Electrolux EGWSICGBMS, EGWSICGMS, ZGWSICGMS User Manual
ENGLISH
EN CONTENTS
A SAFETY INSTRUCTIONS ................................................................................ Page 5
B GENERAL INFORMATION .............................................................................. Page 6
B1 Introduction ...................................................................................................................... Page 6
B2 Definitions ........................................................................................................................ Page 6
B3 Typographical conventions .............................................................................................. Page 6
B4 Machine and Manufacturer's identification data .............................................................. Page 7
B5 Equipment identification .................................................................................................. Page 7
B5.1 How to identify the technical data........................................................................ Page 7
B5.2 How to interpret the factory description ............................................................... Page 7
B6 Copyright ......................................................................................................................... Page 7
B7 Liability............................................................................................................................. Page 8
B8 Personal Protection Equipment ....................................................................................... Page 8
B9 Keeping the manual......................................................................................................... Page 8
B10 Users of the manual ........................................................................................................ Page 8
C GENERAL SAFETY RULES ............................................................................ Page 9
C1 Introduction...................................................................................................................... Page 9
C1.1 Protection devices installed on the machine ....................................................... Page 9
C1.1.1 Guards .............................................................................................. Page 9
C1.2 Safety signs to be placed on the machine or near the work area........................ Page 9
C2 Decommissioning ............................................................................................................ Page 9
C3 Instructions regarding use and maintenance................................................................... Page 9
C4 Foreseeable improper use............................................................................................... Page 10
C5 Residual risks .................................................................................................................. Page 10
D GENERAL DESCRIPTION OF MACHINE ....................................................... Page 11
D1 General description ......................................................................................................... Page 11
E TECHNICAL DATA ........................................................................................... Page 11
E1 Main technical characteristics.......................................................................................... Page 11
E2 Power supply characteristics ........................................................................................... Page 12
F TRANSPORT, HANDLING AND STORAGE.................................................... Page 13
F1 Introduction...................................................................................................................... Page 13
F1.1 Transport: Instructions for the carrier................................................................... Page 13
F2 Handling .......................................................................................................................... Page 13
F2.1 Procedures for handling operations..................................................................... Page 13
F2.2 Shifting ................................................................................................................ Page 13
F2.3 Placing the load................................................................................................... Page 13
F3 Storage ............................................................................................................................ Page 13
G INSTALLATION AND ASSEMBLY ................................................................... Page 14
G1 Customer responsibilities ................................................................................................ Page 14
G2 Characteristics of the place of installation ....................................................................... Page 14
G3 Positioning ....................................................................................................................... Page 14
G4 Disposal of packaging ..................................................................................................... Page 15
G5 Plumbing connections ..................................................................................................... Page 15
3
G6 Electrical connections ...................................................................................................... Page 15
G6.1 Safety devices ..................................................................................................... Page 16
G7 Installation diagram.......................................................................................................... Page 16
H DESCRIPTION OF CONTROL PANEL ............................................................ Page 17
H1 Basic controls .................................................................................................................. Page 17
I COMMISSIONING............................................................................................. Page 18
I1 Preliminary checks, adjustments and operational tests ................................................... Page 18
I1.1 Electrical and plumbing checks ........................................................................... Page 18
I1.2 Fitting of filters, overflow and wash arms check .................................................. Page 18
I2 Commissioning ................................................................................................................ Page 18
I3 Detergent/rinse aid dispensers and prearrangements..................................................... Page 18
I3.1 Dishwasher with incorporated rinse aid dispenser (Figure 11)............................ Page 18
I3.2 Dishwasher with incorporated detergent dispenser............................................. Page 18
I3.2.1 Detergent dispenser manual activation ............................................. Page 19
I3.2.2 Setting the dispenser ........................................................................ Page 19
J NORMAL MACHINE USE................................................................................. Page 20
J1 Foreseen use ................................................................................................................... Page 20
J2 Characteristics of personnel enabled to operate on the machine.................................... Page 20
J3 Suggestions ..................................................................................................................... Page 20
J4 Daily activation of the machine ........................................................................................ Page 20
J5 Wash cycles..................................................................................................................... Page 20
J6 Operation ......................................................................................................................... Page 21
J6.1 Basket loading ..................................................................................................... Page 21
J7 Regeneration cycle .......................................................................................................... Page 21
J8 Machine cleaning............................................................................................................. Page 23
J8.1 End of service and daily internal cleaning ........................................................... Page 23
J8.1.1 Water drain and cleaning of the washing tank................................... Page 23
J8.1.2 Cleaning the tank filter: ..................................................................... Page 23
J8.1.3 Cleaning the washer and rinse arms................................................. Page 23
J8.2 Long idle periods ............................................................................................................. Page 24
J8.3 Cleaning exterior surfaces ................................................................................... Page 24
J9 Maintenance .................................................................................................................... Page 24
J10 Alarms ............................................................................................................................. Page 24
J11 Troubleshooting ............................................................................................................... Page 25
J12 Machine disposal ............................................................................................................. Page 25
4
ENGLISH
Foreword
The instruction manual (hereinafter Manual) provides the operator with useful information for working cor-
rectly and safely, facilitating him in using the machine (hereinafter “machine”, “dishwasher” or “equipment”).
