EFCO 433 User Manual

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SERIES 433 Triple Set ®

Installation Instructions

Part NO. Y017

January 2013

Series 433 Triple Set Installation Instructions

TABLE OF CONTENTS

SECTION PAGE

I. General Notes……………………………………..…………………………………………………………………..…...3
II. Parts Identification Charts………………………………………………………………………………………..……..4
III. Fabrication

A. Drilling Template (Offset Screw Spline Verticals)………………………………………..………..….…12
B. Drilling Template (Offset Shear Block Verticals)….………………………………………….……..……15

C. Drilling Template (Center-Set Screw Spline Verticals)………………………………………………....18

D. Drilling Template (Center-Set Shear Block Verticals)….…………………………………………….….20
E. Drilling Template (Offset @ 90 Corner Horiz/Head /Sill)………………………………………….….23
F. Drilling Template (Offset & Center-Set Shear Blocks @ Sills)……………………………………….….25
G. Drilling Template (Offset & Center-Set Shear Blocks @ Horiz)………………………………………27
H. Drilling Template (Offset Glazed Head & Sill Through)……………………………………………..….29

IV. Unit Assembly

A. Screw Spline (Offset and Center-Set)…………………………………………………………..………......32

B. Shear Block (Offset and Center-Set)…..…………………………………………………….…...…..…….40

C. Head and Sill Through (Offset)……………………..…………..……………………………….....…..……43

D. Screw Spline 90 Corner (Offset)…………………..…………..…………………………………..…..……44
E. Rolled Arch Top & Sloped Top (Center-Set)………………………………………………………..……..45

F. Adjustable Height Side Lite (Offset)…………………………………………………………………..……..46
V. Door Frame Installation…………………..………………..…………..…...…………………………………..…..49
VI. Subsill Fabrication and Installation…………………..…………..…...…..……………………………………..51

VII. Corners……………………………………………………………..…………..…...………………………………....….59

VIII. Installation………………………………………………………..…………..…………………………………...…..….62
IX. Glazing………………………………………………….…………..…………..…………………………………..…..….73
X. Door Stop Installation…

……………………………………..…………..……………………………….....…..…..90

Note: Please reference EFCO's "Understanding Condensation" brochure which can be obtained thro ugh your EFCO
representative.
Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and
exterior temperature) are present. When the formation of excessive condensation is a concern, it is highly recommend ed that a
design professional is utilized to perform an analysis of the shop drawings to recommend the best possible installation methods.
Please contact your EFCO representative for information on EFCO's Thermal Analysis Services.
Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all
inclusive, the list of examples below illustrates conditions under which condensation is lik ely to occur:

1. Bridging system thermal break with non-thermally broken metal flashin g or lintels that are exposed to the
exterior

2. System exposure to cold air cavities

3. Interior relative humidity levels not maintained at recommended levels, see EFCO’s “Understanding
Condensation” brochure

4. Inadequate separation between system and surrounding condition at perimeter

5. Product combinations during the shop drawing stage that result in bridging thermal

breaks of one or all products involved

June 2012 PART NO. Y017 Page 2 of 90

Series 433 Triple Set Installation Instructions

SECTION I: General Notes

The “433 TRIPLE SET” is a framing system that has many advantages over other framing
systems. It can be used as a single-span storefront window wall, a punched opening
system, or as a ribbon window system. The main advantage is the ability to set the glass
plane in three different positions within the same elevation.

The 433 Triple Set system contains primarily stock length systems with in-the-field
fabrication. Entrance doors are also a designed part of these systems, utilizing frames
that can accommodate many types of doors and hardware combinations.

1. Check the shop drawings, installation instructions, and glazing instructions to become
thoroughly familiar with the project. The shop drawings take precedence and include
specific details for the project. The installation instructions are of a general nature and
cover the most comm on conditions enco untered.

2. Check all materials on arrival and be sure you have everything required to begin
installation. See Section II “PARTS IDENTIFICATION” for parts cross-reference.

