Elenberg CTV-1570 Schematic
ELENBERG
CTV-1570
(KP15SA308A)
2
31001962
KP15SA308AASSEMBLY
Spare Parts List ELENBERG CTV-1570 (KP15SA308A)
№ Part Number Description
1 12001175 *DEGAUSSING COILBKK37B-40T4D0.44-1065/A
2 26000092 CRT CONNECTOR ZJ101802-0D1
3 26000314 FOUR-PIN CONNECTOR 11-4T04/T00-410
4 26000370 TWO-PIN CONNECTOR 02-2T01/T00-250
5 26005633 *TWO-PIN CONNECTOR 02-2T01/T00-460(400)
6 28000094 *SHRINK PLASTIC SLEEVEΦ3.5-125℃BLA/U.C
7 29000871 SPEAKER YDT310N-4B-16Ω/3W
8 31003842 *CRT-A36AKJ13X20(M)-02-CHUNGHWA/#AU*
9 33000365 BATTERY RO3P-AAA-10.2X44.5 1.5V
10 36000728 *WASHER 229*382101-01
11 36002115 *RUBBER PAD 334*371601-01
12 36002222 *OVERLAY 384*212801-01
13 36003210 *WIRE TIE 680*101261-01R
14 36003216 *SEPARATE RING 680*392101-00
15 36004646 *FIBER PAPER PAD Φ8.2×Φ22×0.8
16 36006344 *RUBBER SPACER PLATE 334*299301-01
17 36006414 *FELT PAPER 150X15X0.5-GENERAL PURPOSE
18 36014984 *AC LINE CORE CLIP 254*000210/00-F
19 36022874 *LENS 263*KP210810/101H
20 36023711 *LENS 263*K140820/101J
21 36030647 *PLATE 388*KP14SA308U10/101
22 36030756 *POWER BUTTON 292*KP210810/105D
23 36030786 *FUNCTION BUTTON291*KP14SA308U110/101D
24 36030817 *STUD 250*KP14SA308U110/101
25 36030914 *BRACKET 229*T292610/100C
26 36031326 * PLATE389*KP14SA308U110/01
27 36033776 *CHASSIS BRACKET220*K140110/100CR
28 36033779 BACK CABINET 202*KP14SA308U110/101B
29 36034391 FRONT CABINET 200*KP14SA308U110/101A
30 36034628 PLATE 389*K15SA308A10/00
31 37000403 *WIRE CLIP 451*701201-01
32 37000425 *SWITCH SPRING 477*212802-01
33 37003061 *CRT SPRING 477*P290010/00
34 37003150 *FIXED-HOOK 451*P2989N10/00
35 37011010 NAME PLATE 401*15寸Elenberg10/02
36 38000081 *TAPPING SCREW P-ST3×10-Zn-FT-H 优
37 38000093 *TAPPING SCREW P-ST3×8-Zn-C
38 38000132 *TAPPING SCREW B-ST3×12-Zn-C-H
39 38000133 *TAPPING SCREW B-ST3×16-O-C-H
40 38000165 *TAPPING SCREW B-ST4×25-Zn-C-H
41 38000201 *TAPPING SCREW W-ST3×12-Zn-FT
42 38000202 *TAPPING SCREW B-ST5×38-Zn-C
43 38000561 *TAPPING SCREW P-ST4×12-0-C
44 39002596 *BIG BUBBLE SHEET W 1M，1ROLL=45M
45 39003651 *CARDBOARD 512*587-457-双
46 39004416 *POLYBAG 310*280-K180-0.04/2
47 39004417 *POLYBAG 310*350-K280-0.04/2
48 39005374 PACKINGBAG310*1200-K1100-0.04/4
49 39011083 *PACKINGBAG310*800-K800-0.04/4
50 39017267 *SKDFRONTCABINET CARTON 519*KDT159AST210
51 39017268 *SKD BACKCABINET CARTON 519*KDT159AST220
52 39022194 CARTON BOX 510*157010/01-ELENBERG
53 39022195 MANUAL570*1570/01-二合一ELENBERG
54 39022305 WARRANTY CARD 901*157010/01-ELENBERG
55 41000086 *QC LABEL 569*018101-10
56 41001864 *SERIAL LABEL 569*380501-06
57 41003843 *SERIAL BAR CODE LABEL 569*2004001/01
58 41005756 *LABEL 569*装箱清单10/03
59 KK-Y294F REMOTE HANDSET KK-Y294F
60 KP15SA308ASKD-00KP15SA308A CHASSIS ASSEMBLY GENERAL
61 KP15SA308AZZ-00 KP15SA308A ASSEMBLY PARTS GENERAL
62 KP15SA308AZZ-18 KP15SA308A ASSEMBLY PARTS SPECICAL
63 KP15SA308AZZ-RUKP15SA308A ASSEMBLY PARTS GENERAL
