Emerson 1098H-EGRs, 1098-EGR Data Sheet

Bulletin 71.2:1098-EGR
Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators
•   Differential as low as 
1 psi / 70 mbar
•   Materials of Construction  Compatible with Below 
Grade Installations
In-Service Travel
Inspection
February 2015
•   No Atmospheric 
Bleed
W6956
•   Optional Noise 
Abatement Trim (Up to 30dBA reduction)
•   Easy Top Entry In-Line 
Maintenance
•   NPS 1 through 12 x 6 /  DN 25 through  300 x 150 Body Sizes 
Available
•   Aqueous 
Trim Packages  (Application Specic)
•   Stainless Steel Construction  for Corrosive Environments  and Oxygen Service
www.fisherregulators.com
D100143X012
Bulletin 71.2:1098-EGR
Specications
The Specications section lists pressure limitations and other specications for various Types 1098-EGR and  1098H-EGR constructions. Specications for a given regulator as it originally comes from the factory are stamped  on nameplates located on both the actuator and main valve body, while the pilot control spring range is displayed  on the pilot spring case and the pilot restriction code is stamped on the pilot body (S = standard gain, L = low  gain and H = high gain).
Body Sizes and End Connection Styles
See Table 1
Main Valve Maximum Inlet Pressure
(1)
400 psig / 27.6 bar or body rating limit
whichever is lower
Maximum Pilot Supply Pressure
(1)(2)
600 psig / 41.4 bar
Outlet Pressure Ranges
See Table 2
Maximum and Minimum Differential Pressures
See Table 4
Actuator Sizes and Maximum Pressures
See Table 3
Supply Pressure Settings Required for the  Type 95H Regulator
See Table 5
Pressure Registration
External
Temperature Capabilities
(1)
Nitrile (NBR): -20 to 180°F / -29 to 82°C Fluorocarbon (FKM): 0 to 300°F / -18 to 149°C, except water is limited to 0 to 200°F / -18 to 93°C
Ethylenepropylene (EPR): 
-20 to 275°F / -29 to 135°C
Options
•  NACE Construction
•  Monitor Conguration
•  Boiler Fuel Construction
 • Aqueous (Liquid) Service Construction
•  Noise Abatement Trim
Port Diameters and Travels
BODY SIZE
NPS DN In. mm In. mm
1 25 1-5/16 33.3 3/4 19 - - - - - - - - - - - -
2 50 2-3/8 60.3 1-1/8 29
3 80 3-3/8 85.7 1-1/2 38 40 7/8 22
4 100 4-3/8 111
6 150
200 x
8 x 6
150 and
and
300 x
12 x 6
150
PORT 
DIAMETER
7-3/16 183
Standard Restricted
2 51
TRAVEL
Percentage of  Flow Capacity
30 3/8 9.5
70 5/8 16
40 1 25
- - - - - - - -
In. mm
Construction Materials
Main Valve
Body and Body Flange: Cast iron,
  WCC Steel, CF8M Stainless steel  Cage: CF8M Stainless steel (Linear),     416 or 316 Stainless steel (Whisper Trim™) or         hardened ENC coated Cast iron (Quick Opening)
Seat Ring and Valve Plug: Hardened 416 Stainless steel or 316 Stainless steel Travel Indicator Assembly: Steel or Stainless steel
  except plastic for indicator scale Piston Ring: Polytetrauoroethylene (PTFE) O-rings and Soft Parts: Nitrile (NBR) (standard),
  Fluorocarbon (FKM) or Ethylenepropylene (EPR) 
Spring: Steel or Inconel® X-750 Bolting: Steel, Stainless steel
1. The pressure/temperature limits in this Bulletin or any applicable standard limitation should not be exceeded.
2. For stability or overpressure protection, a reducing regulator may be installed upstream of the pilot according to the Installation section.
- continued -
Inconel® is a mark owned by Special Metals Corporation.
2
Specications (continued)
Bulletin 71.2:1098-EGR
Construction Materials (continued)
Actuator
Bonnet: Zinc-plated Steel or 304 Stainless steel Diaphragm Case: Steel or Stainless steel Bolting: Steel, Stainless steel Diaphragm Plate: Cast iron,
316 or WCC Stainless steel
Stem Guide: Stainless steel Diaphragm and O-rings: Nitrile (NBR) (standard),
  Fluorocarbon (FKM), Ethylenepropylene (EPDM)
Stem: 17-4 PH Stainless steel (standard) or 316 Stainless steel
Pilot Mounting Parts
Tubing and Connector Fittings: Steel (standard) or Stainless steel Pipe Bushing: Malleable iron, Stainless steel Pipe Nipples: Galvanized steel, Stainless steel
Type 6351 Pilot
Body, Body Plug and Spring Case: Aluminum
Valve Plug Stem: Brass (standard) or Stainless steel Diaphragm, O-rings and Gaskets: Nitrile (NBR)  (standard) or Fluorocarbon (FKM)
Type 6352, 6353, 6354L, 6354M or 6354H Pilot
Body, Body Plug, Spring Case and Closing Cap:
Aluminum (standard) or Stainless steel Diaphragm: Nitrile (NBR), Fluorocarbon (FKM)
  or Ethylenepropylene (EPR)
Types 6354M and 6354H Diaphragm Limiter: Aluminum
O-rings and Soft Parts: Nitrile (NBR) (standard) or   Fluorocarbon (FKM)
Filter: Brass (Type P594-1 standard) or Aluminum    (Type P593-1), except cellulose for lter element
61 Series Pilots Body and Spring Case: Cast iron
Upper and Lower Diaphragm:
Nitrile (NBR), 
  Neoprene (CR) or Fluorocarbon (FKM)  
Composition Seats: Nitrile (NBR) or 
  Fluorocarbon (FKM)
O-rings: Nitrile (NBR) or Fluorocarbon (FKM)
Type Y600AM Pilot Body, Spring Case and Lower Casing: Cast Iron
Diaphragm: Nitrile (NBR) Composition Seats: Nitrile (NBR)  Trim: Aluminum
Pilot and Actuator Vents Type Y602 vent assembly
Approximate Weights (With Standard Single­Pilot Construction)
Type 1098 Actuator
     Size 30 NPS 1 / DN 25 Body: 55 lbs / 25 kg
NPS 2 / DN 50 Body: 75 lbs / 34 kg NPS 3 / DN 80 Body: 115 lbs / 52 kg NPS 4 / DN 100 Body: 165 lbs / 75 kg NPS 6 / DN 150 Body: 350 lbs / 159 kg NPS 8 x 6 / DN 200 x 150 Body: 625 lbs / 284 kg NPS 12 x 6 / DN 300 x 150 Body: 1102 lbs / 500 kg
      Size 40 (Standard)
NPS 1 / DN 25 Body: 65 lbs / 29 kg NPS 2 / DN 50 Body: 85 lbs / 39 kg NPS 3 / DN 80 Body: 125 lbs / 57 kg NPS 4 / DN 100 Body: 175 lbs / 79 kg NPS 6 / DN 150 Body: 360 lbs / 163 kg NPS 8 x 6 / DN 200 x 150 Body: 635 lbs / 288 kg NPS 12 x 6 / DN 300 x 150 Body: 1112
lbs
 / 504 kg
Size 70 NPS 1 / DN 25 Body: 140 lbs / 64 kg
NPS 2 / DN 50 Body: 160 lbs / 73 kg NPS 3 / DN 80 Body: 200 lbs / 91 kg NPS 4 / DN 100 Body: 250 lbs / 113 kg NPS 6 / DN 150 Body: 435 lbs / 197 kg NPS 8 x 6 / DN 200 x 150 Body: 710 lbs / 322 kg NPS 12 x 6 / DN 300 x 150 Body: 1187
lbs
 / 538 kg
Type 1098H Size 30 Actuator NPS 1 / DN 25 Body: 80 lbs / 36 kg
NPS 2 / DN 50 Body: 100 lbs / 45 kg NPS 3 / DN 80 Body: 140 lbs / 64 kg NPS 4 / DN 100 Body: 190 lbs / 86 kg NPS 6 / DN 150 Body: 375 lbs / 170 kg NPS 8 x 6 / DN 200 x 150 Body: 650 lbs / 295 kg NPS 12 x 6 / DN 300 x 150 Body: 1127
lbs
 / 511 kg
Table 1. Body Sizes and End Connection Styles
BODY SIZE
NPS DN
1 or 2 25 or 50 NPT, CL125 FF or CL250 RF NPT, CL150 RF, CL300 RF, CL600 RF, BWE, SWE or PN 16/25/40
3, 4 or 6 80, 100 or 150 CL125 FF or CL250 RF CL150 RF, CL300 RF, CL600 RF, BWE or PN 16/25/40
8 x 6 or 12 x 6 200 x 150 or 300 x 150 - - - - CL150 RF, CL300 RF, CL600 RF or BWE
CAST IRON STEEL OR STAINLESS STEEL
3
Bulletin 71.2:1098-EGR
A6563
INLET PRESSURE OUTLET PRESSURE LOADING PRESSURE ATMOSPHERIC PRESSURE
Figure 2. Operational Schematics
Introduction
TYPE 6351
TYPES 6352, 6353, 6354
TYPE 1098-EGR WITH 6350 SERIES PILOT
Principle of Operation
TYPE 1098-EGR
The Types 1098-EGR and 1098H-EGR regulators provide  economical and accurate pressure control in a wide variety  of applications: natural gas distribution systems; fuel gas  supply to industrial boilers, furnaces, ovens and mixers;  and large commercial/industrial establishments such as  shopping centers and schools. They are also used in plant  air service and in liquid service where a slow stroking  time (approximately 30 to 90 seconds) is desired on both 
opening and closing the main valve.
