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1058
User Manual
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Emerson 1058 User Manual

1056 PROFIBUS DP ADDENDUM
For use with the 1056 units installed with Communications option –DP (1056-0X-2X-3X-DP)
Instruction Manual Addendum
PN 51-1056DP/rev.D March 2012
1056
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
• Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property dam­age; damage to this instrument; and warranty invalidation.
• Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual.
• For clarification of instructions, contact your Rosemount representative.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Use only qualified personnel to install, operate, update, program and maintain the product.
• Educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.
• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.
• All equipment doors must be closed and protec­tive covers must be in place unless qualified per­sonnel are performing maintenance.
Equipment protected throughout by double insulation.
• Installation and servicing of this product may expose personel to dangerous voltages.
• Main power wired to separate power source must be disconnected before servicing.
• Do not operate or energize instrument with case open!
• Signal wiring connected in this box must be rated at least 240 V.
• Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires.
• Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection requirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).
• Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
• Operate only with front panel fastened and in place.
• Proper use and configuration is the responsibility of the
user.
This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interfer­ence. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A comput­ing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference.
This product is not intended for use in the light industrial, residential or commercial environments per the instru­ment’s certification to EN50081-2.
Emerson Process Management
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.rosemountanalytical.com
© Rosemount Analytical Inc. 2012
WARNING
RISK OF ELECTRICAL SHOCK
CAUTION
CAUTION
QUICK START GUIDE
Profibus
1. Refer to Model 1056 Instruction Manual, PN 51-1056 for installation instructions.
2. Ensure that the M12 interconnect cable is installed. See Section 3.0 for wiring instructions. Make, output, and power connections.
3. Once connections are secured and verified, apply power to the analyzer.
4. When the analyzer is powered up for the first time, Quick Start screens appear. Quick Start operating tips are as follows:
a. A backlit field shows the position of the cursor.
b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down or to increase or decrease the value of a digit use the keys above and below the ENTER key. Use the left or right keys to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT during Quick Start returns the display to the initial start-up screen (select language).
5. Complete the steps as shown in the Quick Start Guide flow diagram, Fig. A in the Model 1056 manual. All Profibus configured Model 1056 units include an additional step 5 during Quick Start (step 4 if AC line power does not appear):
1. Choose local language
2. Choose Measurement option
3. Choose Temperature units
4. AC line Power frequency (if applicable)
5. Profibus Address
The Quick Start screen in step 5 appears as below:
Enter a numeric Profibus network address from 000-125 for the Model 1056 Profibus device to be commissioned.
6. After the last step, the main display appears. The outputs are assigned to default values.
7. To change output, and temperature-related settings, go to the main menu and choose Program. Follow the prompts. For a general guide to the Program menu, see the Quick Reference Guide, Fig. B in the Model 1056 manual.
8. To return the analyzer to the default settings, choose Reset Analyzer under the Program menu.
Quick Start
Profibus Address
126
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
WARNING
RISK OF ELECTRICAL SHOCK
This manual contains instructions for installation and operation of the Model 1056 Dual-Input Intelligent Analyzer with Profibus DP digital communications. The following list provides notes concerning all revisions of this document.
Rev. Level Date Notes
A 1/08 This is the initial release of the product manual. The manual has been reformatted to reflect the
Emerson documentation style and updated to reflect any changes in the product offering and is an Addendum to the Model 1056 manual.
B 9/08 FM and CSA agency approval, Class 1, Div 2.
C 3/12 Update addresses - mail and website
About This Document
i
MODEL 1056DP TABLE OF CONTENTS
1056 Profibus DP
Instruction Manual Addendum
For use with the 1056 units installed with –DP Communications ordering option 1056-0X-2X-3X-DP
TABLE OF CONTENTS
QUICK START GUIDE QUICK REFERENCE GUIDE TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTIONS AND SPECIFICATIONS ............................................................. 1
1.1 General Specifications ............................................................................................. 1
1.2 Mechanical and Wiring Specifications...................................................................... 1
1.3 Environmental Specifications................................................................................... 1
1.4 Approvals ................................................................................................................. 1
1.5 Other Specifications................................................................................................. 1
2.0 INTRODUCTION TO PROFIBUS ADAPTOR AND PROFIBUS NETWORKS ....... 2
2.1 Introduction to Model 1056 with PROFIBUS ........................................................... 2
2.2 Overview of PROFIBUS-DP .................................................................................... 2
2.3 Introduction to PROFIBUS - General ...................................................................... 3
3.0 INSTALLATION AND WIRING ............................................................................... 5
3.1 Profibus Board ........................................................................................................ 5
