EFCO 904 User Manual



Quick Set can system

Installation Instructions

Part NO. Y003

February 2013

SECTION

PAGE

I GENERAL NOTES

II PARTS IDENTIFICATION

A) 901 PARTS IDENTIFICATION B) 902 PARTS IDENTIFICATION C) 903 PARTS IDENTIFICATION D) 904 PARTS IDENTIFICATION

III FABRICATION

A) DRILLING TEMPLATE

(901/902 INTERMEDIATE HORIZONTAL)

B) DRILLING TEMPLATE

(903/904 INTERMEDIATE HORIZONTAL)

C) HEAD AND SILL CAN D) HEAD AND SILL CAN FILLER

1) CAPTURED MULL ION SYSTEM

2) BUTT GLAZED SYSTEM

E) VERTICAL INTERMEDIAT E AN D 2 PIECE JAMB F) THERMAL STRUT INTERM ED IA TE VERTICAL

G) INTERMEDIATE HORIZONTAL

IV INSTALLATION

A) HEAD AND SILL CAN ANCHORING

HEAD AND SILL CAN SPLICE

B) 2 PC. JAMBS AND I NTERMEDIATE VER TICALS C) BUTT GLAZED VERTICALS D) INTERMEDIATE HORIZONTAL

2-3 4-6 7-8

9-10

13-15

16 16

17-19 20-21 22-24

26-27 28-31 32-34

35-36

V GLAZING PROCEDURES

A) WITH BUTT GLAZED VERTICAL B) WITH BUTT GLAZED VERTICAL AND

INTERMEDIATE HORIZONTAL

C) WITH CAPTURED VERTICAL MULLION AND

INTERMEDIATE HORIZONTAL

VI DOOR FRAME INSTALLATION

A) DOOR FRAME ANCHORING

Minimizing Condensation

NOTE: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative. Condensation will form on any surface when unfavorable condition s (interior temperature and relative humidity and exterior temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design professional is utilized to perform an analysis of the shop drawings to recommend the best installation methods. Please contact EFCO representative for information on EFCO's Thermal Analysis Servi c es . Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all inclusive, the list of examples below illustrates conditions under which condensation is likely to occur:

1. Bridging system thermal br eak with non-thermall y broken metal flashi ng or l intels that are exposed to the exterior.

2. System exposure to cold air cavities.

3. Interior relative humidity levels not maintained at recommended levels, see EFCO's "Understanding Condensation" brochure.

4. Inadequate separation between system and surrounding condition at perimet er.

5. Product combinations during the shop dra wing stage that result in br i dging thermal br eaks of one or al l products involved.

37-44

47-50

JWH 8/2011

SECTION I - GENERAL NOTES

EFCO Series 901 (4 1/2" Nonthermal System) EFCO Series 902 (5 1/4" Thermal System)

EFCO Series 903 (3 1/4" Nonthermal System) EFCO Series 904 (4" Thermal System)

Series 901 & 903 accommodates 1/4" glazing. Series 902 & 904 accommodates 1" glazing.

PAGE 1

The storefront family is a ribbon window system, having many advantages over other systems due to the minimum fabrication and installation steps.

The Quick Set family contains primarily stock length systems with in-the-field fabrication. Entrance doors are also a designed

part of the 901 & 902 systems, utilizing frames that can accommodate many types of doors and hardware combinations.

Check the shop drawings, installation instructions, and glazing

instructions to become thoroughly familiar with the project. The shop drawings take precedence and include specific details for the project. The installation instructions are of a general nature and cover the most common conditions encountered.

Check all materials on arrival and be sure you have everything

required to begin installation. See Section II "PARTS IDENTIFICATION".

"QUICK SET"

All work should start from bench marks and/or column center

lines as established by the architectural drawings and the general contractor. Check construction for compliance with the contract documents.

Sealants must be compatible with all surfaces. Consult with

the sealant manufacturer for recommendatons regarding compatibility and adhesion.

All materials are to be installed plumb, level, and true.

Protect materials after erection. Cement, plaster, alkaline

solutions, and acid based materials can be harmful to the finish. Clean exposed finished surfaces with a mild detergent and water. No abrasive agent shall be used.

