Emerson 3414, 3412, 3411 User Manual

Part Number 3-9000-759Revision D

3414 Gas Ultrasonic Flow Meter 3411 and 3412 Gas Ultrasonic Flow Meters

DanielTM 3410 Series Gas Ultrasonic Flow Meters

Installation Manual

June 2014

Daniel customer service

Location Tel ephon e number Fax number

North America/Latin America +1.713.467.6000 +1.713.827.4805

Daniel Customer Service +1.713.827.6413 +1.713.827.6312

USA (toll free) +1.888.356.9001 +1.713.827.3380

Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743

Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401

Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465

E-mail

• Customer Service: tech.service@emersonprocess.com

• Customer Support: daniel.cst.support@emerson.com

• Asia-Pacific: danielap.support@emerson.com

• Europe: DanielEMA.CST@EmersonProcess.com

Return Material Authorization (RMA)

A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the RMA form from the Support Services web page by selecting the link below.

www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx?

Signal words and symbols

This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Safety alert symbol

Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Pay special attention to the following signal words, safety alert symbols and statements:

Important

Important is a statement the user needs to know and consider.

Tip

Tip provides information or suggestions for improved efficiency or best results.

Note

Note is a “general by-the-way” content not essential to the main flow of information.

Important safety instructions

Installing, operating or maintaining a Daniel product improperly could lead to serious injury or death from explosion or exposure to dangerous substances. To reduce this risk:

• Comply with all information on the product, in this manual, and in any local and national

codes that apply to the product.

• Do not allow untrained personnel to work with this product.

• Use Daniel parts and work procedures specified in this manual.

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance.

Daniel also urges you to integrate this manual into your training and safety program.

BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.

Product owners (Purchasers):

• Use the correct product for the environment and pressures present. See technical data

or product specifications for limitations. If you are unsure, discuss your needs with your Daniel representative.

• Inform and train all personnel in the proper installation, operation, and maintenance of

this product.

• To ensure safe and proper performance, only informed and trained personnel should

install, operate, repair and maintain this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not

the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:

http://www.daniel.com

• Save this instruction manual for future reference.

• If you resell or transfer this product, it is your responsibility to forward this instruction

manual along with the product to the new owner or transferee.

• ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND

TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.

• Do not use this equipment for any purpose other than its intended service. This may

result in property damage and/or serious personal injury or death.

Product Operation Personnel:

• To prevent personal injury, personnel must follow all instructions of this manual prior to

and during operation of the product.

• Follow all warnings, cautions, and notices marked on, and supplied with, this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not

the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:

http://www.daniel.com

• Read and understand all instructions and operating procedures for this product.

• If you do not understand an instruction, or do not feel comfortable following the

instructions, contact your Daniel representative for clarification or assistance.

• Install this product as specified in the INSTALLATION section of this manual per

applicable local and national codes.

• Follow all instructions during the installation, operation, and maintenance of this

product.

• Connect the product to the appropriate pressure and electrical sources when and

where applicable.

• Ensure that all connections to pressure and electrical sources are secure prior to and

during equipment operation.

• Use only replacement parts specified by Daniel. Unauthorized parts and procedures can

affect this product's performance, safety, and invalidate the warranty. “Look-a-like” substitutions may result in deadly fire, explosion, release of toxic substances or improper operation.

• Save this instruction manual for future reference.

Notice

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES

Warranty and Limitations

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer ("Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty.

2. LIMITATION OF REMEDY AND LIABILITY PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM “CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.

