ELEKTRA BECKUM SPA 2000 User guide

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geprüfte Sicherheit
Geeignet zur Abscheidung von Holzstaub Reststaubgehaltstufe 2 0,2 mg/m
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933029
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Betriebsanleitung Späneabsauganlage Operating Instructions Dust Collector Instructions de service concernant l’installation
d’aspiration des copeaux Gebruiksaanwijzing Stofafzuiging
Istruzioni per l’uso – Aspiratore di trucioli Instrucciones de uso - Dispositivo para la
aspiración de virutas Betjeningsvejledning spånsugeanlæg
Käyttöohjeet Puruimuri
SPA 2000
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Achtung! Lesen Sie diese Anleitung vor der Installation und Inbetriebnahme aufmerksam durch.
ENG
Attention! Carefully read through these instructions prior to installation and commissioning.
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Attention: veuillez lire attentivement et en entier ces instructions avant l’installation et la mise en service
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Attentie! Lees deze instructies voor de installatie en ingebruikname aandachtig door.
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Attenzione! Prima dell'installazione e della messa in esercizio, leggete attentamente e completamente queste istruzioni.
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Nota: Lea detenidamente estas instrucciones antes de la instalación y puesta en funcionamiento
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115 160 7698 D/ENG/F/NL/IT/ES/DA/FIN / 4100 - 2.2
Bemærk! Læs denne vejledning opmærksomt igennem inden installationen og idrifttagningen.
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Contents
1 Scope Of Application 2 User Responsibility 3 Specification 4 General Safety Information 5 Electrical Connection 6 Minimum Volume Flow Rate Monitoring 7 Commissioning
8 Removal Of The Collected Dust 9 Filter Cleaning 10 Filter Dedusting 11 Transportation And Setup 12 Accessories 13 Electrical Wiring Diagrams 14 Spare Parts List 15 Exploded View
1 Scope Of Aplication
This dust collector SPA 2000 is designed for collecting wooden chips and dust from woodworking machines. The diameter of the dust collection port of the machine must not be more than 100 mm. The dust collector SPA 2000 is tested for compliance with the regulations and provisions as described in GS-HO­07 of the German Woodworking Trade Association, the world’s strictest regulations in this field. It is suitable for the separation of wood dust, capable of keeping a residual dust content grade 2 H2, 0.2 mg/m3 under all operating conditions.
2 User Responsibility
This appliance will perform in conformity with the description contained in the instructions provided. This appliance must be checked periodically. Defective equipment (including power cable) should not be used. Parts that are broken, missing, obviously worn, distorted or contaminated, should be replaced immediately. Should such repair or replacement become necessary, it is recommended that such repairs are carried out by qualified persons approved by Elektra Beckum or its representatives. This appliance or any of its parts should not be altered or changed from standard specifications. The user of this tool shall have the sole responsibility for any malfunction which results from improper use or unauthorized modification from standard specifications, faulty maintenance, damage or improper repair by anyone other than qualified person approved by Elektra Beckum or its representatives. Elektra Beckum reserves the right to change specifications and design without prior notice and without incurring obligation of any kind. Equipment referred to as available or optional may be at extra cost.
3 Specifications
SPA 2000 D SPA 2000 W
Duty cycle S 1 (continuous) S 1 (continuous) Power input P1 2.8 kW 2.7 kW Power output P2 2.0 kW 2.0 kW Rate voltage 3 ~ 480-415V/50 Hz 1~ 220-240V/50 Hz Current draw 5.0 A 12.0 A Filter surface 5.2 m Filter type filter cartridge BIA Kat G. filter cartridge BIA Kat G. Dimensions (lxwxh) 1200x560x1670 mm 1200x560x1670 mm Weight 110 kg 110 kg Rated volume flow rate 800 m3/h 800 m3/h
associated vacuum 2560 Pascal 2560 Pascal
Minimum volume flow rate 565 m3/h 565 m3/h
associated vacuum 2680 Pascal 2680 Pascal Vacuum measured at machine/ dust collector interface with 2 m suction hose Ø 100 mm 1760 Pascal 1760 Pascal Surface sound pressure level 72 dB(A) 72 dB(A) Sound power level 88 dB(A) 88 dB(A) Ambience conditions 5°C < t < 40°C5°C < t < 40°C Dedusting manual, with ratchet lever manual, with ratchet lever Max. sound pressure level 75 dB(A) 75 dB(A)
The noise value is measured according to MRL, Annex I, section 1.7.5, in a free sound field at a distance of 1 m from the machine surface and at a height of 1.6 m from the ground. The highest sound pressure level is 75 dB(A), measured both to the left and right of the suction port.
