Types 1098-EGR and 1098H-EGR Pressure
Reducing Regulators
• Differential as low as
1 psi / 70 mbar
• Quick Change
Trim Package
• Materials of Construction
Compatible with Below
Grade Installations
• In-Service Travel
Inspection
February 2015
• No Atmospheric
Bleed
W6956
• Optional Noise
Abatement Trim
(Up to 30dBA reduction)
• Easy Top Entry In-Line
Maintenance
• NPS 1 through 12 x 6 /
DN 25 through
300 x 150 Body Sizes
Available
• Aqueous
Trim Packages
(Application Specic)
• Stainless Steel Construction
for Corrosive Environments
and Oxygen Service
www.fisherregulators.com
D100143X012
Bulletin 71.2:1098-EGR
Specications
The Specications section lists pressure limitations and other specications for various Types 1098-EGR and
1098H-EGR constructions. Specications for a given regulator as it originally comes from the factory are stamped
on nameplates located on both the actuator and main valve body, while the pilot control spring range is displayed
on the pilot spring case and the pilot restriction code is stamped on the pilot body (S = standard gain, L = low
gain and H = high gain).
Body Sizes and End Connection Styles
See Table 1
Main Valve Maximum Inlet Pressure
(1)
400 psig / 27.6 bar or body rating limit
whichever is lower
Maximum Pilot Supply Pressure
(1)(2)
600 psig / 41.4 bar
Outlet Pressure Ranges
See Table 2
Maximum and Minimum Differential Pressures
See Table 4
Actuator Sizes and Maximum Pressures
See Table 3
Supply Pressure Settings Required for the
Type 95H Regulator
See Table 5
Pressure Registration
External
Temperature Capabilities
(1)
Nitrile (NBR): -20 to 180°F / -29 to 82°C
Fluorocarbon (FKM): 0 to 300°F / -18 to 149°C,
except water is limited to 0 to 200°F / -18 to 93°C
Ethylenepropylene (EPR):
-20 to 275°F / -29 to 135°C
Options
• NACE Construction
• Monitor Conguration
• Boiler Fuel Construction
• Aqueous (Liquid) Service Construction
• Noise Abatement Trim
Port Diameters and Travels
BODY SIZE
NPSDNIn. mmIn. mm
1 251-5/16 33.33/4 19- - - -- - - - - - - -
2 502-3/8 60.3 1-1/8 29
3 803-3/8 85.7 1-1/2 38407/8 22
4 1004-3/8 111
6 150
200 x
8 x 6
150 and
and
300 x
12 x 6
150
PORT
DIAMETER
7-3/16 183
StandardRestricted
2 51
TRAVEL
Percentage of
Flow Capacity
303/8 9.5
705/8 16
401 25
- - - -- - - -
In.mm
Construction Materials
Main Valve
Body and Body Flange: Cast iron,
WCC Steel, CF8M Stainless steel Cage: CF8M Stainless steel (Linear),
416 or 316 Stainless steel (Whisper Trim™) or
hardened ENC coated Cast iron (Quick Opening)
Seat Ring and Valve Plug: Hardened 416 Stainless
steel or 316 Stainless steel
Travel Indicator Assembly: Steel or Stainless steel
except plastic for indicator scalePiston Ring: Polytetrauoroethylene (PTFE)O-rings and Soft Parts: Nitrile (NBR) (standard),
Fluorocarbon (FKM) or Ethylenepropylene (EPR)
Spring: Steel or Inconel® X-750
Bolting: Steel, Stainless steel
1. The pressure/temperature limits in this Bulletin or any applicable standard limitation should not be exceeded.
2. For stability or overpressure protection, a reducing regulator may be installed upstream of the pilot according to the Installation section.
- continued -
Inconel® is a mark owned by Special Metals Corporation.
2
Specications (continued)
Bulletin 71.2:1098-EGR
Construction Materials (continued)
Actuator
Bonnet: Zinc-plated Steel or 304 Stainless steel
Diaphragm Case: Steel or Stainless steel Bolting: Steel, Stainless steelDiaphragm Plate: Cast iron,
316 or WCC Stainless steel
Stem Guide: Stainless steel Diaphragm and O-rings: Nitrile (NBR) (standard),
Fluorocarbon (FKM), Ethylenepropylene (EPDM)
Stem: 17-4 PH Stainless steel (standard) or 316 Stainless steel
Pilot Mounting Parts
Tubing and Connector Fittings: Steel (standard) or Stainless steel
Pipe Bushing: Malleable iron, Stainless steelPipe Nipples: Galvanized steel, Stainless steel
Type 6351 Pilot
Body, Body Plug and Spring Case: Aluminum
Valve Plug Stem: Brass (standard) or Stainless steelDiaphragm, O-rings and Gaskets: Nitrile (NBR) (standard) or Fluorocarbon (FKM)
Type 6352, 6353, 6354L, 6354M or 6354H Pilot
Body, Body Plug, Spring Case and Closing Cap:
Aluminum (standard) or Stainless steelDiaphragm: Nitrile (NBR), Fluorocarbon (FKM)
or Ethylenepropylene (EPR)
Types 6354M and 6354H Diaphragm
Limiter: Aluminum
O-rings and Soft Parts: Nitrile (NBR) (standard) or Fluorocarbon (FKM)
Filter: Brass (Type P594-1 standard) or Aluminum (Type P593-1), except cellulose for lter element
61 Series PilotsBody and Spring Case: Cast iron
Upper and Lower Diaphragm:
Nitrile (NBR),
Neoprene (CR) or Fluorocarbon (FKM)
Composition Seats: Nitrile (NBR) or
Fluorocarbon (FKM)
O-rings: Nitrile (NBR) or Fluorocarbon (FKM)
Type Y600AM PilotBody, Spring Case and Lower Casing: Cast Iron
The Types 1098-EGR and 1098H-EGR regulators provide
economical and accurate pressure control in a wide variety
of applications: natural gas distribution systems; fuel gas
supply to industrial boilers, furnaces, ovens and mixers;
and large commercial/industrial establishments such as
shopping centers and schools. They are also used in plant
air service and in liquid service where a slow stroking
time (approximately 30 to 90 seconds) is desired on both
opening and closing the main valve.
