Heating Controller
MC5, MC5X1
Instruction Manual
M7044 / Version 3.6
Please take your time to read this Instruction manual in order to understand the safe and
correct use of your new Electrothermal product.
It is recommended the responsible Body for the use of this equipment reads this instruction
manual and ensures the user(s) are suitably trained in its operation.
Contents Page
Section 1 Introduction 3
Section 2 Symbols and using this Instruction Manual 4
Section 3 Safety Information 5
Section 4 Unpacking and Contents 7
Section 5 Installation 8
Section 6 Environmental Protection 9
Section 7 Equipment Operation 10
Section 8 Technical Specication 12
Section 9 Maintenance 13
Section 10 Spares and Accessories 18
Section 11 Customer Support 18
Section 12 EU Declaration of Conformity 19
© The copyright of this instruction manual is the property of Cole-Parmer Limited. This instruction manual is supplied
by Cole-Parmer Limited on the express understanding that it is to be used solely for the purpose for which it is supplied.
It may not be copied, used or disclosed to others in whole or part for any purpose except as authorised in writing by
Cole-Parmer Limited. Cole-Parmer Limited reserves the right to alter, change or modify this document without prior
notication.
In the interest of continued development Cole-Parmer Limited reserve the right to alter or modify the design and / or
assembly process of their products without prior notication.
This product is manufactured in Great Britain by Electrothermal, part of the Cole-Parmer Group of companies.
Cole-Parmer Ltd.
Beacon Road,
Stone,
Staffordshire,
ST15 0SA,
United Kingdom
Tel: +44 (0)1785 812121
2
1. INTRODUCTION
1.1. The MC5 Controller has been designed to provide a comprehensive answer to control
the heating of resistive loads such as the Electrothermal Electric Bunsen, Heating
Mantles and Heating Tapes for bench top operation delivering up to a maximum of
800W.
1.2. A rod support clamp is provided at the rear of the controller to take a standard 12.5mm
(½”) diameter rod.
1.3. The MC5 has a short mains output lead with an IEC socket to connect it to the resistive
load. An accessory extension mains lead is available where remote operation is required
(e.g. in a fume extraction unit).
1.4. MC5 is a 230 V ~ AC controller. The MC5X1 is a 115 V ~ AC controller.
3
2. SYMBOLS AND USING THIS INSTRUCTION MANUAL
Caution, risk of danger. See note or adjacent
symbol.
Protective conductor terminal to be earthed.
(Do not loosen or disconnect).
Caution / risk of electric shock.
Recyclable Packing Material.
Do not dispose of product in normal domestic
waste.
Caution. Hot surface.
Refer to instructions book.
Bio Chemical Hazard. Caution required. Will require
decontamination.
2.1. Throughout this Instruction manual the following symbols are shown to identify
conditions which pose a hazard to the user, or to identify actions that should be
observed. These symbols are also shown on the product, or its packaging. When a
symbol is shown next to a paragraph or statement it is recommended the user takes
particular note of that instruction in order to prevent damage to the equipment or to
prevent injury to one’s self or other people.
The Responsible Body and the Operator should read and be familiar with this
Instruction manual in order to preserve the protection afforded by the
equipment.
To prevent injury or equipment damage it is the manufacturer’s
recommendation that all persons using this equipment are suitably trained
before use.
2.2. Symbols Dened.
Caution, risk of danger. See note or adjacent symbol.
Protective conductor terminal to be earthed.
(Do not loosen or disconnect).
Caution / Risk of electric shock.
Recyclable Packaging Material.
Do not dispose of product in normal domestic waste.
Caution. Hot surface.
Refer to Instruction manual.
Bio Chemical Hazard. Caution required. Will require decontamination.
4
3. SAFETY INFORMATION
This product has been designed for safe operation when used as detailed in
accordance with the manufacturer’s instructions.
NOTE: Failure to use this equipment in accordance with this instruction book may
compromise your basic safety protection afforded by the equipment and may
invalidate the warranty / guarantee. The warranty / guarantee does not cover
damaged caused by faulty installation or misuse of the equipment.
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
This product has been designed for safe operation when used as detailed in
accordance with the manufacturer’s instructions.