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5.2 m
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4 General Safety Information
This dust collector SPA 2000 should only be operated by persons familiar with its operation and specifically authorized to use this machine. This machine can only be used for dry cleaning and must not be used outdoors. The result of the dust emission test refers only to the collection of dry wood dust/wood chips (moisture contents < 30%).
Note:
When working with oak and beech dust, the cleaned air must be returned to the room it was collected from. This is achieved if the dust collector is placed next to the woodworking machine it is connected to. In this case the minimum room volume must be equal the rated volume flow rate. The volume flow rate, returned to the room the SPA 2000 operates in, must not exceed 50% of the incoming air. Under normal ventilating conditions an incoming air flow rate of 1x the room volume (m3)/h is to be assumed (change of air LW = 1/h).
Example: shop size 200 m2 x 4 m height = 800 m3/h.
In this shop the SPA 2000 can be operated (rated volume flow rate 800 m3/h)
Liquids, aggressive gases, inflammable media or glowing particles must not be collected with this dust collector. The SPA 2000 can not be used in spray-painting shops. Collection of saw dust from woodworking machines, where
active ignition sources are not totally excluded (e.g. multiple blade circular saws), is not permitted with the SPA
2000. Be careful not to damage the power cable by cutting, shafing, squeezing, stretching or running the dust collector
over it. Check regularly for any visible damage and aging. If a replacement is necessary, use a cable of similar type and grade to the one originally supplied with the machine.
Disconnect from power after use, before relocation and before carrying out any service or maintenance work. Use only genuine Elektra Beckum accessories with this SPA 2000 dust collector.
Note:
This dust collector has to be checked regularly to see if it is in proper operating condition. In addition to a daily and monthly check, a yearly inspection is required.
Daily check:
- visual check for damages of the machine or any parts thereof
- checking the power cable for mechanical damage
- checking the dust collection bag for proper installation
Monthly check:
- visual check of filter for any leakage (dust streaks)
- checking the proper function of the minimum volume flow rate monitoring
Yearly inspection:
- check ventilator compartment for dust built-up, clean if required
- check if seal between collection bin and lower flange of barrel is damaged
- check if the connection between filter and barrel is still in good working order The yearly inspection should be recorded in a log book. The log book should show the inspection date, any faults
detected and the name of the person having carried out the inspection. Of course any faults should be rectified immediately. Use only genuine Elektra Beckum spare parts for repairs.
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5 Electrical Connection
This machine must be operated on a residual current device (RCD) of 30 mA capactiy and connected to an earthed outlet while in use to protect the operator from electric shock. The supply circuit this dust collector is connected to must be protected by a 16 A time-lag fuse or miniature circuit breaker. Connect to power mains only after the machine is properly set up. This appliance must be safety earthed. If the plug, fitted to the power cable, has to be changed or replaced, do not connect the earth lead to one of the current conducting leads.
Connect the power cable leads in accordance with the following colour code: Single-phase motor: yellow/green- earth
blue - neutral brown - live
Three-phase motor: yellow/green- earth
brown - phase (L1) black - phase (L2)
blue - phase (L3) Use only plugs and sockets according to VDE 0623/BS 4343/IEC 309. Do not use other connectors or adaptors. Do not operate this appliance with a damaged power cable. Risk of electrical shock. Worn or defective cables must
be replaced immediately. Have replaced by a qualified electrician or service centre only. Children and juveniles should not be permitted to operate this machine.
