I GENERAL NOTES
II PARTS IDENTIFIC ATION
III FABRICATION
A. DRILLING TEMPLATE
(CAPTURED MULLIONS)
B. DRILLING TEMPLATE
(CAPTURED MULLION FILLER)
C. DRILLING TEMPLATE
(STRUCTURAL GLAZED MULLIONS)
D. DRILLING TEMPLATE
(STRUCTURAL GLAZED FILLER)
IV UNIT ASSEMBLY
V SUBSILL FABRICATI ON
1
2-4
5
6
7
8
9 - 12
13 - 20
VI CORNERS
VII DOOR FRAME INSTALLATION
VIII INSTALLATION
IX GLAZING
X DOOR FRAMES
Minimizin g Co nd ensation
NOTE: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative.
Condensation wil l form on any surface wh en unfavorable con di ti on s (i nt er ior temperature an d re lative humidity and exterior
temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design
professional is utilized to perform an analysis of the shop drawings to recommend the best installation methods. Please contact
EFCO representat i ve for information on EFCO's Thermal Analysis Servi ces.
Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all
inclusive, the list of examples below illustrates conditions under which condensation is likely to occur:
1. Bridging system thermal break with non-thermally broken metal flashing or lintels that are exposed to the
exterior.
2. System exposure to cold air cavities.
3. Interior relative humidity levels not maintained at recommended levels, see EFCO's "Understanding
Condensation" brochure.
4. Inadequate separation between system and surrounding condition at perimeter.
5. Product combinations during the shop drawing stage that result in bridging thermal breaks of one or all products
involved.
21 - 22
23 - 24
25 - 33
34 - 46
47 - 48
JWH
8/2011
PAGE 1
SECTION I - GENERAL NOTES
The "QUICK SET" storefront family is a ribbon window system,
having many advantages over other systems due to the minimum
fabrication and installation steps.
The Quick Set family contains primarily stock length systems with
in-the-field fabrication. Entrance doors are also a designed part of
these systems, utilizing frames that can accommodate many types
of doors and hardware combinations.
1.) Check the shop drawings, installation instructions, and glazing instructions to
become thoroughly familiar with the project. The shop drawings take precedence and
include specific details for the project. The installation instructions are of a general
nature and cover the most common conditions encountered.
2.) Check all materials on arrival and be sure you have everything required to begin
installation. See Section II "PARTS IDENTIFICATION" for parts cross reference.
3.) All work should start from bench marks and/or column center lines as established by
the architectural drawings and the general contractor. Installers should check building
construction for compliance with architectural documents to ensure the proper window
system foundation is available before installation.
4.) The term "sealant" as used in these instructions is defined as: A weather resistant,
gunnable, liquid filler which when dry provides a resilient, flexible air and water seal
between similar and dissimilar materials. Use Dow Corning 795 or equivalent when
silicone sealant is required, and PTI 707 or equivalent when butyl type sealant is
required.
All sealant must be compatible with all surfaces on which adhesion is required, including
other sealant surfaces. All frame surfaces should be clean and dry. All perimeter
substrate shall be cleaned and properly treated to receive sealant.
5.) All materials are to be installed plumb, level, and true.
6.) Protect materials after erection. Cement, plaster, alkaline solutions, and acid based
materials can be harmful to the finish. Clean exposed finished surfaces with a mild
detergent and water. No abrasive cleaning agent should be used.
LEFT HAND STANDARD INT. VERTICAL (8308) SHOWN. RIGHT HAND OPPOSITE.
PAGE 5
B C
LH
RH
LH
RH
#2 DRILL
B C
A CCA
A CCA
B C
#2 DRILL
B C
(2)
(2)
DJO4
DJO4
F945
F945
ACA C
B
B
USE SIDE #2 OF JIG FOR FABRICATION
OF CAPTURED MULLIONS.
8300
USE THE INTERIOR SIDE OF THE GLASS
POCKET EDGE TO ALIGN JIG. MAKE
SURE THAT THE FABRICATION HOLES
ARE IN THE CORRECT POSITION BEFORE
DRILLING.