DPS 7/2001

PAGE 2

SECTION II A -

4 1/2" NONTHERMAL FRAMING

DESCRIPTION

HEAD AND SILL

4 1/2" CAN

USE 9485 CAN FILLER

CAN FILLER

USE w/ 9479

INTERMEDIATE

HORIZONTAL

USE 9587 & 9565

INTERMEDIATE

HORIZONTAL FACE

USE w/ 9469

PARTS IDENTIFICATION CHART

SERIES 901 QUICK SET

1/4" GLAZING

PART NO.

9479

9485

9469

9565

DESCRIPTION

BUTT GLAZED

VERTICAL MULLION

90 CORNER

MULLION HALF

MATES w/ 7256

90 CORNER

MULLION HALF

MATES w/ 7255

135 CORNER

MULLION HALF

2 REQUIRED

PART NO.

7253

7255

7256

7260

INTERMEDIATE

HORIZONTAL STOP

USE w/ 9469

CAPTURED MULLION/

JAMB BACK

8593 2 pc. JAMB 9579 VERT. FACE

CAPTURED

VERT. MULLION

FACE

USE w/ 9578

CAPTURED VERT.

MULLION STOP

2 REQUIRED w/ 9578 - 9579

CAPTURED

2 PC JAMB

SLIDE on FACE

USE w/ 9578

2 PC. JAMB

GLAZING STOP

USE w/ 8593

2 COLOR COVER

USE w/ 9479

HEAD/SILL CAN

9587

9578

9579

9580

8593

8589

9571

4 1/2"

2 1/2"

4 1/2"

TRANSOM HEAD

1/4" GLAZING

USE 7861 STOP

TRANSOM HEAD

GLAZING STOP

1/4" GLAZING

2" DOOR JAMB or DOOR HEADER W/ SURFACE CLOSER

USE w/ 9154/9155 STOP

2 1/2" DOOR HEADER

for C.O.C.

USE 9914 STOP/COVER

OR 9933 STOP/COVER

APPLIED DOOR STOP

USE w/ 9155. USE W138

WEATHER STRIP

ATTACH w/ STT6 SCREW

APPLIED DOOR STOP

COVER

USE w/ 9154

DOOR STOP FOR C.O.C.

DOOR HEADER

USE w/ DORMA RTS 88 C.O.C.

OR INTERNATIONAL C.O.C.

DOOR STOP FOR C.O.C.

DOOR HEADER

USE w/ LCN 2030 C.O.C.

9472

7861

9597

9598

9154

9155

9914

9933

HEAVY-DUTY

BUTT GLAZED

VERTICAL MULLION

7028

DPS 7/2001

PAGE 3

SECTION II A - PARTS IDENTIFICATION CHART

SERIES 901 QUICK SET 4 1/2" NONTH ERMAL FRAMING

1/4" GLAZING

DESCRIPTION PART NO. DESCRIPTION PART NO.

EX32

9470

F076 F077

FS67

FT14

INTERMEDIATE HORIZONTAL SH EAR

BLOCK USE

w/ 9469 (1) F365, (3) MRF8, (1) S110

2 1/2" C.O.C. DOOR HEADER SHEAR BLOCK 901 - 9598

(2) STV2, (1) F076/(1) F077 (2) S117/(2) STD8

2" DOOR JAMB as DOOR HEADER SHEAR BLOCK

901 - 9597

(1) FS67, (2) STV2, (2) MRF1/(2)

MRF6

TRANSOM HEADER SHE AR BLOCK PACKAGE USE w/ 9472

(1)F259,(1)F260,(6)STT6,(4)MRF6

HEAD/SILL CAN ANCHOR CLIP (USE w/ 9578 at

JAMBS)

(1) FT14, (4) SFP8

HORIZONTAL BRIDGE

ASSEMBLY 1/4" GLAZING

at BUTT GLAZE MULLIONS ONLY w/ INT. HORIZ.

(1) F023, (1) H189, (1) WM76

K176

K309/K311

(CLR. - R / L )

K310/K312

(BRZ. - R / L)

K278

(CLR.)

K279

(BRZ.)