Direction of rotation:
When connecting model SPA 2000 D with three-phase motor to the power supply check direction of rotation. With a wrong direction of rotation only very little vacuum is generated. The vacuum gauge needle does hardly move. The CEE plug supplied as standard with the machine has phase inverters build in to change the direction of rotation without the need for opening the plug. Pull plug from socket and, with a flat blade screwdriver, turn the 2 poles in the plug by 180°. Do not open the plug. Required power cable for SPA 2000 D is 4 x 1.5 mm2 conductor cross section.
For model SPA 2000 W (single-phase) a change of the direction of rotation is not required. Power cable conductor cross section required is 3 x 1.5 mm2.
6 Minimum Volume Flow Rate Monitoring
This Elektra Beckum dust collector SPA 2000 can collect saw dust and chips from woodworking machines with a dust extraction port of Ø 80 or Ø 100 mm. It is important to keep a certain minimum volume flow rate. This minimum volume flow rate depends on the dust extraction port diameter of the woodworking machine. The volume flow rate monitoring device (vacuum gauge) is carefully matched to this minimum volume flow rate.
7 Commissioning
The SPA 2000 is supplied fully assembled. After unpacking it can be rolled to its site of operation. The dust collector should be located as close as practical to the woodworking machine. It must be placed on level ground. The suction or intake port of the dust collector has an outer diameter of 100 mm. The suction hose with an inner diameter of 100 mm slides onto this port. It is important to use an electrically conductive suction hose and that there is good conduction between the suction hose and the extraction and suction ports.
If a spiral suction hose is used, the insulation of the metal spiral must be stripped on both ends for conductivity and the hose held with hose clamps on the ports.
Use only suction hoses made of low-flammability material as per DIN 4102 B1 or similar. If the dust collector is to be connected to a machine with a dust extraction port of less than Ø 100 mm a reducer,
fitting both the extraction port and the Ø 100 mm suction hose, is required. Connection to a machine with two extraction ports requires the use of a T-joint, the suction side of which shall have the same cross section as the combined cross section of the two intake ports.
After connection to the woodworking machine has been made, the dust collector is started first, then the machine. Switching off is done in reverse order, i.e. the machine first, then the dust collector. While in operation the dust collector should not be moved.
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8 Removal Of The Collected Dust
The dust collecting bin has to emptied as required, but always after every use of the dust collector. To empty the bin, push the two hand levers up to lower the bin. Pull the bin out and carefully close and seal the dust collection bag. Lift the bag from the bin and dispose of in accordance with all relevant local regulations. When fitting a new dust collection bag, make sure it fits snug to the bin’s wall and does not pucker near the upper rim. Push the bin back towards the centre and lift it up with the hand levers. The dust collector is then operational again.
9 Filter Cleaning
After a longer operating period the filter will become clogged by fine dust. The dedusting device cannot remove this fine dust from the pores of the filter. Clean the filter with compressed air, guiding the blow-out gun slowly up and down the filter element. This work should be done in a room connected to a dust collection system or outdoors, and must be carried out without impairment of uninvolved persons. The person carrying out the cleaning must wear a dust mask (filter mask with particle filter, class 2). The filter cartridge can be removed from the dust collector. To do so, loosen the hose clamp holding the filter cartridge.
10 Filter Dedusting
If the differential pressure gauge indicator is in the red area of the vacuum gauge, the filter needs dedusting. Stop the dust collector and wait for the fan to come to a complete stop, then turn the ratchet lever on top of the filter housing clockwise for one minute. When collecting fine dust dedusting is required more frequently.
11 Transportation And Setup
The dust collector must be transported in an upright position. Read the instructions before commissioning this dust collector SPA 2000.
12 Accessories
Suction Hose Kit Stock-no. 091 301 3565 comprising
1 spiral suction hose Ø 100 x 2000 mm (low-flammability) 2 hose clamps 1 adapter sleeve
13 Electrical Wiring Diagrams
L1 L2 L3 N PE
Note: With phase-changer
Rotary switch with motor protection 5,4 A
L N PE
Rotary switch with motor protection 13,4 A
0 I
0 I
Starter relay
M
3 ~
SPA 2000 D SPA 2000 W
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4
3 2 U1/Z1
U2
M
1~
Z2
CB 37,5µF
CA RL
100µF
33K
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14 Spare Parts List
Pos. Description Dimension DIN Stock-no.