The superior performance of this regulator is due to the
amplifying effect of the pilot and the two-path control
system. Changes in outlet pressure act quickly on
the actuator diaphragm to provide fast response to
system changes. Then, the pilot amplies any small
system changes to position the main valve for precise
pressure control.
Bubble-tight shutoff is achieved utilizing knife-edged seats
in the valve plug. When the regulator is in the closed
position, the knife-edged seats make a gas-tight seal
against the upper and lower (port) valve seal. A variety of
cages are offered for standard, speed of response and
noise applications. The cage-guided metal plug provides
superior control and stability.
The pilot-operated Types 1098-EGR and 1098H-EGR
regulators both use inlet pressure as the operating
medium, which is reduced through pilot operation to load
the actuator diaphragm. Outlet or downstream pressure
opposes loading pressure in the actuator and also
opposes the pilot control spring. The Type 1098-EGR
regulator operation schematic is shown in Figure 2.
In operation, assume that outlet pressure is below
the pilot control setting. Control spring force on the
pilot diaphragm thus opens the pilot valve plug,
providing additional loading pressure to the actuator
diaphragm. This loading pressure
forces the actuator
stem upward, opening the main valve plug via a bump
connection. The upward motion of the plug allows gas
to ow through the cage into the
downstream system.
When downstream demand has been satised, outlet
pressure tends to increase, acting on the pilot and
actuator diaphragms. This pressure exceeds the pilot
control spring setting, moving the pilot diaphragm away
and letting the valve plug spring (Type 6351, 61 Series
or Type Y600AM pilots) or bellows (Types 6352 through
6354M pilots) close the pilot valve plug (unbalanced in
the Type 6351 or 61 Series pilots but balanced in the
Types 6352 through 6354M pilots). Excess loading
4
Bulletin 71.2:1098-EGR
TYPE 1098-EGR
TYPE 1806
A6641
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
TYPE 61LD
TYPE 1098-EGR WITH TYPE 61LD PILOT AND TYPE 1806 RELIEF VALVE
TYPE 1098-EGR WITH TYPE Y600AM PILOT AND TYPE 95H PRESSURE SUPPLY REGULATOR
Figure 2. Operational Schematics (continued)
FIXED RESTRICTOR
5
Bulletin 71.2:1098-EGR
pressure on the actuator diaphragm escapes downstream
through the bleed hole (Type 6351 pilot), bleed orice
(61 Series pilot), restriction (Types 6352 through
6354M pilots) or xed restrictor (Type Y600AM pilot).
Reduced actuator loading pressure permits the main
valve to close. The combination of main valve spring
force and valve plug unbalance provides positive valve
plug shutoff against the port and upper seals.
To protect the Type 1098 or 1098H actuator diaphragm
from excessive differential pressure, the 6300 Series
pilots have a relief valve that allows loading pressure
to bleed downstream at approximately 25 psig / 1.7 bar
differential across the actuator diaphragm.
relief valve (Type 1806) is required when differential
is higher than 25 psid / 1.7 bar d or when using the
61 Series or Y600AM pilots.
An external
Installation
On the Type EGR main valve, normal pressure drop
assists shutoff. Therefore, leakage may result during
any reverse pressure drop condition. The regulator
may be installed in any position. The normal mounting
position is with the pilot mounted to the right of the
main valve when looking downstream; however, the
pilot may be moved to the left side. Control and supply
lines necessary for installation are not supplied with
the regulator.
In some cases, good piping practice will require that
outlet piping be swaged up above the body size to
prevent excessive pressure drop along the outlet line.
The piping should be as close to the regulator outlet
size as possible.
Construction Features
The Y600AM and 61 Series pilots provide the
option for low setpoints and improved accuracy. The
61 Series pilot is available in a variety of congurations
to meet your specic application needs – Type 61L
low pressure pilot, Type 61LE low pressure, wide
proportional band pilot, Type 61LD low pressure,
narrow proportional band pilot and the Type 61H
high pressure pilot. These pilots can be congured to
maximize the performance under various application
scenarios. For instance, the 61 Series pilots are
available for fast closing, fast opening or monitor
applications. Refer to Bulletin 71.8:61 for specics.