K277

K433

K143

SHEAR BLOCK PKG. F OR #8583 HORIZ. at 135° S.S.G. OUTSIDE CORNER

(1) FT92, (1) FT93, (2) MTZ4, (4) SPC9, (1) S110

SHEAR BLOCK PKG. F OR #8583 HORIZ. at 135° S.S.G. INSIDE CORNER

(1) FT94, (1) FT95, (4) MTZ4, (2) SPC9, (1) S110

1/4" SETTING BLOCK A T SILL CAN

WEEP BAFFLES

25 PER PKG.

INTERMEDIATE HORIZONTAL SETTING BLOCK US E w/ 9469

BUTT GLAZED SPACER

3/8" x 1/2" TAPE USE w/ 7028 & 7253

TEMPORARY GLAZING

CLIP USE w/ 7028 & 7253

K490

K491

HNA1

HCW6

HEP2

WM10

HV11

7885

FT98 FT99

Q-SET

INTERMEDIATE HORIZONTAL FACE SPLICE USE w/ 9565 FACE

(1) F024, (1) F025

HEAD/SILL SPLICE for 901 (USE w/ 9479)

25 PER PACKAGE (1) F014, (1) WM96, (1) WM01

SHEAR BLOCK PKG. F OR #8583 HORIZ. @ 90° S.S.G.

INSIDE/OUTSIDE CORNER

(1) FT98, (1) FT99, (4) STV2, (4) ST K4

K146

K376

K493

HORIZONTAL END DAM at 2 PC JAMB INSTALLS IN GLAZING POCKET IN HEAD & SILL CAN

GLAZING GASKET

500' PER ROLL

STANDARD WEATHER

SEAL @ DOOR STOPS

HN30

W164

W138

CDB 9/2009

PAGE 4

SECTION II B -

DESCRIPTION

HEAD and SILL

5 1/4" CAN

USE 9485 CAN FILLER

CAN FILLER

USE w/ 9484, 9845 OR 1G66

THERMAL STRUT

HEAD and SILL

5 1/4" CAN

USE 9485 CAN FILLER

OUTSIDE GLAZED

HEAD/SILL CAN

USE 9485 CAN FILLER

9846 or 9847 FACE

OUTSIDE GLAZED

SILL CA N FA CE

USE w/ 9845

OUTSIDE GLAZED

HEAD C A N FACE

USE w/ 9845

INTERMEDIATE

HORIZONTAL

USE w/ 8499, 8584, 9541

INTERMEDIATE

HORIZONTAL FACE

USE w/ 8583 or 8500

INTERMEDIATE

HORIZONTAL

GLAZING STOP

USE w/ 8583

OPT. H.D. HORIZONTAL

INTERMEDIATE

USE K176 S.B.

8499 FACE & 9587 STO P

H.D. INTERMEDIATE

HORIZONTAL

GLAZING STOP

USE w/ 8500

OPT. INTERMEDIATE

HORIZONTAL

GLAZING STOP

1/4" GLASS W/ 8583/8500

PARTS IDENTIFICATION CHART

SERIES 902 QUICK SET

5 1/4" THERMAL FRAMING

1" GLAZING

PART NO.

9484

9485

1G66

9845

9846

9847

8583

8499

8584

8500

9587

9541

DESCRIPTION

CAPTURED

MULLION BACK

USE w/ 9576 & 8594

CAPTURED MULLION

SLIDE ON FACE

USE w/ 9578

CAPTURED

MULLION STOP

2 REQUIRED w/

9578 & 1G41

2 PC JAMB

SLIDE on FACE

USE w/ 9578

& 8589

2 PC JAMB

GLASS STOP

USE w/

9578 & 8594

CAPTURED VERTICAL

'I' BAR (2) COLOR

USE WITH

(2) 9580 STOPS

OPTIONAL

CAPTURED VERTICAL

MULLION & JAMB STOP

for 1/4" GLASS

USE w/

9578 & 1G41

1/2" GLAZING ADPT.

at 1" GLAZING PO CK ETS

1/4" GLAZING ADPT.

at 1" GLAZING PO CK ETS

2 COLOR COVER

(9484 HEAD/SILL CAN)

PART NO.

9578

9576

9580

8594

8589

1G41

9542

9260 9261

9570

BAH 4/2005

PAGE 5

SECTION II B -

DESCRIPTION

TRANSOM HEAD

USE w/ 7861

& K267 CLIP

TRANSOM HEAD

GLAZING STOP

1" GLAZING

5 1/4"

2 1/2"

5 1/4"

APPLIED DOOR STOP

USE W138 WEATHERING

ATTACH w/ STT6 SCREW

APPLIED DOOR STOP

C.O.C. DOOR HEADER

USE w/ (1) 7255 &(1) 7256

For C.O.C.