KONKA GROUP CO, LTD
Process Document
Volume One
Total Volumes: One
Total Pages: 23
Product Name 15”Color Television Set
Product Model KP15SA308A
Contents: Final Assemble
Approved by :
Year Month Date
2007.01.04
KONKA GROUP CO, LTD
Process Document
Process Document Contents
Serial No.
1 Process Document Contents 1
2 Process Flow Diagram 1
3 Apparatuses and Meters List 1
4 Tools and Implements List 1
5 Auxiliary Materials Consumption Quota Summary Sheet 1
6 Complete Machine Assembly 10
7 Inspection Process Card 3
8 Complete Machine Adjustment Process Card 5
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Document Name
Changing
Sheet No.
Signature Date Approved by
Product Name 15”Color Television Set
Product Type KP15SA308A
Page
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4 Edition 0
2007-1-5
Remarks
KP15SA308A-
GMX
Page 1
Total Pages 1
KONKA GROUP CO, LTD
Process Document
Product Name 15”Color Television Set
Product Type KP15SA308A
(Final Assemble) Process Flow Diagram
1（1－5） 2（1、4－7） 2（8－13）
Front Cabinet
Assembly
2（2）
Speaker Parts and
Components
Complete Machine
Assembly
SKD Parts and
Components
Complete Machine
Assembly
Complete Machine
Inspection
2（16）
Complete Machine
Assembly
High-voltage Test
Manuals and
Antennas
Complete Machine
Packaging
4（1）
5（1）
5（2－8）
2（3）
CRT Parts and
Components
3（3－8） 3（9）
Complete Machine
Adjusting
2（14、15）
Back Cabinet Parts
& Components
4（2－4）
4（7）
Appearance Repair
4（8）
Appearance
Inspection
Automatic
Degaussing
3（9）
Complete
Machine Repair
TV Performance
Inspection
3（2）
Repair
3（1）
Initial White
Balance Adjustment
Normal Temperature
Aging
4（5、6）
AV Performance
Inspection
2（17）
Complete Machine
Assembly
In-warehousing
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Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4 Edition 0
2007-1-5
KP15SA308A-
GLC
Page 1
Total Pages 1
KONKA GROUP CO, LTD
. Serial No.
Process Document
Apparatuses and Meters List
Product Name 15”Color Television Set
Product Type KP15SA308A
Name and Model Number Purpose Quanti
1 TV Signal Generator PM5418 AV INPUT
2 Isolation Tester TOS5050 Isolation Test
3
4 White Balance Adjust Computer LEGEND Adjustment
5 TV Colour Analyzer CA-100 Adjustment 1
6 Degaussing Machine D08-2 Adjustment 1
7
Digital Voltmeter
TV Signal Generator
RM13-74 Adjustment
FLUKE-54
200
Adjustment
ty
2
1
2
1
1
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Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4 Edition 0
2007-1-5
Remarks
KP15SA308A-
GYM
Page 1
Total Pages 1
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Tools and Implements List
Serial No. Name and Model Quantity Remarks
1 60W Electric Soldering Iron 2
2 40W Electric Soldering Iron 2
3 Pneumatic Screwdriver 4
4 Adhesive Tape Set 1
5
6
7
Packaging Stapler
Multi-meter 3
Screwdriver 3
1
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Sheet No.
