Elmo Rletschle L-BV7 User Manual

Operating Instructions L-BV7
2BV7 060 2BV7 061 2BV7 070 2BV7 071
L-Serie
L-Series
Flüssig­keitsring
Liquid Ring
© 2010 Gardner Denver Deutschland GmbH · Industriestraße 26 · 97616 Bad Neustadt · Germany
Replication, distribution and / or editing of this document and the use and distribution of its content is prohibited unless explicitly permitted. Violation obligates compensation for damages. All rights reserved in case of the issue of a patent, utility patent or design patent.
Contents
Contents
1
Glossary ..............................................................................................................................................6
2 Safety ..................................................................................................................................................7
2.1 Definitions .................................................................................................................................7
2.1.1 Safety alert symbol.......................................................................................................7
2.1.2 Signal words.................................................................................................................7
2.1.3 Graphic symbols...........................................................................................................8
2.2 General safety precautions .......................................................................................................9
2.3 Residual risks..........................................................................................................................11
3 Intended Use .....................................................................................................................................12
4 Technical Data ..................................................................................................................................13
4.1 Mechanical data......................................................................................................................13
4.2 Electrical data..........................................................................................................................16
4.3 Operating conditions ...............................................................................................................16
5 Description of Vacuum Pump/Compressor .......................................................................................18
5.1 Design .....................................................................................................................................18
5.2 Operating method ...................................................................................................................18
5.3 Operating modes.....................................................................................................................19
5.3.1 Self-priming operation ................................................................................................19
5.3.2 Operation with operating-liquid feed ..........................................................................19
6 Transport and Handling.....................................................................................................................20
7 Installation .........................................................................................................................................22
7.1 Installation ...............................................................................................................................22
7.2 Electrical connection (motor) ..................................................................................................24
7.3 Connecting pipes/hoses (vacuum pump/compressor)............................................................25
7.3.1 Inlet connection ..........................................................................................................26
7.3.2 Discharge connection.................................................................................................26
7.3.3 Operating-liquid port...................................................................................................26
7.3.4 Notes ..........................................................................................................................27
7.4 Accessories.............................................................................................................................27
8 Commissioning..................................................................................................................................28
8.1 Preparation and start-up .........................................................................................................28
8.2 Self-priming operation.............................................................................................................30
8.3 Operation with operating-liquid feed .......................................................................................31
9 Operation...........................................................................................................................................33
9.1 Self-priming operation.............................................................................................................33
9.2 Operation with operating-liquid feed .......................................................................................33
10 Shut-Down and Longer Standstills....................................................................................................34
10.1 Draining...................................................................................................................................34
10.2 Preparing for longer standstill .................................................................................................34
10.3 Storage conditions ..................................................................................................................35
11 Servicing............................................................................................................................................36
11.1 Maintenance............................................................................................................................36
11.2 Repairs/troubleshooting ..........................................................................................................39
11.3 Spare parts..............................................................................................................................41
11.3.1 Ordering nash_elmo spare parts................................................................................41
11.3.2 Ordering standardized parts.......................................................................................41
11.4 Service/After-sales service......................................................................................................41
11.5 Decontamination and Declaration of Clearance .....................................................................42
12 Disposal.............................................................................................................................................43
© Gardner Denver Deutschland GmbH 3 / 64 610.48060.40.000
Contents
13
Accessories .......................................................................................................................................44
13.1 Flanges....................................................................................................................................44
13.2 Non-return valve......................................................................................................................44