DOOR HEADER

2 1/2"

SURFACE CLOSER

DOOR HEADER w/

2" DOOR JAMB

TRANSOM JAMB

APPLIED GLAZING

1" SIGHT LINE

(USE w/ 9592)

USE w/ 9155

COVER

USE w/ 9154

DOOR STOP FOR

USE w/ DORMA RTS 88

OR INTERNATIONAL

DOOR STOP FOR

USE w/ LCN 2030 C.O.C.

1" x 1" x 1/8" TUBE

@ 90 CORNER

PARTS IDENTIFICATION CHART

SERIES 902 QUICK SET

5 1/4" THERMAL FRAMING

1" GLAZING

PART NO.

9539

7861

9593

9592

9133 9295

9154

9155

9914

9933

EY54

DESCRIPTION

BUTT GLAZED

VERTICAL MULLION

90 CORNER

MULLION HALF

(MATES w/ 7256)

90 CORNER

MULLION HALF

(MATES w/ 7255)

135 CORNER

MULLION HALF

(2 REQUIRED

SELF-MATING)

45 BUTT GLAZED

CORNER ADAPTOR

USE w/ (2) 7260

BUTT GLAZED ADAPT.

USE w/ 7028 or 7253

for BUTT GLAZE ABOVE

CAPTURED BELOW

1/4" GLAZING ADPT.

USE at BUTT

GLAZED MULLS

USE w/ 7253 or 7028

TEMPORARY

GLAZING CLIP

for 7028 or 7253

25 PER PKG.

HORIZONTAL

BRIDGE ASSEMBLY

1" GLAZING at BUTT

GLAZE MULLIONS ONLY

w/ INT. HORIZ.

USE w/ 9558 & 9559

BUTT GLAZED SPACER

1/2"

3/8 x 1/2 TAPE USED

w/ 7028 & 7253

CONT.

PART NO.

7253

7255

7256

7260

9258

9471

9574

HV10

K142

WM10

Q-SET

1 1/2" x 1 1/2" x 1/8"

TUBE @ 90 CORNER

USE w/ (2) 7253 OR 7028

HEAVY-DUTY

BUTT GLAZED

VERTICAL MULLION

EX85

7028

STANDARD

WEATHER SEAL

@ DOOR STOPS

W138

DPS 12/2002

PAGE 6

SECTION II B - PARTS IDENTIFICATION CHART

SERIES 902 QUICK SET 5 1/4" THERMAL FRAMING

1" GLAZING

EX32

FT14

DESCRIPTION

INTERMEDIATE HORIZONTAL SHEAR BLOCK USE w/ 8583

or 8500

(1) F365, (3) MRF8, (1) S110

HEAD/SILL CAN ANCHOR CLIP USE w/ 9578 at JAMBS

(1) FT14, (4) SFP8

TRANSOM HEADER SHEAR

BLOCK PACKAGE USE w/ 9539

(1) F344, (1) F345, (8) STT6, (4) MRF6

2" DOOR JAMB as DOOR HEADER SHEAR BLOCK 902

- 9592

FS67

FT98 FT99

(1) FS67, (2) STV2, (2) MRF1/(2) MRF6

F078

2 1/2" - C.O.C. DOOR HEADER

F079

SHEAR BLOCK 902 - 9593

(1) F078, (1) F079, (4) STV2, (4) S117/(4) STD8

SHEAR BLOCK PKG. FOR #8583 HORIZ. at 135° S.S.G. OUTSIDE CORNER

(1) FT92, (1) FT93, (2) MTZ4, (4) SPC9, (1) S110

SHEAR BLOCK PKG. FOR #8583 HORIZ. at 135° S.S.G. INSIDE CORNER

(1) FT94, (1) FT95, (4) MTZ4, (2) SPC9, (1) S110

SHEAR BLOCK PKG. FOR #8583 HORIZ. @ 90° S.S.G. INSIDE/OUTSIDE CORNER

(1) FT98, (1) FT99, (4) STV2, (4) STK4

1" SETTING BLOCK for INTERMEDIATE HORIZONTAL

PART NO.

K176

K433

K267

K278

(CLR.)

K279

(BRZ.)

K273

(CLR.)

K274

(BRZ.)

K490

K491

K493

HN90

DESCRIPTION

HEAD/SILL CAN SPLICE (USE WITH 9484)

25 PER PACKAGE (1) F015, (1) WM96, (1) WM01

HEAD/SILL CAN SPLICE (USE WITH 1G66)

(1) FU12, (1) WM96

OUTSIDE GLAZED

HEAD/SILL SPLICE (USE

WITH 9845)

(1) F001, (1) WM96

WEEP BAFFLES

INTERMEDIATE HORIZONTAL FACE

SPLICE USE w/ 8499

(2) FT49

WATER DEFLECTOR @ INT.