Boiler Fuel Pressure Control
To enhance proper operation and adequate
response to negative pressure shock condition in low
differential pressure boiler fuel control applications,
use the Type 1098-EGR boiler fuel conguration:
Type 1098-EGR with Yellow Main Spring, Quick
Opening Cage, Type 6352 pilot, Size 70 Actuator and
Type Y600AM or 627M Auxiliary Pilot mounted in
parallel with the Type 6352 pilot.
To provide faster response, two pilots mounted
in parallel sense the downstream pressure. The
Type 6352 pilot is the primary controlling pilot and the
Type Y600AM or 627M auxiliary pilot stands by until
it senses a negative pressure shock condition. The
auxiliary pilot opens, allowing additional ow into the
actuator, increasing the stroking speed and providing
faster response. See Figure 5 for schematic.
The quick opening cage allows maximum capacity at
shorter travels to decrease stroking time in opening
and closing directions. The Yellow Main Spring
requires that service conditions not exceed 20 psig /
1.4 bar maximum inlet pressure and 10 psi / 0.69 bar
maximum differential pressure.
Pilots for Application Versatility
The balanced valve plug in the Types 6352, 6353
and 6354 pilots provides fast closing action when
quick response is required and also minimizes outlet
pressure changes due to varying supply pressures.
A tapped spring case with gasketed closing cap is
standard for remote venting or for pressure loading
applications involving differential pressure control
or remote pneumatic adjustment of the downstream
pressure setting.
6
Supply the boiler pilot light gas with the Type 1098-EGR.
The pilot light gas supply line should branch off the main
fuel line downstream of the Type 1098-EGR and include
a separate regulator to control the
pressure, if required (see Figures 5 and 6)
the Type 1098-EGR to have its main valve plug just off
the seat waiting for the sudden negative shock created
when the boiler solenoid valve is opened to light the
boiler to the high re load. This conguration signicantly
increases the stroking speed of the Type 1098-EGR.
nal pilot light gas
. This allows
Table 2. Outlet Pressure Ranges
PILOT TYPE
6351
6352
6353
(1)
6354L
(2)
6354M
(2)
6354H
61L
61LD
61LE
61H10 to 65 0.7 to 4.5 Green Stripe0Y066427022
61HP
Y600AM
1. Without diaphragm limiter.
2. With diaphragm limiter.
14 in. w.c. to 2 psig
7 in. w.c. to 2 psig
15 in. w.c. to 1.2 psig
Bulletin 71.2:1098-EGR
OUTLET (CONTROL) PRESSURE RANGE
psigbar
3 to 20
5 to 35
35 to 100
2 to 10
3 to 40
35 to 125
85 to 2005.9 to 13.8 Blue1L346127142
175 to 22012.1 to 15.2 Blue1L346127142
200 to 30013.8 to 20.7 Green15A9258X012
Table 5. Supply Pressure Settings Required for the Type 95H Regulator
BODY SIZE
NPSDN
1 25
2 50
3 80
4 100
6 or 8 x 6
1. The pressures shown in the table are the minimum supply pressures required by the pilot. If the inlet pressure is less than shown, an external pilot supply is necessary.
150 or
200 x 150
TYPE EGR
SPRING COLOR
Green
Blue
Red
Green
Blue
Red
Green
Blue
Red
Green
Blue
Red
Green
Blue
Red
RedUnpaintedYellowGreenLight BlueBlack
psigbarpsigbarpsigbarpsigbarpsigbarpsigbar
6
0.41
7
0.48
8
0.55
6
0.41
8
0.55
13
0.90
7
0.48
9
0.62
14
0.97
8
0.55
11
0.76
16
1.1
13
0.90
17
1.2
22
1.5
6
0.41
7
0.48
8
0.55
6
0.41
8
0.55
13
0.90
7
0.48
9
0.62
14
0.97
8
0.55
11
0.76
16
1.1
13
0.90
17
1.2
22
1.5
SUPPLY PRESSURE
Type Y600AM Spring Color
7
0.48
8
0.55
9
0.62
7
0.48
9
0.62
14
0.97
8
0.55
10
0.69
15
1.0
9
0.62
12
0.83
17
1.2
14
0.97
18
1.2
23
1.6
8
10
11
9
11
16
10
12
17
11
14
19
15
20
25
0.55
0.69
0.76
0.62
0.76
1.1
0.69
0.83
1.2
0.76
0.97
1.3
1.0
1.4
1.7
11
0.76
13
0.90
14
0.97
12
0.83
14
0.97
19
1.3
13
0.90
15
1.0
20
1.4
14
0.97
17
1.2
22
1.5
18
1.2
23
1.6
28
1.9
13
0.90
14
0.97
15
1.0
13
0.90
15
1.0
20
1.4
14
0.97
16
1.1
21
1.5
15
1.0
18
1.2
23
1.6
20
1.4
24
1.7
29
2.0
Protection from Foreign Material
The standard brass Type P594-1 lter or aluminum
Type P593-1 lter in the pilot inlet connection has
a replaceable cellulose lter element. A Type 252
lter is recommended for heavy amounts of foreign
material in the lines. These lters are described in
separate bulletins.