The superior performance of this regulator is due to the  amplifying effect of the pilot and the two-path control  system. Changes in outlet pressure act quickly on  the actuator diaphragm to provide fast response to  system changes. Then, the pilot amplies any small  system changes to position the main valve for precise  pressure control. 
Bubble-tight shutoff is achieved utilizing knife-edged seats  in the valve plug. When the regulator is in the closed  position, the knife-edged seats make a gas-tight seal  against the upper and lower (port) valve seal. A variety of  cages are offered for standard, speed of response and  noise applications. The cage-guided metal plug provides  superior control and stability.
The pilot-operated Types 1098-EGR and 1098H-EGR  regulators both use inlet pressure as the operating  medium, which is reduced through pilot operation to load  the actuator diaphragm. Outlet or downstream pressure  opposes loading pressure in the actuator and also  opposes the pilot control spring. The Type 1098-EGR  regulator operation schematic is shown in Figure 2.
In operation, assume that outlet pressure is below  the pilot control setting. Control spring force on the  pilot diaphragm thus opens the pilot valve plug,  providing additional loading pressure to the actuator  diaphragm. This loading pressure 
forces the actuator  stem upward, opening the main valve plug via a bump  connection. The upward motion of the plug allows gas  to ow through the cage into the
downstream system.
When downstream demand has been satised, outlet  pressure tends to increase, acting on the pilot and  actuator diaphragms. This pressure exceeds the pilot 
control spring setting, moving the pilot diaphragm away
and letting the valve plug spring (Type 6351, 61 Series  or Type Y600AM pilots) or bellows (Types 6352 through  6354M pilots) close the pilot valve plug (unbalanced in  the Type 6351 or 61 Series pilots but balanced in the  Types 6352 through 6354M pilots). Excess loading 
4
Bulletin 71.2:1098-EGR
TYPE 1098-EGR
TYPE 1806
A6641
INLET PRESSURE OUTLET PRESSURE
LOADING PRESSURE ATMOSPHERIC PRESSURE
TYPE 61LD
TYPE 1098-EGR WITH TYPE 61LD PILOT AND TYPE 1806 RELIEF VALVE
TYPE 1098-EGR
TYPE 95H
OPTIONAL:
TYPE 112 RESTRICTOR
TYPE Y600AM
M1008
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE PILOT SUPPLY PRESSURE
TYPE 1098-EGR WITH TYPE Y600AM PILOT AND TYPE 95H PRESSURE SUPPLY REGULATOR
Figure 2. Operational Schematics (continued)
FIXED RESTRICTOR
5
Bulletin 71.2:1098-EGR
pressure on the actuator diaphragm escapes downstream  through the bleed hole (Type 6351 pilot), bleed orice  (61 Series pilot), restriction (Types 6352 through  6354M pilots) or xed restrictor (Type Y600AM pilot).
Reduced actuator loading pressure permits the main  valve to close. The combination of main valve spring  force and valve plug unbalance provides positive valve  plug shutoff against the port and upper seals.
To protect the Type 1098 or 1098H actuator diaphragm  from excessive differential pressure, the 6300 Series  pilots have a relief valve that allows loading pressure 
to bleed downstream at approximately 25 psig / 1.7 bar
differential across the actuator diaphragm.  relief valve (Type 1806) is required when differential  is higher than 25 psid / 1.7 bar d or when using the  61 Series or Y600AM pilots. 
An external 
Installation
On the Type EGR main valve, normal pressure drop  assists shutoff. Therefore, leakage may result during  any reverse pressure drop condition. The regulator  may be installed in any position. The normal mounting  position is with the pilot mounted to the right of the  main valve when looking downstream; however, the  pilot may be moved to the left side. Control and supply  lines necessary for installation are not supplied with  the regulator.
In some cases, good piping practice will require that  outlet piping be swaged up above the body size to  prevent excessive pressure drop along the outlet line.  The piping should be as close to the regulator outlet  size as possible.
Construction Features
The Y600AM and 61 Series pilots provide the  option for low setpoints and improved accuracy. The  61 Series pilot is available in a variety of congurations  to meet your specic application needs – Type 61L  low pressure pilot, Type 61LE low pressure, wide  proportional band pilot, Type 61LD low pressure, 
narrow proportional band pilot and the Type 61H
high pressure pilot. These pilots can be congured to  maximize the performance under various application 
scenarios. For instance, the 61 Series pilots are
available for fast closing, fast opening or monitor  applications. Refer to Bulletin 71.8:61 for specics.
Boiler Fuel Pressure Control
To enhance proper operation and adequate  response to negative pressure shock condition in low  differential pressure boiler fuel control applications,  use the Type 1098-EGR boiler fuel conguration:  Type 1098-EGR with Yellow Main Spring, Quick  Opening Cage, Type 6352 pilot, Size 70 Actuator and  Type Y600AM or 627M Auxiliary Pilot mounted in 
parallel with the Type 6352 pilot.
To provide faster response, two pilots mounted  in parallel sense the downstream pressure. The 
Type 6352 pilot is the primary controlling pilot and the
Type Y600AM or 627M auxiliary pilot stands by until  it senses a negative pressure shock condition. The  auxiliary pilot opens, allowing additional ow into the  actuator, increasing the stroking speed and providing  faster response. See Figure 5 for schematic.
The quick opening cage allows maximum capacity at  shorter travels to decrease stroking time in opening  and closing directions. The Yellow Main Spring  requires that service conditions not exceed 20 psig / 
1.4 bar maximum inlet pressure and 10 psi / 0.69 bar  maximum differential pressure.
Pilots for Application Versatility
The balanced valve plug in the Types 6352, 6353  and 6354 pilots provides fast closing action when  quick response is required and also minimizes outlet  pressure changes due to varying supply pressures.  A tapped spring case with gasketed closing cap is  standard for remote venting or for pressure loading  applications involving differential pressure control  or remote pneumatic adjustment of the downstream  pressure setting.
6
Supply the boiler pilot light gas with the Type 1098-EGR.  The pilot light gas supply line should branch off the main  fuel line downstream of the Type 1098-EGR and include  a separate regulator to control the  pressure, if required (see Figures 5 and 6) the Type 1098-EGR to have its main valve plug just off  the seat waiting for the sudden negative shock created 
when the boiler solenoid valve is opened to light the
boiler to the high re load. This conguration signicantly  increases the stroking speed of the Type 1098-EGR.
nal pilot light gas 
. This allows
Table 2. Outlet Pressure Ranges
PILOT TYPE
6351
6352
6353
(1)
6354L
(2)
6354M
(2)
6354H
61L 61LD 61LE
61H 10 to 65 0.7 to 4.5 Green Stripe 0Y066427022
61HP
Y600AM
1. Without diaphragm limiter.
2. With diaphragm limiter.
14 in. w.c. to 2 psig
7 in. w.c. to 2 psig
15 in. w.c. to 1.2 psig
Bulletin 71.2:1098-EGR
OUTLET (CONTROL) PRESSURE RANGE
psig bar
3 to 20 5 to 35
35 to 100
2 to 10 3 to 40
35 to 125
85 to 200 5.9 to 13.8 Blue 1L346127142 175 to 220 12.1 to 15.2 Blue 1L346127142 200 to 300 13.8 to 20.7 Green 15A9258X012
1 to 5 2 to 10 5 to 15
10 to 20
15 to 45
35 to 100
100 to 300
4 to 8 in. w.c.
7 to 16 in. w.c.
1.2 to 2.5
2.5 to 4.5
4.5 to 7
0.2 to 1.4
0.3 to 2.4
2.4 to 6.9
35 mbar to 0.1 bar
0.1 to 0.7
0.2 to 2.8
2.4 to 8.6
17 mbar to 0.1 bar
0.07 to 0.3
0.1 to 0.7
0.3 to 1.0
0.7 to 1.4
1.0 to 3.1
2.4 to 6.9
6.9 to 20.7
10 to 20 mbar
17 to 4 mbar
37 mbar to 0.08 bar
0.08 to 0.17
0.17 to 0.31
0.31 to 0.48
SPRING COLOR SPRING PART NUMBER
Green
Unpainted
Red
Yellow
Black
Yellow
Red
Red 
Yellow
Blue Brown Green
Yellow
Blue
Red
Red
Unpainted
Yellow
Green
Light Blue
Black
1B986027212 1B788327022 1K748527202
14A9672X012 14A9673X012
1E392527022
1K748527202
1B886327022
1J857827022
1B886427022
1J857927142
1B886527022
1E392527022
1D387227022 1D465127142
1B653827052 1B653927022 1B537027052 1B537127022 1B537227022 1B537327052
Table 3. Actuator Sizes and Maximum Pressures
ACTUATOR TYPE ACTUATOR SIZE
1098
1098H 30 350 24.1 400 27.6
30
40 (standard)
70
OUTLET CONTROL PRESSURE EMERGENCY CASING PRESSURE
psig bar psig bar
100
75 50
6.9
5.2
3.4
115
82 65
7.9
5.6
4.5
Table 4. Maximum and Minimum Differential Pressures for Main Valve Selection
BODY SIZE
NPS DN psig bar psig bar psig bar psig bar
1 25
2 50
3 80
4 100
6, 8 x 6
and 12 x 6
1. Maximum inlet pressure is equal to set pressure plus maximum differential.
2. Requires special 6300 Series pilot construction without integral relief valve and with external Type 1806 40 psid / 2.8 bar d relief valve.