The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable
for improving machine performance in every respect and, above all, preventing injury to persons and animals and
damage to property due to improper operating procedures.
All persons involved in machine transport, installation, commissioning, use and maintenance, repair and disassembly must consult and carefully read this manual before carrying out the various operations, in order to avoid
wrong and improper actions that could compromise the machine's integrity or endanger people.
The manual must be available to operators and carefully kept in the place where the machine is used so that it is
always at hand for consultation in case of doubts or whenever required.
If, after reading this manual, there are still doubts regarding machine use, do not hesitate to contact the Manufacturer or the authorised after-sales service centre to receive prompt and precise assistance for better operation
and maximum efficiency of the machine.
During all stages of machine use, always respect the current regulations on safety, work hygiene and environmental protection. It is the user's responsibility to make sure the machine is started and operated only in optimum conditions of safety for people, animals and property.
A SAFETY INSTRUCTIONS
• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or instruction concerning use
of the appliance in a safe way and understand the hazards involved.
• Do not let children play with the appliance.
• Cleaning and user maintenance shall not be made by children without supervision.
ATTENTION!
Do not wash the appliance with direct or high pressure jets of water.
ATT ENT ION !
If the power cable is damaged it must be replaced by the After-Sales
Service or in any case by qualified personnel, in order prevent any
risk.
5
B GENERAL INFORMATION
B1 Introduction
This section describes the symbols used (that mark and
identify the type of warning), the definitions of terms
used in the manual, responsibilities and copyright.
B2 Definitions
Listed below are the definitions of the main terms used
in the Manual. Careful reading of the manual is recommended before use.
Operator
machine installation, adjustment, use, maintenance,
cleaning, repair and transport personnel.
Manufacturer
Electrolux Professional S.p.A. or any other assistance
centre authorised by Electrolux Professional S.p.A.
Operator for normal machine use
an operator who has been informed and trained
regarding the tasks and hazards involved in normal
machine use.
Technical assistance or specialised technician
an operator instructed/trained by the Manufacturer and
who, based on his professional and specific training,
experience and knowledge of the accident-prevention
regulations, is able to appraise the operations to be
carried out on the machine and recognise and prevent
any risks. His professionalism covers the mechanical,
electrotechnical and electronics fields.
Danger
source of possible injury or harm to health.
Hazardous situation
any situation where an operator is exposed to one or
more hazards.
Risk
a combination of probabilities and risks of injury or
harm to health in a hazardous situation.
Protection devices
safety measures consisting of the use of specific technical means (guards and safety devices) for protecting
operators against risks.
Guard
an element of a machine used in a specific way to provide protection by means of a physical barrier.
Safety device
a device (other than a guard) that eliminates or
reduces the risk; it can be used alone or in combination with a guard.
Customer
the person who purchased the machine and/or who
manages and uses it (e.g. company, entrepreneur,
firm).
Emergency stop device
a set of components intended for the emergency stop
function; the device is activated with a single action
and prevents or reduces damage to persons/
machines/property/animals.
Electrocution
an accidental discharge of electric current on a human
body.
B3 Typographical conventions
For best use of the manual, and therefore the machine,
it is advisable to know all the terms and typographical
conventions used in the documentation.
The following symbols are used in the manual to indicate and identify the various types of hazards:
ATTENTION!