Noise Abatement Trim
At elevated pressure drops and ow rates regulators
with standard trims can produce noise levels that
exceed regulatory limits, causing a nuisance for
neighbors and even causing mechanical damage
to equipment and piping. Whisper Trim™ Cages are
available with the Type 1098-EGR to reduce noise be
up to 30 dBA.
Applications
Low Pressure Gas Distribution Systems
The Type 1098-EGR offers superior performance
when utilized to supply low pressure (typically 4 to
12 in. w.c. / 10 to 30 mbar) at district stations operated
by gas distribution companies. The two path control
system (outlet pressure by control pilot) allows for tight
control over the large range of ows typical to district
stations. The knife-edged seats in the main valve plug
allow for tight shutoff and the cage-guided metal plug
aids in stability. Droop can be reduced to a minimum
by utilizing an application specic pilot control
system, main valve spring and actuator combination
(for example, a low droop system would utilize the
95 Series Pilot supplying a Type Y600AM control
pilot, size 70 actuator, a xed restrictor or the Type 112
variable restrictor set at 3 and the smallest appropriate
main valve spring).
Monitoring Systems
Monitoring regulators serve as overpressure protection
devices to limit system pressure in the event of open
failure of a working regulator feeding the system.
Two methods of using Type 1098-EGR regulators in
monitoring systems are as follows:
8
Bulletin 71.2:1098-EGR
Type 1098-EGR
1098-EGR Working Monitor
6350 SERIES PILOT
6350 SERIES PILOT
March 2007
Type 1098-EGR
TYPE Y600M OR 627-109 MONITORING PILOT
6350 SERIES PILOT
TYPE Y600M OR 627-109
MONITORING PILOT
A6788
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
INTERMEDIATE PRESSURE
Figure 3. Working Monitor System
Table 6. Working Monitor Performance
MONITORING PILOT INFORMATION
Construction
Type 161AYW pilot and 150 psig /
10.3 bar maximum allowable
pilot inlet pressure
Type 627-109 pilot and 150 psig /
10.3 bar maximum allowable pilot
inlet pressure for cast iron body
or 750 psig / 51.7 bar maximum
allowable pilot inlet pressure for
malleable iron or steel body
3 to 12 in. w.c.
11 to 25 in. w.c.
25 in. w.c. to 2.5 psi
2.5 to 4.5 psi
Spring Range
psigbar
62 mbar to 0.17 bar
4.5 to 7 psi
5 to 20
15 to 40
35 to 80
70 to 150
130 to 200
7 to 30 mbar
27 to 62 mbar
0.17 to 0.31
0.31 to 0.4
0.34 to 1.4
1.0 to 2.8
2.4 to 5.5
4.8 to 10.3
9.0 to 13.8
6350 SERIES PILOT
Spring Part Number
1B653927022
1B537027052
1B537127022
1B537227022
1B537327052
10B3076X012
10B3077X012
10B3078X012
10B3079X012
MINIMUM PRESSURE AT WHICH
WORKING MONITOR REGULATOR
CAN BE SET
3 in. w.c. / 7 mbar over
normal distribution pressure
14 in. w.c. / 34 mbar over
normal distribution pressure
3.0 psig / 0.21 bar over
normal distribution pressure
5.0 psig / 0.34 bar over
normal distribution pressure
Working Monitor (Figure 3)
On a working monitor installation, the working monitor
regulator is always upstream and acts as a rst-stage
regulator through the working pilot during normal
operation. This arrangement allows the working
monitor’s performance to be observed at all times.
If the second-stage regulator fails to open, the working
monitor regulator assumes the entire pressure
reduction function of the system via the monitoring
pilot. Note that the working monitor regulator actuator
must be able to withstand full inlet pressure or be
protected from it if the working monitor fails wide-open.
The monitoring pilot must be upstream of the working
monitor regulator. This enables a close setpoint
between the working regulator and the monitoring pilot.
Special Types 161AYW and 627-109 monitoring pilots
with quick-bleed operation have been designed to give
faster response to abnormal downstream conditions.
Table 6 gives the spread between normal distribution
pressure and the minimum pressure at which the
working monitor regulator can be set to take over if the
working regulator fails open.
9
Bulletin 71.2:1098-EGR
Type 1098-EGR
Type 1098-EGR Upstream or Downstream “Wide-Open” Monitor
6350 SERIES PILOT
PILOT SUPPLY REGULATOR
6350 SERIES PILOT
July 2011
Type 1098-EGR
PILOT SUPPLY REGULATOR
6350 SERIES PILOT
A6789
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
MONITOR LOADING PRESSURE
ATMOSPHERIC PRESSURE
INTERMEDIATE PRESSURE
Figure 4. Wide-Open Monitor System
Wide-Open Monitor (Figure 4)
setting and/or if the monitor pilot supply regulator
6350 SERIES PILOT
pressure setting is adjusted too closely to the monitor
Either the upstream or downstream regulator can be
the monitoring regulator. During normal operation, the
monitoring regulator is standing wide-open with the
reduction to distribution pressure being taken across
the working regulator. Only in case of open failure of
the working regulator does the wide-open monitoring
regulator take control at its slightly higher setting.
