E-flite Advance 25e User Manual

Advance 25e ARF
Assembly Manual
Notice
All instructions, warranties and other collateral
documents are subject to change at the sole
discretion of Horizon Hobby, Inc. For up-to-date product literature, visit http://www.horizonhobby. com and click on the support tab for this product.
Meaning of Special Language
The following terms are used throughout the product
literature to indicate various levels of potential harm
when operating this product:
NOTICE: Procedures, which if not properly followed,
create a possibility of physical property damage
AND a little or no possibility of injury.
CAUTION: Procedures, which if not properly followed,
create the probability of physical property damage
AND a possibility of serious injury.
WARNING: Procedures, which if not properly followed,
create the probability of property damage, collateral
damage, and serious injury OR create a high
probability of superficial injury.
WARNING: Read the ENTIRE instruction
manual to become familiar with the features of the
product before operating. Failure to operate the
product correctly can result in damage to the
product, personal property and cause serious injury.
This is a sophisticated hobby product and NOT a
toy. It must be operated with caution and common
sense and requires some basic mechanical
ability. Failure to operate this Product in a safe
and responsible manner could result in injury or
damage to the product or other property. This
product is not intended for use by children without
direct adult supervision. Do not attempt disassembly,
use with incompatible components or augment
product in any way without the approval of Horizon
Hobby, Inc. This manual contains instructions for
safety, operation and maintenance. It is essential to
read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in
order to operate correctly and avoid damage or
serious injury.
Warnings
Read and follow all instructions and safety precautions before use. Improper use can result in fire, serious injury and damage to property.
Age Recommendation: Not for children under 14
years. This is not a toy.
COMPONENTS
Use only with compatible components. Should any compatibility questions exist please refer to the product instructions, the component instructions or contact Horizon Hobby, Inc.
FLIGHT
Fly only in open areas to ensure safety. It is recommended flying be done at AMA (Academy of Model Aeronautics) approved flying sites. Consult local laws and ordinances before choosing a location to fly your aircraft.
PROPELLER
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller as injury can occur.
BATTERIES
Notes on Lithium Polymer Batteries
When misused, lithium polymer batteries are significantly more volatile than alkaline or Ni-Cd/ Ni-MH batteries used in RC applications. Always follow the manufacturer’s instructions when using and disposing of any batteries. Mishandling of Li-Po batteries can result in fire causing serious injury and damage.
SMALL PARTS
This kit includes small parts and should not be left unattended near children as choking and serious injury could result.
SAFETY PRECAUTIONS
• Checkallcontrolsurfacespriortoeachtakeoff.
• Donotflyyourmodelnearspectators,parkingareas
or any other area that could result in injury to people or damage of property.
• Donotflyduringadverseweatherconditions.Poor
visibility can cause disorientation and loss of control of your aircraft. Strong winds can cause similar problems.
• Donottakechances.Ifatanytimeduringflightyou
observe any erratic or abnormal operation, land immediately and do not resume flight until the cause of the problem has been ascertained and corrected. Safety can never be taken lightly.
• Donotflynearpowerlines.