1 Ratchet wrench 1/2" square drive 910 916 7794 2 Radial shaft seal 32x48x7 763 516 7810 3 Plastic washer Ø 70x9 138 116 7808 4 Filter cover 138 216 7259 5 Filter cartridge 091 301 3573 6 Deduster 138 216 7313 7 Hexagon head screw M 6x25 933 610 300 1143 8 Brush 913 216 7300 9 Washer A 6.4 galv. 125 630 001 6365 10 Hexagon nut M 6 galv. 934 620 000 2219 11 Hose clamp Ø 560 138 216 7216 12 Barrel 138 216 7267 13 Cross rec. pan head tapping screw ST 3.5x16 C-H galv. 7981 617 203 2905 14 Handle 138 116 7271 15 Support plate 138 216 7143 16 Hexagon socket head cap screw M 8x16 galv. 912 612 100 0790 17 Dust collection bin 138 216 7232 18 Flexible rim protection 705 616 7280 19 Dust collection bag, set of 10 091 301 3581 20 Hose clamp Ø 180 138 216 7224 21 Tube 138 216 7240 22 Switch ON/OFF 1-phase 813 116 4956
Switch ON/OFF 3-phase 813 316 4961 23 Cross rec. pan head tapping screw ST 3.5x16 C-H galv. 7981 617 203 2905 24 Power cable w/rubber outer jacket 3Gx1.5x5500 840 214 3585
with moulded-on plug (SPA 2000 W)
Plug CEE 16A 3-phase (SPA 2000 D) 821 516 6059 25 Hexagon socket head cap screw M 6x12 912 612 100 0731 26 Vacuum gauge 782 316 4992 27 Front panel, insulated 138 216 7151 28 Hexagon head tapping screw B 6.3x19 galv. 7976 617 105 9656 29 Cover, fan compartment 138 216 7160 30 Feather key 6x6x28 6885 672 104 6166 31 Fan compartment 138 216 7178 32 Cover plate 138 216 7186 33 Hexagon head screw M 8x16 galv. 933 610 300 1178 34 Washer A 8.4 galv. 125 630 001 6322 35 Hexagon nut M 8 galv. 934 620 000 2235 36 Set screw M 6x8 galv. 913 616 106 3817 37 Fan assembly 101 016 7296 38 Poly-V-belt pulley Ø 67 724 041 2092 39 Poly-V-belt 5 PJ 864 723 306 6820 40 Poly-V-belt pulley SPA 2000 W Ø 139.5/arbor bore Ø 19 724 041 2505
Poly-V-belt pulley SPA 2000 D Ø 139.5/arbor bore Ø 20 724 041 2467 41 Washer A 8.4 galv. 125 630 001 6322 42 Hexagon head screw M 8x25 galv. 933 610 300 1194 43 Motor SPA 2000 W 1~ 101 316 4980 n.s. Capacitor 37.5 µF 805 001 1829 43 Motor SPA 2000 D 3~ 101 316 4971 44 Hexagon head screw M 8x16 galv. 933 610 300 1178 45 Motor mounting bracket 138 216 7194 46 Bottom panel 138 216 7208 47 Hexagon head screw M 6x12 galv. 933 610 300 1127 48 Washer A 6.4 galv. 934 630 001 6365 49 Hexagon nut M 6 galv. 934 620 000 2219 50 Rigid caster 727 116 5018 51 Swivel caster 727 116 5000 52 Cross rec. pan head tapping screw ST 3.5x16 C-H galv. 7981 617 203 2905 53 Hexagon nut M 8 934 620 000 2235 54 Hose connector 138 116 7824
n.s. = not shown in drawing
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15 Exploded View
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13-217 445, Fax: +40-13-214 505
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Dilex d.o.o.,
Orginceva ut. 17, SLO-51113 Ljublijana
Remtech Spol. S.R.O.,
Vinice 293, SK-90021 Svaty Jur
Tel.: +42-1-744 971 981, Fax: +42-1-744 971 291
Agent Trade, S. C., S.R.L.,
Aleea Bran Nr. 2, BL. 92, P., Ap. 47,
RO- 751552 Bucuresli 4
Metabo s.r.o.,
Kralovicka 544, CZ-25001 Brandys nad Labem
Tel.: +42-202-804 458, Fax: +42-202-804 456,
Internet: http://www.metabo.cz
Tel.: +40
Tel.: +386-61-168 16 20, Fax: +386-61-168 16 16