3. All work should start from benchmarks and/or column centerlines as established by the
architectural drawings and the general contractor. Installers should check building
construction for compliance with architectural documents to ensure the proper window
system foundation is available before installation.

4. Throughout these instructions the term “SEALANT” will appear. For the purposes of these
instructions, sealant is to be defined as the following:

SEALANT – A weather resistant, gunnable liquid filler which when cured provides a
resilient, flexible (+ 50% movement capability) air and water seal between similar and
dissimilar materials.
All sealants must meet ASTM C 920, CLASS 50.
When required Butyl sealant – A non-skinning, non-hardening material (NAAMM
Reference Standard 5C-1)

NOTE: All sealant must by compatible with all surfaces where adhesion is required,
including other sealant surfaces. All frame surfaces should be clean and dry. All perimeter
substrate shall be cleaned and properly treated to receive sealant.

5. All materials are to be installed plumb, level, and true.

6. Protect materials after erection. Cement, plaster, alkaline solutions, and acid based

materials can be harmful to the finish. Clean exposed finished surfaces with a mild
detergent and water. No abrasive cleaning agent should be used.

June 2012 PART NO. Y017 Page 3 of 90

Series 433 Triple Set Installation Instructions

SECTION II: Parts Identification Chart

Vertical Parts:

8349

Offset Glazed Vertical

-Shear Block Only-

8353

Offset Glazed Vertical

Use w/8352

8352

Offset Glazed Vertical

Filler

Use w/8353

8354

Inside/Outside Offset

Vertical Half

Mates w/Itself

8356

Offset to Center-Set

Shallow Vertical Half

Use w/8359

8359

Center-Set to Offset

Deep Vertical Half

Use w/8356

8357

Center-Set Glazed

Vertical

-Shear Block Only-

8360

Center-Set to Center-Set

Shallow Vertical Half

Use w/8361

8396

Center Glaze Female

Expansion Mullion Half

Use w/8397

8394

Offset Glaze Female

Expansion Mullion Half

Use w/8395

8395

Offset Glaze Male

Expansion Mullion Half

Use w/8394

4470

Center Glaze Open Back

Sill/Vertical

4356

4 ½” Vertical

Mullion Half

4357

4 ½” Vertical Corner

4 ½” Single Pocket

Vertical Corner

June 2012 PART NO. Y017 Page 4 of 90

Drawings on this page are not to scale.

8355

Offset to Center-Set

Deep Vertical Half

Use w/8358

Center-Set to Offset
Shallow Vertical Half

Use w/8355

8361

Center-Set to Center-Set

Deep Vertical Half

Use w/8360

Offset Glaze Male

Expansion Mullion Half

4383

Screw Spline Sidelite

Door Jamb Deep Pocket

Filler Use w/4371 & 4372

Vertical Mullion Half

Shallow Pocket Non-

4358

8358

8397

Use w/8396

4393

Thermal

Series 433 Triple Set Installation Instructions

SECTION II: Parts Identification Chart

Vertical Parts cont.:

Use w/8355, 8356 & 8361

8380

135 Corner Mullion

8439

Structural Glaze

Jamb w/Head & Sill

through

Structural Glaze

9838

Adjustable Sidelite

Dead Load Support Tube

8475

90 Structural Glaze Corner

Mullion

8389

Mullion

Structural Glaze Mullion

90 Corner Mullion

Use with

8355, 8356 & 8361

8387

Screw Spline

Use w/8388

Drawings on this page are not to scale.