3. Should not exceed the body rating limit. Use this pressure value or the body rating limit, whichever is lower.
150, 200 x 150
and 300 x 150
SPRING PART 
NUMBER
14A9687X012   Green 60 4.1 3.5 0.24 2.5 0.17 1 0.07 14A9680X012   Blue 125 8.6 5 0.34 3 0.21 1.5 0.10 14A9679X012   Red 400 14A6768X012   Yellow 20 1.4 - - - - - - - - 2 0.14 1 0.07 14A6626X012   Green 60 4.1 4 0.28 3 0.21 1.5 0.10 14A6627X012   Blue 125 8.6 6 0.41 5 0.34 2 0.14 14A6628X012   Red 400 14A6771X012   Yellow 20 1.4 - - - - - - - - 2.5 0.17 1 0.07 14A6629X012   Green 60 4.1 5 0.34 4 0.28 2 0.14 14A6630X012   Blue 125 8.6 8 0.55 6 0.41 2.5 0.17 14A6631X012   Red 400 14A6770X012   Yellow 20 1.4 - - - - - - - - 3.5 0.25 1.3 0.09 14A6632X012   Green 60 4.1 10 0.69 5 0.34 2.5 0.17 14A6633X012   Blue 125 8.6 13 0.90 8 0.55 3 0.21 14A6634X012   Red 400 15A2253X012   Yellow 20 1.4 - - - - - - - - 6 0.42 2.2 0.15 14A9686X012   Green 60 4.1 13 0.90 9.5 0.66 4 0.28 14A9685X012   Blue 125 8.6 19 1.3 14 0.97 6 0.41 15A2615X012   Red 400
SPRING 
COLOR
MAXIMUM ALLOWABLE 
DIFFERENTIAL PRESSURE
(3)
27.6
(3)
(3)
(3)
(3)
27.6
27.6
27.6
27.6
(1)
Size 30 Actuator Size 40 Actuator Size 70 Actuator
(3)
(3)
(3)
(3)
(3)
7 0.48 5 0.34 2.5 0.17
11 0.76 10 0.69 3 0.21
14 0.97 11 0.76 4 0.28
22 1.5 13 0.90 5 0.34
(2)
28
MINIMUM DIFFERENTIAL PRESSURE 
REQUIRED FOR FULL STROKE
1.9 19 1.3 8 0.55
7
Bulletin 71.2:1098-EGR
Table 5. Supply Pressure Settings Required for the Type 95H Regulator
BODY SIZE
NPS DN
1 25
2 50
3 80
4 100
6 or 8 x 6
1. The pressures shown in the table are the minimum supply pressures required by the pilot. If the inlet pressure is less than shown, an external pilot supply is necessary.
150 or
200 x 150
TYPE EGR
SPRING COLOR
Green
Blue Red
Green
Blue Red
Green
Blue Red
Green
Blue Red
Green
Blue Red
Red Unpainted Yellow Green Light Blue Black
psig bar psig bar psig bar psig bar psig bar psig bar
6
0.41
7
0.48
8
0.55
6
0.41
8
0.55
13
0.90
7
0.48
9
0.62
14
0.97
8
0.55
11
0.76
16
1.1
13
0.90
17
1.2
22
1.5
6
0.41
7
0.48
8
0.55
6
0.41
8
0.55
13
0.90
7
0.48
9
0.62
14
0.97
8
0.55
11
0.76
16
1.1
13
0.90
17
1.2
22
1.5
SUPPLY PRESSURE
Type Y600AM Spring Color
7
0.48
8
0.55
9
0.62
7
0.48
9
0.62
14
0.97
8
0.55
10
0.69
15
1.0
9
0.62
12
0.83
17
1.2
14
0.97
18
1.2
23
1.6
8 10 11
9 11 16
10 12 17
11 14 19
15 20 25
0.55
0.69
0.76
0.62
0.76
1.1
0.69
0.83
1.2
0.76
0.97
1.3
1.0
1.4
1.7
11
0.76
13
0.90
14
0.97
12
0.83
14
0.97
19
1.3
13
0.90
15
1.0
20
1.4
14
0.97
17
1.2
22
1.5
18
1.2
23
1.6
28
1.9
13
0.90
14
0.97
15
1.0
13
0.90
15
1.0
20
1.4
14
0.97
16
1.1
21
1.5
15
1.0
18
1.2
23
1.6
20
1.4
24
1.7
29
2.0
Protection from Foreign Material
The standard brass Type P594-1 lter or aluminum  Type P593-1 lter in the pilot inlet connection has  a replaceable cellulose lter element. A Type 252  lter is recommended for heavy amounts of foreign  material in the lines. These lters are described in  separate bulletins.
Noise Abatement Trim
At elevated pressure drops and ow rates regulators  with standard trims can produce noise levels that  exceed regulatory limits, causing a nuisance for  neighbors and even causing mechanical damage  to equipment and piping. Whisper Trim™ Cages are available with the Type 1098-EGR to reduce noise be  up to 30 dBA.
Applications
Low Pressure Gas Distribution Systems
The Type 1098-EGR offers superior performance  when utilized to supply low pressure (typically 4 to  12 in. w.c. / 10 to 30 mbar) at district stations operated 
by gas distribution companies. The two path control  system (outlet pressure by control pilot) allows for tight  control over the large range of ows typical to district  stations. The knife-edged seats in the main valve plug  allow for tight shutoff and the cage-guided metal plug  aids in stability. Droop can be reduced to a minimum  by utilizing an application specic pilot control  system, main valve spring and actuator combination  (for example, a low droop system would utilize the  95 Series Pilot supplying a Type Y600AM control  pilot, size 70 actuator, a xed restrictor or the Type 112 
variable restrictor set at 3 and the smallest appropriate
main valve spring).
Monitoring Systems
Monitoring regulators serve as overpressure protection  devices to limit system pressure in the event of open  failure of a working regulator feeding the system.  Two methods of using Type 1098-EGR regulators in  monitoring systems are as follows:
8
Bulletin 71.2:1098-EGR
Type 1098-EGR
1098-EGR Working Monitor
6350 SERIES PILOT
6350 SERIES PILOT
March 2007
Type 1098-EGR
TYPE Y600M OR 627-109 MONITORING PILOT
6350 SERIES PILOT
TYPE Y600M OR 627-109 MONITORING PILOT
A6788
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
INTERMEDIATE PRESSURE
Figure 3. Working Monitor System
Table 6. Working Monitor Performance
MONITORING PILOT INFORMATION
Construction
Type 161AYW pilot and 150 psig / 
10.3 bar maximum allowable  pilot inlet pressure
Type 627-109 pilot and 150 psig /
10.3 bar maximum allowable pilot  inlet pressure for cast iron body 
or 750 psig / 51.7 bar maximum  allowable pilot inlet pressure for 
malleable iron or steel body
3 to 12 in. w.c.
11 to 25 in. w.c.
25 in. w.c. to 2.5 psi
2.5 to 4.5 psi
Spring Range
psig bar
62 mbar to 0.17 bar
4.5 to 7 psi
5 to 20 15 to 40 35 to 80
70 to 150
130 to 200
7 to 30 mbar
27 to 62 mbar
0.17 to 0.31
0.31 to 0.4
0.34 to 1.4
1.0 to 2.8
2.4 to 5.5
4.8 to 10.3
9.0 to 13.8
6350 SERIES PILOT
Spring Part Number
1B653927022 1B537027052
1B537127022 1B537227022 1B537327052
10B3076X012 10B3077X012 10B3078X012
10B3079X012
MINIMUM PRESSURE AT WHICH 
WORKING MONITOR REGULATOR 
CAN BE SET
3 in. w.c. / 7 mbar over
normal distribution pressure
14 in. w.c. / 34 mbar over
normal distribution pressure
3.0 psig / 0.21 bar over
normal distribution pressure
5.0 psig / 0.34 bar over
normal distribution pressure
Working Monitor (Figure 3)
On a working monitor installation, the working monitor  regulator is always upstream and acts as a rst-stage  regulator through the working pilot during normal  operation. This arrangement allows the working  monitor’s performance to be observed at all times.
If the second-stage regulator fails to open, the working  monitor regulator assumes the entire pressure  reduction function of the system via the monitoring  pilot. Note that the working monitor regulator actuator  must be able to withstand full inlet pressure or be  protected from it if the working monitor fails wide-open.