2 E-flite Advance 25e ARF Assembly Manual
Table of Contents
Introduction
Using the Manual
Notice ......................................................................2
Meaning of Special Language ...................................2
Warnings .................................................................2
Introduction .............................................................. 3
Important Information Regarding
Warranty Information .......................................3
Specifications ...........................................................3
Using the Manual .....................................................3
Contents of Kit/Parts Layout ......................................3
Covering Colors ........................................................3
Hardware/Accessory Sizes ....................................... 3
Recommended Radio Equipment ................................4
Power 25 Motor Setup .............................................. 4
Power 32 Motor Setup .............................................. 4
Optional Accessories ................................................4
Required Tools and Adhesives ...................................4
Hinging the Ailerons .................................................4
Aileron Servo Installation ..........................................6
Joining the Wing Panels ............................................9
Radio Installation .................................................... 11
Nose Gear Installation ............................................13
Motor Installation .................................................... 15
Main Landing Gear Installation ...............................18
Wing Installation ....................................................20
Stabilizer and Vertical Fin Installation .......................21
Hinging the Elevator and Rudder .............................24
Rudder and Elevator Linkage Installation .................. 25
Optional Pilot Installation......................................... 27
Canopy Installation ................................................. 28
Canopy Installation ................................................. 29
Decal Installation ....................................................29
Center of Gravity .................................................... 30
Control Throws .......................................................30
Preflight ..................................................................31
Flying Your Advance 25e ARF .................................31
Range Test Your Radio .............................................32
Daily Flight Checks ................................................. 32
Warranty and Repair Policy .................................... 32
Warranty Services ..................................................33
Compliance Information for the European Union ...... 34
2010 Official Academy of
Model Aeronautics Safety Code ...................... 34
E-flite® is proud to announce the Advance 25e, a low-wing sport plane with exceptionally smooth flight performance at an accessible price. Designed by world-class competition pilot and designer, Mike McConville, this aircraft includes semi-symmetrical airfoil wings for great aerobatic flight, tricycle landing gear for excellent ground handling, and an UltraCote® trim scheme to provide the best finish. Additionally, convenience plays a big factor in the Advance 25e, which is why it is designed for both 25 and 32-size brushless outrunner motors and is constructed with a bolt-on wing for simpler setup and tear-down for easy transport.
Important Information
Regarding Warranty Information
Please read our Warranty and Liability Limitations section before building this product. If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Specifications
Wingspan: 52.5 in (1335mm) Wing Area: 535 sq in (34.5 sq dm) Length: 49.0 in (1245mm) Weight w/o Battery: 3.70–3.90 lb (1.6–1.8 kg) Weight with Battery: 4.40–4.06 lb (1.9–2.1 kg)
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of its completion. Steps with a single circle () are performed once, while steps with two or more circles () indicate the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
Contents of Kit/Parts Layout
Replacement Parts
EFL422501 Wing Set with Ailerons EFL422502 Fuselage with Hatch EFL422503 Tail Set EFL422504 Pushrod Set EFL422505 Landing Gear Set EFL422506 Canopy EFL422507 Decal Set EFL422508 Wood Spacer, Power 32 EFL422509 Wheels Set
Covering Colors
White HANU870 True Red HANU866 Deep Blue HANU873
Hardware/Accessory Sizes
Main wheel diameter 21/4-in (57mm) Nose wheel diameter 2-in (51mm)
3E-flite Advance 25e ARF Assembly Manual
Recommended Radio Equipment
Optional Accessories
Hinging the Ailerons
You will need a minimum 4-channel transmitter, receiver and six servos. You can choose to purchase a complete radio system. If you are using an existing transmitter, just purchase the other required equipment separately. We recommend the crystal­free, interference-free Spektrum™ DX6 2.4GHz DSM® 6-channel system. If using your own transmitter, we recommend the following radio equipment.
If you own the Spektrum DX6i radio, or you are using a different DSM2 radio, just add the AR6200 DSM2 6-channel receiver and four JR SPORT™ MN48 servos.