B
B
ACA C
8301
B
A
B
ACA C
F945
C
DJO4
LH
LH
A C
B C
#2 DRILL
RH
B C
A CCA
A C
B C
#2 DRILL
RH
B C
A C
(2)
(2)
C
DJO4
F945
C
DJO4
F945
CA
A
B
(2)
#2 DRILL
B C
B
8302
A C
B C
RH
LH
A = SILL HOLE LOCATIONS
A
B
B = HEAD AND INTERMEDIATE
HORIZONTAL HOLE
LOCATIONS
B
8344
C = BLIND PASS HORIZONTAL
HOLE LOCATIONS
BAB 11/2000
SECTION III B - DRILLING TEMPLATE FOR
CAPTURED MULLION FILLERS
LEFT HAND MULLION FILLER (8309) SHOWN. RIGHT HAND OPPOSITE.
PAGE 6
A CCA
B C
#2 DRILL
B C
A CCA
B C
#2 DRILL
B C
A C
(1)
(1)
DJO4
F945
DJO4
F945
CA
USE SIDE #1 OF JIG FOR FABRICATION
B
LH
RH
B
ACA C
OF CAPTURED MULLION FILLERS.
8300
USE THE EXTERIOR EDGE OF FILLER TO
ALIGN JIG. MAKE SURE THAT THE
FABRICATION HOLES ARE IN THE
CORRECT POSITION BEFORE DRILLING.
B
LH
RH
B
8301
RH
LH
B
B
A C
B C
#2 DRILL
B C
A CCA
A C
B C
#2 DRILL
B C
A CC
(1)
(1)
C
DJO4
C
DJO4
F945
F945
F945
CA
A
B
LH
DJO4
(1)
CA
#2 DRILL
RH
B
8302
A C
B C
B C
A C
A = SILL HOLE LOCATIONS
A
B
LH
B = HEAD AND INTERMEDIATE
HORIZONTAL HOLE
LOCATIONS
RH
B
A
8344
C = BLIND PASS HORIZONTAL
HOLE LOCATIONS
BAB 11/2000
SECTION III C - DRILLING TEMPLATE FO R
STRUCTURAL GLAZED MULLIONS
LEFT HAND STRUCTURAL GLAZED MULLION (8320) SHOWN. RIGHT HAND OPPOSITE.
PAGE 7
LH
LH
RH
RH
A C
B C
A C
B C
B C
A C
B C
A C
CA
#2 DRILL
DJ05
(4)
B
F945
USE SIDE #4 OF JIG FOR FABRICATION
OF STRUCTURAL GLAZED MULLIONS.
8300
B
C
A
USE THE EXTERIOR EDGE TO ALIGN JIG.
MAKE SURE THAT THE FABRICATION
HOLES ARE IN THE CORRECT POSITION
BEFORE DRILLING.
AC
#2 DRILL
DJ05
(4)
B
F945
B
C
A
8301
LH
LH
RH
RH
A C
B C
A C
B C
B C
A C
B C
A C
C
#2 DRILL
DJ05
(4)
A
B
F945
B
C
A
8302
A = SILL HOLE LOCATIONS
B = HEAD AND INTERMEDIATE
C
#2 DRILL
DJ05
(4)
A
HORIZONTAL HOLE
B
F945
LOCATIONS
C = BLIND PASS HORIZONTAL
B
C
A
8343
HOLE LOCATION
SECTION III D - DRILLING TEMPLATE FO R
STRUCTURAL GLAZED MULLION FILLERS
LEFT HAND STRUCTURAL GLAZED MULLION FILLER (8309) SHOWN. RIGHT HAND OPPOSITE.
PAGE 8
A CC
B C
A CC
B C
#2 DRILL
(3)
B C
A C
#2 DRILL
(3)
B C
A C
DJ05
F945
CA
DJ05
F945
CA
A
B
LH
OF STRUCTURAL G LAZED MULLION
FILLERS.
USE SIDE #3 OF JIG FOR FABRICATION
RH
B
8300
USE THE EXTERIOR EDGE OF FILLER TO
ALIGN JIG. MAKE SURE THAT THE
FABRICATION HOLES ARE IN THE
CORRECT POSITION BEFORE DRILLING.