: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN

Daniel Series 3410 Gas Ultrasonic Meter Installation Manual PrefaceTable of Contents

3-9000-759 Rev D June 2014

Preface

Daniel customer service

Signal words and symbols

Important safety instructions

Notice

Warranty and Limitations

Section 1: Introduction

1.1 Typical applications ........................................................................................ 1

1.2 Features and benefits ...................................................................................... 2

1.3 Acronyms, abbreviations and definitions .......................................................... 3

1.4 Daniel MeterLink software ...............................................................................6

1.5 Daniel 3410 Series meter design ...................................................................... 7

1.6 Meter specifications .................................................................................... 12

1.7 Pre-installation considerations....................................................................... 18

1.8 Safety .......................................................................................................... 18

1.9 Daniel 3410 Series Certifications and Approvals .............................................. 20

1.10 FCC compliance .......................................................................................... 21

1.11 References.................................................................................................. 22

Section 2: Mechanical installation

2.1 Meter piping, lifting and mounting ................................................................ 23

2.2 Meter components........................................................................................ 25

2.3 Piping recommendations .............................................................................. 29

2.4 Meter safety for hoist rings and lifting slings................................................... 33

2.4.1 Use of appropriate safety engineered swivel hoist rings in meter end flanges ..... 34

2.4.2 Appropriately rated lifting slings ........................................................................ 40

2.5 Mounting requirements in heated or cooled pipelines...................................... 42

Section 1: Introduction i

PrefaceTable of Contents Daniel Series 3410 Gas Ultrasonic Meter Installation Manual

June 2014 3-9000-759 Rev D

Section 3: Electrical installation

3.1 Cable length TTL mode ..................................................................................43

3.2 Cable length Open Collector mode .................................................................43

3.3 Grounding meter electronics housing ............................................................. 44

3.4 Conduit seals ................................................................................................45

3.4.1 Startup for systems using explosion-proof conduit .............................................46

3.4.2 Startup for systems that use flame-proof cable ..................................................50

3.5 Wiring and I/O ..............................................................................................51

3.5.1 CPU Module labeling and LED indicators.............................................................52

3.6 I/O connections ............................................................................................57

3.6.1 Frequency/Digital outputs ..................................................................................59

3.6.2 Analog input settings..........................................................................................62

3.6.3 Analog output settings .......................................................................................63

3.6.4 Digital Input........................................................................................................63

3.6.5 DHCP server switch settings ...............................................................................63

3.6.6 Configuration protect switch settings.................................................................64

3.6.7 External power source connection and fuse ........................................................65

3.7 Security seal installation ................................................................................66

3.7.1 Seal Transmitter Electronics Enclosure................................................................66

3.7.2 Base Enclosure Security Seals..............................................................................68

3.7.3 Transducer assembly security seals.....................................................................70

3.7.4 Sealing the unit...................................................................................................71

Section 4: Configuration

4.1 Daniel MeterLink Setup..................................................................................73

4.2 Field Setup Wizard ........................................................................................74

4.3 Using AMS Device Manager to configure the meter ..........................................80

4.4 Using a Field Communicator to configure the meter ........................................ 95

4.5 Security seals for the meter (optional) ............................................................98

ii Section 3: Electrical installation

Daniel Series 3410 Gas Ultrasonic Meter Installation Manual PrefaceTable of Contents

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Appendix A: Engineering drawings

A.1 3410 Series engineering drawings.................................................................................... 99

Appendix B: Open source licenses

B.1 GNU General Public License ............................................................................................ 102

B.2 GNU Lesser General Public License.................................................................................. 113

B.3 BSD Open Source License................................................................................................ 117

B.4 M.I.T License ................................................................................................................... 118

B.5 Zlib License ..................................................................................................................... 120

Appendix C: Index

C.1 Manual Index .................................................................................................................. 121

Section 4: Configuration iii

PrefaceTable of Contents Daniel Series 3410 Gas Ultrasonic Meter Installation Manual

June 2014 3-9000-759 Rev D

iv Section 4: Configuration

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual List of Tables

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List of Tables

Table 1-1 Daniel 3410 Series Gas Ultrasonic Meter acronyms, abbreviations and definitions ............ 3

Table 1-3 Performance specifications.............................................................................................. 13

Table 1-2 Meter specifications......................................................................................................... 13

Table 1-4 Transducer specifications................................................................................................. 15

Table 2-1 Hoist ring part number lookup table ................................................................................ 38

Table 2-2 Hoist Ring Lookup Table for Daniel 3414 Gas Meters........................................................ 39