Regardless of which regulator is used as the monitor,
it should be equipped with a pilot supply regulator
set to limit the pilot supply pressure to 10 to 15 psig /
0.69 to 1.0 bar above control pressure. Since the
regulator pressure setting. The monitor pressure
setting should be adjusted so it is at minimum 2 times
the pilot proportional band pressure above the working
regulator pressure setting. The monitor pilot supply
pressure setting should be adjusted so it is at minimum
5 psig / 0.34 bar plus the monitor minimum differential
pressure above the working regulator pressure setting.
These adjustments must be made such that other
governing pressure limits, such as casing ratings, pilot
maximum differential pressures or regulatory limits,
are not exceeded.
pilot on the monitoring regulator is wide-open during
normal operation, the pilot supply regulator prevents
differential relief valve chatter on the monitoring
regulator pilot.
Water Service
When using the Type 1098-EGR in aqueous service,
it is important to make the proper material and pilot
selections. Table 9 shows proper material selections
Adjustment Recommendations for
Monitor Applications
Low amplitude/high frequency monitor trim oscillations
can occur if the monitor regulator pressure setting is
adjusted too closely to the working regulator pressure
for erosive or corrosive service. In both cases, a low
gain pilot should be used on any aqueous service.
The low gain pilot improves the speed of response
of the regulator in aqueous applications. Follow
all general procedures when operating the
Type 1098-EGR in aqueous service.
Table 7. Auxiliary Pilot Selection (Fast Stroke Dual Pilot)
SIZECONSTRUCTION
Type Y600AM
3/4 NPT
Type 627M5 to 100.34 to 0.6910B3076X012Yellow
ORIFICE,
In. / mm
1/4 / 6.4
SPRING RANGE
psibar
4 to 8 in. w.c.10 to 20 mbar1B653827052Red
7 to 16 in. w.c.17 to 40 mbar1B653927022Unpainted
15 in. w.c. to 1.2 psi37 mbar to 0.08 bar1B537027052Yellow
1.2 to 2.50.08 to 0.171B537127022Green
2.5 to 4.50.17 to 0.311B537227022Light Blue
4.5 to 70.31 to 0.481B537327052Black
SPRING
NUMBER
SPRING
COLOR
Table 8. Boiler Fuel Pressure Control Construction Selections
TYPE EGR BODY SIZE
NPSDN
1 2537A7211X012- - - - - - - - - - -- - - -
2 5037A7212X01214A6768X012
3 8037A7213X01214A6771X012
4 10037A7214X01214A6770X0121.3 0.09
6, 8 x 6 and 12 x 6150, 200 x 150 and 300 x 15037A7215X02215A2253X0122.2 0.15
1. Limited to maximum P1 of 20 psig / 1.4 bar.
2. Yellow spring is limited to use with Size 70 actuator only.
3. Minimum differential pressure for full stroke is based on yellow main spring and a Size 70 actuator.
QUICK-OPENING
CAGE PART NUMBER
YELLOW MAIN SPRING
(1)
PART NUMBER
MINIMUM DIFFERENTIAL PRESSURE
(2)
MINIMUM PRESSURE
AT WHICH AUXILIARY
PILOT CAN BE SET
1 in. w.c. / 2 mbar
6 in. w.c / 14 mbar
8 in. w.c / 21 mbar
FOR FULL STROKE
psibar
1 0.07
Under working
pilot setpoint
Under working
pilot setpoint
Under working
pilot setpoint
(3)
Table 9. Construction Materials for Aqueous Service
AQUEOUS SERVICE TYPE
Erosive416 Stainless steel
Corrosive316 Stainless steel
1. A low gain pilot should be used on aqueous applications.
Cage and Seat RingBody FlangeMain Spring
Fast Closing Regulator (Figure 7)
When a Type 1098-EGR regulator is used upstream
of a double block and bleed system, it is sometimes
necessary to modify the Type 1098-EGR control
system to increase the closing speed.
A solenoid can be installed as shown in Figure 7. In
normal operation, the solenoid valve is closed. The
solenoid wiring is connected to the block valve electric
logic so that the solenoid on the regulator opens when
the block valve is closed.
Inconel® is a mark owned by Special Metals Corporation.
CONSTRUCTION MATERIAL
®
CF8M Stainless steelInconel
X-750
This concept will quickly equalize pressure on both
sides of the Type 1098 diaphragm and allow quick
closure. In some systems, the Type 1098-EGR will
close faster than the block valve as evidenced by
a momentary decline in the Type 1098-EGR outlet
pressure. The pressure is then promptly restored
back to a setpoint by ow through the pilot only
(i.e., the main valve is unable to open because of the
solenoid valve).