Complete Radio System
SPM6600 DX6i DSM2 6CH system
Or Purchase Separately
SPMAR6200 AR6200 DSM2 6-Channel
Full-Range Receiver JSP20040 MN48 Servo (4) JRPA135 Y-harness ailerons to receiver JSP98100 3-inch (76mm) Servo Extension
Power 25 Motor Setup
EFLM4025A Power 25 BL Outrunner
Motor, 870Kv EFLA1040L 40-Amp Lite Pro SB
Brushless ESC EFLB32003S30 3200mAh 3S 14.8V 30C Li-Po,
12AWG EC3 APC12080E 12 x 8E Electric Propeller
Power 32 Motor Setup
EFLM4032A Power 32 Brushless Outrunner
Motor, 770Kv EFLA1060 60-Amp Pro Switch-Mode BEC
Brushless ESC EFLB32004S30 3200mAh 4S 14.8V 30C Li-Po,
12AWG EC3 APC12060E 12 x 6E Electric Propeller
EFLSP175 13/4-inch Aluminum Spinner
EFLA110 Power Meter EFLC505 Intelligent 1- to 5-Cell
EFLAEC312 Charge Lead with 12-inch
EFLA151 1/9 Civilian Pilot, Blue
Required Tools and Adhesives
Tools & Equipment
Drill Epoxy brush Felt-tipped pen Flat file Low-tack tape Mixing cup Mixing stick Medium grit sandpaper Paper towel Pencil Pin vise Phillips screwdriver: #1, #2 Pliers Rubbing alcohol Ruler Scissors Side cutter Spinner Square T-pins Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm) Hex wrench: 2.5mm, 3/32-inch Hobby knife with #11 blade
Optional Tools & Equipment
Balancing stand (optional) Box wrench: 10mm Z-bend pliers
Adhesives
30-minute epoxy Silicone adhesive Thin CA Medium CA Threadlock
During the course of building your model we
suggest you use a soft base for the building surface.
Such things as a foam stand, large piece of
bedding foam or a thick bath towel will work well
and help protect the model from damage during
assembly. This is not shown in the instructions
to provide the greatest detail in the photos.
with 4mm and 5mm Collets
Balancing Charger
Wire and Jacks, 16AWG
Required Parts
Wing panel with aileron (left and right)
Required Tools and Adhesives
Thin CA T-pins Pin vise Drill bit: 1/16-inch (1.5mm)
 1. Locate the wing panel. Separate the aileron from
the wing panel. Set the four hinges aside at this time.
 2. Use a pin vise and 1/16-inch (1.5mm) drill bit
to drill a hole in the center of each hinge slot in the wing panel. This will provide a tunnel for the CA to wick into, making the bond between the hinge and wood stronger.
4 E-flite Advance 25e ARF Assembly Manual
 3. Prepare the aileron for hinging following the
procedure described in Step 2.
 5. Slide the hinges in the aileron into the slots on
the wing. Check that the gap at each end of the aileron is equal.
 7. Once the CA has fully cured, gently pull on the
wing and aileron to make sure the hinges are glued securely. If not, reapply thin CA to any hinges that are not secure.
 4. Slide the hinges into the aileron. Insert the
hinges so the holes in the hinge are at the hinge line. Insert a T-pin through one of the holes to keep the hinge centered when the aileron is installed on the wing panel.
When gluing the hinges, do not use a CA
accelerator. The CA must be allowed time to
soak into the hinges to provide the best bond
between the hinge and surrounding wood.
 6. Remove the T-pins from the hinges. Make sure
the aileron is tight against the wing. Wick thin CA into each hinge, both top and bottom, until the hinge is saturated with CA. Allow the CA to fully cure before proceeding.
 8. Flex the aileron through its range of motion
a number of times to break in the hinges. This will reduce the initial load on the servo for your first flights.
9. Repeat Steps 1 through 8 to install the remaining
aileron and hinges.
5E-flite Advance 25e ARF Assembly Manual
Aileron Servo Installation
Required Parts
Silicone tubing Nylon clevis (2) Transmitter Receiver Wing panel with aileron (left and right) Servo with hardware (2) Threaded pushrod, 117/8-inch (302mm) Nylon control horn with backplate (2) 2mm x 12mm machine screw (4)
Required Tools and Adhesives
Thin CA Pin vise Side cutter Square Felt-tipped pen Hobby knife with #11 blade Ruler Low-tack tape Pliers Drill bit: 5/64-inch Phillips screwdriver: #1
Optional Tools
Z-bend pliers
 1. Prepare the aileron servo by installing the rubber
grommets and brass eyelets as described in the servo instructions.