Table 2-3 Hoist Ring Lookup Table for Daniel 3411 or 3412 Gas Meters........................................... 39

Table 3-1 Configurations for open collector frequency outputs....................................................... 43

Table 3-2 CPU Module labeling and LED functions ........................................................................... 53

Table 3-3 Ethernet cable to PC communication............................................................................... 54

Table 3-4 Serial Port A parameters................................................................................................... 56

Table 3-5 Frequency/Digital Outputs possible configurations.......................................................... 61

Table 3-6 DHCP server switch settings............................................................................................. 63

Table 3-7 Configuration protect switch settings .............................................................................. 64

Table 4-1 Local display labels, descriptions and valid units............................................................... 77

Table B-1 Open source licences .............................................................................................101

List of Tables v

List of Tables Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

vi List of Tables

Daniel 3410 Series Gas Ultrasonic Meter Installation Manual List of Figures

3-9000-759 Rev D June 2014

List of Figures

Figure 1-1 Daniel MeterLink download and registration ................................................................ 6

Figure 1-2 Daniel 3414 Gas Ultrasonic Flow Meter design ............................................................. 8

Figure 1-3 Daniel 3412 Gas Ultrasonic Flow Meter design ............................................................. 9

Figure 1-4 Daniel 3411 Gas Ultrasonic Flow Meter design .......................................................... 10

Figure 1-5 Transmitter electronics enclosure with local display and glass endcap ....................... 10

Figure 2-1 Daniel 3414 Flow Meter assembly............................................................................... 26

Figure 2-2 Daniel 3412 Flow Meter assembly .............................................................................. 27

Figure 2-3 Daniel 3411 Flow Meter assembly .............................................................................. 28

Figure 2-4 Transmitter electronics enclosure with optional local display and glass endcap .......... 28

Figure 2-5 Piping recommendations uni-directional without flow conditioner ............................ 30

Figure 2-6 Piping recommendations Uni-directional with flow conditioner ................................. 31

Figure 2-7 Piping recommendations Bi-directional flow with flow conditioner............................. 31

Figure 2-8 Meter end flange with tapped flat-counterbore hole for hoist ring ............................. 34

Figure 2-9 Safety approved hoist ring and non-compliant eye bolt ............................................. 35

Figure 2-10 90 Degree angle between slings ................................................................................. 36

Figure 2-11 Incorrect sling attachment.......................................................................................... 37

Figure 2-12 Correct sling attachment ........................................................................................... 40

Figure 2-13 Incorrect sling attachment.......................................................................................... 41

Figure 3-1 Internal Transmitter Electronics Enclosure chassis ground .......................................... 44

Figure 3-2 External ground lug .................................................................................................... 45

Figure 3-3 Electronics field wiring - upper terminal block, switches, ground lug .........................47

Figure 3-4 Transmitter electronics field wiring lower terminal block .......................................... 48

Figure 3-5 CPU Module labeling and LED indicators ..................................................................... 52

Figure 3-6 PC to meter serial connection wiring .......................................................................... 57

Figure 3-7 CPU Module I/O connections ...................................................................................... 58

Figure 3-8 CPU Module - Frequency/Digital outputs common ground ........................................ 62

Figure 3-9 CPU Module power source connections ..................................................................... 65

Figure 3-10 Transmitter electronics enclosure security latch ......................................................... 66

Figure 3-11 Transmitter Electronics Enclosure security seals ......................................................... 67