A
B
LH
RH
B
8301
RH
LH
B
A
B
A
A C
B C
A C
B C
B C
A C
B C
A C
F945
B C
C
A C
C
C
#2 DRILL
(3)
DJ05
F945
CA
A
B
LH
RH
B
8302
A C
DJ05
(3)
#2 DRILL
B C
A = SILL HOLE LOCATIONS
B = HEAD AND INTERMEDIATE
C
#2 DRILL
(3)
A
B
DJ05
F945
LH
HORIZONTAL HOLE
LOCATIONS
C = BLIND PASS HORIZONTAL
8343
HOLE LOCATION
CA
RH
B
PAGE 9
SECTION IV - UNIT ASSEMBLY
INCLUDES CAPTURED AND STRUCTURAL GLAZED MULLION SYSTEMS
STEP 1) GENERAL NOTES
A. Ensure that all tooling is correct before assembly. For each D.L.O. there
should be a deep pocket and a shallow pocket. If only one D.L.O. is required,
both pockets will be deep. The glass will not be able to be loaded with two
shallow pockets. Also, keep all deep pockets on center D.L.O.'s on the same
side of the D.L.O. See Fig. 1 below.
VERT.
JAMB
EXPANSION
MULLION
VERT.
MULLION
JAMB
8310
8307
HN50
WALK
BLOCK
OPTIONAL
8313
8312
DEEP
POCKET
SHALLOW
POCKET
8309
8308
DEEP
POCKET
SHALLOW
POCKET
8307
8310
DEEP
POCKET
[FIG. 1]
B. Check the fabrication to ensure that the vertical mullion and vertical mullion
filler are fabricated opposite of each other. If the mullion is fabricated for the
right, the filler should be fabricated for the left. The vertical expansion mullion
should be fabricated the same way. See Fig. 2 below.
FABRICATED
AS LEFT JAMB
FABRICATED
AS RIGHT
INTERMEDIATE
FABRICATED
AS LEFT
INTERMEDIATE
FABRICATED
AS RIGHT
INTERMEDIATE
FABRICATED
AS RIGHT
JAMB
945 QUICKSET
FABRICATED
AS LEFT
INTERMEDIATE
[FIG. 2]
KDE 11/2003
SECTION IV - UNIT ASSEMBLY (CON’T)
CAPTURED MULLION SYSTEMS
STEP 2) HORIZONTALS TO JAMB ASSEMBLY
HEAD
(8300)
FT46 (SHOWN)
FT47 (OPTION)
APPLY BUTYL TYPE SEALANT TO THE END
OF ALL THE HORIZONTALS BEFORE
ATTACHING TO THE JAMBS.
HEAD
ANCHOR
FT46 (SHOWN)
FT47 (OPTION)
(8300)
JAMB
(8307)
ANCHOR
PAGE 10
JAMB
(8307)
INT. HORIZONTAL
8301 - STANDARD
(8302 - OPTIONAL)
SILL
(8344)
VERT. MULLION FILLER
(8309)
STC8
GENERAL NOTE: If the D.L.O.
is 36" wide or less, 2 strap
anchors are required. D.L.O.’s
greater than 36" require 3
anchors. Anchor widths and
locations should be verified by
a structural engineer for job
specific conditions.
STC8
SILL
(8344)
VERTICAL INT.
8308
INT. HORIZONTAL
8301 - STANDARD
(8302 - OPTIONAL)
[FIG. 3]
Apply butyl type sealant to the ends of all horizontal members. Before assembly, apply wax
lubricant to all STC8 fasteners. Fasten one end of the horizontals to the vertical member.
Install anchors into the head. Fasten the opposite vertical member to all horizontal members.
Make sure that butyl type sealant has been applied to that end of the horizontal members.
Wipe off all excess sealant.
To ensure that the unit will assemble correctly, verify that the intermediate verticals and the
fillers are fabricated opposite of each other.
If strap anchors are to be used, slide them into the head before assembling the ladder.
NOTE: For inside glazed systems, install exterior glazing gasket (WC12) prior to assembly.
For outside glazed systems, install interior glazing gasket (WNE0) prior to assembly of units.
BAB 11/2000
PAGE 11
SECTION IV - UNIT ASSEMBLY
(CON’T)
CAPTURED AND STRUCTURAL GLAZED MULLION SYSTEMS
STEP 3) HORIZONTALS TO EXPANSION MULLION
ASSEMBLY
(CAPTURED SYSTEM SHOWN, STRUCTURAL GLAZED SYSTEM SIMILAR)
To ensure that the unit will assemble correctly, verify that the expansion mullion
halves are fabricated opposite of each other. See Fig. 4. Apply butyl type sealant to the
ends of all horizontal members that come in contact with the expansion mullion. Install
anchors into the head. Before assembly, apply wax lubricant to all STC8 fasteners.