13.3 Gas ejector..............................................................................................................................45
13.4 Liquid separator ......................................................................................................................46
13.5 Cavitation protection ...............................................................................................................49
14 Exploded View with Parts List ...........................................................................................................50
14.1 Parts list...................................................................................................................................50
14.2 Exploded view .........................................................................................................................51
EU declaration of conformity ..................................................................................................................54
Form for statement on safety .................................................................................................................55
Index.......................................................................................................................................................56
610.48060.40.000 4 / 64 © Gardner Denver Deutschland GmbH
List of Illustrations
List of Illustrations
Fig. 1:
Dimensions .............................................................................................................................13
Fig. 2: Minimum inlet pressure/cavitation limit ...................................................................................17
Fig. 3: Design and operation of liquid-ring vacuum pumps/compressors (cross-section of operating
chamber) .................................................................................................................................18
Fig. 4: Attachment points ...................................................................................................................21
Fig. 5: Points for measuring the vibration speed................................................................................23
Fig. 6: Securing elements for bolting feet to supporting surface........................................................23
Fig. 7: Pipe/hose connection of vacuum pump/compressor ..............................................................25
Fig. 8: Self-priming operation .............................................................................................................30
Fig. 9: Setting the operating-liquid flow rate: Setting pre-pressure....................................................31
Fig. 10: Setting the operating-liquid flow rate: Measuring the volume with a graduated vessel..........31
Fig. 11: Operation with operating-liquid feed: Non-automatic operation..............................................32
Fig. 12: Operation with operating-liquid feed: Automatic operation .....................................................32
Fig. 13: Maximum permissible quantity of water entrained via the inlet connection............................32
Fig. 14: Pour in preservative and turn shaft .........................................................................................34
Fig. 15: Removing vacuum pump/compressor housing.......................................................................38
Fig. 16: Pouring in decalcifying agent and freeing shaft by turning .....................................................38
Fig. 17: Flanges....................................................................................................................................44
Fig. 18: Non-return valve......................................................................................................................44
Fig. 19: Gas ejector ..............................................................................................................................45
Fig. 20: Mounting liquid separator, Part 1 of 2 .....................................................................................47
Fig. 21: Mounting liquid separator, Part 2 of 2 .....................................................................................48
Fig. 22: Exploded view: vacuum pump/compressor section ................................................................51
Fig. 23: Exploded view: motor section .................................................................................................52
Fig. 24: Exploded view: motor section .................................................................................................53
© Gardner Denver Deutschland GmbH 5 / 64 610.48060.40.000
Glossary
1 Glossary
In these instructions the following technical terms with the specified meaning are used:
Designation: Definition:
Vacuum pump
Compressor
Machine
Pump-motor unit
Machine set
Driving side; D side
Non-driving side; N side
Inlet pressure
Machine for generating a vacuum.
Machine for generating a gauge pressure.
Here: Vacuum pump or compressor. Unit for extracting, transporting and compressing gases and/or vapors, as well as for generating vacuum and gauge pressure. Here the drive is not considered part of the machine.
Unit consisting of a machine and a drive motor.
Two or more machines that are interconnected with couplings and mounted on a common base frame.
Side of the machine on which the drive is connected.
Side of the machine on which no drive is connected.
Pressure of the pumped gases/vapors on the inlet connection of the machine.
Discharge pressure; Compression pressure
Pressure of the pumped gases/vapors at the discharge connection of the machine.
Test pressure
Pressure to which the machine is subjected when testing for leaks.
Qualified personnel Persons who, based on their training, experience and instruction, as well as their
knowledge of the pertinent standards, regulations, accident protection regulations and operating conditions, are capable of carrying out certain tasks (e.g. start-up, operation, maintenance, repair) and can recognize and avoid possible dangers in the process. The required knowledge includes a knowledge of first aid and of the on-site emergency equipment. These persons must be authorized by the person responsible for system safety to perform the required tasks.
610.48060.40.000 6 / 64 © Gardner Denver Deutschland GmbH
2 Safety
2.1 Definitions
To point out dangers and important information, the following signal words and symbols are used in these operating instructions:
2.1.1 Safety alert symbol
The safety alert symbol is located in the safety precautions in the highlighted heading field on the left next to the signal word (DANGER, WARNING, CAUTION).
Safety precautions with a safety alert symbol indicate a danger of injuries.
Be sure to follow these safety precautions to protect against
injuries or death!
2.1.2 Signal words
DANGER
WARNING
CAUTION
NOTICE
NOTE
Safety precautions without a safety alert symbol indicate a danger of damage.
The signal words are located in the safety precautions in the highlighted heading field.
They follow a certain hierarchy and indicate (in conjunction with the safety alert symbol, see Chapter 2.1.1) the seriousness of the danger and the type of warning.
See the following explanations:
DANGER
Safety
WARNING
Danger of injuries.
Indicates a potentially hazardous situation, that could result in death or serious injury if the corresponding measures are not taken.
CAUTION
Danger of injuries.
Indicates a potentially hazardous situation, that may result in minor or moderate injury if the corresponding measures are not taken.
CAUTION
Danger of damage.