List of Figures vii

List of Figures Daniel 3410 Series Gas Ultrasonic Meter Installation Manual

June 2014 3-9000-759 Rev D

Figure 3-12 Base Enclosure wire seal installation 68

Figure 3-13 Base Enclosure security seals 69

Figure 3-14 Transducer assembly security seal70

Figure 4-1 AMS Device Description search81

Figure 4-2 AMS file download complete 82

Figure 4-3 AMS Device Manager 83

Figure 4-4 AMS Device Manager - Overview 83

Figure 4-5 AMS Device Manager - Guided Setup 84

Figure 4-6 AMS Device Manager - Service Tools All Variables status indicators86

Figure 4-7 Display Meter K-Factors86

Figure 4-8 AMS Device Manager - Configure Manual Setup87

Figure 4-9 Gating configuration parameter Edge gated, active high 89

Figure 4-10 Gating configuration parameter Edge gated, active low89

Figure 4-11 Gating configuration parameter State gated, active high89

Figure 4-12 Gating configuration parameter State gated, active low89

Figure 4-13 Configure Flow Analysis Alert 90

Figure 4-14 AMS Device Manager - Service Tools Alerts 91

Figure 4-15 Configuration changes dialog91

Figure 4-16 AMS Device Manager - Service Tools 92

Figure 4-17 AMS Device Manager - Service Tools All Variables 93

Figure 4-18 AMS Device Manager - Service Tools Trends 94

Figure 4-19 3414 transmitter field wiring conduit entries 96

Figure 4-20 Field Communicator wiring diagram for the 3410 Series electronics 97

viii List of Figures

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

3-9000-759 Rev D June 2014

Section 1: Introduction

Daniel 3410 Series Ultrasonic Gas Flow Meters have various configurations that meet a broad

range of customer requirements. Each meter comes fully assembled from Daniel Measurement and Control, Inc.

Refer to the following documents for additional details:

• P/N 3-9000-763 Daniel MeterLink Software for Gas and Liquid Ultrasonic Flow Meters

Quick Start Manual

• P/N 3-9000-761 HART® Field Device Specification Manual

• P/N 3-9000-769 Daniel 3410 Series Ultrasonic Gas Flow Meter Maintenance and

Troubleshooting Manual

Daniel 3414 Gas Ultrasonic Flow Meter technology provides custody transfer gas measurement with the 3414 Model four-path (eight transducers) chordal design.

Model 3412 dual-path (four transducers) chordal design and Model 3411 single-path (two transducers) chordal design provides check metering, pipeline balance, storage measurement, production, or wet gas applications.

See Section 1.2 for advantages of Daniel 3410 Series Ultrasonic Gas Flow Meters.

1.1 Typical applications

Daniel 3410 Series Ultrasonic Gas Flow Meters have various configurations that meet a broad range of customer requirements. Each meter comes fully assembled from Daniel. The technology can be applied to custody transfer, allocation measurement, and check metering applications such as:

• Custody transfer

• Power plants

• Large industrial users

• Production

• Underground storage sites

• Offshore

• Allocation measurement

Typical applications 1

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

1.2 Features and benefits

• Proven long term stability

• Field proven reliability

• No line obstruction

• No pressure loss

• No moving parts

• Low maintenance

• Bi-directional measurement

• Extractable transducers

• Extensive self diagnostics

• Immediate alarm reporting

• Continuous Flow Analysis

— Abnormal profile — Blockage — Internal bore buildup — Liquids present in the gas meter — Reverse Flow — Speed of Sound comparison error

• Auto-detected ASCII/RTU Modbus communications protocol

• Low power consumption

• Sophisticated noise reduction

• Internet-ready communications

• Ethernet access

• On-board LED status indicators

• Analog pressure and temperature inputs

• Communication via Emerson’s AMS

Device Manager and Field Communicator

• API Chapter 21 compliant event and data logging (gas meters)

• Daniel MeterLink (a Windows

-based interface software)

• Local Display (optional)

For other features and benefits refer to the product datasheet:

http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/FLOW/Pages/Flow.aspx

2 Features and benefits

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

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1.3 Acronyms, abbreviations and definitions

Table 1-1 Daniel 3410 Series Gas Ultrasonic Meter acronyms, abbreviations and definitions

Acronym or abbreviation Definition

°degree (angle)

ADC analog-to-digital converter

AI Analog Input

AMS® Device Manager Asset Management Software - Device Manager

AO Analog Output

ASCII MODBUS A Modbus protocol message framing format in which ASCII characters are used to

boolean A type of data point that can only take on values of TRUE or FALSE (generally TRUE is

bps Bits Per Second (baud rate)

cPoise centipoise (viscosity unit)

