The manufacturer is not responsible for damage if
you do not follow all of this documentation.
2.1 Warning instruction markings
WarningDanger levelConsequences if not obeyed
DANGER
WARNING
CAUTION
NOTICE
2.2 General
immediately imminent danger Death, severe bodily injury
possible imminent dangerDeath, severe bodily injury
possible hazardous situationSlight bodily injury
possible hazardous situationMaterial damage
These operating instructions contain basic instructions for installation, commissioning, maintenance
and inspection work which must be obeyed to ensure the safe operation of the machine and prevent
physical and material damage.
The safety instructions in all sections must be taken
into consideration.
The operating instructions must be read by the
responsible technical personnel/ operator before
installing and commissioning and must be fully understood. The contents of the operating instructions
must always be available on site for the technical
personnel / operator. Instructions fi xed directly onto
the machine must be obeyed and must always remain legible. This applies for example to:
• Symbols for connections
• Data and motor data plate
• Instruction and warning plates
The operator is responsible for observing local regulations.
The machine must only be operated in such areas
as are described in the operating instructions:
• only operate the machine in a technically perfect
condition
• do not operate the machine when it is only partially assembled
• the machine must only be operated at an ambient temperature of between 5 and 40°C, the
temperatures of the media handled may not
exceed 60°C
Please contact us for temperatures outside this
range.
• the machine may convey, compress or extract
the following media:
• convey air with a relative humidity up to 90%
• all non-explosive, non-infl ammable, non-ag-
gressive and non-poisonous dry gases and
gas air mixtures
• the machine must only be operated under a
throttled condition to avoid motor overload,
when not connected to a system the machine
should not be used
2.4 Unacceptable operating modes
• extracting, conveying and compressing explosive, infl ammable, aggressive or poisonous media, e.g. dust as per ATEX zone 20-22, solvents
as well as gaseous oxygen and other oxidants,
water vapour, traces of oil, liquids or solid materials
• using the machine in non-commercial plants if
the necessary precautions and protective measures have not been taken in the plant
• installing in environments that are at risk of explosions
• using the machine in areas with ionising radiation
• Ensure that people entrusted with working on
the machine have read and understood these
operating instructions before starting work,
particularly the safety instructions for installation,
commissioning, maintenance and inspection
work.
• Manage the responsibilities, competence and
monitoring of staff
• all work must only be carried out be technical
specialists:
• Installation, commissioning, maintenance
and inspection work
• Working with electricity
• personnel being trained to work on the ma-
chine must be supervised by technical specialists only
2.6 Safety-conscious work
The following safety regulations apply in addition
to the safety instructions and intended use listed in
these instructions:
• Accident prevention regulations, safety and operating regulations
• the standards and laws in force
2.7 Safety notes for the operator
• hot parts of the machine must not be accessible
during operation or must be fi tted with a guard
• eople must not be endangered by the free extraction or discharge of pumped media
• Risks arising from electrical energy must be
eliminated.
2.8 Safety instructions for installing, commissioning and maintenance
• The operator will ensure that any installation,
commissioning and maintenance work is carried out by authorised, qualifi ed specialists who
have gained suffi cient information by an in-depth
study of the operating instructions.
• Only work on the machine when it is idle and
cannot be switched on again
• Ensure that you follow the procedure for decommissioning the machine described in the operating instructions.
• Fit or start up safety and protective devices
again immediately after fi nishing work. Vor Wiederinbetriebnahme die aufgeführten Punkte für
die Inbetriebnahme beachten
• Conversion work or modifi cations to the machine are only permissible with the manufacturer’s consent.
• Only use original parts or parts approved by the
manufacturer. The use of other parts may invalidate liability for any consequences arising.
• Keep unauthorised people away from the machine
2.9 Guarantee conditions
The manufacturer’s guarantee or warranty will no
longer apply in the following cases:
• Improper use
• Not complying with these instructions
• Operation by insuffi ciently qualifi ed staff
• Using spare parts that have not been approved
by Gardner Denver Schopfheim GmbH
• Unauthorised modifi cations to the machine or
the accessories supplied by Gardner Denver
The radial blowers F-RER and F-REL work according to the dynamic compressing principle utilising a non
contact rotating impellor. They are free of maintenance. They have a built-in motor. A high effi ciency impellor
is fi tted on to the motorshaft. A shaft seal is fi tted between the bearing and pumping chamber. The motor
fan cools both the motor and blower housing. Models F-RER rotate to the right, whilst the models F-REL
rotate to the left.
