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In these instructions the following technical terms with the specified meaning are used:
Designation: Definition:
Vacuum pump
Compressor
Machine
Pump-motor unit
Machine set
Driving side;
D side
Non-driving side;
N side
Inlet pressure
Machine for generating a vacuum.
Machine for generating a gauge pressure.
Here: Vacuum pump or compressor.
Unit for extracting, transporting and compressing gases and/or vapors, as well as
for generating vacuum and gauge pressure. Here the drive is not considered part
of the machine.
Unit consisting of a machine and a drive motor.
Two or more machines that are interconnected with couplings and mounted on a
common base frame.
Side of the machine on which the drive is connected.
Side of the machine on which no drive is connected.
Pressure of the pumped gases/vapors on the inlet connection of the machine.
Discharge pressure;
Compression pressure
Pressure of the pumped gases/vapors at the discharge connection of the machine.
Test pressure
Pressure to which the machine is subjected when testing for leaks.
Qualified personnel Persons who, based on their training, experience and instruction, as well as their
knowledge of the pertinent standards, regulations, accident protection regulations
and operating conditions, are capable of carrying out certain tasks (e.g. start-up,
operation, maintenance, repair) and can recognize and avoid possible dangers in
the process. The required knowledge includes a knowledge of first aid and of the
on-site emergency equipment.
These persons must be authorized by the person responsible for system safety to
perform the required tasks.
To point out dangers and important
information, the following signal words and
symbols are used in these operating
instructions:
2.1.1 Safety alert symbol
The safety alert symbol is
located in the safety precautions
in the highlighted heading field
on the left next to the signal word
(DANGER, WARNING,
CAUTION).
Safety precautions with a safety
alert symbol indicate a danger of
injuries.
Be sure to follow these safety
precautions to protect against
injuries or death!
2.1.2 Signal words
DANGER
WARNING
CAUTION
NOTICE
NOTE
Safety precautions without a
safety alert symbol indicate a
danger of damage.
The signal words are located in
the safety precautions in the
highlighted heading field.
They follow a certain hierarchy
and indicate
(in conjunction with the safety
alert symbol, see Chapter 2.1.1)
the seriousness of the danger
and the type of warning.
See the following explanations:
DANGER
Safety
WARNING
Danger of injuries.
Indicates a potentially hazardous
situation,
that could result in death or serious injury
if the corresponding measures
are not taken.
CAUTION
Danger of injuries.
Indicates a potentially hazardous
situation,
that may result in minor or moderate injury
if the corresponding measures
are not taken.
CAUTION
Danger of damage.
Indicates a potentially hazardous
situation
that may result in property damage
if the corresponding measures
are not taken.
NOTICE
Indicates a possible
disadvantage,
i.e. undesirable conditions or
consequences can occur
if the corresponding measures
are not taken.
NOTE
Danger of injuries.
Indicates an imminently
hazardous situation,
that will result in death or serious injury
if the corresponding measures
Indicates a possible advantage
if the corresponding measures
are taken;
tip.
Improper use of the unit can
result in serious
or even fatal injuries!
These operating instructions
must have been read
completely and understood
before beginning any work
with or at the pump-motor
When working on the unit,
there is a danger of injury,
e.g. in the form of cuts/cutting
off, crushing and burns!
During transport/handling as well
as assembly and disassembly
always wear personal protective
equipment (safety helmet,
protective gloves, safety boots)!
unit,
must be strictly observed,
must be available at the
operating location of the
pump-motor unit.
WARNING
WARNING
Hair and clothing can be pulled
Improper use of the unit can
result in serious
or even fatal injuries!
Only operate the pump-motor
into the unit or caught and
wound up
moving parts!
Do not wear long, loose hair or
wide, loose clothes!
unit
for the purposes indicated
under "Intended Use"!
with the fluids indicated under
Use a hair net!
DANGER
'Intended Use'!
with the values indicated
under 'Technical Data'!
WARNING
Electrical danger!
Before beginning work on the
unit or system, the following
measures must be carried out:
Deenergize.
Improper use of the unit can
result in serious
or even fatal injuries!
Transport and handling as well
as assembly and disassembly of
the unit may be carried out by
trained and responsible
personnel only!
Secure against being
switched on again.