HORIZONTAL

GLAZING GASKET

500' PER ROLL

1" SETTING BLOCK at 1G66 SILL CAN

25 PER PACKAGE

SETTING BLOCK for 9592

JAMB when used as

TRANSOM

PART NO.

K377

K917

K375

HCW6

K460

HWD1

W164

FU08

HN32

HORIZONTAL END DAM for 1" GLZ. @ 2 PC. JAMB

1" SETTING BLOCK at SILL

CAN

25 PER PACKAGE

HN31

HN33

CDB 9/2009

PAGE 7

SECTION II C -

SERIES 903 QUICK SET

3 1/4" NONTHERMAL FRAMING

DESCRIPTION

HEAD and SILL

3 1/4" CAN

USE 9478 FILLER

CAN FILLER

USE w/ 9476

INTERMEDIATE

HORIZONTAL

USE W/ 9565 & 9566

INTERMEDIATE

HORIZONTAL STOP

USE W/ 9586

INTERMEDIATE

HORIZONTAL FACE

USE w/ 9586

PARTS IDENTIFICATION CHART

1/4" GLAZING

PART NO.

9476

9478

9586

9566

9565

DESCRIPTION

BUTT GLAZED

VERTICAL MULLION

HEAVY-DUTY

BUTT GLAZED

VERTICAL MULLION

90 CORNER

MULLION HALF

(2 REQUIRED)

135 CORNER

MULLION HALF

(2 REQUIRED)

PART NO.

9558

9559

9563

9562

CAPTURED VERTICAL

MULLION / JAMB

BACK

9579 VERT. FACE

8593 2 pc. JAMB FACE

CAPTURED

MULLION FACE

USE W/ 9575

CAPTURED

MULLION STOP

USE (2) w/ 9575 & 9579

2 PC JAMB

SLIDE on FACE

USE W/ 9575

2 PC JAMB

GLASS STOP

USE w/ 9575 & 8593

2 COLOR COVER

at HEAD and SILL CAN

USE w/ 9476

9575

9579

9577

8593

8590

9572

DPS 7/2001

PAGE 8

SECTION II C - PARTS IDENTIFI CATION CHART

SERIES 903 QUICK SET 3 1/4" NONTHERMAL FRAMING

1/4" GLAZING

CONT.

FT15

7885

DESCRIPTION PART NO. PART NO.

INTERMEDIATE HORIZONTAL SHEAR BLOCK USE w/ 958

(1) F021, (3) MRF7

HEAD/SILL CAN ANCHOR CLIP USE w/ 9575 at JAMB

(1) FT15, (4) SFP8

HEAD/SILL CAN SPLICE USE w/ 9476

25 PER PACKAGE

INTERMEDIATE HORIZONTAL FA CE

SPLICE USE w/ 9565 FACE

(1) F024, (1) F025

HORIZONTAL BRIDGE

ASSEMBLY 1/4" GLAZING at

BUTT GLAZE MULLIONS ONLY

w/ INT. HORIZ. USE w/ 9558

and 9559

(1) F023, (1) H189, (1) WM76

ANCHOR CLIP @ PERIMETER JAMBS

(1) FT15, (4) SFP8

K141

K434

K378

K146

K143

K434

DESCRIPTION

1/4" SETTING BLOCK USE w/ 9476

HORIZONTAL END DAM for 1/4" GLZ. at 2 PC. JAMB INSTALLS in GLAZING POCKET in HEAD and SILL CAN

WEEP BAFFLES

25 PER PKG.

GLAZING GASKET

500' PER ROLL

INTERMEDIATE HORIZONTAL SETTING BLOCK USE w/ 9586

BUTT GLAZED SPACER 3/8" x 1/2" TAPE USE w/ 9558 and 9559

TEMPORARY GLAZING CLIP USE w/ 9558 and 9559

HNA2

HN30

HCW6

W164

H191

WM10

HV11

CDB 9/2009

PAGE 9

SECTION II D -

SERIES 904 QUICK SET

4" THERMAL FRAMING

DESCRIPTION

HEAD and SILL CAN

FLAT BOTTOM

USE 9478 CAN FILLER

HEAD and SILL CAN CONCEALED WEEP

USE 9478 CAN FILLER

CAN FILLER

USE w/ 9477 & 9468

OUTSIDE GLAZED

HEAD / SILL CAN

USE 9478 CAN FILLER

PARTS IDENTIFICATION CHART

1" GLAZING

PART NO.