The monitoring pilot must be upstream of the working  monitor regulator. This enables a close setpoint  between the working regulator and the monitoring pilot.  Special Types 161AYW and 627-109 monitoring pilots  with quick-bleed operation have been designed to give  faster response to abnormal downstream conditions.  Table 6 gives the spread between normal distribution  pressure and the minimum pressure at which the  working monitor regulator can be set to take over if the  working regulator fails open.
9
Bulletin 71.2:1098-EGR
Type 1098-EGR
Type 1098-EGR Upstream or Downstream “Wide-Open” Monitor
6350 SERIES PILOT
PILOT SUPPLY REGULATOR
6350 SERIES PILOT
July 2011
Type 1098-EGR
PILOT SUPPLY REGULATOR
6350 SERIES PILOT
A6789
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
MONITOR LOADING PRESSURE
ATMOSPHERIC PRESSURE
INTERMEDIATE PRESSURE
Figure 4. Wide-Open Monitor System
Wide-Open Monitor (Figure 4)
setting and/or if the monitor pilot supply regulator 
6350 SERIES PILOT
pressure setting is adjusted too closely to the monitor 
Either the upstream or downstream regulator can be  the monitoring regulator. During normal operation, the  monitoring regulator is standing wide-open with the  reduction to distribution pressure being taken across  the working regulator. Only in case of open failure of  the working regulator does the wide-open monitoring  regulator take control at its slightly higher setting.
Regardless of which regulator is used as the monitor,  it should be equipped with a pilot supply regulator  set to limit the pilot supply pressure to 10 to 15 psig / 
0.69 to 1.0 bar above control pressure. Since the 
regulator pressure setting. The monitor pressure  setting should be adjusted so it is at minimum 2 times  the pilot proportional band pressure above the working  regulator pressure setting. The monitor pilot supply  pressure setting should be adjusted so it is at minimum  5 psig / 0.34 bar plus the monitor minimum differential  pressure above the working regulator pressure setting.  These adjustments must be made such that other  governing pressure limits, such as casing ratings, pilot  maximum differential pressures or regulatory limits, 
are not exceeded.
pilot on the monitoring regulator is wide-open during  normal operation, the pilot supply regulator prevents  differential relief valve chatter on the monitoring  regulator pilot.
Water Service
When using the Type 1098-EGR in aqueous service,  it is important to make the proper material and pilot 
selections. Table 9 shows proper material selections
Adjustment Recommendations for Monitor Applications
Low amplitude/high frequency monitor trim oscillations  can occur if the monitor regulator pressure setting is  adjusted too closely to the working regulator pressure 
for erosive or corrosive service. In both cases, a low  gain pilot should be used on any aqueous service.  The low gain pilot improves the speed of response  of the regulator in aqueous applications. Follow  all general procedures when operating the  Type 1098-EGR in aqueous service.
10
Bulletin 71.2:1098-EGR
TYPE 1098-EGR 
SIZE 70 WITH 
QUICK OPENING 
CAGE AND YELLOW 
MAIN SPRING
20 psi / 1.4 bar MAxIMUM
TO BURNER PILOT
TO MAIN BURNER
E0711
Figure 5. Boiler Fuel Conguration
TYPE Y600AM
AUXILIARY PILOT
TYPE 6352
WORKING PILOT
11
Bulletin 71.2:1098-EGR
SAFETY 
SHUTOFF VALVE
GAS
SUPPLY
TYPE 1098-EGR
PILOT 
GAS
SUPPLY
E0710
PILOT GAS
REGULATOR
Figure 6. Boiler Fuel Conguration Installation Guide
TO BOILER
FAST-ACTING
LOAD VALVE
TO PILOT LIGHT
BLEED VALVE
(NORMALLY CLOSED)
E0712
TYPE 1098-EGR
MAIN VALVE
S
Figure 7. Fast-Closing Application Installation Guide
12
BLOCK VALVE
(NORMALLY OPEN)
SOLENOID VALVE
(NORMALLY CLOSED)
BLOCK VALVE
(NORMALLY OPEN)
Bulletin 71.2:1098-EGR
Table 7. Auxiliary Pilot Selection (Fast Stroke Dual Pilot)
SIZE CONSTRUCTION
Type Y600AM
3/4 NPT
Type 627M 5 to 10 0.34 to 0.69 10B3076X012 Yellow
ORIFICE, 
In. / mm
1/4 / 6.4
SPRING RANGE
psi bar
4 to 8 in. w.c. 10 to 20 mbar 1B653827052 Red
7 to 16 in. w.c. 17 to 40 mbar 1B653927022 Unpainted
15 in. w.c. to 1.2 psi 37 mbar to 0.08 bar 1B537027052 Yellow
1.2 to 2.5 0.08 to 0.17 1B537127022 Green
2.5 to 4.5 0.17 to 0.31 1B537227022 Light Blue
4.5 to 7 0.31 to 0.48 1B537327052 Black
SPRING 
NUMBER
SPRING  COLOR
Table 8. Boiler Fuel Pressure Control Construction Selections
TYPE EGR BODY SIZE
NPS DN
1 25 37A7211X012 - - - - - - - - - - - - - - -
2 50 37A7212X012 14A6768X012
3 80 37A7213X012 14A6771X012
4 100 37A7214X012 14A6770X012 1.3 0.09
6, 8 x 6 and 12 x 6 150, 200 x 150 and 300 x 150 37A7215X022 15A2253X012 2.2 0.15
1. Limited to maximum P1 of 20 psig / 1.4 bar.
2. Yellow spring is limited to use with Size 70 actuator only.
3. Minimum differential pressure for full stroke is based on yellow main spring and a Size 70 actuator.
QUICK-OPENING
CAGE PART NUMBER
YELLOW MAIN SPRING
(1)
 PART NUMBER
MINIMUM DIFFERENTIAL PRESSURE 
(2)
MINIMUM PRESSURE
AT WHICH AUXILIARY
PILOT CAN BE SET
1 in. w.c. / 2 mbar
6 in. w.c / 14 mbar
8 in. w.c / 21 mbar
FOR FULL STROKE
psi bar
1 0.07
Under working 
pilot setpoint
Under working 
pilot setpoint
Under working 
pilot setpoint
(3)
Table 9. Construction Materials for Aqueous Service
AQUEOUS SERVICE TYPE
Erosive 416 Stainless steel
Corrosive 316 Stainless steel
1. A low gain pilot should be used on aqueous applications.
Cage and Seat Ring Body Flange Main Spring
Fast Closing Regulator (Figure 7)
When a Type 1098-EGR regulator is used upstream  of a double block and bleed system, it is sometimes  necessary to modify the Type 1098-EGR control 
system to increase the closing speed.
A solenoid can be installed as shown in Figure 7. In 
normal operation, the solenoid valve is closed. The
solenoid wiring is connected to the block valve electric  logic so that the solenoid on the regulator opens when  the block valve is closed.
Inconel® is a mark owned by Special Metals Corporation.
CONSTRUCTION MATERIAL
®
CF8M Stainless steel Inconel
X-750
This concept will quickly equalize pressure on both  sides of the Type 1098 diaphragm and allow quick  closure. In some systems, the Type 1098-EGR will  close faster than the block valve as evidenced by  a momentary decline in the Type 1098-EGR outlet  pressure. The pressure is then promptly restored  back to a setpoint by ow through the pilot only  (i.e., the main valve is unable to open because of the  solenoid valve).
13
Bulletin 71.2:1098-EGR
Capacity Information
Note
Flow capacities are laboratory  verified; therefore, regulators may  be sized for 100% of the published  flow capacities. It is not necessary to  reduce published capacities.
Gases
Table 12 shows the natural gas regulating capacities  of the Type 1098-EGR at selected inlet and outlet  pressure settings. Flows are in thousands of SCFH at 60°F and 14.7 psia and in thousands of Nm3/h at 0°C and 1.01325 bar of 0.6 specic gravity natural gas.
To determine equivalent capacities for air, propane,  butane or nitrogen, multiply the capacity by the  following appropriate conversion factor: 0.775 for  air, 0.628 for propane, 0.548 for butane or 0.789 for  nitrogen. For gases of other specic gravities, multiply  the given capacity by 0.775 and divide by the square  root of the appropriate specic gravity.
For pressure drops lower than critical (absolute outlet  pressure greater than one-half of absolute inlet pressure).
C
g
where,
      Q  =  gas ow rate, SCFH
      G  =  gas specic gravity of the gas
       T  =  absolute temperature of gas at inlet, °Rankine
Cg =  gas sizing coefcient
P1 =  absolute inlet pressure, psia 
        (P1 gauge + 14.7)
C1  =  ow coefcient
P =  pressure drop across the regulator, psi
Then, if capacity is desired in normal cubic meters  per hour (Nm3/h) at 0°C and 1.01325 bar, multiply 
SCFH by 0.0268.
520
=
CgP1SIN
GT
3417
)
P
C
1
DEG
)
P
1
Liquids
To nd appropriate regulating capacities at pressure  settings not given in Table 12 or to nd wide-open  ow capacities for relief sizing at any inlet pressure,  perform one of the following procedures. Then, if  necessary, convert using the factors provided above.