Determine whether
deenergized.
Ground and short-circuit.
Cover or block off adjacent
pumps/compressors of the L-BV7 series,
types 2BV7 060, 2BV7 061, 2BV7 070 and
2BV7 071,
contains instructions bearing on transport
and handling, installation, commissioning,
operation, shut-down, storage, servicing
and disposal of the L-BV7,
must be completely read and understood by
all operating and servicing personnel before
beginning to work with or on the L-BV7,
must be strictly observed,
must be available at the site of operation of
the L-BV7.
About the operating and servicing personnel of
the L-BV7:
These persons must be trained and
authorized for the work to be carried out.
Work on electrical installations may be
carried out by trained and authorized
electricians only.
If necessary, the training/instruction on
using the L-BV7 can be carried out by the
manufacturer/suppler on order of the
owner.
The L-BV7
are pump-motor units for generating
vacuum or gauge pressure.
are used to extract, transport and compress
the following
pumped gases/vapors:
– all dry and humid gases,
which are not explosive or flammable,
– preferably air or air/vapor mixtures.
– In case of corrosive or toxic
gases/vapors contact service.
are designed for operation with the
following
operating liquids:
– Water
with a pH of 6 to 9,
free of solid materials (such as sand).
– If the pH values or operating liquids
differ, it is necessary to contact service.
are intended for industrial applications.
are designed for continuous operation.
When operating the L-BV7, the limits listed in
Chapter 4, "Technical Data", Pg. 13 ff. must
always be complied with.
Foreseeable Misuse
It is prohibited
to use the L-BV7 in applications other than
industrial applications
unless the necessary protection is provided
on the system,
e.g. guards suitable for children's fingers,
to use the device in rooms in which
explosive gases can occur if the L-BV7 is
not expressly intended for this purpose;
to extract, to deliver and to compress
explosive, flammable, corrosive or toxic
fluids
unless the L-BV7 is specifically designed
for this purpose,
to operate the L-BV7 with values other than
those specified in Chapter 4, "Technical
Data", Pg. 13 ff.
Any unauthorized modifications of the L-BV7
are prohibited for safety reasons.
any maintenance and repair work, such as
replacing worn or defective components, may
only be carried out by companies authorized
by the manufacturer (please contact service).
Measuring-surface sound pressure level as per
EN ISO 3744, measured at distance of 1 m
[3.28 ft] with medium throttling (100 mbar abs.
[1.45 psia]) and connected lines, tolerance 3
dB (A).
Type
2BV7 060 70
2BV7 061 70
2BV7 070 72
2BV7 071
Limit speeds for supply by converter
Type n [rpm]
2BV706 4,800
2BV707 4,000
4.2 Electrical data
See drive motor rating plate.
Minimum distance from
fan guard to adjacent surface
[mm] [inches]
1-m measuring-surface sound
pressure level L [dB (A)]
at 50 Hz: at 60 Hz:
70
76
Pressures
Min. inlet
pressure:
Dependent on the operating
liquid temperature
(see Fig. 2, Pg. 17)
When this temperature is
dropped below, the hose of
the liquid separator
(accessory) must be
connected to the connection
for cavitation protection
(Fig. 7, Pg. 25, Item 4).
Max.
1.1 bar abs. [16.0 psia]
discharge
pressure
during
vacuum-pump
operation:
8 bar abs. [116 psia] Max.
permissible
pressure in
pump-motor
unit:
If higher pressures can occur
in the system, then
corresponding protective
devices must be provided.
Max. discharge pressure p
compressor operation (at inlet pressure p
The minimum permissible inlet pressure of the pump-motor unit is dependent on the temperature of the operating
liquid.
During operation without cavitation protection, the minimum inlet pressure must be set above the shaded area.
Nominal operating-liquid flow rate
(with dry air extraction and with water at 15°C
[59 °F] as operating liquid)
Fig. 3: Design and operation of liquid-ring
vacuum pumps/compressors (cross-section of
operating chamber)
1 Discharge connection
2 Operating-liquid port
3 Inlet connection
4 Impeller
5 Housing
6 Discharge port
7 Inlet port
8 Operating liquid
6
8
7
5.1 Design
The L-BV7 2BV7s are liquid-ring vacuum
pumps compressors. They consist of the
vacuum pump/the compressor itself and an
electric motor. For the detailed design, see
Fig. 3, Pg. 18.