Indicates a potentially hazardous situation that may result in property damage if the corresponding measures are not taken.
NOTICE
Indicates a possible disadvantage, i.e. undesirable conditions or consequences can occur if the corresponding measures are not taken.
NOTE
Danger of injuries.
Indicates an imminently hazardous situation, that will result in death or serious injury if the corresponding measures
Indicates a possible advantage if the corresponding measures are taken; tip.
are not taken.
© Gardner Denver Deutschland GmbH 7 / 64 610.48060.40.000
Safety
2.1.3 Graphic symbols
The graphic symbol is located in safety precautions in the left-hand field.
There are several types of graphic symbols:
Hazard alerting symbols
Prohibition symbols
... for general dangers:
... for special dangers:
Mandatory action symbols
... for general instructions:
... for special instructions:
... for general prohibitions:
... for special prohibitions:
Information
610.48060.40.000 8 / 64 © Gardner Denver Deutschland GmbH
2.2 General safety precautions
WARNING
Safety
WARNING
Improper use of the unit can result in serious or even fatal injuries!
These operating instructions must have been read
completely and understood before beginning any work with or at the pump-motor
When working on the unit, there is a danger of injury, e.g. in the form of cuts/cutting off, crushing and burns!
During transport/handling as well as assembly and disassembly always wear personal protective equipment (safety helmet, protective gloves, safety boots)!
unit,
must be strictly observed, must be available at the
operating location of the pump-motor unit.
WARNING
WARNING
Hair and clothing can be pulled
Improper use of the unit can result in serious or even fatal injuries!
Only operate the pump-motor
into the unit or caught and wound up moving parts!
Do not wear long, loose hair or wide, loose clothes!
unit for the purposes indicated
under "Intended Use"!
with the fluids indicated under
Use a hair net!
DANGER
'Intended Use'!
with the values indicated
under 'Technical Data'!
WARNING
Electrical danger!
Before beginning work on the unit or system, the following measures must be carried out:
Deenergize.
Improper use of the unit can result in serious or even fatal injuries!
Transport and handling as well as assembly and disassembly of the unit may be carried out by trained and responsible personnel only!
Secure against being
switched on again.
Determine whether
deenergized.
Ground and short-circuit. Cover or block off adjacent
energized parts.
DANGER
Electrical danger!
Work on electrical installations
© Gardner Denver Deutschland GmbH 9 / 64 610.48060.40.000
may be carried out by trained and authorized electricians only!
Safety
DANGER
Electrical danger!
Do not open the motor terminal box unless absence of electricity has been ensured!
WARNING
Danger due to gauge pressure and vacuum!
Danger due to escaping fluid!
Before beginning work on the unit or system:
Interrupt supply of operating
liquid.
Bleed lines and vacuum
pump/compressor (depressurize).
WARNING
Danger from rotating external fan of unit!
Only operate the unit with the fan guard mounted!
It is prohibited to remove the fan guard!
WARNING
Danger from rotating impeller
WARNING
Danger due to gauge pressure and vacuum!
Danger due to escaping fluid!
Only operate the unit with the pipes/hoses connected to the intake and discharge connection, as well as to the operating-liquid port!
WARNING
Danger from rotating impeller of unit!
Only operate the unit with the pipes/hoses connected to the intake and discharge connection, as well as to the operating-liquid port!
WARNING
Danger in the form of cuts or cutting off extremities on the impeller of the pump-motor unit!
Do not reach into the unit through open connections!
Do not insert objects into the unit through the openings!
WARNING
of unit!
Only operate the unit with the vacuum pump/compressor housing mounted!
Do not remove the vacuum pump/compressor housing until after the unit has been shut down and the impeller has come to a complete stop!
Consider that the impeller has a certain run-out!
Danger due to gauge pressure and vacuum!
Check the lines and containers used for sufficient strength!
WARNING
Danger due to gauge pressure and vacuum!
Danger due to escaping fluid!
Check the connections of the pipe/hose connections for leaks!
610.48060.40.000 10 / 64 © Gardner Denver Deutschland GmbH
Safety
WARNING
Danger of burns and scalding from hot surfaces of the pump­motor unit and from hot fluids!
Do not touch during operation! Allow to cool after shut-down!
CAUTION
2.3 Residual risks
Danger zone:
Shaft exposed in gap between drive motor and vacuum
A
pump/compressor.