Signature Date Approved by
Andy 2007-1-4
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jing
2007-1-4
2007-1-4 Edition 0
2007-1-5
KP15SA308A-
GGM
Page 1
Total Pages 1
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Auxiliary Materials Process Consumption Quota Summary Sheet
Serial
No.
1 Nitryl Lacquer 40000022 Reinforcement of
2 Stationery Adhesive
3 Pakaging Adhesive
4 Water-Resist and
5 Red Glue 40000016 Reinforcement for
6
7 Radiator Cooling
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Name Serial
No.:(P/M)
40000030 Manual and AC
Tape
40001090 Carton M 1.58
Tape
40000981
Insulating Silicon
Grease
Gray Silica Gel
Glue
40000011 Reinforcement for
40000013 Cooling Fin G 0.5
Changing
Sheet No.
Purpose Unit Consumption/Set Consumption/Th
ousand Sets
Accelerate &
Focus Electrodes
Line Cord
G 0.2
M 0.24
Hi-Volt Mouth
CRT Nut
Big Capacity
G 0.6
G 0.3
G 1
Andy 2007-1-4
Signature Date Approved by
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4 Edition 0
2007-1-5
KP15SA308A-
Page 1
Total Pages 1
Remarks
GFH
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements
1 FRONT CABINET 36034391 1
Procedure
Name
Procedure No. 1
2 NAME PLATE 37011010 1
3 LENS 36023711 1
4 TAPPING SCREW 38000093 1
5 TAPPING SCREW 38000081 6
6 Power LENS 36022874 1
7 SWITCH SPRING 37000425 7
8 POWER BUTTON 36030756 1
9 FUNCTION
36030786 2
BUTTON
10 PLATE 36030647 1
11
Whole Machine Assembly
1、 Mount the name plate to the front
cabinet;
2、 Mount the lens 36023711 on the front
cabinet with tapping screw
38000093;
3、 Assemble the lens 36022874、switch
spring and power button together then
mount it on the front cabinet with
tapping screw 38000081;
4、 Mount the function button on the
front cabinet with tapping screw
38000081;
5、 Mount the plate on the front cabinet.
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Work-type
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
KP15SA308A-G
ZP
Edition 0
Page 1
Total Pages 10
KONKA GROUP CO, LTD
with taping screw 38000201
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements
1 FRONT CABINET 1
Procedure
Name
Procedure No. 2
2 SIDE AV BOARD 35009576 1
3 TAPPING SCREW 38000081 3
4 FUNCTION BOARD 35009338 1
5 POWER SWITCH 1
6 RECEIVER BOARD 35009389 1
7 TAPPING SCREW 38000201 12
Whole Machine Assembly
1、 Mount the side AV board on the front
cabinet with tapping screw
38000081;
2、 Insert XP603->XS603A to connect
receiver board and function board;
3、 Mount the function board and the
power switch on the front cabinet
(Mounting the function board must be
first).
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Work-type
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
KP15SA308A-G
ZP
Edition 0
Page 2
Total Pages 10
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements
1 FRONT CABINET 1
2 SPEAKER 2
3 SHRINK PLASTIC
SLEEVE
4 WIRE CLIP 37000403 2
5 TAPPING SCREW 38000081 8
6 CHASSIS BRACKET 36033776 1
7 TAPPING SCREW 38000133 4
28000094 0.08m
Procedure Name Complete Machine Assembly
Procedure No. 3
1、 Scissor the shrink plastic sleeve to
0.04m per piece and make the wire
clip invaginate;
2、 Mount the speaker on the
designated position of the front
cabinet with tapping screws
38000081;
3、 Mount the chassis bracket on the
designated position of the front
cabinet with tapping screws
38000133.