13
Bulletin 71.2:1098-EGR
Capacity Information
Note
Flow capacities are laboratory
verified; therefore, regulators may
be sized for 100% of the published
flow capacities. It is not necessary to
reduce published capacities.
Gases
Table 12 shows the natural gas regulating capacities
of the Type 1098-EGR at selected inlet and outlet
pressure settings. Flows are in thousands of SCFH at
60°F and 14.7 psia and in thousands of Nm3/h at 0°C
and 1.01325 bar of 0.6 specic gravity natural gas.
To determine equivalent capacities for air, propane,
butane or nitrogen, multiply the capacity by the
following appropriate conversion factor: 0.775 for
air, 0.628 for propane, 0.548 for butane or 0.789 for
nitrogen. For gases of other specic gravities, multiply
the given capacity by 0.775 and divide by the square
root of the appropriate specic gravity.
For pressure drops lower than critical (absolute outlet
pressure greater than one-half of absolute inlet pressure).
C
g
where,
Q = gas ow rate, SCFH
G = gas specic gravity of the gas
T = absolute temperature of gas at inlet, °Rankine
Cg = gas sizing coefcient
P1 = absolute inlet pressure, psia
(P1 gauge + 14.7)
C1 = ow coefcient
∆P = pressure drop across the regulator, psi
Then, if capacity is desired in normal cubic meters
per hour (Nm3/h) at 0°C and 1.01325 bar, multiply
SCFH by 0.0268.
520
=
CgP1SIN
GT
3417
)
∆P
C
1
DEG
)
P
1
Liquids
To nd appropriate regulating capacities at pressure
settings not given in Table 12 or to nd wide-open
ow capacities for relief sizing at any inlet pressure,
perform one of the following procedures. Then, if
necessary, convert using the factors provided above.
For critical pressure drops (absolute outlet pressure
equal to or less than one-half of absolute inlet
pressure), use the following formula:
Cg = regulating or wide-open gas sizing coefcient
from Table 14, 15 or 16
Then, if capacity is desired in normal cubic meters per
hour at 0°C and 1.01325 bar, multiply SCFH by 0.0268.
The liquid capacities in Table 13 are in gallons per
minute and liters per minute of water. To determine
ow capacity not given, use the following equation:
∆P
C
Q
=
v
G
where,
Q = liquid ow rate, GPM
Cv = liquid sizing coefcient
∆P = pressure drop across the regulator, psi
G = specic gravity (specic gravity of water is 1)
If capacity is desired in liters per minute, multiply
gallons per minute by 3.785. Use the Km values to
predict choked ow on aqueous service.
14
Bulletin 71.2:1098-EGR
Table 10. Proportional Band (Standard Pilot Restriction and Size 40 Type 1098 Actuator
BODY SIZE
NPSDNpsimbarpsimbarpsimbar
1 25
2 50
3 80
1. For other combinations, multiply table values by 1.6 for a size 30 actuator, 0.4 for a size 70 actuator, 2.0 for a low-gain Type 6352 or 6353 pilot restriction and 0.5 for a high-gain
Type 6352 or 6353 pilot restriction. For instance, a standard NPS 2 / DN 50 Type 1098-EGR-6352 regulator with black pilot control spring and blue main valve spring has a proportional
band of 0.3 psi / 0.021 bar as given in the table, but this same regulator with low-gain restriction and size 70 actuator has a proportional band of 0.3 psi / 0.021 bar x 2.0 x 0.4 =
0.24 psi / 0.017 bar.
2. The conguration utilized in determining the proportional band of the Type Y600AM included the 95 Series pilot supplying the Type Y600AM for improved stability and a xed restrictor,
part number 1K9484X0022 or an optional Type 112 variable restrictor with a setting of 3.