CPU Central Processing Unit

CTS Clear-to-Send; the RS-232C handshaking signal input to a transmitter indicating that

DAC Digital-to-Analog Converter

Daniel MeterLink

DI Digital Input

DO Digital Output

DHCP Dynamic Host Configuration Protocol

ECC Error Correction Code

EEPROM Electrically-Erasable, Programmable Read-Only Memory

Flash non-volatile, programmable read-only memory

FODO output that is user configurable as either a Frequency or Digital Output

HART® Communication Protocol Highway Addressable Remote Transducer communications protocol

hr hour (time unit)

Hz Hertz (cycles per second, frequency unit)

I/O Input/Output

degrees celsius (temperature unit)

degrees fahrenheit (temperature unit)

delineate the beginning and end of the frame. ASCII stands for American Standard Code for Information Interchange.

represented by a value of 1, FALSE is represented by a value of 0)

it is okay to transmit data – i.e., the corresponding receiver is ready to receive data. Generally, the Request-to-Send (RTS) output from a receiver is input to the Clear-toSend (CTS) input of a transmitter.

Daniel Ultrasonic Meter interface software

-1

decimeter (10

meters, length unit)

Acronyms, abbreviations and definitions 3

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

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Table 1-1 Daniel 3410 Series Gas Ultrasonic Meter acronyms, abbreviations and definitions

Acronym or abbreviation Definition

IS Intrinsically Safe

K Kelvin (temperature unit)

kHz

LAN Local Area Network

LED Light-emitting Diode

m meter (length unit)

m3/d

m3/s

mA milliamp (current unit)

MAC Address Media Access Control (Ethernet Hardware Address -EHA)

kilohertz (103 cycles per second, frequency unit)

cubic meters per day (volumetric flow rate)

cubic meters per hour (volumetric flow rate)

cubic meters per second (volumetric flow rate)

microinch (μinch)

micron

microinch (10-6 in)

micrometer (10

-6

MMU Memory Management Unit

MPa

megapascal (equivalent to 106 Pascal) (pressure unit)

N/A Not Applicable

normal cubic meters per hour

NOVRAM Non-Volatile Random Access Memory

Pa Pascal, equivalent to 1 newton per square meter (pressure unit)

Pa⋅s Pascal Second (viscosity unit)

PC Personal Computer

PFC Peripheral Field Connection (Board)

P/N Part Number

PS Power Supply (board)

psi pounds per square inch (pressure unit)

psia pounds per square inch absolute (pressure unit)

psig pounds per square inch gage (pressure unit)

RRadius of meter

rad radian (angle)

RAM Random Access Memory

RTS Request-to-Send; the RS-232C handshaking signal output by a receiver when it is

ready to receive data

RTU MODBUS A Modbus protocol framing format in which elapsed time between received charac-

ters is used to separate messages. RTU stands for Remote Terminal Unit.

4 Acronyms, abbreviations and definitions

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

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Table 1-1 Daniel 3410 Series Gas Ultrasonic Meter acronyms, abbreviations and definitions

Acronym or abbreviation Definition

s second (time unit, metric)

SDRAM Synchronous Dynamic Random Access Memory

sec second (time unit, U.S. Customary)

TCP/IP Transmission Control Protocol/Internet Protocol

time_t seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit)

UDP User Datagram Protocol

U.L. Underwriters Laboratories, Inc. - product safety testing

and certification organization

V Volts (electric potential unit)

W Watts (power unit)

Acronyms, abbreviations and definitions 5

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

1.4 Daniel MeterLink software

Daniel MeterLink configuring your meter, collecting logs and reports and monitoring the meter health and alarm statuses. Daniel MeterLink may be downloaded at no charge from:

Figure 1-1 Daniel MeterLink download and registration

software has robust features for setting communications parameters,

http://www.daniel.com/um2.htm

6 Daniel MeterLink software

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

3-9000-759 Rev D June 2014

Procedure

1. From the right panel under Quick Links, click the MeterLink Registration and Download link.

2. Click the Order Now button to complete the Online registration form.

3. Click Next to go to the order confirmation page.

4. Click Complete Order. You will receive a conformation e-mail with a hyperlink directing you to the download site. Click the link provided.