 2. Use a #1 Phillips screwdriver to thread a
servo mounting screw in each of the four servo mounting holes. This will cut threads into the surrounding wood.
 3. Apply 2–3 drops of thin CA in each of the servo
mounting holes. This will harden the threads in the surrounding wood, which will help prevent the screws from vibrating loose.
 4. Carefully remove the string from the servo
pocket. Make sure not to pull the string loose from the center of the wing. Tie the end of the string around the servo lead near the connector.
Before starting the installation of the servos, it is
recommended to center the trims and sticks on your
transmitter. If you are using a computer radio, make
sure to reset a model memory and name it for this
particular model. We also recommend binding the
transmitter and receiver at this time following the
instructions provided with your radio system.
6 E-flite Advance 25e ARF Assembly Manual
 5. Use the string to pull the servo lead through
Toward Wing Tip
Toward Wing Tip
the wing and out of the hole in the top of the wing panel.
 7. Use the radio system to center the aileron servo.
Position the servo horn parallel to the hinge line of the aileron. Enlarge the hole in the servo horn facing toward the wing tip that is 1/2-inch (13mm) from the center of the horn using a pin vise and 5/64-inch drill bit. Use side cutters to remove any unused arms from the servo horn so they don’t interfere with the operation of the aileron servo.
 8. Position a square so it is aligned with the edge of
the wing and the hole in the servo horn enlarged in Step 6. Use a felt-tipped pen to mark the aileron for the aileron control horn. This aligns the horn and linkage correctly for your model.
Leave a small amount of string tied to the servo lead.
Tape the string to the top of the wing to prevent
the servo lead from falling back into the wing.
 6. Use the screws provided with the servo to secure
it in the wing. The output shaft of the servo will face the aileron. Use a #1 Phillips screwdriver to tighten the servo mounting screws.
 9. Position the control horn on the aileron. The holes
in the control horn will align with the hinge line of the aileron, and with the mark made in the previous step. Use a felt-tipped pen to transfer the locations for the control horn mounting screws on the aileron.
When installing the aileron servos, the
linkages must connect to the side of the
servo facing the wing tips as shown.
7E-flite Advance 25e ARF Assembly Manual
 10. Use a pin vise and 5/64-inch (2mm) drill
bit to drill the two holes for the control horn mounting screws.
 11. Apply 2–3 drops on thin CA in each of the
holes to harden the surrounding wood. This will keep the control horn secure and prevent the surrounding wood from becoming damaged over time.
 12. Attach the control horn to the aileron using two
2mm x 12mm machine screws and the control horn backplate. Use a #1 Phillips screwdriver to tighten the screws. Make sure not to over-tighten the screws and damage the underlying wood.
 14. Slide the small piece of tubing in a nylon clevis.
Thread the clevis 12-turns on a 117/8-inch (302mm) threaded pushrod wire. This will provide enough threads in the clevis to be secure and allow for adjustment of the linkage.
 15. Wrap a small piece of low-tack tape around
the aileron and trailing edge to keep the aileron centered. Attach the clevis to the outer hole of the control horn.
 13. Use a hobby knife with a #11 blade to cut a
1/4-inch (6mm) piece from the silicone tube.
8 E-flite Advance 25e ARF Assembly Manual
Drawing not to scale
Attach clevis to outer hole
 17. Disconnect the clevis from the control horn.
Make a Z-bend in the pushrod wire using a pair of pliers. Use side cutters to trim the excess wire to match the photo below.
Joining the Wing Panels
Required Parts
Wing panel with aileron (left and right) Hardwood wing joiner
Required Tools and Adhesives
30-minute epoxy Pencil Low-tack tape Paper towel Mixing stick Mixing cup Epoxy brush Rubbing alcohol Medium grit sandpaper
 16. Use a felt-tipped pen to mark the pushrod
where it crosses the hole in the servo horn that was enlarged in Step 6.
