Elkay 4595FR-FTN Installation Manual

4595FR-FTN
Owners Manual
4595 Freeze Resistant Pedest al Barrier Free S tone Fount ain
STOP!
PLEASE READ THE FOLLOWING
INFORMATION.
INSTALLATION INSTRUCTIONS FOR THE 4595FR FTN. WITH 97482C DUAL VALVE CONTROL ASSEMBLY ARE LOCATED ON PAGES 2 - 5.
INSTALLATION INSTRUCTIONS FOR THE 4595FR FTN. WITH SANITARYFR2 VALVE ARE LOCATED ON PAGES 6 - 12.
INSTALLER
4595FR Fountains are among the easiest to install Fountains on the market today. To assure you install these models easily and correctly, PLEASE READ THESE SIMPLE INSTRUCTIONS BEFORE ST ARTING THE INSTALLA TION. CHECK YOUR INST ALLA TION FOR COMPLIANCE WITH PLUMBING , ELECTRICAL, AND OTHER APPLICABLE CODES. After installation, leave these instructions with the Fountain for future reference.
IMPORTANT
THE GROUNDING OF ELECTRICAL EQUIPMENT SUCH AS TELEPHONE, COMPUTERS, ETC. TO WA TER LINES IS A COMMON PROCEDURE. THIS GROUNDING MA Y BE IN THE BUILDING OR MA Y OCCUR A WA Y FROM THE BUILDING . THIS GROUNDING CAN CAUSE ELECTRICAL FEEDBACK INTO A FOUNT AIN, CREA TING AN ELECTROL YSIS WHICH CAUSES A MET ALLIC T ASTE OR AN INCREASE IN THE MET AL CONTENT OF THE WA TER. THIS CONDITION IS A VOIDABLE BY USING THE PROPER MATERIALS AS INDICA TED. ANY DRAIN FITTINGS PROVIDED BY THE INST ALLER SHOULD BE MADE OF PLASTIC TO ELECTRICALL Y ISOLA TE THE FOUNT AIN FROM THE BUILDING PLUMBING SYSTEM.
IMPORTANT
ALL SERVICE TO BE PERFORMED BY AN AUTHORIZED SER VICE PERSON
PAGE 1 97461C (Rev. SIB - 6/06)
4595FR-FTN
Owners Manual
4595 Freeze Resistant Barrier Free Stone Pedestal Fountain
with 97482C Dual V alve Control Assembly
IMPORTANT! INSTALLER PLEASE NOTE
Do not pull up on lines coming out of the PVC column. This raises the water valve above the frost line with disastrous results.
General Installation Tips
1. Be sure to flush water supply line before you connect it to the inlet fitting on Freeze Resistant Valve System.
2. There are two drain lines required for this unit. One for the drinking fountain basin drain and one for the valve/water supply line system. The bowl drain is the 3/4" PVC fitting at the bottom of the 6" PVC tube and the valve drains through the small holes in the PVC cap. Provide ample drainage for these two items. It's always better to have too much then not enough.
3. The column (6" PVC tube) must remain vertical. Be sure it remains vertical when backfilling the excavating trench.
4. When the concrete pad, for mounting the fountain, is poured, be sure to allow adequate space around the top of the column so that the flexible cap may be removed for servicing the valve.
5. We recommend that the top of the column be flush or slightly above the top height of the concrete pad.
6. You should test the unit before you backfill. Simply blow on the clear, small diameter tubing. A steady stream should flow from the braided tubing line. When air pressure is removed from the clear tubing the water stream should stop.
7. Once you have tested the valve, backfilled the hole and poured the concrete mounting pad you are ready to set the fountain. After bolting the fountain in place connect the air control valve tubing, supply water tubing and drain lines. The water supply line must have a straight run from the basin bubbler down to the control valve. If a straight run is not maintained water will become trapped and freeze leaving the unit inoperable. Test the fountain again. If it fails to work, the air control line may be kinked or connected improperly. Be sure to keep water out of the air control line.
