4. Network Wiring ........................................... 22

3.5. Communication Setup – XCM25D ............. 22

3.6. Communication Setup – E3 / Supervisor ... 23

3.7. Integration File ........................................... 28

4. XWEB EVO ........................................................ 29

4.1. XCM25D Network Setup on XWEB EVO .. 29

4.2. Network Wiring ........................................... 29

6.5. XWEB Library .................................................. 35

10. General Guidelines and More Information . 35

TABLE OF FIGURES

Figure 1 - XCM25D ...................................................... 5

Figure 2 - E2 Enhanced Controller .............................. 5

Figure 3 - E2 Controller Manual Link ........................... 5

2.3.1. Adding the XCM25D to the E2 Controller 7

3.2.1. Site Supervisor Termination Jumpers 21

3.6.1. Setup the COM Port for MODBUS. .... 23

3.6.2. Adding the XCM25D in the E3 /

Supervisor program ............................................ 24

3.6.3. Sending the Device Configuration to the

E3 / Supervisor ................................................... 27

.......................................... 3

................................................... 4

Figure 4 - E2 Front Panel ............................................. 6

Figure 5 - PC Control Panel ......................................... 8

Figure 6 - PC Network and Sharing Center Screen ..... 8

Figure 7 - Ethernet options Submenu .......................... 9

Figure 8 - Network Configuration Screen ..................... 9

Figure 9 - UltraSite Login Screen ............................... 10

Figure 10 - UltraSite Directory Name Screen ............. 11

Figure 11 - E2 Address entering to UltraSite ............. 11

Figure 12 - UltraSite Connection command ............... 12

Figure 13 - Uploading Description file to E2 ............... 12

Figure 14 - Uploading 5270573.dsc file to E2 ............ 13

Figure 15 - E2 Login Screen ...................................... 13

Figure 16 - E2 Add License Screen ........................... 14

Figure 17 – E2 Add Devices Screen .......................... 14

Figure 18 - Modbus Configuration in E2 for X-line

connection .................................................................. 15

Figure 19 - XCM25D Modbus connection with E2 ..... 16

Figure 20 - X-line Unit Address Inclusion Screen ...... 16

Figure 21 - X-line Unit Integration Confirmation Screen

.................................................................................... 17

Figure 22 - Device Configuration sending to E2 ........ 17

Figure 23 - Site Supervisor ......................................... 18

Figure 24 - E3 Controller ............................................ 18

Figure 25 - Site Supervisor Dimensions ..................... 19

Figure 26 - Site Supervisor Detail .............................. 19

Figure 27 - Site Supervisor Manual QR Code ............ 19

Figure 28 - E3 Dimensions ......................................... 19

Figure 29 - Site Supervisor Power, Serial, and IO

Positions ..................................................................... 20

Figure 30 - E3 Power, Serial, and IO Positions .......... 21

Figure 31 - Termination Jumpers position .................. 21

Figure 32 – Site Supervisor and X-Line Interconnection

Diagram ...................................................................... 22

Figure 33 - E3 and X-Line Interconnection Diagram .. 23 Figure 34 - User and Password Screen in E3 /

Supervisor .................................................................. 23

Figure 35 - ModBus Connections Settings ................. 24

Figure 36 – E3 / Site Supervisor Log In Screen ......... 24

Figure 37 - ADF File selection Screen ....................... 25

Figure 38 – Enter License Screen .............................. 25

Figure 39 - XCM25D Selection Screen ...................... 26

Figure 40 - XCM25D Address Entry Screen .............. 26

Figure 41 – Control Inventory Screen ........................ 27

Figure 42 - Application Setup Page ............................ 27

Figure 43 - Read Configuration Screen ..................... 28

Figure 44 - XWEB EVO .............................................. 29

Figure 45 – XWEB EVO and X-Line Interconnection

Diagram ...................................................................... 30

Figure 46 – XWEB EVO Log In Screen...................... 30

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Figure 47 – Stopping Acquisitions ............................. 31

Figure 48 – XWEB EVO Home Screen ..................... 31

Figure 49 – XWEB EVO Library Upload .................... 32

Figure 50 – XWEB EVO Library Update .................... 32

Figure 51 – XWEB EVO Devices Menu ..................... 33

TABLES

Table 1 - E2 Family Description ................................... 6

Table 2 - E2 Specifications .......................................... 6

Table 3 - Site Supervisor Specifications .................... 18

Table 4 - E3 Specifications ........................................ 18

Table 5 - E3 / Supervisor Family Descriptions ........... 20

Table 6 - XWEB EVO Specifications ......................... 29

REVISION TRACKING

Revision Tracking R2

Pg. 3:

- Addition of E3 information to the Safety Instructions.

Pg. 5:

- Addition of E3 information to Introduction.

Pg. 6:

- Addition of E3 information to Section 2.3.

Pg. 18:

- Addition of E3 information in section 3 title.

- Addition of E3 information to Section 3.1.

- Figure 24 addition showing the E3 hardware.