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
One Pneumatic Screwdriver
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
Work-type
KP15SA308A-G
ZP
Edition 0
Page 3
Total Pages 10
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements
1 CRT 31003842 1
2 CRT CONNECTOR 26000092 1
3 CRT SPRING 37003061 1
Procedure Name Complete Machine Assembly
Procedure No. 4
1、 Put CRT on a flat-form;
2、 Suspend one side of CRT Connector
from a metal ear of CRT upside and
suspend the other side from CRT
spring, which hook the hole of that
diagonal metal ear of the CRT.
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
One Air Pressure Gun
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
Work-type
KP15SA308A-G
ZP
Edition 0
Page 4
Total Pages 10
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements
1 FRONT CABINET 1
Procedure
Name
Procedure No. 5
2 TAPPING SCREW 38000202 4
3 RUBBER SPACER
36006344 1
PLATE
4 FIBER PAPER PAD 36004646 4
5 RUBBER PAD 36002115 4
6 WASHER 36000728 4
7 HOOK 37003150 2
8 CRT GOUPWARE 1
9 DEGAUSSING COIL 12001175 1
Whole Machine Assembly
1、 Set fiber paper pad and rubber pad on
the designated position of the front
cabinet;
2、 Put CRT groupware and washer that
hook set upside;
3、 Fix CRT with tapping screw; drop
some red glue on the CRT bracket;
4、 Stick the rubber space plate on
middle downside edge of CRT (up the
switch lens) to prevent shining the
screen from LED when the TV is
switched on;
5、 Mount Degaussing Coil on the CRT,
fixed with hook.
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Work-type
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
KP15SA308A-G
ZP
Edition 0
Page 5
Total Pages 10
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No.(P/N) Quantity Location Procedure Contents and Requirements
1 FRONT CABINET 36034391 1
2 FOUR-PIN
CONNECTOR
3 CHASSIS
GROUPWARE
4 SEPARATE RING 36003216 1
5 STUD 36030817 3
26000314 1
1
Procedure Name Complete Machine Assembly
Procedure No. 6
1、 Solder the four-pin connector to
the DY;
2、 Insert the stud to the designed hole
of main PCB board bottom;
3、 Dust and dirt around high-voltage
cap and high-voltage nozzle should
be blown off with air blower.； Set
separate ring at proper position
of the high voltage cable to keep
the high voltage cable away from
DY coil.
4、 Insert the CRT connector to XS501
and fix it with gray glue; Insert
CRT board into the CRT.
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Work-type
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
KP15SA308A-G
ZP
Edition 0
Page 6
Total Pages 10
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No.(P/N) Quantity Location Procedure Contents and Requirements
1 FRONT CABINET 1
2 WIRE TIE 36003210 3
3 OVERLAY 36002222 1
Procedure Name Complete Machine Assembly
Procedure No. 7
1、 Insert DY coil plug into XS401.
2、 Insert speaker connector into
XS203 and XS204, earphone
wire into XS201.
3、 Insert degaussing coil connector
into XS902;.
4、 Insert key board connector、side
AV wire connector;
5、 Tie the wires proportionally;
6、 Ring the neck of U101’s mouth
with overlay.
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
One Electric Soldering Iron
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
Work-type
KP15SA308A-G
ZP
Edition 0
Page 7
Total Pages 10
KONKA GROUP CO, LTD
Process Document
Assembly Process Card (1)
No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements
1 BACK CABINET 36033779 1
2 FELT PAPER 36006414 5
3 BRACKET 36030914 2
4 TAPPING SCREW 38000133 2
Product Name 15”Color Television Set
Product Type KP15SA308A
Procedure Name Whole Machine Assembly
Procedure No. 8
1、 Stick the felt paper on the edge of the
back cabinet；
2、 Mount the bracket in the designated
position of the back cabinet.