Hazard:
WARNING
Possible entanglement of long,
Danger of unit tipping over!
Secure the pump-motor unit on the installation surface before putting into operation!
loose hair!
Protective measures:
Wear hair net!
WARNING
Danger zone:
Fan guard
Hazard:
Long, loose hair can be drawn into external fan through fan guard grate, even with fan guard mounted!
Protective measures:
Wear hair net!
WARNING
Danger zone:
Hot surface.
Hazard:
Burns/scalding possible.
Protective measures:
Do not touch! Wear protective gloves!
© Gardner Denver Deutschland GmbH 11 / 64 610.48060.40.000
Intended Use
3 Intended Use
These operating instructions
apply to liquid-ring vacuum
pumps/compressors of the L-BV7 series, types 2BV7 060, 2BV7 061, 2BV7 070 and 2BV7 071,
contains instructions bearing on transport
and handling, installation, commissioning, operation, shut-down, storage, servicing and disposal of the L-BV7,
must be completely read and understood by
all operating and servicing personnel before beginning to work with or on the L-BV7,
must be strictly observed, must be available at the site of operation of
the L-BV7.
About the operating and servicing personnel of the L-BV7:
These persons must be trained and
authorized for the work to be carried out.
Work on electrical installations may be
carried out by trained and authorized electricians only.
If necessary, the training/instruction on
using the L-BV7 can be carried out by the manufacturer/suppler on order of the owner.
The L-BV7
are pump-motor units for generating
vacuum or gauge pressure.
are used to extract, transport and compress
the following pumped gases/vapors:
all dry and humid gases,
which are not explosive or flammable,
preferably air or air/vapor mixtures. In case of corrosive or toxic
gases/vapors contact service.
are designed for operation with the
following operating liquids:
Water
with a pH of 6 to 9, free of solid materials (such as sand).
If the pH values or operating liquids
differ, it is necessary to contact service.
are intended for industrial applications. are designed for continuous operation.
When operating the L-BV7, the limits listed in Chapter 4, "Technical Data", Pg. 13 ff. must always be complied with.
Foreseeable Misuse
It is prohibited
to use the L-BV7 in applications other than
industrial applications unless the necessary protection is provided on the system, e.g. guards suitable for children's fingers,
to use the device in rooms in which
explosive gases can occur if the L-BV7 is not expressly intended for this purpose;
to extract, to deliver and to compress
explosive, flammable, corrosive or toxic fluids unless the L-BV7 is specifically designed for this purpose,
to operate the L-BV7 with values other than
those specified in Chapter 4, "Technical Data", Pg. 13 ff.
Any unauthorized modifications of the L-BV7 are prohibited for safety reasons. any maintenance and repair work, such as replacing worn or defective components, may only be carried out by companies authorized by the manufacturer (please contact service).
610.48060.40.000 12 / 64 © Gardner Denver Deutschland GmbH
4 Technical Data
4.1 Mechanical data
Dimensions
N3.0 N2.0
2
P
4
3
H
H
2
H
6
H
Fig. 1: Dimensions
N1.0 Inlet connection N2.0 Discharge connection N3.0 Operating-liquid port N4.2 Emptying or drain opening N8.7 Connection for cavitation protection
W1
d
W3
B1 B
N1.0
Technical Data
A
G
W
S
5
3
P
1
H
S4
N8.7
S
2
N4.2
R
E
L
M
Specification in mm