Fasten the expansion mullion to all horizontal members. Fasten the other vertical mullion,
jamb, etc. to the other end of the horizontals. Make sure that you have applied butyl type
sealant to the other ends of the horizontal members. Wipe off all excess sealant.
ANCHOR
FT46 (SHOWN)
HEAD
(8300)
FT47 OPTIONAL
EXPANSION MULLION
HALF (SHALLOW
POCKET)
(8312)
APPLY BUTYL
TYPE SEALANT
TO THE AREA
THAT
CONTACTS THE
VERTICAL
MULLION FILLER
BEFORE
ATTACHING TO
THE EXPANSION
MULLION.
SILL
(8344)
STC8
EXPANSION MULLION
HALF (DEEP POCKET)
(8313)
NOTE: For inside glazed systems, install
exterior glazing gasket (WC12) prior to
assembly. For outside glazed systems,
install interior glazing gasket (WNE0) prior
to assembly of units.
INT. HORIZONTAL
8301 - (SHOWN)
8302 - OPTIONAL
[FIG. 4]
GENERAL NOTE: If the D.L.O. is 36" wide or less, 2
strap anchors are required. D.L.O.’s greater than 36"
require 3 anchors. Anchor widths and locations
should be verified by a structural engineer for job
specific conditions.
BAB 11/2000
PAGE 12
SECTION IV - UNIT ASSEMBLY
(CON’T)
STRUCTURAL GLAZED MULLION SYSTEMS
STEP 4) STRUCTURAL GLAZED SYSTEM ASSEMBLY
To ensure that the unit will assemble correctly, verify that the structural glazed mullion
and filler are fabricated opposite of each other. Apply butyl type sealant to the end of all
horizontal members that come into contact with the structural glazed mullion. Install
anchors into the head. Before assembly, apply wax lubricant to all STC8 fasteners.
Fasten the structural glazed mullion to all horizontal members. Fasten the opposite
vertical mullion, jamb, etc. to the other end of the horizontals. Make sure that butyl type
sealant has been applied to the other ends of the horizontal members. Ensure that
anchor straps have been installed if required. Wipe off all excess sealant.
ANCHOR
FT46 (SHOWN)
FT47 OPTIONAL
APPLY BUTYL TYPE SEALANT TO THE
AREA THAT CONTACTS THE VERTICAL
HEAD
(8338)
MULLION FILLER BEFORE ATTACHING
TO THE VERTICAL MULLION FILLER.
STRUCTURAL GLAZED
MULLION
(8320)
[FIG. 5]
NOTE: For inside glazed systems, install
exterior glazing gasket (WC12) prior to
assembly. For outside glazed systems,
install interior glazing gasket (WNE0) prior
to assembly of units.
MULLION SNAP-IN
FILLER
(8309)
INT. HORIZONTAL
8341 (SHOWN)
8337 OPTIONAL
STC8
SILL
(8343)
GENERAL NOTE: If the D.L.O. is 36" wide or less, 2
strap anchors are required. D.L.O.’s greater than 36"
require 3 anchors. Anchor widths and locations
should be verified by a structural engineer for job
specific conditions.
BAB 11/2000
PAGE 13
SECTION V - SUBSILL FABRICATION
INCLUDES CAPTURED AND STRUCTURAL GLAZED MULLION SYSTEMS
STEP 1) CUT LENGTH
Measure the opening to determine the cut length of the subsill.
Subtract 1/4" for the width of the end dam and fastener head from
the rough opening for each end. Cut the subsill to the determined length.
CUT LENGTH = R.O. - 1/2"
K458
END DAM
1/4"
SUBSILL
2G22
ROUGH OPENING - 1/2"
STEP 2) WEEP FABRICATION
Drill 5/16" weep holes in the subsill 6" from jambs and no more than
42" apart.
+1/8"
- 0
ROUGH
OPENING
1/4"
[FIG. 6]
6"42" MAXIMUM O.C.
SUBSILL
2G22
6"
[FIG. 7]
BAB 11/2000
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