NOTE: Failure to use this equipment in accordance with this instruction book may
compromise your basic safety protection afforded by the equipment and may
invalidate the warranty / guarantee. The warranty / guarantee does not cover
damaged caused by faulty installation or misuse of the equipment.
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
This product has been designed for safe operation when used as detailed in
accordance with the manufacturer’s instructions.
NOTE: Failure to use this equipment in accordance with this instruction book may
compromise your basic safety protection afforded by the equipment and may
invalidate the warranty / guarantee. The warranty / guarantee does not cover
damaged caused by faulty installation or misuse of the equipment.
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
This product has been designed for safe operation when used as detailed in
accordance with the manufacturer’s instructions.
NOTE: Failure to use this equipment in accordance with this instruction book may
compromise your basic safety protection afforded by the equipment and may
invalidate the warranty / guarantee. The warranty / guarantee does not cover
damaged caused by faulty installation or misuse of the equipment.
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
This product has been designed for safe operation when used as detailed in
accordance with the manufacturer’s instructions.
NOTE: Failure to use this equipment in accordance with this instruction book may
compromise your basic safety protection afforded by the equipment and may
invalidate the warranty / guarantee. The warranty / guarantee does not cover
damaged caused by faulty installation or misuse of the equipment.
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
This product has been designed for safe operation when used as detailed in accordance
with the manufacturer’s instructions.
NOTE: Failure to use this equipment in accordance with this instruction manual may
compromise your basic safety protection afforded by the equipment and may invalidate
the warranty / guarantee. The warranty / guarantee does not cover damaged caused by
faulty installation or misuse of the equipment.
3.1. Prevention of Fire and Electric shock.
To prevent a risk of re or electric shock, do not open your product case
without authorisation. Only qualied Service personnel should attempt to
repair this Controller.
Only replace fuses with the type as listed in Technical Specication section
(See fuse type and rating).
Ensure the Mains Power Supply conforms to rating found on the data plate
located on the base of this product.
Never operate this equipment without connection to earth / ground. Ensure
the mains supply voltage is correctly earthed / grounded in accordance with
current area legislation.
Do not install or remove any heating apparatus from the controller
whilst power is applied.
3.2. General Safe Operating Practice.
Always follow good laboratory practice when using this Equipment. Give
due recognition to your company’s safety and legislative health & safety
procedures and all associated legislation applicable to your areas of operation.
Check laboratory procedures for substances being heated and ensure all
hazards (e.g. explosion, implosion or the release of toxic or ammable gases)
that might arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may require the
use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid work surface
with at least 300mm suitable clearance all around from other equipment.
Do not position the product so that it is difcult to disconnect from the mains
supply.
Do not immerse the controller in water or uids.
Do not spill substances onto this unit. If spillage does occur, disconnect
unit from mains supply and follow instructions as detailed in Section
‘Maintenance’.
To prevent electronic overheat and potential re, do not cover this product
when connected to the mains power supply.
5
Do not obstruct the ventilation slots in the controller base.
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
The equipment is not spark, flame or explosion proof and has not
been designed for use in hazardous areas in terms of BSEN 60079-
14:1997. Keep flammable, low flash point substances away from
heating apparatus.
Do not
operate or handle any part of this product with wet hands.
To prevent a risk of fire or electric shock,
DO NOT
open your
product case without authorisation. Only qualified Service
personnel should attempt to repair this Controller.
Replace fuses only with the type as listed in section, Parts and
Accessories and Technical Specifications. (See fuse type and
rating).
Ensure the Mains Power Supply conforms to rating found on the
data plate located on the base of this product.
Never
Operate this equipment with out connection to earth /
ground. Ensure the mains supply voltage is correctly earthed /
grounded in accordance with current area legislation.
Do not
install or remove any heating apparatus from the controller
whilst power is applied.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures
for substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might
arise have been suitably addressed before proceeding. When
heating certain substances the liberation of hazardous gases may
require the use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid
work surface with at least 300mm suitable clearance all around
It is not recommended to leave any heating apparatus unattended
during operation.
Only use original equipment manufacturer’s spares and accessories. Refer to
section 10.
The equipment is not spark, ame or explosion proof and has not been
designed for use in hazardous areas in terms of BSEN 60079-14:1997.
Keep ammable, low ash point substances away from heating apparatus.
