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955
User Manual
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EFCO 955 User Manual

Series 955 Tech Set storefront
Installation Instructions
Part NO. Y008
February 2013
SECTION I - GENERAL NOTES AND GUIDELINES
SERIES 955 5" TECH SET
NOTE:
1.
THESE INSTALLATION INSTRUCTIONS ARE A SUP P L EM E NT TO THE APPROVED SHOP DRAWINGS AND MUST BE USED IN CONJUNCTION WITH THOSE DRAWINGS. THESE INSTALLATION INSTRUCTIONS ARE ALSO WRITTEN TO ACCOMMODATE THE STOCK LENGTH PURCHASE OF ALL MATERIALS, PARTS, AND EXTRUSIONS.
HANDLING-S TORING-PRO TE CT IN G ALUMINUM- The foll owing precautions are recommende d to assure ea rly accept an ce of your pro du ct s and workmanship.
A. HANDLE CAR EFULLY- Store with adequate separation between com-
ponents so material will not become scratched or rubbed at points of contact. Store off the ground. Protect against weather elements and other construction trades in adjacent areas of the job site.
B. KEEP MATERIAL AWAY FROM WATER, MUD, AND SPRAY- Prevent
cement, plaster, and other materials from coming in contact with and damaging the finish. Do no t allow moisture to be trapped between the finished surface and the wrapping material.
C. PROTECT MATERIALS AFTER ER ECTI ON- Wr ap or erect visqueen
screens. Cement, plaster, terrazzo, and other alkaline materials are very harmful to the finish and must be removed with water and mild soap before setting occurs. Under no circumstances should these materials be allowed to dry or permanent staining will occur.
GENERAL GUIDE LINES- The fol lowing practices are recommended for all
2. installations.
A. Review the approved shop drawings to become thoroughly famillar
with the project.
B. All thermal strut horizontal and sill members require sealant applied
to the upper most cavity of the thermal strut race. Refer to typical details of this system.
C. Install all framing mat erials plumb, level, and true.
Proper alignment and relationships to benchmarks and column center lines, as established by the architectural drawings and the general
contractor, must be maintained.
BAH 4/2005
PAGE #2
SECTION I - GENERAL NOTES AND GUIDELINES
CONT.
D. The sequence of erection should be coordinated with the project
superintendent so delays are prevented and the risk of material damage is minimized. If preset anchors are required, coordinate
with the general contractor and supervise the locations.
E. Verify that all job site conditions and accompanying substrates
receiving the installation are in accordance with the contract doc­uments. If deviations occur, notification must be given IN WRITING to the general contractor and differences resolved before proceeding further with the installation in the questionable area.
F. Coat all aluminum, to be placed directly in contact with masonry or
dissimilar materials, with a heavy coating of bituminous primer such as zinc chromate.
G. Follow EFCO’s framing installation and glazing instructions. H. Verify the contents of all material shipments upon arrival. Verify
quantities and correct finishes. NOTIFY EFCO IMMEDIATELY OF ANY DESCREPANCIES OR
DAMAGES WHICH MAY HAVE OCCURRED.
I. Throughout these instructions the term SEALANT will appear. For the
purpose of these instructions, sealant is defined as follows:
SEALANT- A weather resistant, gunnable, liquid filler which when dry
provides a resilient, flexible air and water seal between similar and dissimilar materials. Use Dow Corning 795 or equal. All sealant must
meet FEDERAL SPECIFICATION TT-S-00227E, TT-S-001543A, AND TT-S-00230G.
NOTE:
NOTE:
All sealant must be compatible with all surfaces on which adhesion is required, including other sealant surfaces. All frame surfaces should be clean and dry. All perimeter substrate shall be cleaned and properly treated to receive sealant.
DUE TO THE SCREW TENSIONS REQUIRED FOR CORRECT INSTALLATION, IT WILL BE NECESSARY TO ’WAX’ THE FRAME ASSEMBLY SCREWS TO PREVENT GALLING AND BREAKAGE.
TOOLS NEEDED:
1. Wedge hammer and/or gasket roller
2. Putty knife
3. Level and square
4. Cutting tool, hand pruner, etc.
5. #2 Phillips tipped screwdriver
6. Flat pry bar
7. Soft faced mallet
8. Tube wax
JDA 11/2000
8687
8633
8554
DESCRIPTION
8686
8634
8633
8666
8687
8664
8667
8634
8688
FRAME HEAD
2 1/4" X 5" DEEP
USE 8685 STOP
INT. HORIZONTAL
2 1/4" X 5" DEEP
USE 8685 STOP
INT. HORIZONTAL
2 1/4" X 3 1/2" DEEP
USE #8665 GLASS STOP
INT. HORIZONTAL
4" X 3 1/2" DEEP
USE #8668 GLASS STOP
INT. HORIZONTAL
for BUTT GLAZE APPS.