TypeControl Spring Color
6351
6352
6353
61L
61LD0.0430.0860.2014
61LE, 61H and 61HP0.40280.8055169
Y600AM
6351
6352
6353
61L
61LD0.0530.1070.3021
61LE, 61H and 61HP0.50341691.4097
Y600AM
6351
6352
6353
61L
61LD0.1070.20140.5034.5
61LE, 61H and 61HP0.90621.20831.50103
Y600AM
PILOTPROPORTIONAL BAND
Yellow or Green
Main Valve Spring
Green0.1070.20140.4028
Unpainted0.20140.40280.8055
Red0.40280.8055169
Yellow0.0430.1070.2014
Black0.0860.20140.4028
Yellow0.20140.40280.8055
Red0.40280.8055169
0.0960.16110.3021
All
Red0.010.60.0210.043
Unpainted0.010.60.0210.043
(2)
(2)
(2)
Yellow0.0530.1070.1510
Green0.1070.15100.2014
Light Blue0.15100.20140.2517
Black0.20140.25170.3021
Green0.20140.30210.5034
Unpainted0.30210.5034169
Red0.50341691.4097
Yellow0.0530.15100.3021
Black0.1070.30210.6041
Yellow0.30210.5034169
Red0.50341691.4097
0.1070.20140.6041
All
Red0.010.60.0210.043
Unpainted0.010.60.0210.043
Yellow0.0540.1070.1510
Green0.1070.15100.2014
Light Blue0.15100.20140.2517
Black0.20140.25170.3021
Green0.30210.40280.6041
Unpainted0.40280.60411.2083
Red0.90621.20831.50103
Yellow0.1070.20140.4027.6
Black0.20140.40280.8055.2
Yellow0.40280.60411.2082.8
Red0.90621.20831.50103
0.20140.4028169.0
All
Red0.010.60.0210.043
Unpainted0.010.60.0210.043
Yellow0.0540.1070.1510
Light Green0.1070.15100.2014
Light Blue0.15100.20140.2517
Black0.20140.25170.3021
(1)
)
Main Valve Spring
Blue
Red
Main Valve Spring
- continued -
15
Bulletin 71.2:1098-EGR
Table 10. Proportional Band (Standard Pilot Restriction and Size 40 Type 1098 Actuator
PILOTPROPORTIONAL BAND
BODY SIZE
Type
NPSDNpsimbarpsimbarpsimbar
6351
6352
6353
4100
6, 8 x 6 and
12 x 6
1. For other combinations, multiply table values by 1.6 for a size 30 actuator, 0.4 for a size 70 actuator, 2.0 for a low-gain Type 6352 or 6353 pilot restriction and 0.5 for a high-gain
Type 6352 or 6353 pilot restriction. For instance, a standard NPS 2 / DN 50 Type 1098-EGR-6352 regulator with black pilot control spring and blue main valve spring has a proportional
band of 0.3 psi / 0.021 bar as given in the table, but this same regulator with low-gain restriction and size 70 actuator has a proportional band of 0.3 psi / 0.021 bar x 2.0 x 0.4 =
0.24 psi / 0.017 bar.
2. The conguration utilized in determining the proportional band of the Type Y600AM included the 95 Series pilot supplying the Type Y600AM for improved stability and a xed
restrictor, part number 1K9484X0022 or an optional Type 112 variable restrictor with a setting of 3.
150, 200 x 150
and 300 x 150
61L
61LD0.15100.30210.7048
61LE, 61H and 61HP1.20832.001383.00207
(2)
Y600AM
6351
6352
6353
61L
61LD0.30210.60412.0069
61LE, 61H and 61HP1.501032.501723.50241
(2)
Y600AM
Control Spring
Color
Green0.40280.50340.8055
Unpainted0.70480.80551.4097
Red1.20832.001383.00207
Yellow0.15100.30210.6041
Black0.30210.60411.2083
Yellow0.70480.80551.4097
Red1.20832.001383.00207
All
Red0.010.60.0210.043
Unpainted0.010.60.0210.043
Yellow0.0530.1070.1510
Green0.1070.15100.2014
Light Blue0.15100.20140.2517
Black0.20140.25170.3021
Green0.50340.60411.0069
Unpainted0.90621.501032.00138
Red1.501032.501723.50241
Yellow0.20140.40280.8055
Black0.40280.80551.60110
Yellow0.90621.501032.00138
Red1.501032.501723.50241
All
Red0.010.60.0210.043
Unpainted0.010.60.0210.043
Yellow0.0530.1070.1510
Green0.0530.15100.2014
Light Blue0.15100.20140.2517
Black0.20140.25170.3021
Yellow or Green
Main Valve Spring
0.30210.60411.4097
0.60411.20832.00138
(1)
) (continued)
Main Valve Spring
Blue
Red
Main Valve Spring
Table 11. Approximate Proportional Band Range (Standard Pilot Restriction, Size 30 Type 1098H Actuator
PILOTAPPROXIMATE PROPORTIONAL BAND RANGE
BODY SIZE
Type
NPSDNpsibarpsibarpsibar
1 25
2 501.50.102.00.143.00.21
3 80 2.50.173.00.214.00.28
4 1003.50.244.00.285.00.34
6, 8 x 6
or 12 x 6
1. For other restrictions, multiply table values by 2.0 for a low-gain restriction or by 0.5 for a high gain restriction. For instance, a standard NPS 2 / DN 50 Type 1098H-EGR-6354L
regulator with blue control spring and blue main valve spring has a proportional band of 2.0 psi / 0.14 bar as given in the table. But this same regulator with low-gain restriction has a
proportional band of 2.0 psi / 0.14 bar x 2.0 = 4.0 psi / 0.28 bar.
Use the Specications section on pages 2 and 3 and
carefully review the description to the right of each
specication. Use this information to complete the
Ordering Guide on the following page. Specify the
desired selection wherever there is a choice to be
made. Then send the Ordering Guide to your local
Sales Ofce.
3 to 20 psig / 0.21 to 1.4 bar** 5 to 35 psig / 0.34 to 2.4 bar** 35 to 100 psig / 2.4 to 6.9 bar**
Cage and Cage Material (Select One)
CF8M Stainless steel linear cage*** 416 Stainless steel Whisper Trim™ cage***
316 Stainless steel Whisper Trim cage** ENC coated cast iron quick opening cage***
Main Valve Spring (Select One)
Maximum Differential and Spring Color
20 psi / 1.4 bar, Yellow** 60 psi / 4.1 bar, Green*** 125 psi / 8.6 bar, Blue*** 400 psi / 27.6 bar, Red***
Spring Material (Select One)
Steel
Inconel® X-750
Actuator Size (Select One)
Type 1098 Size 70, maximum set pressure
50 psig / 3.4 bar
Type 1098 Size 40, maximum set pressure
75 psig / 5.2 bar (standard) Type 1098 Size 30, maximum set pressure
100 psig / 6.9 bar
Type 1098H Size 30H, maximum set pressure
350 psig / 24.1 bar
Inconel® is a mark owned by Special Metals Corporation.
