Elecraft AT1-41-dB User Manual

ELECRAFT AT1 Step Attenuator
Assembly and Operating Manual
E740101: Revision A, September 7, 2006
Copyright © 2006, Elecraft; All Rights Reserved
Introduction
The AT1 step attenuator is designed to be used as a stand-alone unit. Optionally, it may be built into existing equipment or an enclosure of your choice. See Assembly Options on page 2 for more information.
The AT1 uses no surface-mount technology, so it’s an ideal project for first-time builders.
Specifications
Size: 5-3/8” x 2-11/16” (13.7 cm x 6.8 cm) Range: 0 to 41 dB in 1 dB steps Accuracy: Below 50 MHz: ± 0.25+0.01(A) dB 54 to 200 MHz: ± 0.50+0.01(A) dB
Where A is the attenuation selected in dB
Tools Required
You will need the following tools to build this kit:
Fine-tip soldering iron. Recommend a temperature-controlled soldering station with 700 to 800°F tip (370-430°C).
IC-grade solder (Kester #44 or equivalent). Small diameter solder (e.g. .031”) is easiest to work with on small
printed circuit boards. DO NOT use acid-core solder, water-soluble flux solder, additional flux or solvents.
Diagonal cutters.
Needle-nose pliers.
Parts List
We recommend that you do a complete inventory before beginning assembly. The inventory helps you correctly identify all the parts to avoid mistakes during assembly.
Identifying Parts
The resistors in this kit all have value stamped on their bodies. For example, a 39-ohm resistor may be stamped “39Ω”. Others, like the 910 ohm resistors may be marked with numbers similar to color codes. For example, a 910-oh m resistor may be marked “911” indicating 91 x 10 or 910 ohms. In those cases the numbers you should find on the part are shown in parenthesis after the value. There will be other numbers and letters stamped on them as well. You can ignore them. As long as you find the numbers given, you have the right part.
Reference. Designator Description Qty
Misc. AT1 Step Attenuator printed circuit board 1 E100309 J1, J2 BNC Connector, PC Mount 2 E620020 R1, R3, R4, R6 910 (911) 1W Resistor 4 E500256 R2, R5 5.6 (5R6) 1W Resistor 2 E500257 R7, R9 300 (301) 1W Resistor 2 E500258
Part
Number
Elecraft • www.elecraft.com • 831-662-8345
Reference. Designator Description Qty
R8 18 (180) 1W Resistor 1 E500259 R10, R12 150 2W Resistor 2 E500260 R11 39 (390) 2W Resistor 1 E500261 R13, R15 100 2W Resistor 2 E500262 R14 68 2W Resistor 1 E500078 R16, R18 62 2W Resistor 2 E500167 R17 240 2W Resistor 1 E500263 SW1, SW2, SW3, SW4, SW5, SW6 Slide Switch 6 E640032 Misc. Wooden Spacer (see Figure 2 on page 3). 1 E980131 Misc. Rubber Foot 4 E700024
Part
Number
Assembly Options
The AT1 is designed to operate as a stand-alone unit without an enclosure. Options are provided in case you want to build the unit into an enclosure or existing equipment:
1. Your AT1 is provided with BNC connectors that mount parallel to the board. Normally these connectors will be
mounted on the top (silk screened) side of the board so that the board rests flat on the supplied rubber feet attached to the bottom. However, if you are building the unit to place in an enclosure of your choice, you may elect to mount the BNC connectors on the bottom of the board so the switches can be flush with the enclosure cover. Also, you may purchase right-angle BNC connectors that may be mounted either on the top or the bottom of the board. Suitable connectors are available from Digi-Key (www.mouser.com
, part number 571-2272226).
®
(www.digikey.com, part number A32246-ND) or Mouser Electronics®
2. Four holes are provided in the board that you may use with your own #4 hardware and spacers as needed to mount
the unit instead of using the rubber feet.
Assembly Procedure
The finished Attenuator is shown in Figure 1. We recommend you follow the assembly procedure below, and refer to this figure as needed.
Figure 1. Assembled AT1 Step Attenuator.
i
Use adequate ventilation when soldering; avoid inhaling smoke or fumes. Always wash your hands after
handling solder, as lead residue is highly toxic.
When applying solder, use the minimum amount required to surround the component lead and make good contact with its printed-circuit pad. You don't need a "fillet" (build-up) of solder. This will avoid unwanted solder bridges and any need to clean the PC boards.
The solder must flow onto both the component lead and its PC board pad. To ensure that both will be heated at the same time, the tip of the iron should contact both the component lead and the PC board pad before solder is applied.
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