Electrolux GU, KU, GP Operation Manual
Thermetic
TILTING BOILING PANS, ROUND, ELECTRIC
(GU........, KU........)
TILTING FRYING PAN
(GP........)
US INSTALLATION INSTRUCTIONS
Doc. 62.9698.01
Edition 1
11.2003
CONTENTS
1. GENERAL REMARKS ........................................................................................................ 3
2. PACKAGING / TRANSPORT.............................................................................................. 3
3. TECHNICAL DATA / DIMENSIONED DRAWINGS / INSTALLATION PLANS ................. 3
3.1 TILTING BOILING PANS ................................................................................................................. 4
4. FLOOR GULLIES................................................................................................................ 5
5. MOUNTING / POSITIONING / FASTENING IN PLACE / ALIGNMENT ............................. 6
5.1 Positioning ....................................................................................................................................... 6
5.2 ACCESS TO INSIDE THE CONSOLES AND SUPPORT ................................................................ 8
5.3 COVERS (PANELS) ......................................................................................................................... 8
6. INSTALLATION................................................................................................................... 9
6.1 ELECTRICAL CONNECTION........................................................................................................... 9
6.2 STEAM AND CONDENSATE CONNECTIONS ............................................................................. 11
6.3 UNIVERSAL CONTROL PARAMETER SETTINGS ...................................................................... 13
6.4 THERMACAM / HACCP ................................................................................................................. 17
6.5 INSPECTION PROCEDURES / TEST OF FUNCTIONS 1 ................................................................ 8
7. DECOMMISSIONING / DISMANTLING / DISPOSAL....................................................... 18
62.9698.01 Page 1
1. GENERAL REMARKS
Responsibility
The setting up, adjustment and initial commissioning of appliances must be carried out in accordance with the manufacturer's instructions and may only be done by authorised
personnel. The installations for the electricity, steam, condensate, hot water, gas and water supplies as well as ventilation
must be laid or fitted by approved installation contractors in
accordance with specific national and local regulations. The
installation contractors are responsible for the correct layouts
and installations in conformity with all safety regulations. The
warning signs and specification plates fitted to the appliances
must be strictly adhered to.
Validity
These instructions for installation refer to the THERMETIC tilting appliance program with appliances of different sizes: tilting
boiling pans, tilting braising pans and tilting pressure braising
pans.
Dimensioned drawings and installation plans of this document
are only for information purpose to the installers. These plans
may not be used for planning or projecting kitchens.
Tests/certificates
All electric appliances are tested by testing institutes. They fulfil standards UL 197 as well as NSF4 1999 and NSF 12 1992
(Chilltherm). The appliances are marked with the UL marking
on the specification plate.
2. PACKAGING / TRANSPORT
Types of packaging
Various types of packaging are used dependent on country of
destination. All versions of these appliances are transported
on a wooden frame or floor, are affixed to these with plastic
straps and located with wooden strips to prevent slipping.
Destination Overseas:
Version: Heavy, crate closed
Floor: Wooden floor
Floor fixing:
Side and cover frame:
Water and dust protection: Plastic film
Physical outer protection: Closed crate
Held together by: External steel banding
Transport: Forwarder
Stack ability: max. 4 appliances
Packaging markings
The external surfaces of the packaging have the following
markings which must be strictly adhered to:
• Forwarding label with the following information:
- Delivery company
- Delivery company's order number
- Customer's order number if available
- Delivery address
- Package number
- Net weight in kg
- Gross weight in kg
- External dimensions of the packaging
• Handling stickers with pictograms
- Umbrella = Keep dry; the packaged appliance
may not be stored outdoors
- Glass = Contents fragile
- Arrow pointing up = Only transport and store the
appliance in this position
- Stacking number = Number of appliances that can be
stacked (1 = cannot be stacked)
- Ice crystal and roof = Protect against frost
Transport weights
The precise gross and net weight is given on the forwarding
label. Due to the wide range of appliances, only the maximum
weights possible for the "European light" version are summarized below:
Tilting boiling pans max. gross weight max. net weight
.U........ kg lb. kg lb.