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Work-type
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
KP15SA308A-G
ZP
Edition 0
Page 8
Total Pages 10
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements
1 FRONT CABINET 1
2 AC LINE CORE CLIP 36014984 1
3 BACK CABINET 36033779 1
4 TAPPING SCREW 38000165 4
5 TAPPING SCREW 38000132 2
6 TAPPING SCREW 38000561 1
7 ASIDE AV PLATE 36031326 1
8 PLATE 36034628 1
9 QC LABEL 41000086 1
10 POLYBAG 39004416 1
11 SERIAL BAR CODE
LABEL
12
41003843 2
Procedure Name Complete Machine Packaging
Procedure No. 9
1、 Mount the back cabinet onto the front
cabinet; clip the power cord with clip
36014984;
2、 Fix the cabinet with tapping screw
38000165; fix the back terminal with
the tapping screw 38000132; fix the
FBT at the back cabinet with the
tapping screw 38000561;
3、 Stick the aside AV plate and other labels
or plates on the designated position;
4、 Fold the AC line core then pack it.
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Work-type
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
KP15SA308A-G
ZP
Edition 0
Page 9
Total Pages 10
KONKA GROUP CO, LTD
Product Name 15”Color Television Set
Product Type KP15SA308A
Process Document
Assembly Process Card (1)
No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements
1 POLYBAG 39004417 1
2 WARRANTY CARD 9022305 1
3 REMOTE HANDSET KK-Y294F 1
4 MANUAL 39022195 1
5 BATTERY 33000365 2
6 CARTON BOX 39022194 1
7 TV SET 1
8 PACKINGBAG 39005395 1
9
10 POLYFOAM
11
12
POLYFOAM（UP）
（DOWN）
1
1
Procedure Name Complete Machine Packaging
Procedure No. 10
1. Put warranty card, remote handset and
manual and battery etc into plastic bag;
2. Shape the carton; package the TV with
the packing bag and carton box;
3. Stick carton label and bar code label on
the proper location of the carton
Frock and Tools
Prepared by
Checked by
Standardized by
Changing Marks Quantity
Work-type
Man-hour
Changing
Sheet No.
Signature Date Approved by
Andy 2007-1-4
Pengxiao
hua
Chenzaiz
ai
Chenguo
jing
2007-1-4
2007-1-4
2007-1-5
KP15SA308A-G
ZP
Edition 0
Page 10
Total Pages 10
KONKA GROUP CO, LTD
Product Name
15”Color Television Set
Process Document
Adjustment Process Card
Adjustment Items
Power Supply and Voltage adjustment
1. Check AC voltage is normal or not, AC220V，50Hz.
2. Receive Television broadcast signal, adjust Brightness and
Contrast until the standard picture is obtained.
3. Adjust RP950 until voltage between cathode of VD950 and GND
of chassis is 110V±0.5V。( Detail voltage please see B/M )
High Voltage check
Connect normal AC voltmeter between R406 (the side to CRT) and
GND, and measure the filament voltage may be 6.3V±0.25V(refer
to the BOM for the voltage range of the special CRT) .
Power Supply and filament voltage
adjustment
Product Type
Procedure
Name
Chart No.
Oscillogram and meter connection
KP15SA308A
Chassis Adjustment
KP15SA308A-TS
Apparatus
and Tools
GDM-8145 Digital voltmeter×1 , DC Power Supplier X2,
Adjustment Screwdriver X1, PHILIP Pattern Signal Generator（5820）
Changing
Marks
Quanti
ty
Changing
Sheet No.
Signature Date Approved
Prepared
by
Checked by Pengxiaohua 2007-1-4
Standardize
d by
by
Andy 2007-1-4
Chenzaizai 2007-1-4 Version
Chenguojin
g
2007-1-5
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