For critical pressure drops (absolute outlet pressure  equal to or less than one-half of absolute inlet  pressure), use the following formula:
Q = (P1)(Cg)(1.29)
where,
     Q  =  gas ow rate, SCFH
P1  =  absolute inlet pressure, psia (P1 gauge + 14.7)
Cg  =  regulating or wide-open gas sizing coefcient 
              from Table 14, 15 or 16
Then, if capacity is desired in normal cubic meters per  hour at 0°C and 1.01325 bar, multiply SCFH by 0.0268.
The liquid capacities in Table 13 are in gallons per  minute and liters per minute of water. To determine  ow capacity not given, use the following equation:
∆P
C
Q
=
v
G
where,
      Q    =  liquid ow rate, GPM
Cv   =  liquid sizing coefcient
P  =  pressure drop across the regulator, psi
       G   =  specic gravity (specic gravity of water is 1)
If capacity is desired in liters per minute, multiply  gallons per minute by 3.785. Use the Km values to  predict choked ow on aqueous service.
14
Bulletin 71.2:1098-EGR
Table 10. Proportional Band (Standard Pilot Restriction and Size 40 Type 1098 Actuator
BODY SIZE
NPS DN psi mbar psi mbar psi mbar
1 25
2 50
3 80
1.  For other combinations, multiply table values by 1.6 for a size 30 actuator, 0.4 for a size 70 actuator, 2.0 for a low-gain Type 6352 or 6353 pilot restriction and 0.5 for a high-gain  Type 6352 or 6353 pilot restriction. For instance, a standard NPS 2 / DN 50 Type 1098-EGR-6352 regulator with black pilot control spring and blue main valve spring has a proportional  band of 0.3 psi / 0.021 bar as given in the table, but this same regulator with low-gain restriction and size 70 actuator has a proportional band of 0.3 psi / 0.021 bar x 2.0 x 0.4 = 
0.24 psi / 0.017 bar.
2.  The conguration utilized in determining the proportional band of the Type Y600AM included the 95 Series pilot supplying the Type Y600AM for improved stability and a xed restrictor,  part number 1K9484X0022 or an optional Type 112 variable restrictor with a setting of 3. 
Type Control Spring Color
6351
6352
6353
61L
61LD 0.04 3 0.08 6 0.20 14
61LE, 61H and 61HP 0.40 28 0.80 55 1 69
Y600AM
6351
6352
6353
61L
61LD 0.05 3 0.10 7 0.30 21
61LE, 61H and 61HP 0.50 34 1 69 1.40 97
Y600AM
6351
6352
6353
61L
61LD 0.10 7 0.20 14 0.50 34.5
61LE, 61H and 61HP 0.90 62 1.20 83 1.50 103
Y600AM
PILOT PROPORTIONAL BAND
Yellow or Green 
Main Valve Spring
Green 0.10 7 0.20 14 0.40 28
Unpainted 0.20 14 0.40 28 0.80 55
Red 0.40 28 0.80 55 1 69
Yellow 0.04 3 0.10 7 0.20 14
Black 0.08 6 0.20 14 0.40 28
Yellow 0.20 14 0.40 28 0.80 55
Red 0.40 28 0.80 55 1 69
0.09 6 0.16 11 0.30 21
All
Red 0.01 0.6 0.02 1 0.04 3
Unpainted 0.01 0.6 0.02 1 0.04 3
(2)
(2)
(2)
Yellow 0.05 3 0.10 7 0.15 10
Green 0.10 7 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
Green 0.20 14 0.30 21 0.50 34
Unpainted 0.30 21 0.50 34 1 69
Red 0.50 34 1 69 1.40 97
Yellow 0.05 3 0.15 10 0.30 21
Black 0.10 7 0.30 21 0.60 41
Yellow 0.30 21 0.50 34 1 69
Red 0.50 34 1 69 1.40 97
0.10 7 0.20 14 0.60 41
All
Red 0.01 0.6 0.02 1 0.04 3
Unpainted 0.01 0.6 0.02 1 0.04 3
Yellow 0.05 4 0.10 7 0.15 10
Green 0.10 7 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
Green 0.30 21 0.40 28 0.60 41
Unpainted 0.40 28 0.60 41 1.20 83
Red 0.90 62 1.20 83 1.50 103
Yellow 0.10 7 0.20 14 0.40 27.6
Black 0.20 14 0.40 28 0.80 55.2
Yellow 0.40 28 0.60 41 1.20 82.8
Red 0.90 62 1.20 83 1.50 103
0.20 14 0.40 28 1 69.0
All
Red 0.01 0.6 0.02 1 0.04 3
Unpainted 0.01 0.6 0.02 1 0.04 3
Yellow 0.05 4 0.10 7 0.15 10
Light Green 0.10 7 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
(1)
)
Main Valve Spring
Blue
Red
Main Valve Spring
- continued -
15
Bulletin 71.2:1098-EGR
Table 10. Proportional Band (Standard Pilot Restriction and Size 40 Type 1098 Actuator
PILOT PROPORTIONAL BAND
BODY SIZE
Type
NPS DN psi mbar psi mbar psi mbar
6351
6352
6353
4 100
6, 8 x 6 and
12 x 6
1.  For other combinations, multiply table values by 1.6 for a size 30 actuator, 0.4 for a size 70 actuator, 2.0 for a low-gain Type 6352 or 6353 pilot restriction and 0.5 for a high-gain  Type 6352 or 6353 pilot restriction. For instance, a standard NPS 2 / DN 50 Type 1098-EGR-6352 regulator with black pilot control spring and blue main valve spring has a proportional  band of 0.3 psi / 0.021 bar as given in the table, but this same regulator with low-gain restriction and size 70 actuator has a proportional band of 0.3 psi / 0.021 bar x 2.0 x 0.4 = 
0.24 psi / 0.017 bar.
2.  The conguration utilized in determining the proportional band of the Type Y600AM included the 95 Series pilot supplying the Type Y600AM for improved stability and a xed  restrictor, part number 1K9484X0022 or an optional Type 112 variable restrictor with a setting of 3.
150, 200 x 150
and 300 x 150
61L
61LD 0.15 10 0.30 21 0.70 48
61LE, 61H and 61HP 1.20 83 2.00 138 3.00 207
(2)
Y600AM
6351
6352
6353
61L
61LD 0.30 21 0.60 41 2.00 69
61LE, 61H and 61HP 1.50 103 2.50 172 3.50 241
(2)
Y600AM
Control Spring
 Color
Green 0.40 28 0.50 34 0.80 55
Unpainted 0.70 48 0.80 55 1.40 97
Red 1.20 83 2.00 138 3.00 207
Yellow 0.15 10 0.30 21 0.60 41
Black 0.30 21 0.60 41 1.20 83
Yellow 0.70 48 0.80 55 1.40 97
Red 1.20 83 2.00 138 3.00 207
All
Red 0.01 0.6 0.02 1 0.04 3
Unpainted 0.01 0.6 0.02 1 0.04 3
Yellow 0.05 3 0.10 7 0.15 10
Green 0.10 7 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
Green 0.50 34 0.60 41 1.00 69
Unpainted 0.90 62 1.50 103 2.00 138
Red 1.50 103 2.50 172 3.50 241
Yellow 0.20 14 0.40 28 0.80 55
Black 0.40 28 0.80 55 1.60 110
Yellow 0.90 62 1.50 103 2.00 138
Red 1.50 103 2.50 172 3.50 241
All
Red 0.01 0.6 0.02 1 0.04 3
Unpainted 0.01 0.6 0.02 1 0.04 3
Yellow 0.05 3 0.10 7 0.15 10
Green 0.05 3 0.15 10 0.20 14
Light Blue 0.15 10 0.20 14 0.25 17
Black 0.20 14 0.25 17 0.30 21
Yellow or Green 
Main Valve Spring
0.30 21 0.60 41 1.40 97
0.60 41 1.20 83 2.00 138
(1)
) (continued)
Main Valve Spring
Blue
Red
Main Valve Spring
Table 11. Approximate Proportional Band Range (Standard Pilot Restriction, Size 30 Type 1098H Actuator
PILOT APPROXIMATE PROPORTIONAL BAND RANGE
BODY SIZE
Type
NPS DN psi bar psi bar psi bar
1 25
2 50 1.5 0.10 2.0 0.14 3.0 0.21
3 80 2.5 0.17 3.0 0.21 4.0 0.28
4 100 3.5 0.24 4.0 0.28 5.0 0.34
6, 8 x 6
or 12 x 6
1.  For other restrictions, multiply table values by 2.0 for a low-gain restriction or by 0.5 for a high gain restriction. For instance, a standard NPS 2 / DN 50 Type 1098H-EGR-6354L  regulator with blue control spring and blue main valve spring has a proportional band of 2.0 psi / 0.14 bar as given in the table. But this same regulator with low-gain restriction has a  proportional band of 2.0 psi / 0.14 bar x 2.0 = 4.0 psi / 0.28 bar.