Type 2BV7 060 2BV7 061 2BV7 070 2BV7 071
...-1 ...-2
...-3 ...-1 ...-2 ...-3 ...-1
...-2 ...-3
A 335 372 394 438 473 482 488 511
B 162 180 180 202 204 266 227 266
B1 125 140 140 160 160 216 190 216
E 100 100 100 140 140 140 140 140
G 186 218 218 231 266 266 252 266
H1 80 90 90 100 100 132 112 132
H2 107 117 117 134 134 166 146 166
H3 156 166 166 194 194 227 206 227
H4 180 190 190 222 222 260 234 260
H6 26 36 36 34 34 66 46 66
L 184 225 225 249 284 284 263 284
© Gardner Denver Deutschland GmbH 13 / 64 610.48060.40.000
Technical Data
Specification in mm
Type 2BV7 060 2BV7 061 2BV7 070 2BV7 071
...-1 ...-2
...-3 ...-1 ...-2 ...-3 ...-1
...-2 ...-3
M 72 68 68 89 89 99 96 99
P2 200 218 218 235 235 300 261 300
P3 161 180 180 201 202 265 225 265
R 59 55 55 71 71 81 78 81
S2 10 10 10 12 12 12 12 12
S4 M25 x 1.5 M32 x 1.5
S5 M16 x 1.5 M32 x 1.5
W 32 32 32 42 42 42 42 42
W1 110 110 110 120 120 120 120 120
W3 23 23 23 28 28 28 28 28
d G 1 G 1 G 1 G 1½ G 1½ G 1½ G 1½ G 1½ N3.0,
4.2, 8.7
G ¼
Specifications in inches
Type 2BV7 060 2BV7 061 2BV7 070 2BV7 071
...-1 ...-2
...-3 ...-1 ...-2 ...-3 ...-1
...-2 ...-3
A 13.2 14.6 15.5 17.2 18.6 19.0 19.2 20.1
B 6.38 7.09 7.09 7.95 8.03 10.5 8.94 10.5
B1 4.92 5.51 5.51 6.30 6.30 8.50 7.48 8.50
E 3.94 3.94 3.94 5.51 5.51 5.51 5.51 5.51
G 7.32 8.58 8.58 9.09 10.5 10.5 9.92 10.5
H1 3.15 3.54 3.54 3.94 3.94 5.20 4.41 5.20
H2 4.21 4.61 4.61 5.28 5.28 6.54 5.75 6.54
H3 6.14 6.54 6.54 7.64 7..4 8.94 8.11 8.94
H4 7.09 7.48 7.48 8.74 8.74 10.2 9.21 10.2
H6 1.02 1.42 1.42 1.34 1.34 2.60 1.81 2.60
L 7.24 8.86 8.86 9.80 11.2 11.2 10.4 11.2
M 2.83 2.68 2.68 3.50 3.50 3.90 3.78 3.90
610.48060.40.000 14 / 64 © Gardner Denver Deutschland GmbH
Technical Data
Specifications in inches
Type 2BV7 060 2BV7 061 2BV7 070 2BV7 071
...-1 ...-2
...-3 ...-1 ...-2 ...-3 ...-1
...-2 ...-3
P2 7.87 8.58 8.58 9.25 9.25 11.8 10.3 11.8
P3 6.34 7.09 7.09 7.91 7.95 10.4 8.86 10.4
R 2.32 2.17 2.17 2.80 2.80 3.19 3.07 3.19
S2 0.394 0.394 0.394 0.472 0.472 0.472 0.472 0.472
S4 M25 x 1.5 M32 x 1.5
S5 M16 x 1.5 M32 x 1.5
W 1.26 1.26 1.26 1.65 1.65 1.65 1.65 1.65
W1 4.33 4.33 4.33 4.72 4.72 4.72 4.72 4.72
W3 0.906 0.906 0.906 1.10 1.10 1.10 1.10 1.10
d G 1 G 1 G 1 G 1½ G 1½ G 1½ G 1½ G 1½ N3.0,
4.2, 8.7
G ¼
© Gardner Denver Deutschland GmbH 15 / 64 610.48060.40.000
Technical Data
Weight
4.3 Operating conditions
Type Weight [kg] [lbs]
2BV7 060-1A.0. approx. 16 approx. 35.3 2BV7 060-2A.0. approx. 17 approx. 37.5 2BV7 060-3A.0. approx. 18 approx. 39.7 2BV7 061-1A.0. approx. 22 approx. 48.5 2BV7 070-1A.0. approx. 31 approx. 68.3 2BV7 070-2A.0. approx. 35 approx. 77.2 2BV7 070-3A.0. approx. 48 approx. 106 2BV7 071-1A.0. approx. 39 approx. 86 2BV7 071-2A.0. approx. 50 approx. 110 2BV7 071-3A.0. approx. 56 approx. 123
Minimum distances for heat dissipation
Temperatures
Temperature of pumped gases/vapors:
Operating­liquid temperature:
temperature:
max. +80 °C [max. +176 °F] At higher fluid temperatures,
measures must be taken on the system to prevent burns, e.g. mount separating safety device (cover).
max. +80 °C [max. +176 °F] min. +5 °C [min. +41 °F] Nominal
value: +15 °C
[+59 °F] max. +40 °C [+104 °F] Ambient min. +5 °C [+41 °F]
Type
2BV7 060 34 1.34 2BV7 061 34 1.34 2BV7 070 53 2.09 2BV7 071 53 2.09
Noise level
Measuring-surface sound pressure level as per EN ISO 3744, measured at distance of 1 m [3.28 ft] with medium throttling (100 mbar abs. [1.45 psia]) and connected lines, tolerance  3 dB (A).