The models F-RER and F-REL can be delivered with different suction connections: Version (01) to (39) with
connection fl ange, version (40) to (69) with mesh fl ange and version (70) to (99) with pipe socket.
4.3 Areas of application
The models F-RER and F-REL can be operated as vacuum pumps or compressors.
They have capacities from 4.9 to 57 m
3
/min and obtain a pressure difference of up to 74 mbar on 50 cycle operation. The pressure and vacuum limits are indicated on the data plate (Fig. 2/N). The performance
curves showing capacity against vacuum or pressure can be seen in data sheets D 750, D 751, D 752 and
D 753 or D 760, D 761, D 762 and D 763.
The maximum permissible capacity for air depends upon the motor rating. This is indicated on the data
plate (N) and is shown in the data sheets for standard voltages and frequencies. The loading of each unit
depends on the specifi c gravity of the gas handled. Therefore when handling gases other than air there are
other pressure different limits to be considered. Please contact the supplier for further advice.
If the unit is switched on more frequently (at regular intervals of about 10 times per hour or at higher
ambient temperatures and intake temperatures, the
excess temperature limit of the motor winding and
the bearings may be exceeded.Please contact the
manufacturer should the unit be used under such
conditions.
If it is installed in the open air the unit must be protected from environmental infl uences, (e.g. by a protective roof).
• Suffi cient room for installing and removing pipes
and for maintenance work, particularly for installing and dismantling the machine
• No external vibration effects
• Do not suck any hot exhaust air from other machines into the cooling system.
The cooling air inlets (Fig. 2/E) and the cooling air outlets (Fig. 2/F) must be at least 20 cm away
from adjacent walls. Cooling air coming out must not be sucked in again.
Additionally care should be taken that the suction air entry (Fig. 2/A
(Fig. 2/B1) are not obscured.
) and the exhaust air exit
1
5.2 Installation
NOTICE
The machine may only be operated when it is
set up horizontally.
Material damage resulting from the machine
tipping over and falling.
When installed at more than 1000 m above sea
level a reduction in power is noticeable. In this
case we would ask you to contact us.
Ensure that the foundation complies with the follow-
ing conditions:
• Even and level
• The bearing surface must be designed to be
able to take the weight of the machine
It is possible to install the machine on a fi rm base without anchoring. When installing on a substructure we recommend fi xing with fl exible buffers.
ted in 4 different connection positions.
Standard version is position 01.
01 02 03 04
F-REL
01 02 03 04
Fig. 4 Connection positions
5.3 Connecting pipes
a) When on vacuum operation connect the suction
pipe at (Fig. 2/A) and when on pressure operation connect the pressure pipe at (Fig. 2/B).
The radial blowers F-RER and F-REL can be opera-
NOTICE
Long and/or small bore pipework should be
avoided as this tends to reduce the capacity of
the blower.
Radial blowers must only be operated under
a throttled condition to avoid motor overload.
The units should not be used when not connected to a system.
Danger of death if the electrical installation has
not been done professionally.
The electrical installation must only be done by a
qualifi ed electrician observing EN 60204. The operating company has to provide the main switch.
a) The motor‘s electrical data is given on the data
plate (Fig. 2/N) or on the motor data plate. The
motors comply with DIN EN 60034 and are in
protection class IP 55 and insulation class F. The
appropriate connection diagram is located in the
motor‘s terminal box (not for the plug connection version). The motor data must be compared
with the data of the existing mains network (current type, voltage, network frequency, permitted
current value).
b) Connect the motor via the plug connection or
a motor protection switch (for safety reasons a
motor protection switch is required and cable
fi tting must be provided to provide strain relief
for the connection cable). We recommend using
motor protection switches with delayed switch
off, depending on possible excess current.
Temporary excess current may occur when the
machine is started cold.
NOTICE
Power supply
The conditions at the installation location must
match the information on the motor data plate.
