Elkhart Brass PRESSURE-MATIC VALVES User Manual

ELKHART BRASS MANUFACTURING COMPANY
INSTALLATION and OPERATING INSTRUCTIONS
for
PRESSURE-MATIC®
I. Models and Sizes Covered:
UR-20, 1-1/2" size, bonnet types W,X,Y,YZ,Z,ZA,ZB,ZZ & ZZA
UR-25, 1-1/2" size, bonnet types W,X,Y,YZ,Z,ZA,ZB,ZZ & ZZA
UR-20, 2-1/2" size, bonnet types A,B,C,CD,D,DE,E,EF & F
UR-25, 2-1/2" size, bonnet types A,B,C,CD,D,DE,E,EF & F
UR-20S, 2-1/2" size, bonnet types A,B,C,CD,D,DE,E,EF & F
Inlet and Outlet Connections:
*NPT = American National Standard Taper Pipe Threads (ANSI/ASME B1.20.1-1983, R2006) NH = American National Fire Hose Connection Screw Thread (NFPA 1963-2009 Ed.)
II. Application Guidelines: A. Automatic Sprinkler Systems
Pressure-Matic® valves are most commonly used in automatic sprinkler systems as floor control valves in high­rise buildings where supply riser pressures exceed 175 psi. These valves are listed by Underwriters Laboratories as Special System Water Control Valves-Pressure Reducing and Pressure Control Type (VLMT), and also meet the listing requirements for indicating valves. Requirements for the installation of pressure reducing valves in automatic sprinkler systems are given in Section 4-6.1.2 of NFPA 13, Standard for the Installation of Sprinkler Systems, Latest Edition. When designing Pressure-Matic® valves into a sprinkler system, the following maximum flow rate limits should be observed:
98278000 Rev
Valve Model & Size
UR-20, 1-1/2"
UR-25, 1-1/2"
UR-20, 2-1/2"
UR-25, 2-1/2"
UR-20S, 2-1/2"
B
AUTOMATIC PRESSURE REDUCING VALVES
*Inlet Thread
1-1/2" fem. NPT
1-1/2" fem. NPT
2-1/2" fem. NPT
2-1/2" fem. NPT
2-1/2" fem. NPT
*Outlet Thread
1-1/2" fem. NPT
1-1/2" male NH
2-1/2" fem. NPT
2-1/2" male NH
2-1/2" fem. NPT
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Valve Model Bonnet Type Max. Flow (gpm) Max. Pressure (PSI)
A 500 400 B 500 400 C 500 400
UR-20 & UR-25
2-1/2"
UR-20S
2-1/2”
UR-20 & UR-25
1-1/2"
* ULC rated to 400 PSI ** ULC rated to 394 PSI *** ULC rated to 316 PSI
These valves are also listed as a checking device, which eliminates the need for a separate check valve. When sprinklers on a given floor are fed from dual risers, the Pressure-Matic® valve acts as a check valve to prevent loss of sprinkler water supply in the event of damage to one riser.
Supervisory Switch Mounting Brackets
Brackets are available for the attachment of the following listed supervisory switches to the Pressure-Matic® valves.
Switch Mfr. & Model No. Bracket No.
Potter Electric
System Sensor
CD 500 400
D 500 360
DE 500 330
E 500 290
EF 500 250
F 500 220 A 400 400
400
B C
CD
D
DE
E
EF
F
W 200
X Y
YZ
Z ZA ZB ZZ
ZZA 200
OSYS-B
PCVS
PIVS-B
" " PIVSU-A1 PIVSU-A2
PIBV2 OSY2
400 400 400 400 400 400 400
300*
200
300*
200
300*
200
300**
200
300***
200 200 200
190
80738001 80574001
80736001(
80763001(
for sprinkler application)
hose valve application)
80823001 80823001 80574001 80574001
400 400 400 360 330 290 250 220
280 250 220
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For proper installation of bracket and switch, see instruction sheet which accompanies bracket kit, and also refer to switch manufacturer's instructions.
Sprinkler System Installation Requirements
1. To permit easy replacement or repair of valve, pipe unions or rubber gasketed mechanical couplings should be installed immediately upstream or downstream of the valve.
2. A relief valve of not less than 1/2 inch size is to be installed on the downstream side of each Pressure-Matic® valve.
3. Pressure gauges are to be installed on the inlet and outlet sides of each pressure reducing valve.
4. Valve type should be selected to provide an outlet pressure not exceeding 165 psi at the maximum inlet pressure.
5. Upon system completion, each Pressure-Matic® valve must be tested under both flow and no-flow conditions to verify that static and residual outlet pressures and flow rates satisfy system design requirements, per requirements of Section 8-2.5 of NFPA 13.
B. Standpipe System Applications
With their male hose thread outlet connections, the model UR-25 valves are intended for use as pressure reducing hose valves in standpipe systems. When hose racks are used, the UR-20 valves can be utilized along with a special hose nipple for support of the rack. The Pressure-Matic® valves are listed by Underwriters Laboratories as Standpipe Equipment Pressure Reducing Devices (VUTX). Requirements for the installation of pressure reducing valves in standpipe systems are given in Section 5-8 of NFPA-14, Standard for the Installation of Standpipe and Hose Systems, Latest Edition. The 2-1/2" UR-25 can be used for both Class I and Class III service, while the 1-1/2" version can used for Class II systems. NFPA 14 requires that hose valve outlet pressure for Class I and Class III service be no greater than 175 psi, and no less than 100 psi. When permitted by the authority having jurisdiction, pressures less than 100 psi may be allowed, but in no case shall the valve discharge pressure be less than 65 psi. Class II hose valves must be limited to a maximum residual outlet pressure of 100 psi, but the minimum outlet pressure shall not be less than 65 psi.
Acceptance Tests
Upon completion of system, each Pressure-Matic® hose valve shall be tested in accordance with paragraph 8-5.5 of NFPA 14 to verify that the installation is correct, that the valves are operating properly, and that the inlet and outlet pressures at the valve are in accordance with the design.
III. Valve Performance Characteristics & Limitations: A. Valve Construction & Operating Principle
The Pressure-Matic® is a fairly simple pressure reducing valve, which utilizes a hydraulic piston and cylinder assembly within the valve bonnet to allow the valve to self-throttle in response to the pressure on the downstream side of the valve. Because the piston, main stem and valve seat float freely from the manual valve stem and handwheel assembly, the valve is able to self-close under static conditions, and maintain a reduced pressure under no-flow conditions, as well as under flowing conditions. Valve discharge pressure is transmitted to the top side of the piston through pressure passages in the main stem. The presence of the piston results in a net area differential which produces a hydraulic balancing force in the closed direction. The magnitude of this balancing force is in direct proportion to the hydraulic area of the piston.
The Pressure-Matic® is a non-adjustable pressure reducing valve design, which means that the pressure reduction ratio of a given valve cannot be varied. However, the valves are available with any of nine (9) different piston diameters in order to satisfy all expected inlet/outlet pressure ratios. The valve piston size is designated by a "type" letter, ranging from "A" through "F" for the 2-1/2" valves, and from "W" through "ZZA" for the 1-1/2" valves. Each valve "type" then provides a fixed pressure reduction ratio, meaning that the outlet pressure will always be a fixed percentage of the inlet pressure, regardless of inlet pressure. It should be noted, however, that
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