Type
2BV7 060 70 2BV7 061 70 2BV7 070 72 2BV7 071
Limit speeds for supply by converter
Type n [rpm]
2BV706 4,800 2BV707 4,000
4.2 Electrical data
See drive motor rating plate.
Minimum distance from
fan guard to adjacent surface
[mm] [inches]
1-m measuring-surface sound
pressure level L [dB (A)]
at 50 Hz: at 60 Hz:
70
76
Pressures
Min. inlet pressure:
Dependent on the operating liquid temperature (see Fig. 2, Pg. 17)
When this temperature is dropped below, the hose of the liquid separator (accessory) must be connected to the connection for cavitation protection (Fig. 7, Pg. 25, Item 4).
Max.
1.1 bar abs. [16.0 psia]
discharge pressure during vacuum-pump operation:
8 bar abs. [116 psia] Max.
permissible pressure in pump-motor unit:
If higher pressures can occur in the system, then corresponding protective devices must be provided.
Max. discharge pressure p compressor operation (at inlet pressure p
2 max
during
=
1
1 bar abs. [14.5 psia]):
p
Type
[bar abs.] [psia]
at
50 Hz: 2BV7 060 2 2 29.0 29.0 2BV7 061 2 2 29.0 29.0 2BV7 070 3 2.5 43.5 36.3 2BV7 071 3.5 2.5 50.8 36.3
at 60 Hz:
2 max
at 50 Hz:
at 60 Hz:
610.48060.40.000 16 / 64 © Gardner Denver Deutschland GmbH
Technical Data
300
250
200
150
[mbar abs.]
1
p
100
50
0
0 20406080
fl[°C]
4.5 4
3.5 3
2.5
[psia]
2
1
p
1.5 1
0.5 0
0 50 100 150 200
[°F]
fl
Fig. 2: Minimum inlet pressure/cavitation limit
fl [°C, °F] = Temperature of operating liquid
[mbar abs., psia] = Inlet pressure abs.
p
1
The minimum permissible inlet pressure of the pump-motor unit is dependent on the temperature of the operating liquid. During operation without cavitation protection, the minimum inlet pressure must be set above the shaded area.
Nominal operating-liquid flow rate
(with dry air extraction and with water at 15°C [59 °F] as operating liquid)
Type
Flow rate
[m³/h] [ft³/h]
at 50 Hz:
at 60 Hz:
at 50 Hz:
at
60 Hz: 2BV7 060 0.20 0.20 7.06 7.06 2BV7 061 0.23 0.23 8.12 8.12 2BV7 070 0.28 0.34 9.89 12.0 2BV7 071 0.45 0.55 15.9 19.4
Operating-liquid filling amount for priming
Filling amount Type
[l] [gal (US)] [gal (UK)]
2BV7 060 0.40 0.106 0.088 2BV7 061 0.55 0.145 0.121 2BV7 070 0.80 0.211 0.176 2BV7 071 1.10 0.291 0.242
© Gardner Denver Deutschland GmbH 17 / 64 610.48060.40.000
Description of Vacuum Pump/Compressor
5 Description of Vacuum Pump/Compressor
2
1
3
4
5
Fig. 3: Design and operation of liquid-ring vacuum pumps/compressors (cross-section of operating chamber)
1 Discharge connection 2 Operating-liquid port 3 Inlet connection 4 Impeller 5 Housing 6 Discharge port 7 Inlet port 8 Operating liquid
6
8
7
5.1 Design
The L-BV7 2BV7s are liquid-ring vacuum pumps compressors. They consist of the vacuum pump/the compressor itself and an electric motor. For the detailed design, see Fig. 3, Pg. 18.
The pumped gases/vapors are sucked via the inlet connection (3) into the pump-motor unit and pushed out via the discharge connection (1).