2 1/4" X 5" DEEP
USE 8553 EXT. FACE
USE 8685 STOP
EXTERIOR FACE for
INT. HORIZONTAL 2G23
FRAME SILL/JAMB
2 1/4" X 5" DEEP
PART
NO.
IG58
IG67
IG72
IG73
2G23
8553
IG59
DESCRIPTION
REMOVABLE STOP
8685
USE w/ IG58, IG67 or 2G23
REMOVABLE STOP
8665
8685
8652
8651
1 INCH GLAZING
REMOVABLE STOP
1 INCH GLAZING
REMOVABLE STOP
1/4 INCH GLAZING
USE w/ IG58 or IG67
1/4" GLAZING
AT HORZ. AND VERT.
w/ SFZ5 SCREW
HOOK ON GLAZING
STOP for APPLIED
GLAZING at TRANSOM
GLAZING POCKET
1 INCH GLAZING
USE w/ IG72
USE w/ IG73
ADAPTOR
USE w/#8579
FILLER
PART
NO.
8685
8665
8668
8652
8651
8578
16E6
8687
8691
8690
8692
8693
8663
FRAME SILL for
STOOL TRIM
USE 8691 STOOL TRIM
SILL STOOL TRIM
4 3/4" DEEP
USE IG60 SILL
INT. VERT. MULL
2 3/8" X 5" DEEP
BUTT GLAZE
VERT. MULLION
2 3/8" X 5" DEEP
2 1/2" SIGHT LINE
TRANSOM BAR
FOR C.O.C. APLICATIONS
2 1/4" SIGHT LINE
DOOR JAMB
or TRANSOM BAR for
SURFACE CLOSER
IG60
8691
IG61
8663
8580
8581
1"
8695
8694
8635
SCREW APPLIED
STOP for TRANSOM
USE w/#8578
HEAD ANCHOR
3" LONG
SLIDE FIT w/ 1G58
HORZ. SILL ANCHOR
USE IG59 OR IG60 SILL
3" LONG
VERT. SILL ANCHOR
USE IG59 OR IG60 SILL
3" LONG
8579
FS97
FS99
FT01
DESCRIPTION
PART
NO.
DESCRIPTION
PART
NO.
FT38
M130
F340
FT36
FS98
FS98
FS08
FS09
FS27
FT16
FT37
M126
K435
SHEAR BLOCK PKG.
for 1G67 & 2G23 HORIZ.
to VERTICALS
(HEAD & SILL RUN THRU)
SHEAR BLOCK PKG.
for 1G59 SILL at
VERT. INTER. THRU
SHEAR BLOCK PKG.
for 1G72 HORIZ.
to VERTICALS
(HEAD & SILL RUN THRU)
SHEAR BLOCK PKG.
for 1G73 HORIZ.
to VERTICALS
(HEAD & SILL RUN THRU)
SHEAR BLOCK PKG.
for HEAD & SILL
at VERT. THRU APP.
SHEAR BLOCK PAC KAGE
for S955 TRANSOM
BAR # 8580
CLEAR & BRONZ E
LEFT JAMB
SHEAR BLOCK PAC KAGE
for S955 TRANSOM
BAR # 8580
CLEAR & BRONZ E
RIGHT JAMB
SHEAR BLOCK PAC KAGE
for S955 TRANSOM
BAR # 8580
DORMA 88 COC
OFFSET PIVOTS
SHEAR BLOCK PAC KAGE
for S955 DOOR JAMB
# 8581 when used
as TRANSOM BAR
SURFACE CLOSER
K368
K319
K198
K197
K193
K451
K450
K453
K452
HN13
HB98
1918
1783
FT50
TRANSOM HEADER
CLIP PACKAGE
for 1G58
INCLUDES-
(1)FT51 & (1) FT52
& (8) STT6 SCREWS
SETTING CHAIR P KG.
for 1G73 HORIZ.
SETTING CHAIR P KG.