5. Click Save.

Refer to the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual (P/N 3-9000-763) for installation instructions and setup for initial communications. You may download the manual from the Daniel MeterLink web page:

http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/MeterLink.aspx

1.5 Daniel 3410 Series meter design

Daniel 3410 Series Gas Ultrasonic Flow Meters are designed to accurately measure products in applications where reliable performance is critical, by measuring the difference in signal transit time with and against the flow across one or more measurement path(s). A signal transmitted in the flow direction travels faster than one transmitted against the flow direction. Each measurement path is defined by a transducer pair in which each transducer alternately acts as transmitter and receiver. The meter uses transit time measurements and transducer location information to calculate the mean velocity.

Daniel 3410 Series meter design 7

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Transmitter electronics enclosure (explosion-proof) Optional - Local Display with glass endcap (Figure 1-4) B. Base electronics enclosure (intrinsically safe) C. Meter body with transducer assemblies (T-11, T-12, T-21 or T-22) (intrinsically safe)

June 2014 3-9000-759 Rev D

Computer simulations of various velocity profiles demonstrate that multiple measurement paths provide an optimum solution for measuring asymmetric flow.Daniel 3414 Gas Ultrasonic Flow meters utilize four cross-bore, parallel-plane measurement paths that offer a high degree of accuracy, repeatability, bi-directional measurement and superior low-flow capabilities without the compromises associated with conventional technologies. These features make the Daniel 3414 the best choice for custody transfer applications.

Figure 1-2 Daniel 3414 Gas Ultrasonic Flow Meter design

8 Daniel 3410 Series meter design

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

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Daniel 3412 Gas Ultrasonic Flow meters utilize two-path in-line (four transducers) measurement paths and are designed to measure the difference in signal transit time with and against the flow across one or more measurement path(s). The two paths are configured at right angles to one another in a “bulls-eye” arrangement.

Figure 1-3 Daniel 3412 Gas Ultrasonic Flow Meter design

Daniel 3410 Series meter design 9

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Daniel 3411 Gas Ultrasonic Flow meters are single-path (two transducer) Gas Ultrasonic Flow Meter and is referred to as a bounce-path (as the signal is bounced off the meter body) or a centerline path (as it goes through the centerline of the meter body) meter. The bounce-path method simplifies construction of the meter and makes the meter less susceptible to interference from pipeline liquids.

Figure 1-4 Daniel 3411 Gas Ultrasonic Flow Meter design

The Daniel Gas Ultrasonic Flow Meter design is available with an optional glass endcap and a local display.

Figure 1-5 Transmitter electronics enclosure with local display and glass endcap

10 Daniel 3410 Series meter design

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

3-9000-759 Rev D June 2014

All Daniel ultrasonic flow meter’s U.L. safety listing is accomplished through the combination of an explosion-proof transmitter electronics enclosure that houses the CPU module, Power Supply board, I.S. Barrier board, Backplane board and optional LCD Display board.

Note: The optional LCD Display requires firmware v1.04 or later and Uboot version, January 31,

2013.

The Base Electronics Enclosure that houses the Acquisition Module. Intrinsically safe transducers and cable assemblies are designed for Class 1, Division 1, Groups C and D areas without need of further protection when installed in accordance with the field wiring diagram (refer to Daniel drawing DMC - 005324 (see Appendix A).

Daniel 3410 Series meter design 11

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

CONTENTS MAY BE UNDER PRESSURE

When the meter is under pressure, DO NOT attempt to remove or adjust the transducer holder.

Attempting to do so may release pressurized gases, resulting in serious injury or equipment damage

CONTENTS MAY BE HAZARDOUS

The meter must be fully depressurized and drained before attempting to remove the transducer holder. If gas or fluid begins to leak from the transducer holder, stop immediately and reinstall the holder.

