Elkay ER2-1B Installation Manual

ER2-1B/2B, ER2-1PEOB, TRC2-1B
Installation Instructions
ER2-1B/2B, ER2-1PEOB, TRC2-1B
Remote Chiller
NOTE: It is important to insure proper ventilation. Allow a minimum clearance of 6 inches (152 mm) in front and 3 inches (76mm) in the rear of the unit. If unit is to be installed in an enclosure, allow the following clearances around unit - 1 inch (25mm) each side, 3 inches (76mm) in the rear, 3 inches (76mm) inches above wall.
LEGEND
A= 1/4" (6mm) O.D. TUBE WATER OUT
B = 1/4" (6mm) O.D. TUBE WATER INLET
C = 3/8" (9mm) TUBE TANK DRAIN
D = TEMPERATURE ADJUSTMENT
E = ELECTRICAL
96697C (Rev. D - 4/98)
ER2-1B/2B, ER2-1PEOB, TRC2-1B
ITEM
NO.
1 2 3
4 5 6 7 8 9
10*
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
ITEM
NO.
4
10*
11 11 12
-
PAR T
NO.
30040C 30039C 31513C 35882C 31341C 30824C
42677000
111543043890
23031C 66266C 35786C 31038C 35766C 22910C
19037000 101516143550 100806740570
66200C 62286C 70772C 50930C 23105C 27304C 23107C 23108C 23109C
220/240V 50HZ
PAR T
NO.
31430C 31528C 30622C 31407C 30583C 30584C
DESCRIPTION
Cover - Electrical Box Box - Electrical Control - Cold Control - Cold (ER21PEOY) Motor - Fan Fan - Blade Fan - Bracket Nut - Hex #6-32 Bracket - Evaporator Locating Condenser Compressor Service Pak Overload/Relay Cover - Relay Bracket - Evaporator Mounting Clip - Compressor Mounting Stud Grommet Drier Evaporator - Assy Drain Plug Bumper Cabinet Baseplate Panel - Rear (Not Shown) Panel - Front Panel - Condenser Mounting
DESCRIPTION
Motor - Fan Compressor Service Pak Relay Overload Cover - Terminal Clip - Compressor
1. It is important to insure proper ventilation. For remote installation a minimum clearance of 6 inches (152 mm) to the front must be maintained, 1 inch (25 mm) each side, 3 inches (76 mm) to the rear above the unit. Wall grille EG-1 or EG-2 to be used when unit is inserted into an enclosure. Install unit as close as possible to wall grille. A 6 inch (152 mm) clearance beyond the front of the wall grille is required for adequate air circulation.
2. When unit is installed in a kitchen cabinet, two air openings with a minimum of 40 square inches each (minimum of 75% open area) must be provided in the cabinet. One opening should be in the overhang of the toe space. The other opening near the top of the cabinet. The remote unit must be installed with a minimum of 3 inch clearance between the unit and the walls of the cabinet. In addition a minimum 2 inch clearance must be provided between the toe space air opening and front of remote unit.
3. Water inlet is 1/4" (6 mm) O.D. tube. Contractor to supply connections as required.
4. Connecting lines to be of copper, thoroughly flushed to remove all foreign matter before being connected to chiller. If flushing does not remove all particles, a water strainer should be installed in supply line.
5. Connect cooler to building supply line with a shut-off valve and install a union connection between the valve and chiller.
6. Electrical: Make sure power supply is identical in voltage, cycle, and phase to that specified on chiller serial plate. Never wire compressor directly to the power supply.
START-UP
INSTALLATION
1. Open supply line valve.
2. Purge air from all water lines by operating bubbler valve of fountain to which chiller is connected. Steady stream assures all air removed.
3. Rotate fan to insure proper clearance and free fan action.
4. Connect to electrical power.
TROUBLE SHOOTING & MAINTENANCE
Temperature Control: Factory set at 50°F (+/- 5°) under normal conditions. For colder water, adjust screw on item no. 3 CW. Ventilation: Cabinet louvers and condenser fins should be periodically cleaned with brush, air hose or vacuum cleaner. Excess dirt or poor ventilation can cause no cold water and compressor cycling on the compressor overload prctector. Lubrication: Motors are lifetime lubricated.
ACTUATION OF QUICK CONNECT WATER FITTINGS:
Chiller is provided with a lead-free plug which utilizes an o-ring water seal. To remove plug from chiller, relieve water pressure, pull the collar towards the fitting and pull the fitting off the tube. To install plug, push fitting straight onto tubing until it reaches a positive stop, approximately 3/4 in. (19mm).
*INCLUDES RELAY & OVERLOAD. IF UNDER WARRANTY, REPLACE WITH SAME COMPRESSOR USED IN ORIGINAL ASSEMBLY. NOTE: All correspondence pertaining to any of the above water cooler or orders for repair MUST include model number and serial number of cooler, name and part number of replacement part.
25
21
18
17
24
13
9
1, 2
8
3
4, 5,
6, 7
11, 12
10
14,15
16
ELKAY MANUFACTURING COMPANY  2222 CAMDEN COURT  OAK BROOK, IL 60523  630.574.8484
96697C (Rev. D - 4/98)
1920 22
FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620
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