150, 200 x 150
or 300 x 150
6354L, 6354M or 
6354H
Control Spring 
Color
Blue or Green
Green Main
Valve Spring
1 0.07 1.5 0.10 2.5 0.17
4 0.28 5.0 0.34 Not Available
Blue Main
Valve Spring
(1)
)
Red Main
Valve Spring
16
Bulletin 71.2:1098-EGR
Table 12. Natural Gas Capacities
3
CAPACITIES IN THOUSANDS OF SCFH / Nm
INLET
PRESSURE
psig bar psig bar SCFH Nm
3 0.21 7 in. w.c. 17 mbar 8 0.2 32 0.9 66 1.8 101 2.7 - - - - - - - - - - - - - - - -
5 0.34
10 0.69
15 1.0
20 1.4
30 2.1
40 2.8
50 3.4
75 5.2
100 6.9
125 8.6
150 10.3
175 12.1 68 4.7 or less 147 3.9 558 15.0 1133 30.4 1791 48.0 3157 84.6 4522 121 5183 139
200 13.8
250 17.2 205 5.5 779 20.9 1581 42.4 2500 67.0 4405 118 6310 169 7232 194
300 20.7 244 6.5 926 24.8 1880 50.4 2972 79.6
350 24.1 282 7.6 1073 28.8 2178 58.4 3444 92.3 6069 163 8694 234 9964 267
400 27.6 321 8.6 1220 32.7 2477 66.4 3916 105 6901 185 9886 265 11,331 304
OUTLET 
PRESSURE
SETTING
7 in. w.c.
1 2
7 in. w.c.
3 5 7
1 4 8
12
1 10 15 17
4 15 20 25
9 20 30 35
13 20 30 40 45
24 50 60 70
35 60 75
46 75
57 75
75 5.2 or less
17 mbar
17 mbar
0.3 or less
0.6 or less
0.9 or less
1.6 or less
2.4 or less
3.2 or less
3.9 or less
0.07
0.1
0.2
0.3
0.5
0.07
0.3
0.5
0.8
0.07
0.7
1.0
1.2
1.0
1.4
1.7
1.4
2.1
2.4
1.4
2.1
2.8
3.1
3.4
4.1
4.8
4.1
5.2
5.2
5.2
NPS 1 /  
DN 25 
Body Size
11 10
9
17 15 13 11
21 20 17 12
27 21 16 13
35 29 25 18
42 36 28 21
50 45 40 31 22
69 54 44 27
89 74 62
108
91
127 115
166 4.5 631 16.9 1282 34.4 2027 54.3 3573 95.8 5118 137 5866 157
FOR REGULATORS WITH STANDARD LINEAR CAGE, STANDARD TRAVEL 
NPS 2 /
 DN 50 
Body Size
3
/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h
0.3
42
0.3
39
0.2
35
0.5
63
0.4
56
0.4
49
0.3
40
0.6
79
0.5
74
0.5
63
0.3
44
0.7
102
0.6
79
0.4
60
0.4
48
0.9
131
0.8
108
0.7
93
0.5
69
1.1
161
1.0
136
0.8
105
0.6
77
1.3
190
1.2
172
1.1
152
0.8
115
0.6
85
1.9
264
1.5
203
1.2
166
0.7
101
2.4
337
2.0
280
1.7
236
2.9
411
2.4
344
3.4
484
3.1
436
AND LINE SIZE EQUALS MAIN VALVE BODY SIZE
NPS 3 / 
DN 80 
Body Size
1.1
87 82 73
129 116 102
82
163 153 130
91
207 164 125
99
267 223 192 144
327 280 217 161
386 354 313 240 176
536 419 343 209
685 578 489
834 710
984 897
2.3
2.2
2.0
3.5
3.1
2.7
2.2
4.4
4.1
3.5
2.4
5.6
4.4
3.4
2.7
7.2
6.0
5.2
3.9
8.8
7.5
5.8
4.3
10.3
9.5
8.4
6.4
4.7
14.4
11.2
9.2
5.6
18.4
15.5
13.1
22.4
19.0
26.4
24.0
1.0
0.9
1.7
1.5
1.3
1.1
2.1
2.0
1.7
1.2
2.7
2.1
1.6
1.3
3.5
2.9
2.5
1.6
4.3
3.6
2.8
2.1
5.1
4.6
4.1
3.1
2.3
7.1
5.4
4.5
2.7
9.0
7.5
6.3
11.0
9.2
13.0
11.7
/h OF 0.6 SPECIFIC GRAVITY NATURAL GAS 
NPS 4 / 
DN 100 
Body Size
135 126 112
201 180 158 127
254 237 201 140
328 254 192 153
422 345 297 221
517 434 335 247
611 551 485 369 270
847 648 529 322
1083
896 754
1319 1101
1555 1396
3.6
3.4
3.0
5.4
4.8
4.2
3.4
6.8
6.4
5.4
3.8
8.8
6.8
5.2
4.1
11.3
9.3
8.0
5.9
13.9
11.6
9.0
6.6
16.4
14.8
13.0
9.9
7.24
22.7
17.4
14.2
8.63
29.0
24.0
20.2
35.3
29.5
41.7
37.4
NPS 6 /  DN 150 
Body Size
257 241
- - - -
- - - -
376 341 302
- - - -
- - - -
471 445 385
- - - -
- - - -
577 482 371
- - - -
- - - -
744 651 568 429
910 816 644 480
1077 1023
919 712 526
1493 1232 1019
627
1909 1689 1444
2325 2072
2741 2593
5237 140 7502 201 8598 230
6.9
6.5
10.1
9.1
8.1
12.6
11.9
10.3
15.5
12.9
9.9
19.9
17.5
15.2
11.5
24.4
21.9
17.3
12.9
28.9
27.4
24.6
19.1
14.1
40.0
33.0
27.3
16.8
51.2
45.3
38.7
62.3
55.5
73.5
69.5
NPS 8 x 6 /
 DN 200 x 150
Body Size
372 350
- - - -
542 493 438
- - - -
678 642 557
- - - -
827 696 538
- - - -
1066
940 822 622
1304 1178
933 697
1542 1473 1327 1032
764
2138 1781 1476
911
2734 2438 2090
3330 2990
3926 3735
10.0
9.4
- - - -
14.5
13.2
11.7
- - - -
18.2
17.2
14.9
- - - -
22.1
18.7
14.4
- - - -
28.6
25.2
22.0
16.7
34.9
31.6
25.0
18.7
41.3
39.5
35.6
27.7
20.5
57.3
47.7
39.6
24.4
73.2
65.3
56.0
89.2
80.1
105 100
NPS 12 x 6 /
DN 300 x 150
 Body Size
- - - - - - - -
427 401
- - - -
622 565 502
- - - -
777 735 638
- - - -
948 798 616
- - - -
1221 1077
942 713
1495 1350 1069
798
1768 1688 1521 1182
875
2451 2041 1692 1044
3134 2794 2396
3817 3427
4500 4281
11.4
10.7
- - - -
16.7
15.1
13.5
- - - -
20.8
19.7
17.1
- - - -
25.4
21.4
16.5
- - - -
32.7
28.9
25.2
19.1
40.1
36.2
28.6
21.4
47.4
45.2
40.8
31.7
23.5
65.7
54.7
45.3
28.0
84.0
74.9
64.2
102
91.8
121 115
17
Bulletin 71.2:1098-EGR
Table 13. Liquid Capacities
INLET
PRESSURE
psig bar psig bar GPM l/min GPM l/min GPM l/min GPM l/min GPM l/min GPM l/min GPM l/min
3 0.21 0.25 0.02 28 106 105 397 219 829 335 1268 658 2491 959 3630 1098 4156
5 0.34
10 0.69
15 1.0
20 1.4
30 2.1
40 2.8
50 3.4
75 5.2
100 6.9
125 8.6
150 10.3
175 12.1 68 4.7 or less 174 659 655 2479 1365 5167 2090 7911 4107 15,545 5979 22,630 6848 25,920
200 13.8
250 17.2 222 840 837 3168 1746 6609 2672 10,114 5252 19,879 7646 28,940 8757 33,145
300 20.7 252 954 950 3596 1980 7494 3030 11,469 5955 22,540 8670 32,816 9930 37,585
350 24.1 279 1056 1050 3974 2189 8285 3350 12,680 6584 24,920 9585 36,279 10,978 41,552
400 27.6 303
OUTLET 
PRESSURE
SETTING
0.25 1 2
0.25 3 5 7
1 4 8
12
1
10 15 17
4
15 20 25
9
20 30 35
13 20 30 40 45
24 50 60 70
35 60 75
46 75
57 75
75 5.2 or less
0.02
0.07
0.1
0.02
0.2
0.3
0.5
0.07
0.3
0.5
0.8
0.07
0.7
1.0
1.2
0.3 or less
1.0
1.4
1.7
0.6 or less
1.4
2.1
2.4
0.9 or less
1.4
2.1
2.8
3.1
1.6 or less
3.4
4.1
4.8
2.4 or less
4.1
5.2
3.2 or less
5.2
3.9 or less
5.2
NPS 1 / 
DN 25 
Body Size
37
140
34
129
29
110
52
197
44
167
38
144
29
110
63
238
56
212
44
167
29
110
73
276
53
201
38
144
29
110
86
326
65
246
53
201
38
144
94
356
75
284
53
201
38
144
102
386
92
348
75
284
53
201
38
144
120
454
84
318
65
246
38
144
135
511
106
401
84
318
149
564
119
450
162
613
145
549
188 712 708 2680 1476 5587 2258 8547 4439 16,802 6462 24,459 7401 28,013
1147 1141 4319 2380 9008 3642 13,785 7157 27,089 10,420 39,440 11,934 45,170
FOR REGULATORS WITH STAINLESS STEEL LINEAR HOLE CAGE
NPS 2 /  
DN 50 
Body Size
138
522
127
481
110
416
198
749
167
632
142
537
110
416
237
897
210
795
167
632
110
416
276
1045
200
757
142
537
110
416
323
1223
245
927
200
757
142
537
1332
352 283
1071
200
757
142
537
385
1457
347
1313
283
1071
200
757
142
537
452
1711
317
1200
245
927
142
537
510
1930
400
1514
317
1200
563
2131
448
1696
610
2309
548
2074
CAPACITIES IN GPM / l/min OF WATER
NPS 3 /  
DN 80 