080 LT (21.1 gal) 215 474 195 430
100 LT (26.4 gal) 250 551 230 507
150 LT (39.4 gal) 290 639 270 598
200 LT (52.8 gal) 380 838 360 794
300 LT (79.3 gal) 410 904 390 860
400 LT 105.7 gal) 450 992 420 960
Tilting braising pans max. gross weight max. net weight
.P........ kg lb. kg lb.
060 LT (15.9 gal) 230 507 210 463
080 LT (21.1 gal) 260 573 240 529
100 LT (26.4 gal) 290 639 270 595
Packaging dimensions
The precise external dimensions of the packaging are given on
the forwarding label attached to the outside of the packaging.
The maximum dimensions of the "European light" style of
packaging are given below:
Appliance size
LT
Tilting boiling pans 80, 100
Tilting braising pans 60
Tilting pressure braising pans
60, 90
Tilting boiling pans 150 (1)
Tilting boiling pans 200
Tilting braising pans 80
Tilting boiling pans 300, 400
Tilting braising pans100
Tilting pressure braising pans
100, 150
Width Depth Height
mm inch mm inch mm inch
(1)
1400
55.1
800
31.5
(2)
(2)
(1)
(2)
(1)
(2)
1400
1500
1500
1600
1600
1700
1700
55.1
1200
59.1
1000
59.1
1300
23.6631100
1400
66.9
1100
66.9
1500
47.2
39.4
51.2
43.3
55.1
43.3
59.1
1250
1100
1300
1100
1400
1200
1500
1200
49.2
43.3
51.2
43.3
45.1
47.2
59.1
47.2
(1) without floor support for wall mounting
(2) with floor support for floor mounting
Handling
Both packaged as well as unpacked appliances are best lifted
and transported whenever required with a pallet truck which is
inserted into the wooden frame or under the wooden base.
This applies to both the loading and unloading of trucks as well
as to handling operations on the installation site.
For handling by a crane, the unpacked appliances do not have
any specific lifting points to which they can be attached. It is
necessary to wrap two straps or ropes around the appliance
when lifting is required. Wrapping straps or ropes around the
appliance may only be done at the sides and not round the
front and the rear. The straps or ropes should be arranged
approximately 150 mm (5.9“) from the outer edges.
3. TECHNICAL DATA / DIMENSIONED DRAWINGS / INSTALLATION PLANS
These illustrations are not intended for the planning and laying
of the supply lines in the building.
62.9698 Page 3
3.1 TILTING BOILING PANS
Style of mounting (optional
Floor mounting with floor supports with consoles.
Tilting Motor tilting with lifting motor
PROCESS COMFORT control system with cooking temperature control and
Control system
programmable cooking and
starting time.
Manual control for steam
heated boiling pans.
Stirring system (optional)
Grid stirrer with and without
scraper, blade stirrer.
Protective system hose proof IP X5
Net content in litres, max. capacity 80 - 400
Elect. motor tilting
Wattage in kW
Voltage (V), Current in A
Stirring system
Wattage in kW
Voltage (V), Current in A
CHILLTHERM
Wattage in kW,
Voltage ('), Current in A
0,1
230V/1~N,60 Hz, 0,7 A
0,37
208V/3~N, 60 Hz, 2.1 A,
240V/3~N, 60 Hz, 1.8 A
480V/3~N, 60 Hz, 0.9 A
0,4
208V/3~N, 60 Hz, 3.9 A,
240V/3~N, 60 Hz, 3.4 A,
480V/3~N, 60 Hz, 1.7 A
Pan size in litres
80 100 150 200 300 400
Dimensions mm
A
1200 1200 1300 1400 1500 1500
B
1073 1096 1124 1289 1352 1434
C
1034 1060 1090 1234 1290 1290
D
579 640 710 800 900 900
E
385 395 465 490 570 720
F
900 900 900 1900 900 900
G
476 450 420 376 320 3 20
H
80 88 97 110 110 110
J
680 680 680 780 780 780
K
900 900 900 1000 1000 1000
L
710 710 710 810 810 810
M
330 330 330 430 430 430
N
1000 1000 1000 1200 1200 1200
Installation plans for tilting boiling pans (.U........), tilting
frying pans (.P........), tilting braising pans (.X........)
