EFCO Terrastile Door User Manual
T
D
errastile ®
oor
Series t350i, t400i, t450i
Installation Instructions
Part NO. YW42
February 2013
TERRASTILE DOOR INSTALLATION INSTRUCTIONS
TABLE OF CONTENTS
Page
I. General Notes and Guidelines 3-8
A. General Notes
B. Construction Notes
C. Building Codes
D. General Door Frame Installation
E. Perimeter Anchorage
II. Hinge Adjustment 9
III. Locking Hardware Installation and Adjustment 10-11
IV. Deglazing / Reglazing 12-13
Minimizing Condensation
Note: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your
EFCO representative.
Condensation will form on any surface when unfavorable conditions (interior temperature and relative
humidity and exterior temperature) are present. When the formation of excessive condensation is a concern, it is
highly recommended that a design professional is utilized to perform an analysis of the shop drawings to
recommend the best possible installation methods. Please contact your EFCO representative for information on
EFCO's Thermal Analysis Services.
Many current installation practices lead to an increase in the possibility of the formation of condensation.
Though not all inclusive, the list of examples below illustrates conditions under which condensation is likel y to occur:
1. Bridging system thermal break with non-thermally broken metal flashing or lintels that are exposed
to the exterior
2. System exposure to cold air cavities
3. Interior relative humidity levels not maintained at recommended levels, see EFCO’s “Understanding
Condensation” brochure
4. Inadequate separation between system and surrounding condition at perimeter
5. Product combinations during the shop drawing stage that result in bridging ther mal breaks
of one or all products involved
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pp
TERRASTILE DOOR INSTALLATION INSTRUCTIONS
These recommendations are for general erection procedures only. For actual job conditions,
see the details on the shop drawings. For perimeter anchor type and spacing, refer to the
a
roved shop drawings or consult the project design professional.
SECTION I: General Notes and Guidelines
TerraStile
procedures and precautions are recommended:
A. General Notes
®
doors are finished products and must be protected against damage. The following
1. Protection and Storage
a. Handle the material carefully.
b. To avoid racking or damage to the doors and frames do not drop or drag from the
truck.
c. Stack the door with the directional arrows in the proper position to allow adequate
separation so the door panels will not rub together.
d. Store the doors and accessories off the ground (i.e., pallets, planks, etc.).
e. Protect against the elements and other construction trades by using a well ventilated
covering.
f. Remove material from packaging, if it becomes wet. Then repack materials and move
to a dry location.
g. Doors are not to be used as ladders, scaffolds, or scaffold supports.
2. Check Materials
a. Check all the material upon arrival for quantity and damage. Any visibly damaged
material must be noted on the freight bill at the time of receipt. If a claim is required,
the receiving party must process a claim with the freight carrier. If the delivery is by an
EFCO truck, any damage or variance in the quantity of window units or boxes must be
reported to the EFCO driver during the unloading process.
3. Cleaning Door Units
a. Cement, plaster, terrazzo, alkaline, and acid based materials used to clean masonry
are very harmful to finishes and should be removed with water and mild soap
immediately; otherwise, permanent staining will occur. A spot test is recommended
before any cleaning agent is used.
b. For cleaning of anodized aluminum surfaces, refer to AAMA 609-93 Voluntary Guide
Specification for Cleaning and Maintenance of Architectural Anodized Aluminum.
c. For cleaning of painted aluminum surfaces, refer to AAMA 610.1-1979 Voluntary
Guide Specification for Cleaning and Maintenance of Painted Aluminum Extrusions
and Curtain Wall Panels.
Please note:
products to painted aluminum surfaces will induce permanent bonding of the tape to
the paint. This will cause adhesion failure between the paint and the aluminum
surface when the tape is removed.
d. If a protective coating is specified, remove it in areas that require field-applied sealant
prior to installation.
The prolonged application of masking tape, duct tape, and similar
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TERRASTILE DOOR INSTALLATION INSTRUCTIONS
B. Construction Notes
1. Reference Shop Drawings
a. Check the shop drawings and installation instructions to become thoroughly familiar
with the project. The shop drawings take precedence and include specific details for
the project. The installation instructions are general in nature and cover most common
conditions.
2. Check Openings
a. Make certain that the construction, which will receive the material, is in accordance
with the contract documents. If not, notify the general contractor and EFCO in writing
to resolve differences before proceeding with your work.
3. Benchmark Layout
a. All work should start from benchmarks and/or column center lines as established by
the architectural drawings and the general contractor.
4. Plumb and Level
a. All materials are to be installed plumb, level, and in proper alignment and relation to
established lines and grades. Products are to be installed maintaining tolerances of
1/8” in 12’-0” of length.
5. Isolate Aluminum
a. Isolate aluminum that directly contacts masonry, CA treated wood, or other
incompatible materials with high impact plastic isolators, etc.
6. Poured and Debridged and Thermal Strut Sections
a. Do not drill, punch, penetrate, or alter the thermal break in any manner.
7. Fastening
a. Fastening means any method of securing one part to another or to adjacent materials.
Due to varying opening conditions, window configurations, design pressures, and
methods of anchorage (subframe, “F” anchors, etc.), perimeter fasteners are not
specified in these instructions. For anchor fastening, refer to the shop drawings or
consult the project design professional. See section “E”.
8. Blocking
a. All blocking and shims will be high strength plastic or non-corrosive materials, Not by
EFCO. Blocking must be of sufficient size and shape to support the frame at all
anchorage locations. The blocking must prevent the anchorage fasteners from
bowing, racking, twisting, or distorting the window frames and accessories in any
manner.
9. Sealant
a. Sealants must be compatible with all materials they contact, including other sealant
surfaces. Any sealant details shown herein, unless specifically called out to be by
EFCO, are by others.
It is not EFCO Corporation’s position to select or recommend sealant or caulking types
and will not assume liability or responsibility thereof. Consult the sealant supplier for
recommendations relative to compatibility, adhesion, priming, tooling, shelf life, and
joint design. It is the sole responsibility of the customer to perform all sealant adhesion
and compatibility testing that is required by the sealant manufacturer of choice.
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