The pumped gases/vapors are sucked via the
inlet connection (3) into the pump-motor unit
and pushed out via the discharge connection
(1).
The impeller (4) with the blades is located in
the cylindrical housing (5). The impeller is
arranged eccentrically relative to the housing.
In addition, the housing also contains the
operating liquid (8). This liquid is fed in via the
operating-liquid port (2) and output together
with the pumped gases/vapors via the
discharge connection (1).
5.2 Operating method
When the impeller turns, the operating liquid is
put into motion and accelerated. This forms a
liquid ring that also rotates. Due to centrifugal
force, this ring is arranged concentrically to the
housing and eccentrically to the impeller.
During a complete rotation of the impeller, the
following occurs:
The impeller cells are completely filled with
operating liquid at the upper vertex.
During the first half rotation, the liquid ring
lifts off the impeller hub. The space in the
cells increases so that the pumped
gases/vapors are sucked in through the
inlet port (7).
The space in the cells is largest at the lower
vertex, as these are virtually free of
operating liquid.
During the second half rotation, the liquid
ring approaches the hub again. The space
in the cells decreases so that the pumped
gases/vapors are compressed and pushed
out through the discharge port (6).
The pump-motor unit can function in several
different operating modes.
These differ in how the pump-motor unit is
supplied with operating liquid:
Self-priming operation
Operation with operating-liquid feed:
– Non-automatic operation
– Automatic operation
5.3.1 Self-priming operation
In this operating mode the pump-motor unit
automatically sucks in the operating liquid.
The operating-liquid flow rate is automatically
adjusted.
See Fig. 8, Pg. 30.
5.3.2 Operation with operating-liquid feed
In this operating mode the pump-motor unit
DOES NOT automatically suck in the operating
liquid.
A certain volume flow ("nominal operatingliquid flow rate") or pre-pressure must be set
for the operating liquid.
Description of Vacuum Pump/Compressor
Here the following additional distinctions are
made:
Non-automatic operation
In this case the operating liquid feed is
switched on and off manually with a stop valve.
See Fig. 11, Pg. 32.
Automatic operation
In this case the operating liquid feed is
switched on and off by a solenoid valve. The
solenoid valve is dependent on the motor
operating mode:
Motor/pump-motor unit switched on:
Valve open.
Motor/pump-motor unit switched off:
Valve closed.
See Fig. 12, Pg. 32.
NOTICE
The following is dependent on
the operating mode:
when and how the pump-
motor unit must be filled with
operating liquid the first time,
how the pump-motor unit is
put into operation.
The specifications for this are
contained in Chapter 7,
"Installation", Pg. 22ff., and
Chapter 8, "Commissioning",
Pg. 28ff.
Prior to transport and handling
make sure that all components
are securely assembled and
secure or remove all components
the fasteners of which have been
loosened!
CAUTION
Tipping or falling can lead to
crushing, broken bones etc.!
Sharp edges can cause cuts!
Wear personal safety equipment
(protective helmet, protective
gloves, safety shoes) during
transport!
Packing:
On delivery the pump-motor unit is bolted to a
pallet and covered with a cardboard box.
To unpack, remove the cardboard box and
unscrew the securing bolts on the feet of the
pump-motor unit.
Manual handling:
WARNING
Danger from lifting heavy
loads!
Manual handling of the unit is
only permitted within the
following limits:
max. 30 kg [max. 66 lbs]
for men
max. 10 kg [max. 22 lbs]
for women
max. 5 kg [max. 11 lbs]
for pregnant women
For the weight of the pump-motor
unit, see Chapter 4.1,
"Mechanical data",
Section "Weight", Pg. 16.
For weights above the given
values use suitable lifting
appliances and handling
equipment!
Handling by means of lifting equipment:
WARNING
Danger from tipping or falling
loads!
When transporting with lifting
equipment, observe the following
basic rules:
The lifting capacity of lifting
equipment and lifting gear
must be at least equal to the
unit's weight.
For the weight of the pumpmotor unit, see Chapter 4.1,
"Mechanical data",
Section "Weight", Pg. 16.