Do not operate or handle any part of this product with wet hands.
Do not leave this product switched on without glass sides in place for
prolonged periods.
Keep the mains plug and lead set cable away from the heating apparatus
being controlled.
Refer to instruction manual for the resistive load of equipment to ensure
controller is suitable for application.
Always observe the manufacturer’s operating and safety instructions for the
equipment to be connected to the controller.
NOTE: if this product is not used in accordance with the manufacturer’s instructions
then the basic safety protection afforded by the equipment may not be preserved and
the guarantee invalidated.
6
4. UNPACKING AND CONTENTS.
4.1. Please check the contents of your carton against the diagram.
4. UNPACKING AND CONTENTS.
4.1. Please check the contents of your carton against the diagram.
(Mains plug and cord set may differ from illustration).
Contents.
Item Description Qty
1 Control unit 1
2 Moulded mains cord and plug set.
(May be different to illustration).
1
3 Instructions book (this document). 1
4. UNPACKING AND CONTENTS
4.1. Please check the contents of your carton against the diagram.
(Mains plug and cord set may differ from illustration).
Item Description Qty
1 Control unit 1
2 Moulded mains cord and plug set.
(May be different to illustration).
Instruction Manual (this document).
3 Instructions book (this document). 1
For future reference
please record your
products Serial and
Model Numbers.
Contents.
Serial Number Model Number
1
7
5. INSTALLATION
• Indoor use.
• Altitude up to 2000 meters.
• Temperatures between -10°C and +50°C.
• Maximum relative humidity 80% for temperatures up to 31°C decreasing
linearly to 50% relative humidity at 40°C.
• Mains supply voltage fluctuations up to ± 10% of the nominal voltage.
• Transient overvoltages typically present on the mains supply. (Overvoltage
category II).
• Applicable rated pollution degree 2.
This equipment must be earthed / grounded to a fixed earth / grounded mains
• Indoor use.
• Altitude up to 2000 meters.
• Temperatures between -10°C and +50°C.
• Maximum relative humidity 80% for temperatures up to 31°C decreasing
linearly to 50% relative humidity at 40°C.
• Mains supply voltage fluctuations up to ± 10% of the nominal voltage.
• Transient overvoltages typically present on the mains supply. (Overvoltage
category II).
• Applicable rated pollution degree 2.
This equipment must be earthed / grounded to a fixed earth / grounded mains
5.1. Electrical safety and Installation
5.2. This equipment is designed for safe operation under the following conditions:-
• Indoor use.
• Altitude up to 2000 meters.
• Temperatures between 5°C and 40°C.
• Maximum relative humidity 80% for temperatures up to 31°C decreasing
linearly to 50% relative humidity at 40°C.
• Mains supply voltage uctuations up to ± 10% of the nominal voltage.
• Transient overvoltages typically present on the mains supply. (Overvoltage
category II).
• Applicable rated pollution degree 2.
5.3. This equipment must be earthed / grounded to a xed earth / grounded mains
socket outlet. The mains supply is to be earthed / grounded in accordance with
current legislation.
5.4. Ensure only the correct rated mains input fuses are tted. (Where applicable ensure
the correct mains cable fuse if tted). See Technical Specication, Section 8 of this
Instruction manual.
5.5. Check the voltage on the product data label of this unit. Ensure the rating conforms to
your local supply. If an 115V product is used in a 230V supply area, then a 230/115V
transformer must be installed between the 230V mains supply and the product, by a
competent electrician.
Only connect controller to resistive loads. Refer to section 8.
5.6. It is recommended this unit be connected to a mains supply source which incorporates
an RCD or GFCI device.
The unit is supplied with a moulded mains cord and plug set wired as follows:-
Green /Yellow or Green = Earth / Ground
Blue or White = Neutral
Brown or Black = Live / line hot.
5.7. If the controller is to be used on a retort rod, make sure it isn’t positioned over any
heating apparatus.
8
6. ENVIRONMENTAL PROTECTION
manufacturing process without compromising end product performance and value.
Packaging materials have been selected such that they may be sorted for
manufacturing process without compromising end product performance and value.
recycling.