Making a Z-bend takes some skill. There is
plenty of excess wire to experiment with. We
recommend using Z-bend pliers (HAN119) to
make the perfect Z-bend in your pushrod wire.
1. Locate the hardwood wing joiner. Mark the joiner
and wing panels with an “R” and “L” so the joiner can be associated with a particular wing panel for test fitting.
 18. Insert the bend in the hole of the servo
horn. Reconnect the clevis to the outer hole of the control horn. Slide the silicone tube over the forks of the clevis to prevent it from opening accidentally in flight.
2. Slide the wing joiner into one of the wing panels.
Use a pencil to draw a line on the joiner against the wing as shown. The joiner should easily slide into the wing panel. If not, use medium grit sandpaper to lightly sand the joiner so it slides in easily.
19. Repeat Steps 1 through 19 to install the
remaining aileron servo and linkage. Remove the low-tack tape securing the aileron before joining the wing panels.
9E-flite Advance 25e ARF Assembly Manual
3. Slide the joiner into the opposite wing panel.
It should slide in up to or past the line drawn in the previous step. If not, you will need to sand the joiner using medium grit sandpaper so it fits.
4. Slide the two wing panels together. They should
fit together tightly with no gaps. If there are gaps, use medium grit sandpaper to make any necessary adjustments.
 5. Separate the wing panels and remove the joiner.
Mix 1/2 ounce (15mL) of 30-minute epoxy. Use a mixing stick to apply epoxy into the joiner pocket of one of the wing panels.
Before applying epoxy, wrap low-tack tape 1/32­inch (1mm) from the root edge of the wing to help
prevent the epoxy from running onto the wing.
 7. Use an epoxy brush to apply the epoxy to one
half of the joiner. Make sure to coat the front, back, top and bottom of the joiner with epoxy.
 8. Slide the wing joiner into the wing panel. Use
a paper towel and rubbing alcohol to remove any excess epoxy.
 6. Use an epoxy brush to apply a thin coat of epoxy
to the exposed wood on the wing root as shown.
The following steps must be completed
before the epoxy begins to cure. Make
sure to read through and understand the
following steps before mixing any epoxy.
10 E-flite Advance 25e ARF Assembly Manual
 9. Repeat Steps 5 through 8 to apply epoxy to the
exposed joiner and to the remaining wing panel. Slide the panels together and use low-tack tape to hold them tightly together until the epoxy fully cures. Make sure to use a paper towel and rubbing alcohol to remove any excess epoxy before it begins to cure.
10. Once the epoxy has fully cured, remove the
tape from the wing.
Radio Installation
Required Parts
Fuselage Servo with hardware (2) Transmitter Receiver Y-harness Hook and loop tape
Required Tools and Adhesives
Scissors Phillips screwdriver: #1 Thin CA Side cutter Pin vise Drill bit: 5/64-inch (2mm)
1. Prepare the rudder and elevator servos by
installing the rubber grommets and brass eyelets.
3. Use the radio system to center the rudder servo.
Enlarge the hole in the servo arm that is 1/2-inch (13mm) from the center of the servo for the rudder pushrod. Use side cutters to remove the shorter arms from the horn so they don’t interfere with the operation of the servo. Make sure to leave the two arms as shown: one connects to the rudder, the other connects to the nose gear steering. Do not enlarge any of the holes on the side of the arm for the steering pushrod.
We recommend working through the next two sections
of the manual to allow the epoxy to fully cure.
4. Use a #1 Phillips screwdriver to thread a
servo mounting screw in each of the eight servo mounting holes. This will cut threads into the surrounding wood.
2. Use the radio system to center the elevator
servo. Enlarge the hole in the servo arm that is 1/2-inch (13mm) from the center of the servo. Use side cutters to remove the remaining arms from the horn so they don’t interfere with the operation of the servo.
11E-flite Advance 25e ARF Assembly Manual
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