Body Size
288 264 229
412 349 295 229
494 438 349 229
575 417 295 229
673 511 417 295
735 590 417 295
803 723 590 417 295
943 660 511 295
1064
835 660
1173
933
1273 1143
1090
999 867
1559 1321 1117
867
1870 1658 1321
867
2176 1578 1117
867
2547 1934 1578 1117
2782 2233 1578 1117
3039 2737 2233 1578 1117
3569 2498 1934 1117
4027 3160 2498
4440 3531
4818 4326
NPS 4 /   DN 100 
Body Size
440 404 350
631 534 452 350
756 670 534 350
880 639 452 350
1030
782 639 452
1125
903 639 452
1229 1106
903 639 452
1443 1010
782 452
1629 1278 1010
1795 1428
1948 1749
1665 1529 1325
2388 2021 1711 1325
2861 2536 2021 1325
3331 2419 1711 1325
3899 2960 2419 1711
4258 3418 2419 1711
4652 4186 3418 2419 1711
5462 3823 2960 1711
6166 4837 3823
6794 5405
7373 6620
Body Size
865 794 688
1240 1050
888 688
1485 1317 1050
688
1730 1255
888 688
2024 1538 1255
888
2210 1775 1255
888
2415 2174 1775 1255
888
2835 1985 1538
888
3201 2511 1985
3529 2807
3829 3438
NPS 6 /   DN 150 
3274 3005 2604
4693 3974 3361 2604
5621 4985 3974 2604
6548 4750 3361 2604
7661 5821 4750 3361
8365 6718 4750 3361
9141 8229 6718 4750 3361
10,730
7513 5821 3361
12,116
9504 7513
13,357 10,624
14,493 13,013
NPS 8 x 6 / 
DN 200 x 150
Body Size
1260
4769
1156
4375
1001
3789
1805
8632
1529
5787
1292
4890
1001
3789
2163
8187
1917
7256
1529
5787
1001
3789
2519
9534
1828
6919
1292
4890
1001
3789
2947
11,154
2239
8475
1828
6919
1292
4890
3218
12,180
2585
9784
1828
6919
1292
4890
3516
13,308
3166
11,983
2585
9784
1828
6919
1292
4890
4128
15,624
2890
10,939
2239
8475
1292
4890
4660
17,638
3656
13,837
2890
10,939
5137
19,444
4087
15,469
5574
21,098
5006
18,948
NPS 12 x 6 / 
DN 300 x 150
Body Size
1443 1324 1147
2067 1751 1480 1147
2477 2196 1751 1147
2886 2093 1480 1147
3376 2564 2093 1480
3686 2961 2093 1480
4027 3626 2961 2093 1480
4728 3310 2564 1480
5337 4187 3310
5884 4681
6384 5733
5462 5011 4342
7824 6628 5602 4341
9375 8312 6628 4341
10,924
7922 5602 4341
12,778
9705 7922 5602
13,952 11,207
7922 5602
15,242 13,724 11,207
7922 5602
17,895 12,528
9705 5602
20,201 15,848 12,528
22,271 17,718
24,163 21,699
18
Bulletin 71.2:1098-EGR
Table 14. Flow Coefcients for Type 1098-EGR with Linear Cage
BODY SIZE
NPS DN Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open
1:1 LINE SIZE TO BODY SIZE 2:1 LINE SIZE TO BODY SIZE
C
g
C
v
C
1
C
g
C
v
C
1
1 25 600 632 16.8 17.7 35.7 568 598 17.2 18.1 33.0
2 50 2280 2400 63.3 66.7 36.0 2050 2160 59.6 62.8
3 80 4630 4880 132 139 35.1 4410 4650 128 135 0.779 0.30
34.4
4 100 7320 7710 202 213 36.2 6940 7310 198 209 35.0 0.829
6 150 12,900 13,600 397 418 32.5 12,100 12,800 381 404 31.7 0.668
8 x 6 200 x 150 18,480 19,450 578 608
12 x 6 300 x 150 21,180 22,290 662 697 19,900 20,950 622 655
17,370 18,280 543 571
32.0
32.0 0.648
Table 15. Flow Coefcients for Type 1098-EGR with Quick Opening Trim
BODY SIZE
NPS DN Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open
1 25 769 810 23.9 25.2 32.2 728 766 24.5 25.7 29.8
2 50 2460 2590 68.3 71.9 36.0 2214 2331 64.4 67.8 34.4 0.820
3 80 4790 5050 141 149 33.9 4571 4812 137 145 33.3 0.727
4 100 8120 8550 229 242 35.4 7701 8106 225 237 34.2 0.793 0.30
6 150 14,915 15,700 445 469 33.5 14,571 15,350 435 458 33.5 0.710
12 x 6 300 x 150 25,750 780 25,760 781
15,770
1:1 LINE SIZE TO BODY SIZE 2:1 LINE SIZE TO BODY SIZE
C
g
22,470
478
C
v
681
C
1
33.0 15,410
C
g
20,100
467
C
v
609
C
1
33.0 0.689
K
0.70
K
0.70
m
m
COEFFICIENT
xTFDF
0.806 0.43
0.820 0.35
COEFFICIENT
xTFDF
0.656
IEC SIZING 
L
0.84
0.28
IEC SIZING 
L
0.36
0.84
0.288 x 6 200 x 150
Table 16. Flow Coefcients for Type 1098-EGR with Whisper Trim™ Cage
BODY SIZE
NPS DN Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open
1:1 LINE SIZE TO BODY SIZE 2:1 LINE SIZE TO BODY SIZE
C
g
C
v
C
1
C
g
C
v
C
1
1 25 576 607 16.7 17.6 34.5 529 557 15.6 16.4 34.0
2 50 1970 2080 54.7 57.8 36.0 1830 1930 52.3 55.1 35.0 0.820 0.07
3 80 3760 3960 107 113 35.0 3630 3830 106 110 34.2 0.775 0.05
4 100 6280 6610 180 190 34.8 6020 6340 171 180 35.2 0.766 0.04
6 150 9450 9950 295 310 32.0 9240 9730 291 306 31.7 0.648
10,020 10,550 286 301
12 x 6 300 x 150 11,050 11,630 316 332 10,380 10,930 297 312
35.0
35.0 0.775
K
0.80
m
COEFFICIENT
xTFDF
0.753 0.10
IEC SIZING 
L
0.89
0.038 x 6 200 x 150 10,660 11,220 305 321
19
Bulletin 71.2:1098-EGR
A
A/2
R
G
C
1.94 /
49.3
D
H
E
B1113_1_B
(REMOVAL  CLEARANCE FOR  TRIM PACKAGE)
AR (ACTUATOR REMOVAL CLEARANCE)
M
Z 
IN. / 
mm
Figure 8. Type 1098-EGR Dimensions
20
Bulletin 71.2:1098-EGR
Table 17. Dimensions
ACTUATOR DIMENSION
M
Type and
Actuator Size
1098 - 30 11.38 289 5.69 145
1098 - 40 13.12 333 5.75 146
1098 - 70 21.12 536 7.44 189 14.19 360 15.81 402 15.62 397
1098H - 30 11.38 289 6.06 154 7.88 200 9.50 241 9.31 236
NPT 
Cast Iron, 
Body Size
NPS DN In. mm In. mm In. mm In. mm In. mm In. mm In. mm In. mm In. mm In. mm
1 25 8.25 210 7.25 184 7.75 197 7.62 194 3.88 98.6 8.62 219
2 50 11.25 286 10 254 10.5 267 10.19 259 4.56 116 9.12 232 13.31 338 15.06 383 3.12 79.2
3 80 13.25 337 11.75 298 12.5 317 11.81 300 5.31 135 11.31 287
4 100 15.5 394 13.88 353 14.5 368 13.56 344 6.56 167 12.69 322 19.12 486 21.12 536 5.12 130
6 150 20 508 17.75 451 18.62 473 17.48 444 8.06 205 13.62 346
8 x 6
12 x 6
CL600 RF, 
BWE or NPT 
Steel and
Stainless
Steel
200 x
24 610 21.4 544 22.4 569
150
300 x
32.3 820 29 737 30.5 775 12.56 319 17.72 450
150
C (Diameter) E H
In. mm In. mm In. mm In. mm In. mm
7.88 200 9.50 241 9.31 236
MAIN VALVE DIMENSION
A
CL125 FF 
Cast Iron or 
CL150 RF 
Steel and
Stainless
Steel
CL250 RF 
Cast Iron or 
CL300 RF 
Steel and
Stainless
Steel
PN 16/25/40
Steel and Stainless
Steel
- - - - - - - -
D G R
9.76 248 15.02 382
With Pilot Spring 
Case Vent
Cast Iron
4.06 103
5.06 129
8 203 20.25 514 23.25 591 6.62 168
12 305 13.75 349 3 76.2
16.5 419 18.25 464 3.88 98.6
Without Pilot Spring 
Case Vent
Z
Steel and Stainless
Steel
AR
Ordering Information
Use the Specications section on pages 2 and 3 and  carefully review the description to the right of each  specication. Use this information to complete the  Ordering Guide on the following page. Specify the 
desired selection wherever there is a choice to be
made. Then send the Ordering Guide to your local  Sales Ofce. 