FOR 1G59 & 1G 60
GLASS SETTING B LOCK
AT TRANSOM BAR #8580
1/8" x 1" GLASS
SETTING BLOC K
USE w/ 1G67, 1G72 & 2G23
1/4" X 1/4" GLASS
SETTING BLOC K
USE w/ 8651 ADAPT OR
GLASS SETTING B LOCK
AT TRANSOM BAR #8581
DOOR JAMB AS TRANSOM BAR
w/ SURFACE CLOSER
WATER DEFLE C TOR @ INT. HORIZONTAL
END CAP AT HEAD & SILL
AT GLAZING POCKET
ALL 4 CORNERS
SPLICE JOINT
(BRAKE METAL)
AT GLAZING POCKET
HEAD & SILL
HORIZ. BRIDGE
ASSEMBLY for
BUTT GLAZE APPLICATIONS
K462
K196
HN35
HEP0
HN92 HEP2
H190
HWD1
FS96
K424
K461
DESCRIPTION
PART
NO.
DESCRIPTION
PART
NO.
BUTT GLAZE
SPACER
1/2" x 1/4"
INTERIOR GLAZING
GASKET
EXTERIOR GLAZING
GASKET
WEEP BAFFLE
AT IG59 OR IG60 SILL
1/2" ANTIWALK BLOCK
USED AT 1/4" G L ASS
7/8" ANTIWALK BLOCK
USED AT 1" GLASS
WSA1
W105
WNB9 HCW3
HN50
HN53
FACE SPLICE
CAULK BACKER TAPE
(2) 1" X 3" PC. REQUIRED
PER SPLICE JOINT
WM96
1/8" X 1"
ANTIWALK BLOCK
AT VERTICAL
SHALLOW POCKET
1/4" G LAZING ADAPTOR
ATTACHMENT SCREW
USE w/ 8651
#8-15 x 3/8"
SCREW SPLINE FRAME SCREW
#10-16 x 1 1/4"
TRANSOM JAMB
GLAZING ADAPTOR
ATTACHMENT SCREW
USE w/ 8579
#8-15 x 3/8"
DRILL JIG
FOR SHEAR BLOCK
& SCREW SPLINE
HN92
SFZ5
STV3
SFZ5
H262
DRILL JIG
FOR SHEAR BLOCK &
HORIZONTAL END PREP
WHEN USING 1G72 & 1G73
DJ06
PAGE #6
SECTION III - DRILL JIGS
DRILL JIG #H262 CAN ALSO BE PURCHASED
DRILL FIXTURE FOR INTERMEDIATE HORIZONTALS, VERTICALS AND JAMBS
The drill guide shown below is designed to be field prepared from 1" x 3" aluminum angle. The drill guide is used by aligning off the back and ends of the member being prepared.
3.000
#7 DRILL
.201 dia. (8)
#21 DRILL
.159" dia. (4)
LOCATE JIG EDGE AT
END OF HORIZONTAL
2.250
2.000
1.250 .625
.178
.375
2.375
1.188
.375
LOCATE JIG EDGE AT
END OF HORIZONTAL
.125
A
B
CENTER LINE OF MULLION
B
C
B
C
A
B
AA
.431
C
LOCATE JIG AT
BACK OF MULLION
.431
C
.178
1.000
= A = #7 (.201 dia.) drill for all screw spline = B = #21 (.159 dia.) drill shear block to vertical mullion
REF. TOOLING DRAWING (001052 S.B. TO VERT. PREP)
= C = #7 (.201 dia.) intermediate horizontal to shear block
REF. TOOLING DRAWING (001051 HORIZ. END PREP)
KDE 12/2002955 Tech Set
PAGE #7
SECTION III - DRILL JIGS
DRILL JIG #DJ06 FOR INTERMEDIATE HORIZONTALS #1G72 AND #1G73
The drill guide is used by aligning off the back and ends of the members being prepared for shear blocks.
For the left side vertical members, drill from this side as shown below. For the right side vertical members, turn the drill jig over and drill from the
opposite side.
TOP OF 1G72 or 1G73 HORIZONTAL INTERMEDIATE
.438
.900
1.500
VERTICAL PREP FOR HORIZONTAL INTERMEDIATE SHEAR BLOCK ATTACHMENT
B B
.500
.369
.159 DIA. (#21 DRILL)
1G72
1G73
2.875
C
C
END PREP
HORIZONTAL
.500
1.000
.201 DIA. (#7 DRILL)
.350
= B = #21 (.159 dia.) drill shear block to vertical mullion = C = #7 (.201 dia.) intermediate horizontal to shear block
.875
JDA 9/2000
PAGE #8
SECTION III - DRILL JIG GUIDE
CONT.