8. These products are designed to operate on 20 psig to 105 psig supply line pressure. If inlet pressure above 105 psig, a pressure regulator must be installed in the supply line. Any damage caused by reason of connecting this product to supply line pressure lower than 20 psig or higher than 105 psig is not covered by warranty.
PAGE 297461C (Rev. SIB - 6/06)
4595FR-FTN
SITE PREPARATION DETAIL FOR THE
4595FR FTN. WHEN USING 97482C DUAL VALVE CONTROL ASSY.
LEGEND A = ACCESS P ANEL B = REMOV ABLE BOTTOM COVER C = 1" PVC DRAIN D = PRESSURE FITTING 1-1/4" x 3/4" E = CONNECTOR 1-1/4" TO 1-1/4"
F = 1-1/4" DRAIN TUBE G = AIR CONTROL LINE H = 1/4" WATER LINE J = CONNECTOR FOR AIR CONTROL LINE
FIG . 1
PAGE 3 97461C (Rev. SIB - 6/06)
4595FR-FTN
INSTALLATION INSTRUCTIONS FOR INSTALLING 97482C
DUAL VALVE CONTROL ASSY.
1. Prepare trench for water supply and waste drain lines (if required by local codes). The hole should be deep enough to accommodate the PVC column and 5
cubic feet of porous fill (large broken rock). Additional porous fill may be required due to local ground conditions. (See Site Preparation Detail below).
2. Lay drain lines and water supply lines. Provide service shut off valve for maintenance. Flush the water supply line before attaching to the shut off valve.
3. Set PVC column in excavating pit. Connect the water supply line to the inlet on the PVC column. Remove valve assembly from the PVC column by
carefully pulling up on the connecting tubing. Pressure test the valve assembly for leaks. Check operation of the water valve by blowing on the small clear diameter tubing. A steady stream of water should flow from the braided tubing. After releasing air pressure from the small clear tubing the water stream should stop.
4. Replace the water valve into the PVC column. Make sure the supply hose coils into the bottom of the PVC column without any kinks. Cap the PVC
column, protect the ends of the connecting tubes and backfill the trench. Keep the PVC column vertical at all times.
5. Form the concrete mounting pad and locate the fountain anchor bolts in the proper position. (Refer to Rough-in for correct location of anchor bolts.) Pour
concrete and finish. Be sure to keep concrete away from the top of the PVC column to allow removal of PVC cap to allow for future service. Let concrete set 24 hours minimum before mounting fountain.
6. Double check that the water valve is positioned fully at the bottom of the PVC column. Install insulation into the PVC column and push down onto the top
of the water valve.
7. Mount the fountain onto the anchor bolts. Level and shim fountain as required.
8. Connect the drain line, water line and air control lines. Excess lengths should be trimmed from the tubing. The water supply line must be
positioned for positive drain back out of the fountain and down through the water valve. Any water allowed to be trapped above the frost line will freeze leaving the unit inoperable. Do not pull up on the connection lines as this could raise the valve above the frost line.
9. Check for proper operation by using fountain push button. If the valve does not work properly check for leaks or kinks in the air control line.
10. After insuring proper operation reassemble fountain. Installation of your fountain is now complete.
SITE PREPARATION DETAIL
FIG . 2
TROUBLE SHOOTING
Insufficient Bubbler Flow: Check that the shut-off valve is wide open. Verify minimum 20 PSI supply pressure. Clean inlet strainer screen located in
the valve body. Clean rubber orifice in flow control located below frost line in bushing between barb fitting and valve.
No Flow: Check for leaks in the air tubing going from the push button to the valve. Make sure the air tubing compression nut is hand tight. Disconnect air
tube from push button. Place finger over air outlet. Push button to test diaphragm. Tighten diaphragm cap screws. Replace diaphragm if necessary.
Continued Insufficient or Varied Height of Bubbler Flow:
Replace flow control.
Check for kinks in the tubing.