The impeller (4) with the blades is located in the cylindrical housing (5). The impeller is arranged eccentrically relative to the housing. In addition, the housing also contains the operating liquid (8). This liquid is fed in via the operating-liquid port (2) and output together with the pumped gases/vapors via the discharge connection (1).
5.2 Operating method
When the impeller turns, the operating liquid is put into motion and accelerated. This forms a liquid ring that also rotates. Due to centrifugal force, this ring is arranged concentrically to the housing and eccentrically to the impeller.
During a complete rotation of the impeller, the following occurs: The impeller cells are completely filled with
operating liquid at the upper vertex.
During the first half rotation, the liquid ring
lifts off the impeller hub. The space in the cells increases so that the pumped gases/vapors are sucked in through the inlet port (7).
The space in the cells is largest at the lower
vertex, as these are virtually free of operating liquid.
During the second half rotation, the liquid
ring approaches the hub again. The space in the cells decreases so that the pumped gases/vapors are compressed and pushed out through the discharge port (6).
610.48060.40.000 18 / 64 © Gardner Denver Deutschland GmbH
5.3 Operating modes
The pump-motor unit can function in several different operating modes. These differ in how the pump-motor unit is supplied with operating liquid:
Self-priming operation
Operation with operating-liquid feed:
Non-automatic operation Automatic operation
5.3.1 Self-priming operation
In this operating mode the pump-motor unit automatically sucks in the operating liquid. The operating-liquid flow rate is automatically adjusted.
See Fig. 8, Pg. 30.
5.3.2 Operation with operating-liquid feed
In this operating mode the pump-motor unit DOES NOT automatically suck in the operating liquid. A certain volume flow ("nominal operating­liquid flow rate") or pre-pressure must be set for the operating liquid.
Description of Vacuum Pump/Compressor
Here the following additional distinctions are made:
Non-automatic operation
In this case the operating liquid feed is switched on and off manually with a stop valve.
See Fig. 11, Pg. 32.
Automatic operation
In this case the operating liquid feed is switched on and off by a solenoid valve. The solenoid valve is dependent on the motor operating mode:
Motor/pump-motor unit switched on:
Valve open.
Motor/pump-motor unit switched off:
Valve closed.
See Fig. 12, Pg. 32.
NOTICE
The following is dependent on the operating mode:
when and how the pump-
motor unit must be filled with operating liquid the first time,
how the pump-motor unit is
put into operation.
The specifications for this are contained in Chapter 7, "Installation", Pg. 22ff., and Chapter 8, "Commissioning", Pg. 28ff.
© Gardner Denver Deutschland GmbH 19 / 64 610.48060.40.000
Transport and Handling
6 Transport and Handling
WARNING
Danger from tipping or falling loads!
Prior to transport and handling make sure that all components are securely assembled and secure or remove all components the fasteners of which have been loosened!
CAUTION
Tipping or falling can lead to crushing, broken bones etc.!
Sharp edges can cause cuts!
Wear personal safety equipment (protective helmet, protective gloves, safety shoes) during transport!
Packing:
On delivery the pump-motor unit is bolted to a pallet and covered with a cardboard box. To unpack, remove the cardboard box and unscrew the securing bolts on the feet of the pump-motor unit.
Manual handling:
WARNING
Danger from lifting heavy loads!
Manual handling of the unit is only permitted within the following limits:
max. 30 kg [max. 66 lbs]
for men
max. 10 kg [max. 22 lbs]
for women
max. 5 kg [max. 11 lbs]
for pregnant women
For the weight of the pump-motor unit, see Chapter 4.1, "Mechanical data", Section "Weight", Pg. 16.
For weights above the given values use suitable lifting appliances and handling equipment!
Handling by means of lifting equipment:
WARNING
Danger from tipping or falling loads!
When transporting with lifting equipment, observe the following basic rules:
The lifting capacity of lifting
equipment and lifting gear must be at least equal to the unit's weight.
For the weight of the pump­motor unit, see Chapter 4.1, "Mechanical data", Section "Weight", Pg. 16.
The pump-motor unit must be
secured so that it cannot tip or fall.
Do not stand or walk under
suspended loads!
610.48060.40.000 20 / 64 © Gardner Denver Deutschland GmbH
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