DRILL FIXTURE FOR INTERMEDIATE HORIZONTALS,
INTERMEDIATE VERTICALS AND JAMBS
The drill guide is used by aligning off the back and
ends or center lines of the member being prepared.
JAMB LOCATION
LOCATE DRILL JIG AT END OF SILL AND HEAD.
APPLICATION
SCREW SPLINE
CENTER LINE OF
VERTICAL MULLION
C
L
2 3/8"
2 3/8"
SILL SHOWN,
HEAD SIMILAR
Detail #1
REFER TO PAGE #6 FOR SPECIFIC HOLE LOCATIONS. = A = #7 (.201 dia.) drill for all screw spline
= B = #21 (.159 dia.) drill shear block to vertical mullion
REF. TOOLING DRAWING (001052 S.B. TO VERT. PREP)
= C = #7 (.201 dia.) intermediate horizontal to shear block
REF. TOOLING DRAWING (001051 HORIZ. END PREP)
JDA 11/2000
SECTION III - DRILL JIG GUIDE
LEFT JAMB SHOWN, RIGHT JAMB AND
INTERMEDIATE VERTICALS ARE PREPPED SIMILAR.
PAGE #9
CONT.
CENTER LINE OF HORIZONTAL
INTERMEDIATE
REFER TO PAGE #6 FOR SPECIFIC HOLE
LOCATIONS ON THE DRILL JIG.
1G59
H262 DRILL JIG
SHEAR BLOCK APPLICATION
C
L
K368 SHEAR BLOCK SHOWN
Detail #2
JDA 9/2000
PAGE #10
SECTION III - DRILL JIG GUIDE
CONT.
DRILL JIG #DJ06 FOR INTERMEDIATE HORIZONTALS #1G72 AND #1G73 INTERMEDIATE HORIZONTAL TO SHEAR BLOCK ATTACHMENT
This drill guide is used by aligning off the ends of the horizontal intermediate member being prepared.
See Detail #3 below.
C
C
DJ06 DRILL JIG
Detail #3
1G72
1G73
C
C
DJ06 DRILL JIG
= C = #7 (.201 dia.) intermediate horizontal to shear block
JDA 9/2000
SECTION III - DRILL JIG GUIDE
LEFT JAMB SHOWN, RIGHT JAMB AND
INTERMEDIATE VERTICALS ARE PREPPED SIMILAR.
PAGE #11
CONT.
TOP OF HORIZONTAL
INTERMEDIATE
REFER TO PAGE #7 FOR SPECIFIC HOLE
LOCATIONS ON THE DRILL JIG.
1G59
DJ06 DRILL JIG
FOR 1G72 (B) FOR 1G73 (B)
K198 SHEAR BLOCK SHOWN,
K197 IS SIMILAR.
Detail #4
= B = #21 (.159 dia.) drill shear block to vertical mullion.
JDA 9/2000
SECTION IV - FABRICATION
HEAD AND SILL FABRICATION AND PREPARATION STEP #1
The series 955 Tech Set system is designed to be fabricated with the head and sill running through. The jambs and vertical mullions will meet at the
top of the sill and at the snap location of the removable stop at the head. Cut the head and sill members to the rough opening measurement minus
(-) the vertical caulk joints. This dimension could be 1/4" through 3/4" depending upon the condition. See Elevation #1 below.
STEP #2
Establish and mark the mullion center lines and jamb locations on the head and sill. Mullion widths are 2 3/8" as shown below.
STEP #3
PAGE #12
Position the drill guides over the mullion and jamb locations and drill as required. See pages #6 thru #11 for the drill jigs and drill jig guides required
for assembling this system.
ROUGH OPENING WIDTH
CAULK
JOINT
2 1/4"
3/4" TOP CAULK JOINT
MULL. CENTER
FRAME WIDTH
MULL. CENTER
2 3/8"
MULL. CENTER
2 3/8"
CAULK
JOINT
2 1/4"
2 1/4"
FRAME HEIGHT
2 1/4"
ROUGH OPENING HEIGHT
WEEP 6"
FROM MULL
TYPICAL
1/2" BTM. CAULK JOINT
ELEVATION #1
STEP #4
Drill the sill member for two 1/4" weep holes per daylight opening, at 6" from each mullion. See Elevation #1 above and Detail #5 & #6 on page #13.
JDA 9/2000
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