At the end of your product and accessories life, it must not be discarded as
manufacturing process without compromising end product performance and value.
recycling.
domestic waste. Ref: EU Directive 2002/96/EC on Waste Electrical and Electronic
Equipment Directive (WEEE). Please contact your distributor / supplier for further
information. For end users outside of the EU consult applicable regulations.
company.
This product and accessories must be accompanied by a completed
6.1. Maximum consideration has to be given to environmental issues within the design and
manufacturing process without compromising end product performance and value.
6.2. Packaging materials have been selected such that they may be sorted for
recycling.
6.3. At the end of your product and accessories life, it must not be discarded as
domestic waste. Ref: EU Directive 2002/96/EC on Waste Electrical and Electronic
Equipment Directive (WEEE). Please contact your distributor / supplier for further
information. For end users outside of the EU consult applicable regulations.
6.4. This product should only be dismantled for recycling by an authorised recycling
company.
This product and accessories must be accompanied by a completed
Decontamination Certicate prior to any Disposal. Copies of the Certicate are
available from Distributor/Manufacturer.
9
7. EQUIPMENT OPERATION
7. EQUIPMENT OPERATION.
7.1. The MC5 controller has been designed for easy operation. The illustrations below show
detailed layouts of this control unit.
detailed layouts of this control unit.
1
IEC mains input socket
2
Earth continuity test point
3
Data plate label. (See for correct voltage type).
4
Mains Output IEC plug.
5
Rod support clamp.
6
Mains power on neon lamp. (White).
7
Mantle / Bunsen heaters on neon lamp. (Orange).
8
Regulator control knob.
7.1. The MC5 controller has been designed for easy operation. The illustrations below show
detailed layouts of this control unit.
1 IEC mains input socket
2 Earth continuity test point
3 Data plate label. (See for correct voltage type).
4 Mains Output IEC plug.
5 Rod support clamp.
6 Mains power on neon lamp. (White).
7 Mantle / Bunsen heaters on neon lamp. (Orange).
8 Regulator control knob.
Check the Dataplate label and ensure your mains electrical supply voltage is
compatible with this product.
7.2. Connect the IEC output plug to your heating apparatus product as illustrated.
or
10
7.3. Connect to the mains electricity supply. Observe the white neon lamp is illuminated
the presence of mains electricity.
The amber neon lamp on the controller will pulsate to show that power is being supplied to
the mantel, heating tape or cord etc. The frequency of the pulse will increase as the regulator
control knob setting is increased. At maximum setting the amber neon will be continually
illuminated.
electricity supply.
Always take suitable handling precautions when moving / touching hot glass
showing the presence of mains electricity.
7.4. Switch the controller on by turning the regulator control knob clockwise to increase
power. The amber neon lamp on the controller will pulsate to show that power is
being supplied to the mantel, heating tape or cord etc. The frequency of the pulse will
increase as the regulator control knob setting is increased. At maximum setting the
amber neon will be continually illuminated.
7.5. When your process is complete, switch off the controller and disconnect it from the
mains electricity supply.
Always take suitable handling precautions when moving / touching hot
glass vessels and solutions.
7.6. Always refer to the Instruction manual of the equipment to be used.
11
8. TECHNICAL SPECIFICATION.
8.1. Specifications.
Mains supply voltage 230V AC 50/60 Hz
Mains supply voltage MC5X1 115V AC 50/60 Hz
Maximum coupled power
consumption 230V
800 Watts.
Maximum coupled power
consumption 115V
460 Watts
Controller power consumption <1 W att.
Fuse rating 5A 5x20mm Glass Quick blow.
Mains cord and moulded IEC
plug and lead set cable (UK)
13A BS1362 AZ9165
Lead set plug fuse
(UK – only)
3 core earthed / ground. 2 meters long
Moulded IEC plug and Lead set – supply
cord H05 V V-F- Replace only with
equivalent cable.
13A BS1362
Mains cord and moulded IEC
plug and lead set cable
(Europe)
AZ6747
3 core earthed / ground. 2 meters long
Moulded IEC plug and Lead set – supply
cord H05 V V-F- Replace only with
equivalent cable.
Mains cord and moulded IEC
plug and lead set cable (USA)
AZ6746
3 core earthed / ground. 2 meters long
Moulded IEC plug and Lead set – supply
cord SJT VW 1- 105° Replace only with
equivalent cable.