9477

9468

9478

8716

DESCRIPTION

2 PC JAMB

SLIDE on FACE

(USE w/ 9575)

2 PC JAMB

GLASS STOP

USE w/ 9575

HEAVY-DUTY

BUTT GLAZED

VERTICAL MULLION

BUTT GLAZED

VERTICAL MULLION

PART NO.

8594

8590

9559

9558

OUTSIDE GLAZED

SILL CAN

USE w/ 8716 CAN

OUTSIDE GLAZED

HEAD CAN

USE w/ 8716 CAN

INTERMEDIATE

HORIZONTAL

USE w/ 9565 & 9566

INTERMEDIATE

HORIZONTAL STOP

USE w/ 9564

INTERMEDIATE

HORIZONTAL FACE

USE w/ 9564

CAPTURED VERT.

MULLION / JAMB

BACK

9576 VERT. FACE

8594 2 pc. JAMB FACE

CAPTURED VERT.

MULLION FACE

USE w/ 9575

CAPTURED VERT.

MULLION STOP

USE (2) w/ 9575

9846

9847

9564

9566

9565

9575

9576

9577

90 CORNER

MULLION HALF

(2 REQUIRED)

135 CORNER

MULLION HALF

(2 REQUIRED)

1" x 1" x 1/8" TUBE

@ 90 CORNER

USE w/ (2) 9563

at 90 CORNER

45 BUTT GLAZED

CORNER ADAPTOR

USE w/ (2) 9562

1 1/2"x1 1/2"x1/8"

TUBE @ 90 CORNER

USE w/ (2) 9558 or 9559

BUTT GLAZED

ADAPTOR

USE w/ 9558 or 9559

for BUTT GLAZED ABOVE

CAPTURED BELOW

1/2" GLAZING ADPT.

at 1" GLAZING POCKETS

1/4" GLAZING ADPT.

at 1" GLAZING POCKETS

9563

9562

EY54

9258

EX85

9471

9260

9261

DPS 7/2001

PAGE 10

SECTION II D - PARTS IDENTIFICATION CHART

SERIES 904 QUICK SET 4" THERMAL

FRAMING 1" GLAZING

CONT.

PART NO.DESCRIPTIONPAR T NO.DESCRIPTION

INTERMEDIATE HORIZONTAL SHEAR BLOCK USE w/ 9564

(1) F021, (3) MRF7

1/4" GLAZING ADPT. at BUTT GLAZED MUL L USE w/

9558 or 9559

OUTSIDE GLAZED HEAD/SILL SPLICE USE w/ 8716 O.G. CAN

(1) F001, (1) WM96

HEAD/SILL CAN SPLICE USE w/ 9477 & 9468 25 PER PACKAGE

(1) F017, (1) WM96, (1) WM01

HORIZONTAL BRIDGE

ASSEMBLY 1" GLAZING at

BUTT GLAZE MULLIONS

ONLY w/ INT. HORIZ. USE w/

(1) F022, (1) H189, (1) WM76

9564

K141

9574

K375

K379

K142

WATER DEFLECTOR @ INT. HORIZONTAL

1" SETTING BLOCK at

SILL CAN

GLAZING GASKET

500' PER ROLL

BUTT GLAZED SPACER

3/8" x 1/2" TAPE USE w/

1/2"

TEMPORARY GLAZING CLIP for 7028 or 7253

25 PER PKG.

7028 & 7253

HWD1

HN34

W164

WM10

HV10

INTERMEDIATE HORIZONTAL

FACE SPLICE USE w/ 9565

(1) F024, (1) F025

FACE

ANCHOR CLIP @ PERIMETER JAMBS

(1) FT15, (4) SFP8

HORIZONTAL END DAM for 1" GLZ. at 2 PC. JAMB INSTALLS in GLAZING POCKET in HEAD and SILL CAN

WEEP BAFFLES

25 PER PKG.

1" SETTING BLOCK for INTERMEDIATE HORIZONTAL

K146

K434

HN31

HCW6

HN90

CDB 9/200

PAGE 11

SECTION III A - FABRICATION

DRILLING TEMPLATE - 901/902 INTERMEDIATE HORIZONTAL

2 PC. CAPTURED JAMBS

VERTICALS

1.000

5/8" NOTCH

AT VERTICALS

AT JAMB

1" NOTCH

8594

OR 8593

NOTE: OFFSET

.062

#10-24x

1/2" F.H.

