Elecraft KRC2ACC User Manual

ELE C R A F T KR C 2
BA N D D E C O D E R a n d C O N T R O L L E R
Accessibility Upgrade and Operating Instructions
Revision A, March 4, 2004. Copyright © 2004, Elecraft; All Rights Reserved
Introduction
The KRC2 Accessibility Upgrade adds the capability of Morse code announcement of K2 functions. Along with this function, the KRC2 is configured to control K2 functions using KRC2 button combinations.
The upgrade kit adds two parts to the KRC2 circuit board, and replaces the KRC2’s microcontroller.
If your KRC2 is not yet assembled, make the following changes to the Owner’s manual:
On page 13 of the KRC2 Assembly and operations Manual, between the first and second steps, insert the two instructions from page 2 of these instructions for installing R5 and SP1. Use the test procedures from these instructions for testing and initial power-up of the KRC2.
Firmware Requirements
The KRC2 Accessibility Configuration will work with any K2 or K2/100 transceiver with K2 main microcontroller firmware revision 2.01 or later and either the KIO2 or KPA100 options. In order to use the KDSP2 support functions, the K2 is required to use firmware revision 2.04 or later.
Upgrade Kit Parts List
The table below lists all parts in the kit. Typical markings on capacitors, as well as resistor
and RF choke color codes, are shown in parentheses.
Ref.
Description
Part No.
Qty
R5
Trimmer Potentiometer, 5K (“502”)
E520009
1
SP1
Miniature Piezo Speaker
E980064
1U1IC, programmed microcontroller, PIC16F877A-I/P
E610019
1
MISC
KRC2 Accessibility Upgrade Instructions
E740071
1
2
Assembly
Disconnect all cables, including power sources, from the KRC2. Remove the two Philips
screws from the bottom cover and remove the bottom cover. CAUTION: Touch an unpainted,
grounded metal surface frequently while handling PC boards and ICs.
Remove the two flat-head Philips screws holding the “2D” fastener at the end of the case
opposite the DB9 connectors, and remove the “2D” fastener.
Remove the Philips screw and washer that holds the PCB to the case. This screw is located
near the end of the PC board opposite the DB9 connectors.
Remove the four male-female hex standoffs that hold the DB9 connectors to the case.
Remove the PCB assembly from the case.
i
The side of the board with IC U1 is the bottom; the opposite side is the top.
Install the 5K trimmer potentiometer, R5, on the bottom side of the PCB. After soldering the three leads, adjust the pot to its full clockwise position. R5 is used for setting the volume of the CW tones from the speaker.
Install the piezo speaker, SP1, on the top side of the PCB. The speaker mounting posts must be mounted flush against the PCB to give proper clearance for the case bottom.
Carefully remove the old microprocessor, U1 using a small screwdriver to pry it gently out of its socket at both ends. Store U1 in a safe place as a backup.
i
Before handling U1, touch an unpainted, grounded metal surface.
Carefully straighten the pins on the microcontroller, U1 (PIC16F877A). The two rows of pins must be parallel to each other, with no pins bent. See Figure 4 of the KRC2 Assembly and Operations Manual.
Orient the notched or dimpled end of the IC with the notched end of its component outline on the PCB, then press the microcontroller into its socket
3
Case Assembly
Re-install the PCB into the case top following the procedure on page 14 of the KRC2 Assembly and Operations Manual. Use the hardware you previously removed when disassembling the KRC2.
KRC2 Test Procedure
The KRC2 should be powered from its DC barrel jack using a +12 volt supply for its initial power-up. No other connections should be made to the unit.
Connect the power source to the unit. After a short delay while the KRC2 performs diagnostics, the front-panel LED should turn on to its dim level. If this does not happen, turn power off to the unit and refer to the troubleshooting section.
Driver Relay Test: You will need a DC voltmeter for this procedure. Connect the BLACK lead (common) to the ground jumper located near J1 on the KRC2. The RED lead should be used to measure the voltage on each terminal of J6, J7, J8 and J9. Be sure to check the voltage at the side connector of each terminal. The initial readings should be 0 volts on each terminal.
The Tap/Hold Rule: Each of the pushbutton switches on the top of the KRC2 has two functions, one activated by a TAP (short press) and the other activated by a HOLD (long press, about 1/2 second). To highlight this in the text, we use two different typographical styles to identify switches: T AP and H OLD . Shift functions require a key to be held, then a second key to be pressed. These are indicated by HOL D TA P .
Holding
F3
should cause the KRC2 to announce a Morse ‘I’ from the speaker, and brighten
the LED. Now tap
F1
to change the driven band terminal. The KRC2 should emit a CW ‘D’. Only the 60m source terminal should indicate 12 volts. The LED should be alternating between dim and bright.
Holding F3 and tapping
F1
again should cause the 10m source terminal to indicate 12 volts,
and all others to remain off.
Continue this procedure, Holding F3 and tapping
F1
until all HF source terminals have been
checked.
This completes checkout of the KRC2. Continue to the Final Assembly section on page 16 of the KRC2 Assembly and Operations Manual.
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