- Table 4 addition showing E3 specifications.

Pg. 19:

Figure 52 – Adding a new device ............................... 33

Figure 53 – Adding via XWEB Library ........................ 34

Pg. 22:

- Addition of E3 information to Section 3.4.

Pg. 23:

- Addition of E3 information to Section 3.6.

- Addition of Figure 33.

Pg. 24:

- Addition of E3 information to Section 3.6.2.

- Addition of E3 information in Figure 36 title.

Pg. 27:

- Addition of E3 information to Section 3.6.3.

Pg. 20:

Pg. 21:

- Addition of Figure 28.

- Addition of E3 information to Section 3.2.

- Table 5 addition showing E3/Supervisor Family models.

- Addition of Figure 30.

- Addition of E3 information to Section 3.3.

Scan this QR to access to an interactive course

about XCM25D.

You will need to login or create an account before

you’ll be able to access.

Course code: DL-XCM25D

Safety Instructions

WARNING

CAUTION

NOTICE

DANGER

CAUTION

XCM25D, E2, E3, Site Supervisor™ and XWEB™ are manufactured according to the latest U.S. and European

Safety Standards. Particular emphasis has been placed on the user's safety. Safety icons are explained below and safety instructions applicable to the products in this bulletin are grouped on Page 4. These instructions should be retained throughout the lifetime of the compressor. You are strongly advised to follow these safety instructions.

Safety Icon Explanation

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

CAUTION, without the safety alert symbol, is used to address practices not related to personal injury.

FLAMMABLE, Fire hazard! Sparking in a potentially explosive atmosphere! Explosion hazard!

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CAUTION

WARNING

Instructions Pertaining to Risk of Electrical Shock, Fire, or Injury to Persons

ELECTRICAL SHOCK HAZARD

• Disconnect and lock out power before servicing.

• Discharge all capacitors before servicing.

• Use compressor with grounded system only.

• Molded electrical plug must be used when required.

• Refer to original equipment wiring diagrams.

• Electrical connections must be made by qualified electrical

personnel.

• Failure to follow these warnings could result in serious personal injury.

PRESSURIZED SYSTEM HAZARD

• System contains refrigerant and oil under pressure.

• Remove refrigerant from both the high and low compressor side

before removing compressor.

• Never install a system and leave it unattended when it has no charge, a holding charge, or with the service valves closed without electrically locking out the system.

• Use only approved refrigerants and refrigeration oils.

• Personal safety equipment must be used.

• Failure to follow these warnings could result in serious personal

injury.

BURN HAZARD

• Do not touch the compressor until it has cooled down.

• Ensure that materials and wiring do not touch high temperature

areas of the compressor.

• Use caution when brazing system components.

• Personal safety equipment must be used.

• Failure to follow these warnings could result in serious personal

injury or property damage.

COMPRESSOR HANDLING

• Use the appropriate lifting devices to move compressors.

• Personal safety equipment must be used.

• Failure to follow these warnings could result in personal injury or

property damage.

Safety Statements

• Refrigerant compressors must be employed only for their intended use.

• Only qualified and authorized HVAC or refrigeration personnel are permitted to install commission and

maintain this equipment.

• Electrical connections must be made by qualified electrical personnel.

• All valid standards and codes for installing, servicing, and maintaining electrical and refrigeration equipment

must be observed.

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1. Introduction

The XCM25D is a controller used on X-Line condensing units which combine multiple capabilities such as:

• Condensing Unit Controls

• Condenser Fan Controls

• Defrost control

• CoreSense™ diagnostics and protection with

alarming and on-board error data logging

• Demand Cooling™ compressor temperature protection

• XFAM / XFAP Models – Suction line liquid injection

• XFAL Models – (3/4 – 1¼ HP) – Direct liquid injection

• XFAL Models – (2 – 6 HP) Enhanced Vapor Injection (EVI)

• Voltage, Current and Phase monitoring.

The XCM25D can be interconnected with the E2, E3 and Site Supervisor to be integrated to a much greater network in a Retail Solution.

The Scope of this Bulletin is to bring information related to the E2, E3 and Site Supervisor configuration settings to communicate with XCM25D (X-Line) Condensing Units.

Stores/Small-Box Retails Solutions. Additional models were added in the Supervisor family namely the SR (Service Replacement) and SA (Site Aggregator).

Every Family Series consists of different models with lower to higher capacities. A summary for both the E2 capabilities are depicted in Table 1.

For a complete detail of every Model Capability, please refer to the QR codes shown on Error! Reference source not found. or simply click on the codes.

Figure 1 - XCM25D

Figure 1 shows the XCM25D controller.

2. E2 Controller

The E2 controllers are microprocessor-based controllers providing complete control of compressor groups, condensers, refrigerated cases, and other components related to refrigeration and building control. These are the controlling components of network configurations – RS485 I/O, Echelon® Lon-Works™ Networks (E2 only), MODBus, BACNet and Ethernet. What’s included are input and output boards, remote communication software, and a variety of sensors, probes, and transducers. Figure 2 to 4 shows the Supervisory controller hardware.