Remove the PVC cap from the PVC column. Remove the valve assembly from the PVC column by carefully pulling up on the connecting tubing. Pressure
test the valve assembly for leaks. Check stream height from the bubbler. Stream height is factory set at 35 PSI. If supply pressure varies greatly from this, adjust the screw on the regulator (Item 20, Page 5, Stream Height Adjustment Detail). Clockwise adjustment will raise stream and counter-clockwise adjustment will lower stream. For best adjustment stream height should be approx. 1-1/2" (38mm) above the bubbler guard. Replace the valve into the PVC column. Make sure the supply hose coils into the bottom of the PVC column without any kinks and double check that the valve is positioned fully at the bottom of the PVC column. Cap the PVC column.
Continuous Bubbler Flow: Insure that push button is not obstructed and springs back to normal position. Remove four screws which secure plastic
diaphragm block to valve body. Pull plastic and rubber diaphragm assembly out of valve body. Locate tiny hole in rubber diaphragm just under lip of plastic part. Clean debris from this hole. Inspect valve seat for grooves. If valve seat was OK and diaphragm hole was free from debris, inspect rubber button located at center of floating steel disc in valve diaphragm block assembly. If button is worn, turn disc over or replace it. If diaphragm and seats are in good condition, stretch spring slightly. Spring is located behind floating stainless steel plate. Insure that air bleed port on valve plastic block assembly is not plugged.
PAGE 497461C (Rev. SIB - 6/06)
The following items are included with
the 4595FR Fountain
PAR TS LIST
ITEM NO. PART NO.
1
100147140560
2
100322740560
3
101449542550
4
101570540560 5 6 7 8 9
10-A 10-B
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
*29
30 31
32 NS NS NS
15013C 110544942550 110868642550
160270508640 170705042830 400942308640
98287C
40250C
45403C
45476C
50986C
55913C
55960C
56082C
56121C
600985451640
61313C
66346C
66461C
66719C
70683C
75565C
75588C
75589C
97482C
45971C
45788C
45793C
45790C
56092C
56123C
75539C
Drain Gasket Gasket Clamp - Hose Drain Gasket Bubbler Tube Assy. Set Screw #8-32 x .125 Socket Head Screw #10-24 x .75 Strainer Plate Basin Bubbler Bubbler Assembly Tailpipe 1-1/4" x 5-3/8" Push Button Actuator Drain Tube Regulator Holder Drain Adapter Pressure Fitting 1-1/4" To 3/4" Regulator Nut Drain Elbow 1-1/4" Drain Plug Assy. Regulator Drain Tube Fitting 1-1/4" x 1-1/4" Tube Assy. Union 1/4 Fitting - Double Male Connector Slip Joint Nut 1-1/4" Gasket Dual Control Valve System Complete Dual Control Valve Assy. Rainbird Check Valve Dual Acorn Valve Assy. Flow Control Fitting Poly Tubing - 1/4" (Cut To Length) -To Bubbler Poly Tubing - 1/8" (Cut To Length) -To Actuator Allen Wrench
DESCRIPTION
4595FR-FTN
BUBBLER DET AIL
10-A, 6
10-B
6, 18
12
27
8
7
19
9 4 5
24
26
2
2
1
21
13
22 25
25
2
2 5
24
7 8
19
9 4
1
15
27
26 11
* Includes items 30, 31, 32
30
32
31
Dual Valve Assy.
(Item 29)
23
14, 20
17
Stream Height
Adjustment
3
Stream Height
Adjustment
Detail
21
22
16
28
PRINTED IN U.S.A.
FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620
PAGE 5 97461C (Rev. SIB - 6/06)
4595FR-FTN
Owners Manual
4595 Freeze Resistant Barrier Free Stone Pedestal Fountain
with SanitaryFR2 V alve
IMPORTANT! INSTALLER PLEASE NOTE
Tubing must be cut to the right length. Do not coil any excess tubing or it will cause valve to malfunction.
General Installation Tips
1. Prepare trench for water supply and waste drain lines. The hole should be deep enough to accommodate the PVC column. Additional porous fill and drain pipe may be required due to local ground conditions. Cut the PVC column to fit desired bury depth. Set PVC column in excavating pit.