EB_Adr1B.fm
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Bolas - Máquinas e Ferramentas de Qualidade, S.A.,
Rua 8, Lotes 8, 10, 12, P.O. Box 53,
P-7001 Évora-Codex
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Metabo Danmark A/S,
Tel.: +351-66-74 93 00, Fax: +351-66-74 93 09,
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Marielundvej 48 C, DK-2730 Herlev
Tel.: +44-84-13 55, Fax: +44-84-86 04,
Profilma-Import A/S,
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HDF-Paulsson AB,
Box 525, Svaravaregatan 5, S-30180 Halmstad
Tel.: +46-35-154 400, Fax: +46-35-121 780
Nofa OY, P.O.Box 28,
Hannuksentie 1, FIN-02270 Espoo
Postboks 536 Nanset, Sophus Buggesvei 48,
N-3252 Larvik
Tlf.: +47-33-114 777, Fax: +47-33-114 108
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Tel.: +358-9-804 851, Fax: +358-9-809 485
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91-578 47 72
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28,
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EB Nefro KFT,
EB- Polska,
Spółka
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Futo U. 70, HU-3508 Miskolc
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Extra Industrial Goods,
Tel.: +36-46-362 264; +36-46-366 363,
+36-30-450 618, Fax: +36-46-362 761
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ITA Ltd.,
Balakirevskij Pereulok 19, str. 1, RUS-Moscow
Tel.: +7-95-737 93 11; +7-95-737 93 12,
+7-95-737 93 13, Fax: +7-95-737 93 14,
Rr. Fadil Rada 88, AL-Tirana
Tel.: +355-42-330 62, Fax: +355-42-330 63
AS Mecro,
Peterburi tee 44, EST-11415 Tallinn
Tel.: +372-6-201 101, Fax: +372-6-201 112
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Elektra Beckum AG,
D
Metabo UK Ltd., 25 Majestic Road, GB-SO 16 OYT
Tel.: +44-2380-732 000, Fax: +44-2380-747 500
Daimlerstraße 1, D-49716 Meppen
Tel.: +49-1803-333 456, Fax: +49-1803-333 457
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Lurem MACHINES à BOIS,
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S.A. Ferunion N.V., 19-23, Rue de L‘Escaut /
Scheldestraat 19-23, B-1080 Bruxelles/Brussel
Tél.: +32-2-427 71 10, Fax: +32-2-425 37 21,
Metabo Nederland b. v.,
Keulschevaart 8, NL-3621 MX Breukelen,
Zone Industriell/BP 1, F-617000 Domfront
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Postbus 180, NL-3620 AD Breukelen,
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Metabo Kistool AG,
Badener Str. 816, CH-8010 Zürich
Tel.: +41-1-437 82 80, Fax: +41-1-437 82 77,
Fischknecht, Markus Schweisstechnik,
Marktgasse 6, 9050 Appenzell
Tel.: +41-71-787 14 05, +41-79-696 36 44,
Fax: +41-78-782 07
Carlo Stechel & Figli S.R.L.,
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Via Buozzi 22, I-20097 San Donato Milanese (MI)
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Herramientas Metabo, S.A.,
Polígono Ind. N°6, Parcela 16,
E-28935 Móstoles (Madrid)
Tel.: +34-91-616 57 67, Fax: +34-91-616 43 55,
Kestra S.A. Soldadura,
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Tel.: +39-02-556 001 11, Fax: +39-02-556 003 22,
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