2.1. E2 Controller Family Models and Capabilities

The controllers come in different family models: RX, BX and CX. The RX family is for Refrigeration Systems Control, BX is HVAC Systems Control and CX is HVAC, Lighting and Refrigeration Systems for Convenience

Figure 2 - E2 Enhanced Controller

Figure 3 - E2 Controller Manual Link

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Table 1 - E2 Family Description

Single refrigeration system

One Condenser and up to Four suction groups

Single refrigeration system

One Condenser and up to Four suction groups

Two separate refrigeration systems

Two condensers and up to four suction groups

BX-300

Up to 6 AHUs2

BX-400

Up to 8 AHUs

CX-1003

Up to 4 AHUs

CX-300

Up to 6 AHUs

Standard Mount:

9.06” W x 12.06” H x 3.75” D

Recessed Mount:

9.06” W x 10.56” H x 2.0” D

Base:

10.56” W x 10.56” H x 3.75” D

Operating Temp.

-40°F to 149°F (-40°C to 65°C)

Storage Temp

-40°F to 158°F (-40°C to 70°C)

Operating Humidity

5% - 95% RH non-condensing at 90°F

Storage Humidity

5% - 100% RH

24 VAC ±20%, 50/60 Hz, Class 2

VA Load

E2 Family Models Models Capabilities

RX-100

E2 RX Refrigeration

E2 BX HVAC systems

HVAC, Lighting, and refrigeration systems for

E2 CX

Convenience Stores and Small-Box Retail Facilities

RX-300

RX-400

CX-400 Up to 8 AHUs

Table 2 - E2 Specifications

Dimensions

Figure 4 - E2 Front Panel

2.2. Software Licensing

Some applications are available only when activated with a unique license key that is obtained through Emerson software.

Call your Emerson Sales Representative at 770-4252724 for more information about software licensing.

Low-cost alternative RX-300 with fewer capabilities and a monochrome Display.

Air Handling units: AHUs

Low-cost alternative to CX-300 with fewer capabilities and a monochrome Display

Power

RX- and CX-100 versions support monochrome display only.

2.3. XCM25D Network Setup on Supervisory Controllers

The XCM25D can be monitored by a Supervisory controller which will receive alarms and notice statuses from the X-line unit. Currently, the E2, E3 and Site Supervisor are the controllers available from Emerson

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capable of monitoring storewide controls and can help with maintenance and system troubleshooting.

2.3.1. Adding the XCM25D to the E2 Controller

The XCM25D can be added to the E2 but it requires a license key and a description file. Contact Emerson technical support for the description file (.dsc), save the .dsc file in your computer and take note of the license key, to add instances of XMC25D. Below is the information you need to provide to Emerson technical support to generate the license key:

Press Menu>7>3>1 then Press F2: Next tab and go to the TCP/IP tab, For the information listed below.

• E2 MAC Address

• E2 Model (Example: RX400), It is found on the top

middle portion of the screen

• Number of instances of XCM25D needed

• Description of purpose including for what site/store

Once you have secured the description file and license key, you will need to connect your computer to the E2. You must set the Internet protocol (TCP/IP) of PC to static IP.

Figure 5 - E2 Screen with needed information for Emerson Technical Support

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2.4. PC configuration for direct connection to E2

1. Open your PC, Press “Start” and go to “Control Panel” then click Network and Sharing Center. See figure below.

Figure 5 - PC Control Panel

2. Click Change adapter settings. See figure below.

Figure 6 - PC Network and Sharing Center Screen

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3. Right click on Ethernet, then click Properties below.

Figure 7 - Ethernet options Submenu

4. Click Internet Protocol Version 4 (TCP/IPv4) > Click Properties > Put a tick mark on Use the following IP address > Put the IP address to match the E2 IP address except for the last number, change this to a value slightly different to what is set on the E2, also set corresponding subnet mask, same as what on E2. > Click OK. See Figure below.

Figure 8 - Network Configuration Screen

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2.5. Upload the Description file via UltraSite

Part Number

Description

File

5270744.dsc

Use the below description file if the XCM25D is not a native application on E2.

527-0744

XCM25D v1.3

For XFAM/XFAL units.

Download Configuration Files attached to this document.

1. Launch UltraSite (Contact Tech Support for UltraSite Software)

2. Login on UltraSite. By default, the Login access is USER/PASS

3. Under tree view, Right click on UltraSite > click “Add Directory”

4. Specify the directory name > click OK. See figure below.

Figure 9 - UltraSite Login Screen

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Figure 10 - UltraSite Directory Name Screen

5. Right click on the newly created directory (Yellow house) > click “Add Site”

6. Specify the Site name

7. Under Devices, Click E2

8. Under Connection, Click Einstein TCP/IP

9. Under Network settings, specify the IP address of the E2 controller.

Figure 11 - E2 Address entering to UltraSite

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