DANGER FOR THE HEALTH
AND SAFETY OF OPERATORS.
ATTENTION!
DANGER OF ELECTROCUTION
- DANGEROUS VOLTAGE.
Machine guards and protection devices marked with
this symbol must only be opened by qualified personnel, after disconnecting the machine's power supply.
AT TE N TI ON !
RISK OF DAMAGE TO THE MACHINE.
Words further explaining the type of hazard are placed
next to the symbols in the text. The warnings are
intended to ensure the safety of personnel and prevent
damage to the machine or the product being worked.
The drawings and diagrams given in the manual are
not in scale. They supplement the written information
with an outline, but are not intended to be a detailed
representation of the machine supplied.
The numerical values given in the machine installation
diagrams refer to measurements expressed in mm (see
par. G7 “Installation diagram”).
6
ENGLISH
B4 Machine and Manufacturer's identification
2016
F.Mod. EGWSSIC Comm. Model EGWSSIC
PNC 9CG 402125 00 Ser.Nr. 60210001
EL AC 230V 1N 50 Hz Max 3.3 kW
Electrolux Professional spa - Viale Treviso, 15 - 33170 Pordenone (Italy)
IPX4
IPX4
2016
F.Mod. EGWSSIC Comm. Model EGWSSIC
PNC 9CGX 402125 00 Ser.Nr. 60210001
EL AC 230V 1N 50 Hz Max 3.3 kW
Electrolux Professional spa - Viale Treviso, 15 - 33170 Pordenone (Italy)
F.Mod. EGWSSIC
Electrolux Professional spa - Viale Treviso, 15
E1 “Main technical characteristics”
MODEL EGWXS
Supply Electric
Power supply voltage V 230 1N
Frequency Hz 50
data
A reproduction of the marking or data plate on the
machine is given.
Figure 1 Reproduction of the marking/data plate on
the machine.
The data plate gives the product identification and
technical data; listed below is the meaning of the various information given on it.
B5 Equipment identification
B5.1 How to identify the technical data
To identify the technical data (Figure 3), read the factory description of the product (F. Mod.) on the data
plate, identify the main machine data and consult
Table 2 “Main technical characteristics, performance
and consumption”.
F.Mod .....................
factory description of product
Comm. Model......... commercial description
PNC........................ production number code
Ser. Nr. .................. serial number
AC 230V 1N .......... power supply voltage
50 Hz...................... power supply frequency
Max 3.3 kW ............ max. power input
2016 ....................... year of construction
CE .......................... CE marking
IPX4 ....................... protection rating
Electrolux Professional S.p.A. - Viale Treviso, 15 -33170
Pordenone (Italy)
..... Manufacturer
Figure 3 Technical data identification
B5.2 How to interpret the factory description
The factory description on the data plate has the following meaning (some examples are given below):
(1) (2) (3) (4) (5) (6) (7) (8) (9)
EGWS S I C W P B
ZGWS S I C W
NGWS I C W P U
XGWS I C W P
Descrizione variabili
(1) Brand Z = Zanussi, E = Electrolux, N = To Brand, X = KxT.
(2) Machine type GW = Glass washer
(3).. (9) S = standard version, SS = short version, I =
insulation, DI = double imsulation, C = cold rinse, W
= water softner, P = drain pump, D = detergent
pump, G = drain pump + detergent pump, U = UK
plug, 6 = 60Hz, B = booster pump, MS = multi rack
support, 3 = 400V 3N ~.
Figure 2 Position of marking
ATTENTION!
Do not remove, tamper with
or make the machine marking
illegible.
ATTENTION!
Refer to the data given on the machine
marking for relations with the Manufacturer (e.g. when ordering spare parts,
etc.).
B6 Copyright
This manual is intended for consultation exclusively by
the operator and can be given to third parties only with
the written permission of Electrolux Professional S.p.A.
7
B7 Liability
The Manufacturer declines any liability for damage and
malfunctioning caused by:
• non-compliance with the “Definitions” instructions
contained in this manual;
• repairs not carried out in a workmanlike fashion, and
replacements using spare parts different from those
specified in the spare parts catalogue (the fitting and
use of non-original spare parts and accessories can
negatively affect machine operation);
• operations by non-specialised technicians;
• unauthorised modifications or operations;
• inadequate maintenance;
• improper machine use;
• unforeseeable extraordinary events;
• use of the machine by uninformed and untrained
personnel;
• non-application of the current provisions in the
country of use, concerning safety, hygiene and
health in the workplace.