3.1.1 Electrically heated tilting boiling pans (.U........))
Heating 80 LT,
Wattage kW18,2 18,2 24,2 30,2 36,2 48,2
Voltage
208V/3~N
Current A
Voltage
240V/3~N
Current A
Voltage
480V/3~N
Current A
electric
52 52 70 85.3 102 119
44 44 60 74.5 89 117.5
23 23 30 38 44.5 59
100 LT,
electric
150 LT,
electric
200 LT,
electric
300 LT,
electric
400 LT,
electric
Additional loads are listed in 3.1.
Dimensioned drawings for tilting boiling pans (.U........)
L Length to floor gully
N Depth of floor gully
R Condensate drain or hot
A Width of appliance (see
dimensioned drawing)
E Electrical cable protruding
from wall
V Steam or hot water supply,
Sandvik coupling, nominal
width 25 mm
water return,
Y Sandvik-coupling, nominal width 25 mm
W Hot water connection G
1/2", NW15
K Cold water connection G
1/2", NW15
DKWater drain for steam con-
densation (.X........)
Fig. 2 Installation plans for tilting boiling pans, tilting
frying pans, tilting braising pans
Fig. 1 Dimensioned drawings for tilting boiling pans
Page 4 62.9698
Installation plans CHILLTHERM for tilting boiling pans
.U........
A Width of appliance (see
dimensioned drawing)
E Electrical cable protruding
from floor or wall
1 Mains supply
2 Potential free contact
3 Energie optimization
4 ThermaCam inlet
5 ThermaCam outlet
V Steam or hot water supply,
R Condensate drain or hot
N Cooling water inlet
O Cooling water outlet
Z Sandvik-coupling, nominal
width 25 mm
W Hot water connection G
1/2", NW15
K Cold water connection G
1/2", NW15YConnection G
1/2"
S Steel or masonry plinth 100
- 200 mm
water return
Fig. 3 Installation plan CHILLTHERM for tilting boiling
pans
Tilting Frying Pans
Type 060 LT,
Dimension A (mm) 1200 1400 1600
(inch) 47.2 55.1 63
Braising surface (mm)
(inch)
Pan depth in (mm)
T(inch)
Net content (litres)
(gal)
max. capacity
El. heating power in kW 12.2 15.2 18.2
Voltage 208V/3~N
Current A
Voltage 240V/3~N
Current A
Voltage 480V/3~N
Current A
electric
600 x 600
23.6x23.6
200
7.9
63
16.4
34.5 42.8 42.8
30 37.1 37.1
15.2 18.8 22.5
080 LT,
electric
800 x 600
31.5
200
7.9
84
22.2
1000 x 600
39.8
200
7.9
104
27.5
Dimensioned drawings
H Height for all types 900 mm (35.4“)
S Height of feet / wheel 200 mm (7.9“)
100 LT,
electric
3.1.2 Directly steam-heated boiling pans (.U1......,
.U2......, .U3......, .U4......)
Tilting boiling pan with direct heating with saturated steam,
overpressure 0.8 bar (11.6 psi), temperature 244°F (118°C).
Voltage for the control and tilting systems: 230V/1~N, 60 Hz.
Typ e 80 LT,
steam
External steam in
kg/h
Heating power in kW24,52938476175
Wattage in kW
Voltage Current in
A
40 48 63 77 100 122
0,20
120V/3~N, 60 Hz, 2.0 A,
208V/3~N, 60 Hz, 1.2 A,
240V/3~N, 60 Hz, 1.0 A,
480V/3~N, 60 Hz, 0.5 A
100 LT,
steam
150 LT,
steam
200 LT,
steaS
300 LT,
steam
400 LT,
steam
Stirring system see 3.1.
Dimensioned drawings see 3.1.1.
Installation plan for floor and wall mounting see 3.1.1.