(S110)

8583

.590

9578

TOP OF

HORIZONTAL

1.625

901/902 SYSTEMS FRONT OF MULLION

9576

OR 9579

.625

.149 DIA. (#25 DRILL) FOR #10-24 x 1 3/4" P.H.S.M.S. (3) MRF8

.312

.750

K176

FRONT OF MULLION 903/904 SYSTEMS

(9470)

8499

.590

HORIZONTAL

TOP OF

1.625

BUTT GLAZED VERTICALS

7028

7253

JDA 10/2001

PAGE 12

SECTION III B - FABRICATION

DRILLING TEMPLATE - 903/904 INTERMEDIATE HORIZONTAL

1.000

8594

OR 8593

NOTE: OFFSET

9586/9564

2 PC. JAMB

.062

.475

9575

.875

TOP OF

HORIZONTAL

K141 (9567)

CAPTURED

9579

OR 9576

.149 DIA. (#25 DRILL)

FOR #10-24 x 1 3/4" P.H.S.M.S. (3) MRF8

VERTICALS

.625

.313

.500

9565

.475

903/904 SYSTEMS FRONT OF MULLION

.875

9559

FRONT OF MULLION 901/902 SYSTEMS

HORIZONTAL

TOP OF

BUTT GLAZED VERTICALS

9558

JDA 10/2001

SECTION III C - FABRICATION

HEAD AND SILL CAN

INCLUDES CAPTURED AND BUTT

GLAZED MULLION SYSTEMS

STEP 1)

Measure the opening to determine the cut length of the head

and sill frame components. Allow for shims if applicable.

STEP 2)

Cut head and sill cans to frame width. This includes any

"2" color covers that are being used.

NOTE: Expansion/splice joints are required in elevations that exceed

20’-0" in width. Plan for expansion/splice joints to fall at the center of the nearest lite and adjust cut lengths accordingly.

PAGE 13

1/4"

OPT.

SHIM

JAMB

HEAD & SILL LENGTH

20 FT. MAXIMUM

20 FT. TYPICAL

[FIG. 1]

1/2"

1/4"

OPT.

SHIM

JAMB

EXPANSION/SPLICE

JOINT

STEP 3)

Drill 1/4" weep holes in sill can 6" from jambs and 48" on

center or if the length is less than 48", drill (1) per lite. This

includes 2 color covers, installed prior to weeping and anchoring. See Fig. 3 on Page 14.

NOTE: Sill cans with riser legs are bottom weeped and sill cans with flat

bottoms are face weeped.

HCW6

HOLE IN BOTTOM

901/902

[FIG. 2]

HCW6

903/904

HOLE IN FACE

DPS 7/2001

SECTION III C - FABRICATION

PAGE 14

HEAD AND SILL CAN

INCLUDES CAPTURED AND BUTT

GLAZED MULLION SYSTEMS

TAP LIGHTLY

TO SNAP IN PLACE

HOOK COVER OVER LEG

CRIMP THIS LEG SLIGHTLY TO

DRILL 1/4" DIA. WEEP HOLES

THRU COVER AND SILL

OPTIONAL SEAL

(LEAVE 1/4" SPACE

AT WEEP HOLES)

LOCATE PRIMARY SEAL

BEHIND COVER LEG.

[FIG. 3]

STEP 4) 90 AND 135 CORNER FABRICATION

PREVENT COVER FROM WALKING OUT OF POSITION WITH THERMAL EXPANSION.

(CONT.)

Head and sill cans are mitered for inside or outside corners. This includes 2 color covers installed prior to anchoring.

See Fig. 4 below.

NOTE: An expansion/splice joint located 12" from the miter joint is recommended to reduce expansion at the miter joint.

1/2"12"

FRAME DIM.

12"

1/2" 12"

1/2"

FRAME DIM.

12"

1/2"

FRAME DIM.

TOP VIEW OF THE SILL CAN AT 90˚ OUTSIDE AND 135˚ INSIDE CORNERS.

135

[FIG. 4]

DPS 7/2001

+ 36 hidden pages

EFCO 904 User Manual

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