Clamps for support rods. ½” (12.7mm) dia (max).
8. TECHNICAL SPECIFICATION
Mains supply voltage MC5 230V AC 50/60 Hz
Mains supply voltage MC5X1 115V AC 50/60 Hz
Maximum coupled power 800 Watts
consumption 230V
Maximum coupled power 460 Watts
consumption 115V
Controller power consumption <1 Watt
Fuse rating MC5 5A 5x20mm Glass quick blow
Fuse rating MC5X1 3.15A 5x20mm Glass quick Blow
HH179(S) Mains cord and moulded IEC plug and lead
set cable (UK) 10A BS1362
HH180(S) Mains cord and moulded IEC plug and lead
set cable (Europe)
CRM6288 Mains cord and moulded IEC plug and lead
set cable (USA)
Clamps for support rods ½” (12.7mm) dia (max)
The Ingress Protection rating for this product is classified as IPX 0.
Do not allow this product to come into contact with liquid.
8.2. Dimensions & weight (unpacked).
Weight 0.42 Kg
12
9. MAINTENANCE
Unplug the unit from the mains voltage supply before undertaking any
Unplug the unit from the mains voltage supply before undertaking any
maintenance tasks.
Maintenance should only be carried out under the direction of the
9.1. General Information.
Unplug the unit from the mains voltage supply and allow it to cool
before undertaking any maintenance tasks.
Maintenance should only be carried out under the direction of the
Responsible Body, by a competent electrician. Failure to do so may
result in damage to the product and in extreme cases be a danger to the
end user.
With proper care in operation this equipment has been designed to give many years
of reliable service. Contamination or general misuse will reduce the effective life of
this product and may cause a hazard.
Maintenance for the unit should include:
• Periodic electrical safety testing (an annual test is recommended as the minimum
requirement).
• Regular inspection for damage with particular attention to the mains lead and
plug set.
• Routine cleaning of the equipment should be undertaken using a clean cloth.
• Check the ventilation slots are clear.
DO NOT USE SOLVENTS FOR CLEANING ANY PART OF THIS EQUIPMENT.
9.2. Replacing controller fuse.
The mains fuse holder is located at rear your product. Refer to ‘Fuse Rating’ in the
Technical Specication section for correct fuse type and rating. Turn your product
off and remove it from the mains supply. Open fuse draw and remove fuses. Fit
replacement fuses and close the draw.
13
9.3. Replacing the Energy Regulator
9.3.2. Remove and retain the regulator spindle locknut and shakeproof washer.
9.3.2. Remove and retain the regulator spindle locknut and shakeproof washer.
9.3.3. Turn the controller up-side down and remove the two fixing screws retaining the base.
Lift the base off.
9.3.2. Remove and retain the regulator spindle locknut and shakeproof washer.
9.3.3. Turn the controller up-side down and remove the two fixing screws retaining the base.
Lift the base off.
9.3.4. Disconnect the tagged wires one at a time from old and connect to the new energy
regulator. Refer to wiring diagram.
9.3.1. Remove the energy regulator knob by pulling in a vertical direction away from the unit.
9.3.2. Remove and retain the regulator spindle locknut and shakeproof washer.
9.3.3. Turn the controller up-side down and remove the two xing screws retaining the base.
Lift the base off.
9.3.4. Disconnect the tagged wires one at a time from old and connect to the new energy
regulator. Refer to wiring diagram.
14
Reassemble
9.3.6. Replace the energy regulator control knob ensuring the flat on surface on the energy
regulator spindle is aligned.
9.3.7. Replace the base and refit the two fixing screws.
The responsible body shall check the electrical safety of the unit before further use.
9.4. Replacing the Neons.
9.4.1. Turn your product off and remove it from the mains supply. Disconnect it from any
heating resistive loads such as Heating Mantles, Heating Tapes and Cords.
9.4.2. Turn the Controller up-side down and remove the two fixing screws retaining the base.
Lift the base off.
9.3.6. Replace the energy regulator control knob ensuring the flat on surface on the energy
regulator spindle is aligned.
9.3.7. Replace the base and refit the two fixing screws.
The responsible body shall check the electrical safety of the unit before further use.