Type 6352 Pilot
14 in. w.c. to 2 psig / 35 mbar to 0.14 bar*** 2 to 10 psig / 0.14 to 0.69 bar**
Type 6353 Pilot
3 to 40 psig / 0.21 to 2.8 bar** 35 to 125 psig / 2.4 to 8.6 bar**
Type 6354L Pilot
85 to 200 psig / 5.9 to 13.8 bar**
Type 6354M Pilot
175 to 220 psig / 12.1 to 15.2 bar**
Type 6354H Pilot
200 to 300 psig / 13.8 to 20.7 bar**
Type 61L, 61LD or 61LE Pilot
Specify Type _______________
7 in. w.c. to 2 psig / 17 mbar to 0.14 bar** 1 to 5 psig / 0.07 to 0.34 bar** 2 to 10 psig / 0.14 to 0.69 bar** 5 to 15 psig / 0.34 to 1.0 bar** 10 to 20 psig / 0.69 to 1.4 bar**
Type 61H Pilot
10 to 65 psig / 0.69 to 4.5 bar**
- continued -
22
Ordering Guide (continued)
Bulletin 71.2:1098-EGR
Type 61HP Pilot
15 to 45 psig / 1.0 to 3.1 bar** 35 to 100 psig / 2.4 to 6.9 bar** 100 to 300 psig / 6.9 to 20.7 bar**
Type Y600AM
4 to 8 in. w.c. / 10 to 20 mbar
7 to 16 in. w.c. / 17 to 40 mbar
15 in. w.c. to 1.2 psig / 37 mbar to 0.08 bar
1.2 to 2.5 psig / 0.08 to 0.17 bar
2.5 to 4.5 psig / 0.17 to 0.31 bar
4.5 to 7 psig / 0.31 to 0.48 bar
Liquid Service
Low gain restriction
6350 Series Pilot Construction (Select One)
Aluminum*** Stainless steel**
Tubing and Fittings (Select One)
Stainless steel tubing and steel plated ttings** Stainless steel tubing and ttings**
Main Valve Replacement Parts Kit (Optional)
Yes, send one replacement parts kit to
match this order.
Actuator Replacement Parts Kit (Optional)
Yes, send one replacement parts kit
to match this order.
Pilot Replacement Parts Kit (Optional)
Yes, send one replacement parts kit
to match this order.
Wireless Position Monitor Mounting Kit (Optional)
Yes, send one mounting kit for mounting the
Topworx™ 4310 or the Fisher® 4320 wireless
position monitor.
Option
NACE Construction
Regulators Quick Order Guide
* * *Readily Available for Shipment
* *Allow Additional Time for Shipment
Special Order, Constructed from Non-Stocked Parts.
*
Consult your local Sales Ofce for Availability.
Availability of the product being ordered is determined by the component with the
longest shipping time for the requested construction.
Specication Worksheet
Application:
Specic Use
Line Size
Gas Type and Specic Gravity
Gas Temperature
Does the Application Require Overpressure Protection?
Yes No If yes, which is preferred:
Relief Valve Monitor Regulator Shutoff Device
Is overpressure protection equipment selection assistance
desired?
Pressure:
Maximum Inlet Pressure (P
Minimum Inlet Pressure (P
Downstream Pressure Setting(s) (P2)
Maximum Flow (Q
Performance Required:
Accuracy Requirements?
Need for Extremely Fast Response?
Other Requirements:
max
)
1max
1min
)
)
23
Bulletin 71.2:1098-EGR
Industrial Regulators
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75070 USA
Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
Asia-Pacic
Shanghai 201206, China
Tel: +86 21 2892 9000
Europe
Bologna 40013, Italy
Tel: +39 051 419 0611
Middle East and Africa
Dubai, United Arab Emirates
Tel: +971 4811 8100
For further information visit www.emersonprocess.com/regulators
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC,
a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such
products at any time without notice.
Emerson Process Management Regulator Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser.
Natural Gas Technologies
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75070 USA
Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
Asia-Pacic
Singapore 128461, Singapore
Tel: +65 6770 8337
Europe
Bologna 40013, Italy
Tel: +39 051 419 0611
Chartres 28008, France
Tel: +33 2 37 33 47 00
Middle East and Africa
Dubai, United Arab Emirates
Tel: +971 4811 8100
TESCOM
Emerson Process Management
Tescom Corporation
USA - Headquarters
Elk River, Minnesota 55330-2445, USA
Tels: +1 763 241 3238
+1 800 447 1250
Europe
Selmsdorf 23923, Germany
Tel: +49 38823 31 287