The Manufacturer declines any liability for damage
caused by arbitrary modifications and conversions carried out by the user or the Customer.
The employer or workplace manager is responsible for
identifying and choosing adequate and suitable personal protection equipment to be worn by operators, in
compliance with current regulations in the country of
use.
Electrolux Professional S.p.A. declines any liability for
any inaccuracies contained in the manual, if due to
printing or translation errors.
Any supplements to the instruction manual the Customer receives from the Manufacturer must be kept
together with the manual, of which they will form an
integral part.
B8 Personal Protection Equipment
Given below is a summary table of the Personal Protection Equipment (PPE) to be used during the various
phases of the machine's service life.
Protection
garments
Phase
Transport
Handling
Unpacking
Installation
Normal use
Adjustments
Routine
cleaning
Extraordinary
cleaning
Maintenance
Dismantling
Scrapping
Legend:
M
F
C
(1)
Use heat resistant gloves suitable for contact with
C
M M
F
F
M M M (1)
F
F
F
F
F
F
PPE REQUIRED
PPE AVAILABLE OR TO BE USED IF NECESSARY
PPE NOT REQUIRED
Safety
footwear
M
M
M
M
M M (1)
M M (1)
M F
M
M
Gloves Glasses Protec-
F
F
F
F
tive head-
gear or
helmet
C
F
CC
CC
CC
F
C
CCC
F
F
C
C
CC
F
F
CC
CC
water and the substances used (see the safety data
sheet of the substances used to check other possible
PPE).
Failure to use the personal protection equipment by
operators, specialised technicians or users can involve
exposure to chemical risk and possible damage to
health.
B9 Keeping the manual
The manual must be kept intact for the entire life of the
machine, until scrapping of the machine. The manual
must stay with the machine in case of transfer, sale, hire,
granting of use or leasing.
B10 Users of the manual
This manual is intended for:
•
the carrier and handling personnel
;
• installation and commissioning personnel;
• the employer of machine users and the workplace
manager;
• operators for normal machine use;
• specialised technicians - technical assistance (see
wiring diagram and service manual).
8
ENGLISH
C GENERAL SAFETY RULES
C1 Introduction
The machines are provided with electric and/or
mechanical safety devices for protecting workers and
the machine itself. Therefore the user must not remove
or tamper with such devices.
The Manufacturer declines any liability for damage due
to tampering or their non-use.
C1.1 Protection devices installed on the machine
C1.1.1 Guards
The guards on the machine are:
- fixed guards (e.g. casings, covers, side panels,
etc.), fixed to the machine and/or frame with screws
or quick-release connectors that can only be
removed or opened with tools;
- interlocked movable guards (front panels) for
accessing inside the machine;
- machine electrical equipment access doors, made
from hinged panels openable with tools. The door
must not be opened when moving the machine, if
inside the door there is equipment which is dangerous when under tension or pressure.
ATTENTION!
Several illustrations in the manual show
the machine, or parts of it, without guards
or with guards removed. This is purely for
explanatory purposes. Do not use the
machine without the guards or with the
protection devices deactivated.
C1.2 Safety signs to be placed on the machine or
near the work area
MEANING
P
R
O
H
I
B
I
T
I
O
N
D
A
N
G
E
R
Do not oil, lubricate, repair and
adjust moving parts.
Do not remove the safety devices.
Do not use water to extinguish fires
(placed on electrical parts).
DANGER OF CRUSHING HANDS
DANGER OF BURNS
DANGER OF ELECTROCUTION
(placed on electrical parts with indi-
cation of voltage).
ATTENTION!
Do not remove, tamper with or
make the labels on the
machine illegible.
C2 Decommissioning
When the machine is no longer to be used, make it
unusable, removing the wiring from the power supply
and the water connections.
C3 Instructions regarding use and maintenance
Risks mainly of a mechanical, thermal and electrical
nature exist in the machine.
Where possible the risks have been neutralised:
• directly, by means of adequate design solutions,
• indirectly by using guards, protection and safety
devices.