9.4. Replacing the Neons.
9.4.1. Turn your product off and remove it from the mains supply. Disconnect it from any
heating resistive loads such as Heating Mantles, Heating Tapes and Cords.
9.4.2. Turn the Controller up-side down and remove the two fixing screws retaining the base.
Lift the base off.
9.4.3. Disconnect the two wires from the relavent neon.
9.3.5. Position new energy regulator and then t and tighten the shake proof washer and the
locknut.
9.3.6. Replace the energy regulator control knob ensuring the at on surface on the energy
regulator spindle is aligned.
9.3.7. Replace the base and ret the two xing screws.
The responsible body shall check the electrical safety of the unit before further
use.
9.4. Replacing the Neons.
9.4.1. Turn your product off and remove it from the mains supply. Disconnect it from any
heating resistive loads such as Heating Mantles, Heating Tapes and Cords.
9.4.2. Turn the Controller up-side down and remove the two xing screws retaining the base.
Lift the base off.
9.4.3. Disconnect the two wires from the relevant neon.
9.4.4. Push the neon out from the inside. Note a slight twisting movement may be necessary.
Reassemble
9.4.5. Insert the new neon ensuring the tags align with the untouched neon.
9.4.6. Reconnect the tags.
9.4.7. Replace the base and ret the two securing screws.
The responsible body shall check the electrical safety of the unit before further
use.
15
9.5. Replacing the Controller Output lead.
9.5. Replacing the Controller Output lead.
9.5.1. Turn the controller off and remove it from the mains supply. Disconnect it from any
heating resistive loads such as Heating Mantles, Heating Tapes and Cords.
9.5.2. Turn the controller up-side down and remove the two fixing screws retaining the base.
Lift the base off.
9.5.1. Turn the controller off and remove it from the mains supply. Disconnect it from any
heating resistive loads such as Heating Mantles, Heating Tapes and Cords.
9.5.2. Turn the controller up-side down and remove the two xing screws retaining the base.
Lift the base off.
9.5.3. Remove and retain the stiff nut / washer etc, on the earth post and disconnect the
earth wire.
9.5.4. Disconnect the mains out cable wires from the PCB assembly.
9.5.5. Squeeze the retaining relief bush’s rounded section and push the strain relief bush
from inside.
9.5.6. Remove the Mains output cable.
9.5.7. Relocate the stain relief bush around the new Mains output cable with the smaller
diameter towards and approximately 10mm from end of the cable outer sleeve.
9.5.8. Squeeze the bush and align the ats to locate through the aperture in the backplate.
Note: A reasonable amount of force may be required.
9.5.9. Check the tting by pulling on the output mains cable while holding the backplate.
9.5.10. Locate the earth wire ring tag on the earth post and ret the stiff nut.
Note: Only replace with rated cable type specied in section 8.1. The cable
contains an earth ring and insulated connection tags crimped on and tested by the
manufacture. See Spares and Accessories section to order replacement cable.
16
9.5.11. Reconnect the mains and neutral wires from the cable to the PCB. (See wire diagram).
• Have a precision reference thermometer of calibrator to hand. Ensure that
OS1=0 and SIM=0
• Switch the controller off and on again.
• During the auto-test phase, press buttons button’s + and
keep them pressed until the controlled shows 0AD.
• With buttons and selected 0AD or SAD;0AD allows a
calibration of 0, inserting a constant corrective over the while scale of
measurement. SAD allows a calibration of the top part of the measurement
scale with a proportional correction between the calibration point and 0
• Press o display the value and then use + or
to make the read value coincide with the value measured by the
reference instrument.
• Exit from calibration by pressing button .
If the equipment has been exposed to contamination, the
9.5.11. Reconnect the mains and neutral wires from the cable to the PCB. (See wire
diagram).
9.5.12. Replace the base and ret the two securing screws.
The responsible body shall check the electrical safety of the unit before further
use.
9.6. Spillage and Decontamination.
In the event of spillage switch off and unplug this product from the mains electrical
supply. Wipe off all excess liquid from the unit and surrounding area using an
absorbent soft cloth.
If in doubt please consult Customer Support. Refer to section 11.