Without derating the following is permissible:
May lead to severe or fatal injuries. Therefore be
sure to obey the safety instructions.
CAUTION
Noise emission
The highest noise pressure levels measured as
per EN ISO 3744 are given in Section 9.
When spending a long time in the vicinity of the
running machine use ear protectors to avoid permanent damage to your hearing.
6.1.1 Checking the rotation direction
The intended direction of rotation of the drive
shaft is shown by the rotary direction arrow
(Fig. 2/O) on the motor cover (Fig. 2/h).
a) Start the motor briefl y (max. two seconds) to
check the direction of rotation. The direction of
rotation can be seen by looking through the slots
of the motor fan cover. When looking at the motor fan, it must rotate at F-RER clockwise and at
F-REL anti-clockwise.
NOTICE
Incorrect direction of rotation
Running in reverse for a long time may damage the
machine.
Use a phase sequence indicator to check the direction of rotation (F-RER ➝ anti-clockwise rotating
fi eld, F-REL ➝ clockwise rotating fi eld).
To avoid overloading the motor during starting
please take note of the following:
a) Do not start the radial blower unless it is connected on the pressure or suction side.
b) If the air requirement of the system is variable e.g. through valves, taps or variables inlet and/or outlet
orifi ces then these should be set so that maximum capacity is utilised. During start up this condition
will result in the highest motor load.
c) The full load current as indicated on the nameplate of the blower motor determines the maximum avail-
able capacity of the blower.
When starting up the blower please check:
I) Whether the voltage and the frequency correspond to the data on the data plate?
II) Whether at peak load the full load current is exceeded?
d) Exceeding the full load current indicates (if the voltage and frequency are correct) that the blower has
been overloaded with regard to capacity.
In such a case the power should be adjusted by throttling. Throttling can be achieved without changing
the base unit itself as follows:
d.1) Insert a ring shaped orifi ce plate made of aluminium or steel between the connection fl ange of the
blower and the pipe or at any place in the pipe. Its outside diameter and fi xing holes should conform
with the size of the fl ange. However its inside diameter should be smaller than the effective diameter of
the fl ange.
Adjust the internal diameter so that the amperage does not exceed the full load current.
Or:
d.2) Insert an adjustable valve i.e. ball or butterfl y between the connection fl ange of the blower and the pipe
or at any place in the pipe and adjust it so that the running amps do not exceed the full load current.
It is advisable to clamp the valve in this position so that the setting cannot be altered unless by authorised personnel.
The points d.1 and d.2 can be omitted if it is possible to reduce the power to the design value by re-
ducing the suction and/or exhaust diameter or by increasing the fl ow resistance within the system.
e) Instead of adjusting the system to the existing blower, it is possible depending on the model of blower
and on the rating of the motor to use the same size blower but with a larger motor. For further advice
please contact your Rietschle representative.
disconnected from the mains by a qualifi ed
electrician so that it cannot be started up again
accidentally. For repairs use the manufacturer,
its branch offi ces or authorised dealers. Please
contact the manufacturer for the address of the
service centre responsible for you (see Manufacturer‘s address).
NOTICE
For each machine that is sent to an Elmo Rietschle
Service centre for inspection, maintenance or repair, a
fully completed, signed declaration of harmlessness
must be enclosed.
The declaration of harmlessness is part of the
supplier‘s documentation.
Fig. 5 Clearance certifi cate 7.7025.003.17
b) After a repair or re-commissioning, the actions
listed under „Installation“ and „Commissioning“
must be carried out as for initial commissioning.
• Spare parts list:
E 750 ➝ F-RER 260 20 - F-RER 620 50
E 751 ➝ F-REL 260 20 - F-REL 620 50
• Download the PDF fi le
http://www.gd-elmorietschle.com
➝ Downloads
➝ Product Documents
➝ F-Series ➝ Spare Parts
• Parts subject to wear and gaskets are indi-
cated separately on the list.
• Web site:
http://www.service-er.de
• Select the type, size and design.
NOTICE
Fig. 6 Spare parts list (example)
Only use original spare parts or parts approved by
the manufacturer. The use of other parts may lead to
malfunctions and invalidate liability or the guarantee
for any consequences arising.