2. Lay drain lines and water supply lines. Provide service shut off valve for maintenance. Flush the water supply line before attaching to the shut off valve.
Other Notes:
• The details on the attached pages show a suggested installation method. Depending on the climate and environmental conditions the suggested installation may be modified.
• Overall - for the freeze resistant to function properly the valve must be installed in a non-freezing area.
PAGE 697461C (Rev. SIB - 6/06)
4595FR-FTN
SUGGESTED SITE PREPARATION DETAIL FOR THE
4595FR FTN. WHEN USING THE SANITARYFR2 VALVE
FIG . 1
PAGE 7 97461C (Rev. SIB - 6/06)
4595FR-FTN
SUGGESTED SITE PREPARATION DETAIL FOR THE
4595FR FTN. WHEN USING THE SANITARYFR2 VALVE
AIR GAP ASSY.
SUPPLIED WITH VAL VE
1-1/2 DRAIN TUBE
SUPPLIED WITH FTN.
FIG . 2
1-1/2 DRAIN TUBE
SUPPLIED BY INST ALLER
Detail A
LEGEND A = ACCESS P ANEL B = REMOV ABLE BOTTOM COVER
PAGE 897461C (Rev. SIB - 6/06)
FOUNT AIN CONNECTIONS
4595FR-FTN
PLUMBING CONDUIT (BY INST ALLER)
TO VAL VE
FIG . 3
INSTRUCTIONS FOR CONNECTING TUBES FROM VALVE TO FOUNTAIN(S)
Step 1 - Insert the 1/8” O.D. tube(s) (Labeled A & B) into the connector(s) (provided with fountain). Insert the 1/8” O.D. tube(s) coming from the fountain(s) push button actuator(s) into the connector(s). Trim any excess length. Step 2 - Secure the 1/8” O.D. tube(s) (Labeled C & D) to the waste line assembly. This line is a vent line and should be open to the air. Step 3 - Insert the 1/4” O.D. tube(s) (Labeled E & F) into the 1/4” union(s) (provided with valve assembly). Insert the 1/4” O.D. water lines coming from the fountain(s) into union(s). Trim any excess length. Step 4 - Insert the 1/4” O.D. tube (Labeled G) into the air gap assembly. Step 5 - Secure the 1/4” O.D. tube (Labeled H) to the waste line assembly. This line is a vent line and should be open to the air.
LABEL E (WATER LINE)
LABEL B
(ON/OFF CONTROL LINE
FOR BUBBLER TWO)
LABEL C (VENT LINE)
LABEL H (VENT LINE)
LABEL D (VENT LINE)
LABEL G (DRAIN LINE)
LABEL F (WATER LINE)
LABEL A
(ON/OFF CONTROL LINE FOR BUBBLER ONE)
FOUNT AIN CONNECTIONS
FOUNT AIN CONNECTIONS
PAGE 9 97461C (Rev. SIB - 6/06)
4595FR-FTN
Stream Height
6
Adjustment
5, 13
7
7
7 16
FIG . 4
17
12
3
2
14
4
FIG . 5
SEE DET AIL B
7
15
FIG . 6
PAGE 1097461C (Rev. SIB - 6/06)
8
8
8
8
15
17
DET AIL B
The Following Items are included with
the SanitaryFR2 Valve
P ARTS LIST
ITEM NO.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
NS
PAR T NO.
110175443890
28424C 40045C 45807C 50986C 56082C 56092C 56123C 56185C 56187C 56203C 56235C 61313C 70817C 70828C 75639C 75642C 75652C 75653C 70683C
Hex Nut - 3/8-16 Bracket - Regulator Holder Hex Nut - 1-5/16 Dual Valve Regulator Holder Regulator Nut Poly Tubing - 1/4” (Cut To Length) Poly Tubing - 1/8” (Cut To Length) Canister Trap - Adaptor 1-1/2 Air Gap Assy. Fitting - 1/2” Union w/Strainer Regulator Fitting - Elbow 1/4 Stem x 1/4 Tube Fitting - Connector 1/4 x 1/4 NPTF Fitting - Elbow 1/4 x 1/4 NPTF Fitting - Adaptor 1/4 NPT x 1/2 NPT U-Bolt Nylon Strap - 6 ft. Fitting - Union 1/4
DESCRIPTION
4595FR-FTN
19
18
1
10
9
11
FIG . 7
FIG . 8
FIG . 9
PAGE 11 97461C (Rev. SIB - 6/06)
4595FR-FTN
The Following Items are included with
the 4595FR Fountain
PAR TS LIST
ITEM NO. PART NO.