If the equipment has been exposed to contamination, the
Responsible Body is responsible for carrying out appropriate
decontamination. If hazardous material has been spilt on or inside
the equipment, decontamination should only be undertaken under the control
of the Responsible Body with due recognition of possible hazards. Before
using any cleaning or decontamination method, the Responsible Body should
check with the manufacturer the proposed method will not damage the
equipment.
Prior to further use, the Responsible Body shall check the electrical safety of
the unit. Only if all safety requirements are met can the unit be used again.
The above procedure is intended as a guide. Should spillage occur with a toxic
or hazardous uid then special precautions may be necessary.
Decontamination Certicate.
Note: In the event of this equipment or any part of the unit becoming damaged, or
accompanied by a completed decontamination certicate. Copies of the Certicate
requiring service, the item(s) should be returned to the manufacturer for repair
are available from Distributor/Manufacturer.
At the end of life, this product must be accompanied by a completed
Decontamination Certicate.
17
10. SPARES AND ACCESSORIES
Order Number Description
CRM5607 Neon clear (230V)
CRM5619 Neon clear (115)
CRM5608 Neon amber (230V)
CRM5620 Neon amber (115V)
HH179(S) Mains cord and moulded IEC plug and lead
set cable (UK) 10A BS1362
HH180(S) Mains cord and moulded IEC plug and lead
set cable (Europe)
CRM6288 Mains cord and moulded IEC plug and lead
set cable (USA)
129320/3 Support rod (710mm / 28” long)
129320/4 Support rod (1160mm / 45” long)
129320/5 Support rod (1440mm / 55” long)
129320/6 Support rod (590mm / 23” long)
Please contact your local sales specialist or email cpspares@coleparmer.com to enquire about
available spares.
Please visit www.electrothermal.com for a full list of available accessories.
11. CUSTOMER AND TECHNICAL SUPPORT
For help and support in using this product, please contact Customer Services at the following
address:
Cole-Parmer Ltd.
Beacon Road,
Stone,
Staffordshire,
ST15 0SA,
United Kingdom
Tel: +44 (0)1785 812121
Service: cpservice@coleparmer.com
General enquiries: cpinfo@coleparmer.com
Order enquiries: cpsales@coleparmer.com
Technical support: cptechsupport@coleparmer.com
www.electrothermal.com
18
This product meets the applicable
harmonized standards for radio frequency
interfere with, or be affected by, other equipment with
similar qualifications. We cannot be sure that other
equipment used in its vicinity will meet these standards
and so we cannot guarantee that interference will not
occur in practice. Where there is a possibility that injury,
damage or loss might occur if equipment malfunctions
due to radio frequency interference, or for general
This declaration of conformity is issued under the sole responsibility of the manufacturer
Object of Declaration
Temperature Controller
(reference the attached list of catalogue numbers)
The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:
Signed for and on behalf of the above manufacturer
EU Declaration of Conformity
Product Laboratory Equipment
Manufacturer Cole-Parmer Ltd
Beacon Road
Stone, Staffordshire
ST15 0SA
United Kingdom
File Number P225
Authorised Cole-Parmer
Representative Beacon Road
Stone, Staffordshire
ST15 0SA
United Kingdom
Additional Information
Place of Issue
Date of Issue
Authorised Representative
Title
Signature
Year of CE Marking: 1999
Stone, Staffordshire, UK
18 May 2011. Revised 26 January 2017
P Day
General Manager
References to the relevant harmonised standards used or references to the other technical specications in relation
to which conformity is declared:
IEC/EN 61010-1:2010
Safety requirements for electrical equipment for
measurement, control and laboratory use.
Part 1: General requirements.
Electrical equipment for measurement, control and
laboratory use. EMC requirements.
Part 1: General requirements (Class A).
IEC/EN 61326-1:2006
Low Voltage Directive
EMC Directive
RoHS Directive
2006/95/EC
2004/108/EC
2011/65/EC
(until 19 April 2016)
2014/35/EU
(from 20 April 2016)
interference and may be expected not to
advice before use, contact the manufacturer.
Declaration of Conformity is also available to view online at www.electrothermal.com
19
Cole-Parmer Ltd.
Beacon Road,
Stone,
Staffordshire,
ST15 0SA,
United Kingdom
Tel: +44 (0)1785 812121
Email: cpinfo@coleparmer.com
Web: www.electrothermal.com
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