3.1.3 TILTING FRYING PANS (.P........)
Model (optional) Pan bottom made of steel or chrome-nickel
plated steel
Style of mountingFloor mounting with floor support with con-
sole.
Tilting Motor tilting with lifting motor
Control system PROCESS COMFORT control system with
pan-base and cooking temperature control
and programmable cooking and starting
time.
Fig. 4 Dimensioned drawings
Tilting frying pans
Installation plan see 3.1.1.
4. FLOOR GULLIES
In the case of tilting appliances, floor gullies with loose gratings
and floor drains which serve as drains when cleaning are provided for near to the outlet. Floor gullies can be designed for a
single appliance or for a whole group of appliances. There is a
very wide variety of types and sizes. Please consult the relevant installation plans for information concerning layout and
type.
In general, the floor gullies with their drains are concreted into
the floor by the builder.
A Pan sizes 80 to
150 litres; Grating 500 x 1000
mm (19.7x39.4“)
B Pan sizes 200 to
400 litres; Grating 600 x 1200
mm (23.6x47.2“)
Fig. 5 Sample dimensions of individual floor gullies for
tilting boiling pans without drain valves.
62.9698 Page 5
Fig. 6 Typical, floor gully for a single appliance with a siphon
(S) made of stainless steel (728 342 984)
5. MOUNTING / POSITIONING / FASTENING IN
PLACE / ALIGNMENT
In principle, the appliance must be installed in its scheduled
location in accordance with the valid plans. The appliance is
scheduled for connection to fixed power- and water supplies.
The installation dimensions are given on the plans.
The appliances are suitable for setting up as single appliances
or as a group of appliances. They can be set up freely in the
room, side by side, at the side and/or at the back against a
wall.
.
Removal of the packaging:
The packaging should not be
removed until immediately before
the appliance is to be set up in
place. All side and top packaging
parts as well as the fastening elements must be removed in
sequence. The appliance should
remain on its wooden transport
frame or base until at the site for
installation.
5.1 Positioning
Transport the appliance on its
wooden frame to a point directly in
front of where it is to be set up. The
installation connections protruding
from the floor should be at the side
as close as possible to the wooden
frame.Slide the appliance off the
wooden frame so that all the installation connections are within the
appliance.
Tip until the appliance touches the
floor. Raise the front and pull out
the wooden frame.
Distances/walls
Valid only for braising pans and pressure braising pans.
These may not be positioned against combustible walls. If an
appliance is set up next to or against temperature-sensitive
furniture or similar, a safety gap of approximately 50 mm (2“)
should be maintained or some form of heat insulation fitted.
When setting up an appliance in the close vicinity of walls, partitions, kitchen equipment, decorative cladding, etc., it is recommended that the latter are made of incombustible material
or that they are clad in a suitable, incombustible material or
tiled. The regulations governing fire protection must be
adhered to as closely as possible.
Preparation for fastening in place
Before the appliance is brought to the correct place and put in
position, the following connection points must be prepared
dependent on the type of appliance:
• Fastening elements, i.e. drilling holes and inserting plugs.
Explanations for this are included in the relevant sections
under "Fastening".
• Remove the Sandvik connectors, nominal width 25 (1“),
from the hoses and weld them onto the supply lines provided on-site (see § 6.2.).
• Prepare the water connections and, possibly, fit a shut-off
valve.
Setting up
The appliance should be transported to the place where it is to
be set up in accordance with § 2
Lower the appliance carefully and
slide it into the correct final position.
wall, which is installed at the equipment back of the appliance.
Appliance on feet.
Fig. 7 Appliance foot
D Turn the lower part of the feed (FU / Fig. 7) to adjust the
appliance high.
The feed are adjustable from 100 to 200 mm. A high of 200
mm can be recommended and results in an appliance high of
900 mm.
Note:
Adjustment of the legs shall provide an unobstructed
clearance of minimal 150 mm and maximal 200 mm
beneath the unit due to sanitary and stability aspects.
The lower part of the foot must not be unscrewed too far.
The exposure of threads is prihibited.
Page 6 62.9698
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