Ordering Guide
Main Valve Body Size (Select One)
  NPS 1 / DN 25***   NPS 2 / DN 50***   NPS 3 / DN 80***   NPS 4 / DN 100***   NPS 6 / DN 150***   NPS 8 x 6 / DN 200 x 150 
         (not available in cast iron)***   NPS 12 x 6 / DN 300 x 150           (not available in cast iron)***
Main Valve Body Material and
End Connection Style (Select One)
Cast Iron Body
  NPT (1 or 2 NPT only)***   CL125 FF***   CL250 RF***
- continued -
21
Bulletin 71.2:1098-EGR
Ordering Guide (continued) 
WCC Steel Body
  NPT (1 or 2 NPT only)***   CL150 RF*** 
SWE (NPS 1 or 2 / DN 25 or 50 only)**
  CL300 RF***   CL600 RF*    Sch 40 BWE   Sch 80 BWE    PN 16/25/40 (Not Available for NPS 8 x 6 or 
        12 x 6 / DN 200 x 150 or 300 x 150)*          Specify ____________
CF8M Stainless Steel
  NPT (1 or 2 NPT only)***   CL150 RF***   CL300 RF***   CL600 RF*    SWE (NPS 1 or 2 /    Sch 40 BWE   Sch 80 BWE   PN 16/25/40 (Not Available for NPS 8 x 6 or 
        12 x 6 / DN 200 x 150 or 300 x 150)*  Specify ____________
DN 25 or 50
 only)**
Actuator and Bonnet Material (Select One)
  Steel casing with steel bonnet***
  Stainless steel casing with stainless steel bonnet**
Body Flange Material (Select One)
  ENC Coated cast iron***   ENC Coated steel***   ENC Coated CF8M Stainless steel**
Plug and Seat Ring (Select One)
  416 Stainless steel***   316 Stainless steel**
Diaphragm, O-rings and Other Elastomers 
(Select One)
  Nitrile (NBR)***   Fluorocarbon (FKM)***   Ethylenepropylene (EPDM)**
Outlet Pressure Range (Select One)
Type 6351 Pilot
  3 to 20 psig / 0.21 to 1.4 bar**   5 to 35 psig / 0.34 to 2.4 bar**   35 to 100 psig / 2.4 to 6.9 bar**
Cage and Cage Material (Select One)
  CF8M Stainless steel linear cage*** 416 Stainless steel Whisper Trim™ cage***   316 Stainless steel Whisper Trim cage**   ENC coated cast iron quick opening cage***
Main Valve Spring (Select One)
Maximum Differential and Spring Color
  20 psi / 1.4 bar, Yellow**   60 psi / 4.1 bar, Green***   125 psi / 8.6 bar, Blue***   400 psi / 27.6 bar, Red***
Spring Material (Select One)
Steel   Inconel® X-750
Actuator Size (Select One)
  Type 1098 Size 70, maximum set pressure  50 psig / 3.4 bar   Type 1098 Size 40, maximum set pressure  75 psig / 5.2 bar (standard)   Type 1098 Size 30, maximum set pressure  100 psig / 6.9 bar   Type 1098H Size 30H, maximum set pressure 350 psig / 24.1 bar
Inconel® is a mark owned by Special Metals Corporation.
Type 6352 Pilot
  14 in. w.c. to 2 psig / 35 mbar to 0.14 bar***   2 to 10 psig / 0.14 to 0.69 bar**
Type 6353 Pilot
  3 to 40 psig / 0.21 to 2.8 bar**   35 to 125 psig / 2.4 to 8.6 bar**
Type 6354L Pilot
  85 to 200 psig / 5.9 to 13.8 bar**
Type 6354M Pilot
  175 to 220 psig / 12.1 to 15.2 bar**
Type 6354H Pilot
  200 to 300 psig / 13.8 to 20.7 bar**
Type 61L, 61LD or 61LE Pilot  
Specify Type _______________
  7 in. w.c. to 2 psig / 17 mbar to 0.14 bar**   1 to 5 psig / 0.07 to 0.34 bar**   2 to 10 psig / 0.14 to 0.69 bar**   5 to 15 psig / 0.34 to 1.0 bar**   10 to 20 psig / 0.69 to 1.4 bar**
Type 61H Pilot
  10 to 65 psig / 0.69 to 4.5 bar**
- continued -
22
Ordering Guide (continued) 
Bulletin 71.2:1098-EGR
Type 61HP Pilot
  15 to 45 psig / 1.0 to 3.1 bar**   35 to 100 psig / 2.4 to 6.9 bar**   100 to 300 psig / 6.9 to 20.7 bar**
Type Y600AM
4 to 8 in. w.c. / 10 to 20 mbar 7 to 16 in. w.c. / 17 to 40 mbar 15 in. w.c. to 1.2 psig / 37 mbar to 0.08 bar
1.2 to 2.5 psig / 0.08 to 0.17 bar
2.5 to 4.5 psig / 0.17 to 0.31 bar
4.5 to 7 psig / 0.31 to 0.48 bar
Liquid Service
  Low gain restriction
6350 Series Pilot Construction (Select One)
  Aluminum***    Stainless steel**
Tubing and Fittings (Select One)
  Stainless steel tubing and steel plated ttings**   Stainless steel tubing and ttings**
Main Valve Replacement Parts Kit (Optional)
   Yes, send one replacement parts kit to 
match this order.
Actuator Replacement Parts Kit (Optional)
   Yes, send one replacement parts kit 
to match this order.
Pilot Replacement Parts Kit (Optional)
   Yes, send one replacement parts kit 
to match this order.
Wireless Position Monitor Mounting Kit (Optional)
   Yes, send one mounting kit for mounting the 
Topworx™ 4310 or the Fisher® 4320 wireless position monitor.
Option
  NACE Construction
Regulators Quick Order Guide
* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
Special Order, Constructed from Non-Stocked Parts.  
*
Consult your local Sales Ofce for Availability.
Availability of the product being ordered is determined by the component with the  longest shipping time for the requested construction.
Specication Worksheet
  Application:
  Specic Use   Line Size   Gas Type and Specic Gravity   Gas Temperature
  Does the Application Require Overpressure Protection?
Yes   No  If yes, which is preferred:
  Relief Valve    Monitor Regulator    Shutoff Device
  Is overpressure protection equipment selection assistance    desired? 
  Pressure:
  Maximum Inlet Pressure (P   Minimum Inlet Pressure (P   Downstream Pressure Setting(s) (P2)   Maximum Flow (Q
  Performance Required:
  Accuracy Requirements?   Need for Extremely Fast Response?
  Other Requirements: 
max
)
1max
1min
)
)
23
Bulletin 71.2:1098-EGR
Industrial Regulators
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75070 USA Tel: +1 800 558 5853 Outside U.S. +1 972 548 3574
Asia-Pacic
Shanghai 201206, China Tel: +86 21 2892 9000
Europe Bologna 40013, Italy Tel: +39 051 419 0611
Middle East and Africa Dubai, United Arab Emirates Tel: +971 4811 8100
For further information visit www.emersonprocess.com/regulators
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC, a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such
products at any time without notice.
Emerson Process Management Regulator Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser.
Natural Gas Technologies
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75070 USA Tel: +1 800 558 5853 Outside U.S. +1 972 548 3574
Asia-Pacic
Singapore 128461, Singapore Tel: +65 6770 8337
Europe Bologna 40013, Italy Tel: +39 051 419 0611 Chartres 28008, France Tel: +33 2 37 33 47 00
Middle East and Africa Dubai, United Arab Emirates Tel: +971 4811 8100
TESCOM
Emerson Process Management Tescom Corporation
USA - Headquarters Elk River, Minnesota 55330-2445, USA Tels: +1 763 241 3238 +1 800 447 1250
Europe Selmsdorf 23923, Germany Tel: +49 38823 31 287
Asia-Pacic
Shanghai 201206, China Tel: +86 21 2892 9499
©Emerson Process Management Regulator Technologies, Inc., 2001, 2015; All Rights Reserved
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