100147140560
20
100322740560
21
101570540560
22 23 24 25 26
27 28-A 28-B
29
30
31
32
33
34
35
36
37
38
NS NS NS NS
15013C 110544942550 110868642550
160270508640 170705042830 400942308640
98287C
40250C
45403C
45476C
55913C
56121C
600985451640
66346C
70683C
75588C
75589C
75565C
56092C
56123C
75539C
Drain Gasket Gasket Drain Gasket Bubbler Tube Assy. Set Screw #8-32 x .125 Socket Head Screw #10-24 x .75 Strainer Plate Basin Bubbler Bubbler Assembly Tailpipe 1-1/4" x 5-3/8" Push Button Actuator Drain Tube Drain Adapter Drain Elbow 1-1/4" Drain Plug Assy. Drain Tube Union 1/4 Slip Joint Nut 1-1/4" Gasket Fitting - Double Male Connector Poly Tubing - 1/4" Poly Tubing - 1/8" (Cut To Length) -To Actuator Allen Wrench
DESCRIPTION
(Cut To Length) -To Bubbler
Trouble Shooting
Insufficient Bubbler Flow: Check that the shut-off valve is wide open.
Verify minimum 20 PSI supply pressure. Clean inlet strainer screen located in the valve body. Clean rubber orifice in flow control located below frost line in bushing between barb fitting and valve.
No Flow: Check for leaks in the air tubing going from the push button to the
valve. Make sure the air tubing compression nut is hand tight. Disconnect air tube from push button. Place finger over air outlet. Push button to test diaphragm. Tighten diaphragm cap screws. Replace diaphragm if necessary.
Continued Insufficient or Varied Height of Bubbler Flow:
Replace flow control.
Check for kinks in the tubing.
Remove the cleanout plug from the PVC column. Remove the valve
assembly from the PVC column by carefully pulling up on the strap and connecting tubing at the same time. Pressure test the valve assembly for leaks. Check stream height from the bubbler. Stream height is factory set at 35 PSI. If supply pressure varies greatly from this, adjust the screw on the regulator (Item 13, Page 10, Fig. 4). Clockwise adjustment will raise stream and counter-clockwise adjustment will lower stream. For best adjustment stream height should be approx. 1-1/2" (38mm) above the bubbler guard. Replace the valve into the PVC column. Make sure the supply hose coils into the bottom of the PVC column without any kinks and double check that the valve is positioned fully at the bottom of the PVC column. Cap the PVC column.
Continuous Bubbler Flow: Insure that push button is not obstructed
and springs back to normal position. Remove four screws which secure plastic diaphragm block to valve body. Pull plastic and rubber diaphragm assembly out of valve body. Locate tiny hole in rubber diaphragm just under lip of plastic part. Clean debris from this hole. Inspect valve seat for grooves. If valve seat was OK and diaphragm hole was free from debris, inspect rubber button located at center of floating steel disc in valve diaphragm block assembly. If button is worn, turn disc over or replace it. If diaphragm and seats are in good condition, stretch spring slightly. Spring is located behind floating stainless steel plate. Insure that air bleed port on valve plastic block assembly is not plugged.
30
33 3738
28-A, 24
28-B
BUBBLER DET AIL
29 25
26 34
27
22 21 23 36
35
20
30
21 23
36
25 26
34
27 22 20
32 38
37
29
31
FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620
PAGE 1297461C (Rev. SIB - 6/06)
Included with
SanitaryFR2
V alve
PRINTED IN U.S.A.
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