Any anomalous situations are signalled on the control
panel display.
During maintenance several risks remain, as these
could not be eliminated, and must be neutralised by
adopting specific measures and precautions.
Do not carry out any checking, cleaning, repair or maintenance operations on moving parts.
Workers must be informed of this prohibition by means
of clearly visible signs.
To guarantee machine efficiency and correct operation, periodical maintenance must be carried out
according to the instructions given in this manual. In
particular, make sure to periodically check correct
operation of all the safety devices and the insulation of
electrical cables, which must be replaced if damaged.
ATTENTION!
Machine maintenance opera-
tions must only be carried out
by specialised Technicians
provided with all the appropriate personal protection equipment (safety shoes, gloves,
glasses, overalls, etc.), tools,
utensils and ancillary means.
ATTENTION!
Never operate the machine,
removing, modifying or tampering with the guards or protection and safety devices.
9
ATTENTION!
Before carrying out any opera-
tion on the machine, always
consult the manual, which
gives the correct procedures
and contains important information on safety.
C4 Foreseeable improper use
Improper use is any use different from that specified in
this manual. During machine operation, other types of
work or activities considered improper and that in general can involve risks for the safety of operators and
damage to the system are not allowed.
Foreseeable improper use includes:
• failure to disconnect the power supply (with main
switch in off position “O”) before carrying out adjustment, cleaning, resetting and maintenance operations;
• failure to disconnect the power supply (with main
switch in off position “O”) at the end of the day;
• lack of machine maintenance, cleaning and periodical checks;
• structural changes or modifications to the operating
logic;
• tampering with the guards or safety devices;
• failure to use personal protection equipment by
operators, specialized technicians and maintenance personnel;
• failure to use suitable accessories (e.g. the use of
equipment, ladders unsuitable for carrying out
maintenance to equipment inside the machine);
• keeping combustible or flammable materials, or in
any case materials not compatible with or pertinent
to the work, near the machine;
• incorrect machine installation (see section E “Installation and assembly”);
• placing in the machine any objects or things not
compatible with washing or that can obstruct/damage the machine or persons or pollute the environment;
• non-compliance with the requirements for correct
machine use;
• other actions that give rise to risks not eliminable by
the Manufacturer.
ATTENTION!
The previously described
actions are prohibited!
Nevertheless, through this manual the Manufacturer
has taken steps to inform operators of such risks, carefully indicating the personal protection equipment to be
used by them.
Sufficient spaces are provided for during the machine
installation stages in order to limit these risks.
To preserve these conditions, corridors and areas
around the machine must always be:
• kept free of obstacles (e.g. ladders, tools, containers, boxes, etc.);
• clean and dry;
• well lit.
For the Customer's complete information, the residual
risks remaining on the machine are given below: such
actions are deemed improper and therefore strictly forbidden.
APPLICATION PHASE: I=Installation, U=Normal use,
M=Maintenance, P=Cleaning.
RESIDUAL
RISK
Slipping or
falling
[ U - M ]
Burns
[ U - M - P ]
Electrocution
[ M ]
Falling from
above
[ I - U - M ]
Tipping of
loads
[ I - M ]
Chemical
[ I - U - M - P ]
Crushing or
shearing
[ I - U - M ]
DESCRIPTION OF HAZARDOUS
SITUATION
The operator can slip due to water or dirt
on the floor.
The operator deliberately or unintentionally touches some parts inside the
machine or dishes at the outfeed without
using gloves or without allowing them to
cool.
Contact with live parts during maintenance operations carried out with the
electrical panel powered. The operator
intervenes (with a power tool or without
disconnecting the power to the machine)
lying down on the wet floor.
The operator intervenes on the machine
using unsuitable systems to access the
upper part (e.g. rung ladders, or climbs
on it).
During maintenance on the machine, or
moving its packing, using unsuitable
accessories or lifting systems or with
load unbalanced.
Contact with chemical substances
(e.g. detergent, rinse aid, scale remover,
etc.) without taking adequate safety precautions. Therefore always refer to the
safety data sheets and labels on the
products used.
Possible risk of injury to upper limbs
during the hood closing operation.
C5 Residual risks
The machine has several risks that were not completely eliminated from a design standpoint or with the
installation of adequate protection devices.
10
Table 1 Residual risks
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