Failure to do so may cause serious injury or equipment damage.

A. Transducer holder

ESCAPING GASES OR LIQUIDS HAZARD

The purchaser of the meter is responsible for the selection of Daniel components/seals and materials compatible with the chemical properties of gas flow measurement.

Failure to select suitable meter components/seals may cause escaping gases or liquids, resulting in injury or equipment damage.

June 2014 3-9000-759 Rev D

1.6 Meter specifications

12 Meter specifications

Consult your Daniel Sales and Service representative to ensure you purchase the correct components and seals for your application.

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

Table 1-3 Performance specifications

Meter size 4” to 24” 30” 36”

Qmin(ft/s) 222

Qt (ft/s) 10 8.5 7.5

Qmax (ft/s) 100 85 75

3-9000-759 Rev D June 2014

Specifications for Daniel 3410 Series Gas Ultrasonic Flow Meters are below:

Table 1-2 Meter specifications

Daniel 3411, 3412 and 3414 meter specifications

Meter type Number of paths

• 3411 Daniel single path (two transducer) or center-line (bounce) design

• 3412 Daniel two path (four transducer) center-line (bounce) design

• 3414 Daniel four path (eight transducer) chordal design

Ultrasonic type

• Transit-time based measurement

• Spool piece with integral mount transducers

Enclosure materials • ASTM B26 Gr A356.0 T6 Aluminum

— 100% conversion coated and exterior coated with a polyurethane enamel

• ASTM A351 Gr CF8M Stainless Steel —Passivated

Optional Local Display with a glass endcap on transmitter enclosure

Meter Performance

Linearity

• Model 3414 Four-path meter chordal design — ± 0.3% of measured value over a 100:1 turndown 3-100 ft/s; 0.3 to 30 m/s) including lab

uncertainty

— Flow calibrated accuracy is ± 0.1% of reading relative to lab over entire flow calibration

range (Q

min

- Q

max

)

• Model(s) 3411 single-path or 3412 two-path — Flow calibrated accuracy is ± 0.5% of reading relative to lab — Accuracy is typically ±1.5% of actual volume flow

1. Does not take into consideration changes in wall roughness and installation effects.

Repeatability

Velocit y range

• ±0.05% of reading in the specified velocity range from 5% to 100% (Q

• 100 ft/s (30 m/s) with over-range)

(without flow calibration)

)

max

• 125 fps (38 m/s) on some line sizes

• Meter meets or exceeds AGA9 (2007) performance specifications

Body and Flange Sizes and Pressure rating range

U.S. Customary Units - Meter sizes 4, 6, 8, 10, 12, 16, 18, 20, 24, 30, and 36 (inches)

• ANSI pressure classes 300, 600, 900 and 1500 (per ANSI B16.5)

• Carbon Steel

• 316 Stainless Steel

Metric Units - Meter sizes DN - 100, 150, 200, 250, 300, 400, 450, 500, 600, 700, 750, 900

• PN 50, 100, 150, 200

• Carbon Steel

• 316 Stainless Steel

Maximum Pressures

• Dependent on operating temperature

Meter bore

Meter specifications 13

• Schedule 20, 30, 40, 60, 80, 100, 120, 140, 160, STD, XS, LW

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Table 1-2 Meter specifications

Meter Performance

Flange types ANSI classes - 300, 600, 900 and 1500 (per ANSI B16.5) Specific Gravity 0.35 to 1.50 Accuracy Limits Model 3414 accuracy limits (AGA 9 compliant) are:

• ± 1% without a flow calibration (10” and smaller line sizes)

• ± 0.7% without a flow calibration (for 12” and larger line sizes)

• ±0.1% with a flow calibration

Model(s) 3411 and 3412 accuracy limits are:

• ± 1.5% without a flow calibration

Minimum operating pressure

100 psig (7 bar)

Electronic specifications

Power Meter

• 10.4 VDC to 36 VDC

• 11 W power consumption (15 W maximum)

14 Meter specifications

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