3.2 Wiring Directly to Profibus Network ......................................................................... 6
3.3 Wiring to a Profibus Network with an M12 adapter cable assembly ....................... 8
4.0 PROGRAMMING PROFIBUS ................................................................................. 11
4.1 Changing Profibus Address at the Device .............................................................. 11
5.0 DEVICE CONNECTION TO PROFIBUS NETWORK ............................................. 12
5.1 Communications Architecture - Overview................................................................ 12
5.2 Data Transmission .................................................................................................. 12
5.3 Device Database File (GSD file) .............................................................................. 13
6.0 PROFIBUS ACCESSORIES ................................................................................... 15
6.1 Profibus network accessories ................................................................................. 15
6.2 Model 1056 Profibus accessories ............................................................................ 15
6.3 Spare Parts Table..................................................................................................... 16
7.0 PROFIBUS TROUBLESHOOTING ........................................................................ 17
7.1 Profibus Diagnostics ................................................................................................ 17
7.2 Profibus Faults and Warnings ................................................................................. 18
7.3 Troubleshooting Profibus Faults and Warnings ...................................................... 19
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1.1 GENERAL SPECIFICATIONS
1.1.1 Profibus Slave (Station_Type =0)
Pure DP Device (FMS_supp =0)
1.1.2 Ten Baud Rates Supported:
1.1.3 Adding slave address via Profibus DP Enabled
(Set_Slave_Add_Supp =1)
Automatic transmission rate recognition supported
(Auto_Baud_supp =1) Modular device (Modular_Station =1) Max number of modules (Max_Module =29)
1.2 MECHANICAL AND WIRING SPECIFICATIONS
The Profibus DP-V1 communciations board mounts in the digital communications card slot inside the Model 1056 (nearest the power supply board). A 10-lead flat ribbon cable connects the Profibus communcia­tions board to the mating connector labeled “DIG I/O” on the main board . Interfacing to a Profibus DP network is made by con­necting the 4-post connector on the left side of the Profibus board to the Profibus cable. The Profibus board ships with a mating 4-position removable terminal block header. Alternatively, Profibus-configured Model 1056 units can be wired to a Profibus network using an M12 adaptor cable assembly. The M12 adaptor cable assembly offered by Rosemount Analytical is an ordering option and is not provided with the Model 1056-DP unit. The Profibus board provides isolated 5V for termina­tor power at the interface to the Profibus network.
1.3 ENVIRONMENTAL SPECIFICATION – 1056 INSTRUMENT WITH PROFIBUS
DP CARD
• Ambient Temperature: 0 to 55 deg C
• Relative Humidity: 5 to 95 % (non condensing)
• Storage Temperature: -20 to 60 deg C
1.4 APPROVALS – 1056 INSTRUMENT
WITH PROFIBUS DP BOARD
(Models: 1056-0X-2X-3X-DP)
1.5 OTHER SPECIFICATIONS
1. Profibus board is detected by sensing resistance of
4.99k +/- 3% on DIG I/O connector between pins 8 and 1 (pin 8 to GND). Profibus is NOT present when resistance is outside specified range.
2. Station address provided by mainboard and pre-
served in NV memory during power down.
a. Station address may be remotely re-configured
by a Bus Master device on the network.
b. Station address is pre-set to 126 at the factory
(out of box default).
c. Profibus card uses station address 23 decimal
if it is powered without an attached main board connection.
3. The Profibus board will operate continuously in an
ambient temperature environment between 0C and +55C.
4. Profibus certification: The product is certified as a
Profibus DP V0 and V1 Slave device.
SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1
MODEL 1056DP SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
9.6 kbps (9.6_supp =1)
19.2 kbps (19.2_supp =1)
45.45 kbps (45.45_supp =1)
93.75 kbps (93.75_supp =1)
187.5 kbps (187.5_supp =1)
500 kbps (500_supp =1)
1.5 Mbps (1.5M_supp =1)
3 Mbps (3M_supp =1)
6 Mbps (6M_supp =1)
12 Mbps (12M_supp =1)
RFI/EMI: EN-61326 LVD: EN-61010-1
MODEL 1056DP SECTION 2.0
INTRODUCTION
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2
3
SECTION 2.0
INTRODUCTION TO PROFIBUS ADAPTOR AND
PROFIBUS NETWORKS
MODEL 1056DP SECTION 2.0
INTRODUCTION
2.1 INTRODUCTION TO MODEL 1056 WITH PROFIBUS
2.2 OVERVIEW OF PROFIBUS-DP
2.3 INTRODUCTION TO PROFIBUS - GENERAL
2.1 INTRODUCTION TO MODEL 1056 WITH PROFIBUS
Profibus configurations of Model 1056 (1056-0X-2X-3X-DP) allow digital communications with a Profibus class 1 master to read measured process variables.
Profibus configured Model 1056 units support communications with a Profibus master using any combination of dual measurement inputs.
Profibus configured Model 1056 units include the following basic components:
1. A plug-in communications board in the card cage slot nearest the Power Supply
2. An M12 cable assembly and metal fitting for connection to the Profibus network (optional)
3. An IPL (Initial program load) for the 1056 main board to add Profibus functionality
4. RAII1056.GSD file for use with a Class 1 master. Must be downloaded from Rosemount Analytical web address: http://www.emersonprocess.com/raihome/liquid/products/AMS_FIELDBUS.asp
2.2 OVERVIEW OF PROFIBUS-DP
Fieldbus networks are serial communication systems (see Figure 1) used to pass data signals between host systems and distributed peripheral equipment. The principal advantages of such a system are reduced cabling, commissioning and maintenance costs when compared with conventional architectures. A pair of wires is all that is required to transmit all the necessary signals (inputs, outputs, settings, diagnostics, etc.).
Fig 1. PROFIBUS-DP Tree Topology
Note: T: Termination R: Repeater (line amp)
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