Machine is
switched off
by the motor
protection
switch
Insuffi cient
suction or
pressure capacity
Mains voltage/ Frequency
does not correspond with the
motor data
Connection to motor terminal
board is not correct
Motor protection switch is not
set correctly
Motor protection switch is
triggered too quickly
Blower operates without connection to a system
Motor rating selected was too
small
Motor rating selected was too
small
Lines are too long or too narrow
Check by qualifi ed electricianSection 5.5
Use a motor protection switch with an
overload-dependent delayed switch
off that takes into consideration the
short term excess current at start up
(version with short circuit and overload trigger as per VDE 0660 Part 2
orIEC 947-4)
Connect systemSection 5.3
Section 6.2
If available use a blower with the next
motor size (exchange of the motor only
is not possible)
If available use a blower with the next
motor size (exchange of the motor only
is not possible)
Data sheets
D 750 - D 753
D 760 - D 763
Data sheets
D 750 - D 753
D 760 - D 763
Check the hose or the pipeSection 5.3
Machine or system leakingCheck the pipework and screw con-
Section 7.2
nections for leaks and to ensure that
they are fi rmly seated
Machine gets
too hot
Ambient or intake temperature
Ensure it is being used properlySection 2.3
is too high
Blower sucks too little airCheck the rotation direction resp. cross
sections of the pipes
Section 6.1.1
Section 5.3
Cooling air supply is obstruct-edCheck environmental conditionsSection 5.1
Clean ventilation slotsSection 7.2
Unacceptable
noise
Exhaust noise when used as
a vacuum pump or inlet noise
Use an additional silencer ZSD (optional extra)
Data sheets
Z 926, Z 927
when used as a compressor
Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated.
is conform to the regulations of the guideline indicated above.
The following harmonized and national standards and specifications are applied:
EN 1012-1:2010
EN 1012-2:1996+A1:2009 Compressors and vacuum pumps — Safety requirements — Part 2:
Compressors and vacuum pumps — Safety requirements — Part 1:
Compressors
Vacuum pumps
These declarations of conformity are invalid when the machine has been modified without prior approval by us and the approval has been documented in writing.
Name and address of the EC person in
charge for documentation
Roggenbachstr. 58, 79650 SchopfheimPhone: +49/(0)7622/392-0 Fax: +49/(0)7622/392-300
Repairs and/or maintenance of vacuum pumps and components will only be carried out if a declaration has been
filled in correctly and completely
.
If not, the repair work cannot be started and delays will result.
This declaration must only be filled in and signed by authorised qualified staff
2. Reason for the submission1. Type of vacuum pumps/ components
Type description:
Machine number
Order number:
Delivery date:
3. Condition of vacuum pumps/ component
4. Contamination of the vacuum pumps
Was this being operated?YES NO components when in use
Which lubrication was used?ToxicYES NO
CorrosiveYES NO
Was the pump/ component emptied?Microbiological*)YES NO
(Product/Consumables)YES NO Explosive*)YES NO
Has the pump/ component been cleaned and decontaminaRadioactive*)YES NO
otherYES NO
YES
Cleaning agent:
Cleaning method:
*) Microbiological, explosive or radioactively contaminated vacuum pumps/ components will only be accepted
with proof that they have been cleaned properly.
Type of toxic substance or process-related, dangerous reaction products with which the vacuum pumps/
components came into contact:
Trade name, manufacturer's Chemical Hazard
product namenameclasssubstances are releasedaccidents
1
2
3
4
Personal protection measures:
ction to be taken if toxic First aid in the event of
Hazardous decomposition products when subjected to thermal load
YES NO
Which?
5. Legally binding declaration
We swear that the information in this declaration is accurate and complete and that I, the undersigned, am in a
position to judge this. We are aware that we are liable to the contractor for damage caused by incomplete and
inaccurate information. We undertake to release the contractor from any damage claims from third parties arising
from incomplete or incorrect information. We are aware that, regardless of this declaration, we are directly liable
to third parties including in particular the contractor's staff entrusted with handling or repairing the product
Company:
Street:Post code/ Town:
Phone:Fax:
Name (in capitals)Position: