EFCO 8750XD User Manual

SERIES 8750XD UNITIZED CURTAIN WALL

Installation Instructions Sections 1-15

Nov 2012

PART NO. Y80B

1000 COUNTY ROAD MONETT, MO 65708 • 800.221.4169 • EFCOCORP.COM

Series 8750XD Unitized Curtain Wall Installation Instructions

Note: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative. Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and exterior temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design professional is utilized to perform an analysis of the shop drawings to recommend the best possible installation methods. Please contact your EFCO representative for information on EFCO's Thermal Analysis Services. Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all inclusive, the list of examples below illustrates conditions under which condensation is likely to occur:

Note: Assembly Instructions ( Y807 ) are provided as a supplement, and should be used in conjunction with the approved shop drawings.

EFCO 2012 Page 2 EFCO 2012 Page 2

1. Bridging system thermal break with non-thermally broken metal flashing or lintels that are exposed to the exterior

2. System exposure to cold air cavities

3. Interior relative humidity levels not maintained at recommended levels, see EFCO’s “Understanding Condensation” brochure

4. Inadequate separation between system and surrounding condition at perimeter

5. Product combinations during the shop drawing stage that result in bridging thermal breaks of one or all products involved.

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 1: General Notes And Guidelines

HANDLING / STORING / PROTECTING ALUMINUM

The following guidelines are recommended to ensure early acceptance of your products and workmanship.

A. HANDLE CAREFULLY - Store with adequate separation between

components so the material will not rub together. Store the material off the ground. Protect materials against weather elements and other construction trades.

B. KEEP MATERIAL AWAY FROM WATER, MUD, AND SPRAY - Prevent

cement, plaster, and other materials from contacting with and damaging the finish. Do not allow moisture to be trapped between the finished surface and the wrapping material.

C. PROTECT MATERIALS AFTER ERECTION - Wrap or erect screens of

plastic sheeting over material. Cement, plaster, terrazzo, and other alkaline materials are very harmful to the finish and are to be immediately removed with soap and water. Under no circumstances should these materials be allowed to dry or permanent staining may occur.

GENERAL GUIDELINES

The following practices are recommended for all installations:

A. REVIEW CONTRACT DOCUMENTS – Become thoroughly familiar with

the project. Check shop drawings, installation instructions, architectural drawings and shipping lists. The shop drawings take precedence and include specific details for the project. Shop drawings govern when conflicting information exists in the assembly and installation instructions. Note any field verified notes on the shop drawings prior to installing. EFCO assembly and installation instructions are general in nature and cover many conditions.

B. INSTALL ALL FRAMING MATERIAL PLUMB, LEVEL, AND TRUE –

Proper alignment and relationships to benchmarks and column centerlines, as established by the architectural drawings and the general contractor, must be maintained.

C. ERECTION SEQUENCE - The sequence of erection should be

coordinated with the project general contractor to prevent delays and minimize the risk of material damage. Note: When preset anchors are required, coordinate and supervise anchor and insert placement with the general contractor including insert layout drawings, where required.

Manufacturing, assembly, glazing, and shipment of the preglazed units must be carefully coordinated with the general contractor to ensure a continuous and sustained flow of materials to the appropriate areas of the project to meet the project schedule.

D. PERIMETER CONDITIONS - Verify that all job site co nditions and

accompanying substrates receiving the installation are in accordance with the contract documents. If deviations occur, notification must be given in writing to the general contractor and differences resolved before proceeding further with the installation in the area in question.

E. ISOLATION OF ALUMINUM - Prevent all aluminum from coming in direct

contact with masonry or dissimilar materials by means of an appropriate primer. Typical slab anchors may be set directly onto concrete surfaces in a block-out pocket at the edge of the slab. The block-out pocket is later filled in with grout thereby covering the slab anchor. In such cases, a heavy coat of zinc chromate or bituminous paint must be pre-applie d to the slab anchor.

F. SHIPMENT VERIFICATION - Verify contents of all material shipments

received upon their arrival. Verify quantity and correct finishes. Notify

EFCO immediately of any discrepancies or damage that may have occurred.

G. SEALANT - All sealant must meet [ASTM C 920, CLASS 50]. For the

purposes of these instructions, sealant is to be defined as the following: SEALANT - A weather resistant, gunnable liquid filler which when cured provides a resilient, flexible (± 50% movement capability min.) air and water seal between similar and dissimilar materials.

All sealant must be compatible with all surfaces on which adhesion is required, including other sealant surfaces. All frame surfaces should be clean, dry, dust, and frost free. If a primer is required, it must be applied to clean surfaces. All perimeter substrates shall be clean and properly treated to receive sealant. All sealants and primers must be applied according to the sealant manufacturers instructions and recommendations.

This system is designed and has been tested to utilize silicone sealants at all internal joineries, i.e., joint plugs, gasket intersections, etc.

EFCO 2012 Page 3

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 1: General Notes And Guidelines

It is the responsibility of the glazing contractor to submit a statement from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and adhesion with glazing sealants, and interpreting test results relative to material performance, including recommendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all glazing materials and framing sealants with each other and with like materials used in glass fabrication must be established.

Maintain caulk joints as shown in the approved shop drawings. A 1” minimum joint is required at the head and jamb condition to accommodate installation, building movements, and thermal expansion and contraction.

H. STRUCTURAL SEALANT JOINTS - The maximum allowable size of the

glass lite is controlled by the width and depth of the structural silicone joint combined with the specified design wind load (PSF or Pa). The stress on the structural silicone must not exceed 20 PSI (137 KPa) for a 6:1 safety factor. In order to determine the structural silicone sealant contact width or bite which adheres the glass to the frame, a calculation must be performed on a job by job basis. The formula which determines the sealant width is based on using a trapezoidal load distribution rule. This formula is expressed as follows:

Structural Sealant = 0.5 x Short Span (ft) x Wind load (lb/ft²) Bite or Contact Width (in) Sealant Design Strength (=20 lb/in²) x 12 in/ft

Example: Lite size is 4’0” x 5’0” and wind load for the project is 60 psf.

Structural Sealant = 0.5 x 4’ x 60 psf Bite or Contact Width (in) 20 x 12 240

Sealant manufacturers, as a general rule, specify the structural sealant depth (glue line) to be one half of the contact width for a 2:1 width to height ratio. The glue line should not exceed 3/8” thickness nor be less than 1/4” thick. The standard joint size for Series 8750XD is 1/2” x 1/4”. Note: Weather seals must be applied a minimum of four hours after the application of the SSG sealant joint to allow for proper cure time.

or 120 or .500”

SECONDARY SEALANT JOINT DETAIL

I. SECONDARY SEALANT JOINT DESIGN - The design of the secondary

sealant joint is based on the 50:50 load sharing principal where the I.G. unit is comprised of two symmetrical lites of glass. The secondary sealant joint that adheres the two lites of glass together only carries half the wind load applied to the I.G. unit. Since the load is halved, the secondary sealant contact width is half that of the SSG joint. Using the example earlier for the 1/2” x 1/4” SSG joint, the secondary sealant contact width for the I.G. unit in the example is 1/4”.

Edge deletion is required on the coated surface (#2 or #3) for hard or soft coated glazing products.

SECONDARY SEALANT JOINT DETAIL

EFCO 2012 Page 4

Series 8750XD Unitized Curtain Wall Installation Instructions

EXTRUSION IDENTIFICATION

Profile Part # Description Tooling/Cut Length Formula

17T1

17T2

17T3

17T5

17T6

17T7

17T8

3" STANDARD

COVER

STANDARD

HALF COVER

STANDARD

INTERMEDIATE

HORIZONTAL

HEAD OR JAMB

FILLER

HEAD

OR CUSTOM

JAMB

SPLIT MULLION

#1

SPLIT MULLION

#2

Section 2 - Parts Identification

EXTRUSION IDENTIFICATION

Profile Part # Description Tooling/Cut Length Formula

17T1-001

17T2-001

17T3-001, 17T3-002, 17T3-003, 17T3-004, 17T3-005, 17T3-006,

17T3-007, 17T3-008, 17T3-009,

17T3-010, 17T3-01

17T5-001, 17T5-002, 17T5-003,

17T5-004, 17T5-005, 17T5-006

17T6-001, 17T6-002, 17T6-003,

17T6-004, 17T6-005, 17T6-006

17T7-001, 17T7-002, 17T7-003,

17T7-004, 17T7-005, 17T7-006

17T8-001, 17T8-002, 17T8-003,

17T8-004, 17T8-005, 17T8-006

17U3

17U4

17V1

17V2

17V3

17V4

17V5

17V6

17V9

SSG

HORIZONTAL

90 DEG INSIDE

CORNER COVER

SSG DROP LEG

COVER

90 DEG OUTSIDE CORNER COVER

EXTENDED LEG

SSG COVER

STANDARD SSG

COVER

5/8" THERMAL

DOOR STOP

COVER

INTERIOR HORIZ.

SNAP TRIM

TRANSOM DOOR

HEADER

17U3-001, 17U3-002, 17U3-003

17U4-001

17V1-001

17V2-001

17V3-001, 17V3-002, 17V3-003, 17V3-004, 17V3-005, 17V3-006,

17V3-007 17V4-001

DOOR FRAME CLEAR OPENING

(NEED PREP)

STOCK LENGTH

(NEED PREP)

DOOR FRAME CLEAR OPENING

(NEED PREP)

17T9

17U0 STACK SILL

17U1 STACK HEAD

SNAP IN

NECK

17T9-001, 17T9-002, 17T9-003,

17T9-004, 17T9-005,

17T9-006

17U0-001, 17U0-002, 17U0-003,

17U0-004, 17U0-005, 17U0-006

17U1-001, 17U1-002, 17U1-003,

17U1-004, 17U1-005, 17U1-006

17W2

17W3

17W4

17W6

17W7

1/2" THERMAL

DOOR STOP

COVER

SSG 90 DEG

OUTSIDE COR-

NER COVER SSG 90 DEG

INSIDE CORNER

COVER

MALE 90 DEG

INSIDE CORNER

HALF

FEMALE 90 DEG INSIDE CORNER

HALF

DOOR FRAME CLEAR OPENING

(NEED PREP)

17W3-001

17W4-001

17W6-001, 17W6-002, 17W6-003,

17W6-004, 17W6-005, 17W6-006

17W6-007

17W7-001, 17W7002, 17W7-003, 17W7-004, 17W7-005, 17W7-006

17W7-007

EFCO 2012 Page 5

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 2 - Parts Identification

EXTRUSION IDENTIFICATION

Profile Part # Description Tooling/Cut Length Formula

17W8

17W9

17X5

17X6

17X7

17X8

17X9

17Y0

17Y1

MALE OUTSIDE

CORNER HALF

FEMALE OUTSIDE

CORNER HALF 3" COVER FOR

1 1/4" GLAZING

AND VENTS

HALF COVER FOR

1 1/4" GLAZING

AND VENTS

3" COVER FOR 1"

GLAZING OVER

VENTS

STANDARD SSG

COVER FOR VENT

LOCATIONS

SSG COVER INTER. HORIZONTAL VENT

OVER VENT

SSG COVER FOR

VENTS AT SILL OR

HORIZONTAL

SSG COVER FOR

VENTS AT JAMBS

17W8-001, 17W8-002, 17W8-003, 17W8-004, 17W8-005, 17W8-006,

17W9-001, 17W9-002, 17W9-003, 17W9-004, 17W9-005, 17W9-006,

FABRICATED PART EXTRUSION IDENTIFICATION

Profile Part # Description Tooling/Cut Length Formula

17T4 HANGER FM41 17U2 .090 X 3.000 BAR FM39

17W8-007

17W9-007

17X5-001

17X6-001

17X7-001

17X8-001

17X9-001

17Y0-001

17Y1-001

FABRICATED PART EXTRUSION IDENTIFICATION

Profile Part # Description Tooling/Cut Length Formula

17X0

17X1

17Z7

17Z8

90° OUTSIDE COR-

NER MULLION AN-

CHOR

90° INTSIDE COR-

NER MULLION AN-

CHOR

INSIDE OUTSIDE

CORNER GUIDE

CLIP

SUN SHADE

BRACKET

COMPOSITE IDENTIFICATION

Profile Part # Description Tooling/Cut Length Formula

1H91 STATIC SILL CAN

1H92 DYNAMIC SILL CAN

FM43

FM44

FM78

FM82

STOCK LENGTH

1H91-001

STOCK LENGTH

1H92-001

17U8

17U9 STATIC LOAD CLIPS FM45, FM46 & FM47

17V0 SPLIT MULL CLIP FM40

17V8

17W5 CORNER SNAP CLIP FM70

DYNAMIC LOAD

CLIPS

DYNAMIC LOAD

CLIPS

FM48

FM49, FM50, FM51,

FM52 & FM53

1H93 DOOR ADAPTOR

1H94

1H97

SUB HEAD FOR 7

1/2" SYSTEM DEPTH

SCREW APPLIED

THERMAL JAMB

ADAPTOR

FABRICATED ONLY

(NEED PREP)

FABRICATED ONLY

(NEED PREP)

STOCK LENGTH

EFCO 2012 Page 6

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 2 - Parts Identification

“ F ” PART IDENTIFICATION

Profile Part # Description Materials

FM05

FM06

FM07

FM11 MULLION ANCHOR 17D1 (MILL)

FM17

FM38

FM39

FM40

FM41

FM42

HOOK ANCHOR

(LEFT)

HOOK ANCHOR

(RIGHT)

90 DEG OUTSIDE

CORNER MULLION

ANCHOR

ANCHOR BOLT

RETAINER

LARGE DURACAST

CLIP

SILL CAN END CAP

BEHIND DOOR

JAMB

SPLIT MULLION

ATTACHMENT CLIP

RIGHT HAND

HANGER/LOAD CLIP

OPTIONAL RE-

TRACTABLE

HANGER

17D2 (MILL)

17F3 (MILL)

12D8 (MILL)

LC46

PAINTED DARK BROWN

17U2

FINISH PER JOB

17V0

CLEAR ANODIZED

17T4 (MILL)

“ F ” PART IDENTIFICATION

Profile Part # Description Materials

FM44

FM45

FM46

FM47

FM48

FM49

FM50

FM51

90 DEG INSIDE

CORNER MULLION

ANCHOR

STATIC SILL

LOADING CLIP

LEFT HAND STATIC SILL LOADING CLIP

FOR 90 DEG OUT-

SIDE CORNERS

RIGHT HAND

STATIC SILL LOAD-

ING CLIP FOR 90

DEG OUTSIDE COR-

NERS

DYNAMIC LOAD

CLIP (TOP HALF)

DYNAMIC LOAD

CLIP (BASE)

LEFT HAND 90 DEG

INSIDE CORNER

DYNAMIC LOAD

CLIP (BASE)

RIGHT HAND 90

DEG INSIDE COR-

NER DYNAMIC

LOAD CLIP (BASE)

17X1 (MILL)

17U9 (MILL)

17U8 (MILL)

17V8 (MILL)

LEFT HAND 90 DEG

OUTSIDE CORNER

DYNAMIC LOAD

CLIP (BASE)

17V8 (MILL)

FM43

90 DEG OUTSIDE

CORNER MULLION

ANCHOR

17X0 (MILL)

FM52

EFCO 2012 Page 7

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 2 - Parts Identification

“ F ” PART IDENTIFICATION

Profile Part # Description Materials

FM53

FM55

FM56

FM59

FM60

FM61 11" SLAB ANCHOR 17D4 (MILL)

RIGHT HAND 90

DEG OUTSIDE COR-

NER DYNAMIC

LOAD CLIP (BASE)

DYNAMIC SILL END

DAM

STATIC SILL END

DAM

SERRATED

WASHER FOR 3/8"

FASTENER

SERRATED

WASHER FOR 1/2"

FASTENER

17V8 (MILL)

.090 THICK ALUMINUM SHEET

(MILL)

.090 THICK ALUMINUM SHEET

(MILL)

17D3 (MILL)

“ F ” PART IDENTIFICATION

Profile Part # Description Materials

FM66

FM67

FM68

FM69

FM70

FM71

16" HIGH LOAD SLAB ANCHOR

LEFT HAND HIGH

LOAD SLAB AN-

CHOR FOR COR-

NERS

RIGHT HAND HIGH

LOAD SLAB AN-

CHOR FOR COR-

NERS

SUB HEAD END

DAM

INSIDE/OUTSIDE

CORNER MULLION

ATTACHMENT CLIP

DURACAST COR-

NER CLIP #1

17D4 (MILL)

.090 THICK ALUMINUM (MILL)

17W5

CLEAR ANODIZED

LC46

PAINTED DARK BROWN

FM62

FM63

FM64

FM65

LEFT HAND SLAB

ANCHOR FOR 90

DEG CORNERS

RIGHT HAND SLAB

ANCHOR FOR 90

DEG CORNERS

LEFT HAND JAMB

DYNAMIC LOAD

CLIP (BASE)

RIGHT HAND JAMB

DYNAMIC LOAD

CLIP (BASE)

17D4 (MILL)

17V8 (MILL)

FM72

FM78

FM79

FM80

FM82

DURACAST COR-

NER CLIP #2

CORNER ALIGN-

MENT CLIP

SPLICE SLEEVE

FOR 17N1 SUB

HEAD

SPLICE SLEEVE

FOR 1H94 SUB

HEAD

SUNSHADE

BRACKET FOR 11" &

13" ARMS

PAINTED DARK BROWN

17X7 (MILL)

ABB2 (MILL)

SHEET ALUM

ABB2 (MILL)

SHEET ALUM

17Z8 (MILL)

EFCO 2012 Page 8

LC46

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 2 - Parts Identification

PART IDENTIFICATION

Profile Part # Description Materials

H12A

H12B

H12C

H12D

H12E

H12F

FIXED FRAME

GASKET #1

FIXED FRAME

GASKET #2

FIXED FRAME

GASKET #3

90 DEG CORNER

FRAME GASKET #1

90 DEG CORNER

FRAME GASKET #2

90 DEG CORNER

FRAME GASKET #3

PVC FOAM (BLACK)

EXISTIING EXTRUSIONS, PARTS, FASTENERS & WEATHERING ID

Profile Part # Description Materials

HD25

HD26

LC45

LC46

LC47

LC48

LC50

CAPTURED OUT-

SIDE CORNER

JOINT PLUG

CAPTURED INSIDE

CORNER JOINT

PLUG

SSG THERMAL

SPACER

STANDARD THER-

MAL SPACER

1/2" THERMAL

DOOR STOP BASE

5/8" THERMAL

DOOR STOP BASE

THERMAL POCKET

FILLER

EPDM GP SPONGE (BLACK)

DURACAST

(PAINTED DARK BROWN)

DURACAST

(PAINTED DARK BROWN)

HIGH IMPACT PVC (BLACK)

H12G

H12H

HC05

HC13

HC14

MULLION CAP

GASKET

90 DEG CORNER

MULLION CAP

GASKET

FOAM SEALANT

BACKER

FIXED FRAME

SILICONE SPLICE

SHEET

SSG FRAME

SILICONE SPLICE

SHEET

PVC FOAM (BLACK)

PVC FOAM (GREY)

SILICONE SHEET (BLACK)

WA12

WC20

WEA2 STACK GASKET EPDM (BLACK)

WEA4

LC54 STACK SWEEP PVC WITH VHB TAPE

12D8

SUBHEAD WEATH-

ERING

INSIDE CORNER

EXTERIOR BULB

GLAZING DART

FOR VENTS

BOLT RETAINER

EXTRUSION

ALCRYN AND PVC (BLACK)

EPDM (BLACK)

SANTOPRENE (BLACK

12D8 (MILL)

EFCO 2012 Page 9

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 2 - Parts Identification

EXISTIING EXTRUSIONS, PARTS, FASTENERS & WEATHERING ID EXISTIING EXTRUSIONS, PARTS, FASTENERS & WEATHERING ID

Profile Part # Description Tooling/Cut Length Formula

Profile Part # Description Materials

17D1

17D2

17D3

17M6

17M7

17N1

9123

9914

HN09

HN32

MULLION ANCHOR

EXTRUSION

STANDARD HOOK

ANCHOR EXTRU-

SION

SILL WASHER EX-

TRUSION

UNDER SLAB AN-

CHOR EXTRUSION

SLAB ANCHOR

EXTRUSION

SUB HEAD COVER

EXTRUSION

HEADER GLASS

STOP

HEADER DOOR

STOP

STANDARD SET-

TING BLOCK

HEADER SETTING

BLOCK

17D1 (MILL)

17D2 (MILL)

17D3 (MILL)

17M6 (MILL)

17M7 (MILL)

17N1

FINISH PER JOB

9123

FINISH PER JOB

9914

FINISH PER JOB

HNO9

SILICONE

HN32 SILICONE

M141

M169

M170

M171

M173

M174

MTZ0 UNIT HANGER BOLT

LC23 NECK SPACER PVC (BLACK)

SPZ1 END DAM SCREW #8-15 X 3/4 PL-PH-SMS 18-8 AB SPZ3

STC7

WA02

WC18

WC21

HANGER LOCK

WASHER

SLAB HANGER

JACKING BOLT

SLAB HANGER

JACKING SCREW

SLAB HANGER

LOCKING SCREW

UNIT HANGER BOLT

LOCK NUT

MULLION MOUNT-

ING BOLT

DOOR STOP

MOUNTING SCREW

JAMB/HEAD END

DAM MOUNTING

SCREW

BULB WEATHERING

FOR DURACAST

OFFSET SSG

SPACER

VERTICAL STACK

AIR SEAL

M141 SPRGLW BLK STL

MS 18-8 #1/2-13 X 3 1/2

1/2"-13 X 1/2" SOCKET SET

SCREW

W/ CUP POINT STEEL

#1/4-14 X 1 1/2 HW- -SMS SG

TEK/3

1/4-20 NYLON INSERT HEX NUT

-18-8

MTZ0 - 1/4"-20 X 1" SHCS-MS 18-

8

#8-15 x 1 1/4 PL-PH-SMS 18-8 A

#6-18 X 3/8 PL-PH-SMS 18-8 A

EPDM (BLACK)

SILICONE (BLACK)

5/16" WEDGE DRY

GLAZE EXTERIOR

GASKET

STANDARD JOINT

PLUG

STANDARD DRY

GLAZE INTERIOR

GASKET

EPDM (BLACK)

EPDM SPONGE (BLACK)

HIQ2

ILK6

UNIT HANGER

MOUNTING NUT

UNIT HANGER BOLT

WASHER/SPACER

IHQ2 #3/8-16 HEX NUT-ZC

ILK6 #12 (1/4-ID., 9/16-OD.)

FWSHR 18-8

WC22

WNC1

WSD2

EFCO 2012 Page 10

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 2 - Package Identification

“ K ” PACKAGE IDENTIFICATION

Part Description Finish Cut Length Tooling Reference Parts used For Assembly

KV19 HANGER/LOAD CLIP MILL FM41 - 6.223 PUNCH FM41 (2) MTZO (4) M173 (4) KV20 OPTIONAL RETRACTABLE HANGER MILL FM42 - 3.000 CUT & MILL FM42 (2) MTZO (4) M173 (4)

KV21 90 DEG OUTSIDE CORNER MULLION ANCHOR MILL FM43/17 - 8.000 CUT & DRILL FM43 (1) FM17 (1) M170 (1) M172 (3) M174 (3) M169 (1)

KV22 90 DEG INSIDE CORNER MULLION ANCHOR MILL FM44/17 - 8.000 CUT & DRILL FM44 (1) FM17 (1) M170 (1) M172 (3) M174 (3) M169 (1) KV23 RIGHT HAND 90 DEG OUTSIDE CORNER SLAB ANCHOR MILL FM62 - 16.000 CUT & MILL FM62 (1) FM60 (2)

KV24 JAMB OR 90 DEG INSIDE CORNER SLAB ANCHOR MILL FM61 - 11.000 CUT & MILL FM61 (1) FM60 (2) KV25 MULLION DYNAMIC LOADING CLIP MILL FM49 - 8.000 CUT FM49 (1) FM48 (1) STB1 (6)

KV26 LEFT HAND JAMB DYNAMIC LOADING CLIP MILL FM64 - 8.000 CUT FM64 (1) FM48 (1) STB1 (6) KV27 STANDARD MULLION ANCHOR MILL FM11/17 - 8.000 CUT & DRILL FM11 (1) FM17 (1) M170 (1) M172 (3) M174 (3) M169 (1) KV28 RIGHT HAND JAMB DYNAMIC LOADING ANCHOR MILL FM65 - 5.500 CUT FM65 (1) FM48 (1) STB1(6) KV29 INSIDE CORNER DYNAMIC LOADING CLIP MILL FM50/51 - 8.000 CUT FM50 (1) FM51 (1) FM48 (1) STB1 (6)

KV30 OUTSIDE CORNER DYNAMIC LOADING CLIP MILL FM52/53 - 8.000 CUT KV31 DYNAMIC SILL END DAM MILL FM55 - 5.188 SHEAR & PUNCH FM55 (1) STC7 (2)

KV32 STATIC SILL END DAM MILL FM56 - 4.188 SHEAR & PUNCH FM56 (1) STC7 (2)

FM52 (1) FM53 (1)

FM48 (1) STB1 (6)

KV34 LEFT HAND 90 DEG OUTSIDE CORNER SLAB ANCHOR MILL FM63 - 16.000 CUT & MILL FM63 (1) FM60 (2) KV35 HIGH LOAD RIGHT HAND 90 DEG OUTSIDE CORNER SLAB ANCHOR MILL FM67 - 21.000 CUT & MILL FM67 (1) FM60 (3) KV36 HIGH LOAD LEFT HAND 90 DEG OUTSIDE CORNER SLAB ANCHOR MILL FM68 - 21.000 CUT & MILL FM68 (1) FM60 (3) KV37 HIGH LOAD MULLION, JAMB OR 90 DEG INSIDE CORNER SLAB ANCHOR MILL FM66 - 21.000 CUT & MILL FM66 (1) FM60 (3) KV39 STACK SILICONE END DAM SILICONE HC13 - 5.250 HC13 (1) WO7V (4")

KV41 SUB HEAD END DAM MILL FM69 - 8.156 SHEAR & PUNCH FM69 (1) SPZ1 (2) KV43 DOOR JAMB END CAP PER JOB FM39 - 3.000 SHEAR FM39 (1) WO7V (3") KV46 RIGHT HAND SLAB HOOK ANCHOR MILL FM06 - 3.000 CUT & MILL FM06 (1) M171 (1) KV47 LEFT HAND SLAB HOOK ANCHOR MILL FM05 - 3.000 CUT & MILL FM05 (1) M171 (1) KV48 11" & 13" SUN SHADE ARM MOUNTING BRACKET MILL FM82 - 13.000 CUT & DRILL FM82 (1) S124 (5) S134 (6) KV49 INSIDE OR OUTSIDE CORNER ALIGNMENT CLIP MILL FM78 - 4.000 CUT & MILL FM78 (1) STC7 (3)

EFCO 2012 Page 11

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 3 - Static Starter Sill Preparation and Installation

Projects will be produced by EFCO in on e of two ways: 1) As a stock length product where all fabrication, assembly, and glazing will be performed by the customer, or: 2) Prefabricated “kno ck down” where EFCO fabricates the materials, and the customer performs the assembly, and glazing. The materials shown here in the installatio n instructions may be received in the field with varying degrees of shop assembly, with some items shop installed, and other items to be field installed. Certain assembly and installation procedures shown and described in this document may be performed in the shop or the field at the discretion of the assembler.

1. Preparation of the Static Starter Sill: a. The static starter sill may have an end dam pre-attached and sealed at the jamb condition. Ensure that the end dam is properly applied and sealed

to the starter sill as described below. This is a critical seal and the joint must be carefully tooled to create a watertight seal. See Figures 1, 2, 3 & 4.

b. The starter sill may have LC23 spacer pre-applied. The LC23 is cut to the length of the starter sill. The WEA2 gasket will not be applied at this point,

it will be applied once all sections of the sill are set to avoid having seams or splices. This will be covered later in these instructions.

c. Plug the both ends of the tubular section of the starter sill by recessing backer rod at least 1” into the end of the tube. Fill the voids in the tube and

between the thermal struts with sealant and tool smooth.

Clean all sealant contact surfaces using an approved solvent or cleaner of all oils and other contaminants. The sealant manufacturer’s preparation and application instructions should be followed exactly. If sealant primer is required, apply it per the primer/sealant manufacturer’s instructions.

Pocket for WEA2

LC23 Spacer

FM56 End Dam Attach with (2) STC7

STC7

Figure 1

Silicone Sealant along profile to be covered by end dam

Plug with backer

rod and fill the voids in the tube and between the

thermal struts

with sealant and

tool sealant

Tool sealant smooth into joints.

Figure 3 Figure 4

Figure 2

Ensure LC23 Butts into the end dam fully.

Back Seal End Dam to Starter Sill

EFCO 2012 Page 12

Series 8750XD Unitized Curtain Wall Installation Instructions

Section 3 - Static Starter Sill Preparation and Installation

d. A static loading clip (FM45) is required at each jamb and intermediate vertical. Two are required at corner mullion conditions (FM46 and FM47). The

anchors are used to transfer end load reactions from the verticals into the anchoring syste m . Before installation of the static starter sill, slide the appropriate number of static loading clips into each section of starter sill. See Figures 5 and 6.

e. Slide the static loading clips into final position before the starter sill anchor bolts have been applied.

Slide static loading clips into the static starter sill at corners. (Left hand-FM46, Right handFM47)

Figure 5

Slide FM45 static loading clips into the static starter sill.

Plug with backer rod and fill the voids in the tube and between the thermal struts with sealant and tool sealant smooth.

46° Cut at Corner

Figure 6

EFCO 2012 Page 13

EFCO 8750XD User Manual

Table Of Contents

Section 1: General Notes And Guidelines