8381

Out side to Inside Set

Expansion Mullion

Mates with Itself

8388

Screw Spline Structural

Glaze Mullion Filler

Use w/8387

Adjustable Sidelite

4380

16E1

Vertical

June 2012 PART NO. Y017 Page 5 of 90

Series 433 Triple Set Installation Instructions

SECTION II: Parts Identification Chart

Horizontal Parts:

8363

Offset Intermediate

Horizoantal/Head

Use w/8365

8375

Center-Set Sill

Used @ 2S44 Subsill

8382

Head & Sill Face Cover

Use w/8384 & 8393

8365

Offset Glazing Bead

Use w/8363, 8385 & 8393

2S44

High Performance Subsill
Use w/8362 & 8375 Sills

4 ½” Horizontal for Center-

3G45

Set Outside Glazed

Offset Outside Set/ Outside

8366

Glazed, Inside Set/Inside Glazed

Horizontal/Head

Use w/8364 & 8367

8393

Structural Glaze Head

Use w/8365 & 8382

8386

Horizontal Face Cover

Use w/8385

8368

Center-Set Glazing Bead

Use w/8372

4471

Fill & Debridged Subsill

3G46

4 ½” Horizontal for Center-

Set Inside Glazed

8372

Center-Set Horizontal

Use w/8368

8385

Structural Glaze Horizontal

Use w/8365 & 8386

8367

Horizontal Face Snap

Use w/8366

E178

Frame Receptor Closer

Use w/1510

Center-Set Open Back Head

4 ½” Sill for Center-Set

Drawings on this page are not to scale.

8362

Offset Sill

Used @ 2S44 Subsill

8384

Structural Glaze Sill

Use w/8382

8364

Offset Horizontal Filler

Use w/8366

1510

Frame Receptor

Use w/E178

4369

3G48

Glazing

8746

Perimeter Adaptor

4G33

4 ½” Inside Set

Fixed Stop

June 2012 PART NO. Y017 Page 6 of 90

Series 433 Triple Set Installation Instructions

SECTION II: Parts Identification Chart

Horizontal Parts:

16B9

4 ½” Offset Head & Sill

Face Cover

Use w/4G31

4G29

4 ½” Offset

Glazed Head

3S67

Adjustable Sidelite Sill

4G31

4 ½” Outside Set Sill

Use w/16B9

16B3

4 ½” Offset Intermediate

Horizontal Face Cover

Use w/4G30

4G32

4 ½” Outside Set Sill

Fixed Stop

16D9

Adjustable Sidelite

Horizontal

Drawings on this page are not to scale.

4G30

4 ½” Outside Set

Intermediate Horizontal

Use w/16B3

16C8

2-Part Perimeter

Interior Half

2-Part Perimeter

2-Part Mullion Half

16C9

Exterior Half

16C7

June 2012 PART NO. Y017 Page 7 of 90

Series 433 Triple Set Installation Instructions

SECTION II: Parts Identification Chart

Door Frame Parts:

Drawings on this page are not to scale.

9209

Single Acting Door

Jamb

9208

Double Acting Door

Jamb

Door Jamb for Offset Glazing

Use 9154/9155 Door Stops

Use 8377/8378 Transom Stops

8374

4374

Offset Glazed Door Jamb
for Screw Spline Sidelites

4371

Standard Door Jamb for

Screw Spline Sidelites

Center Pivot Door Jamb

for Screw Spline Sidelites

Door Header @ Surface Closure

Use 4437/9155 Door Stop

8373

9234

Single Acting Door Header

Use 9123 for 1” Glass

9227

Dual Acting Door Header

Use 4437/9155 Door Stop

2556

2 X 4 ½ X 1/8” Wall Tube

Use 8377 & 8378 for Offset Glazing

@ C.O.C.

Use 4437/9155 Door Stop

8377

Applied Transom Glazing Stop

Use w/8378

8378

Transom Glass Stop

Use w/8377

9123

Transom Glazing Bead

Use w/9227 & 9234

9154

Applied Jamb Door Stop

Use w/9155 Cover

4437

Applied Head Door Stop

Use w/9155 Cover

Use w/9154 & 4437 Stops

9155

Door Stop Cover

9257

Snap-In Door Stop

Use w/ 8357

Snap-In Transom Glass Adapter

4376

Use w/9208 & 9209

Fasteners:

STV2

#14-10 X 1/2

HW-SMS 18-8 AB

STC8

#12-140 X 1 1/4

PH-SMS 18-8 TYPE 25

Assembly Screw

STD1

#12-24 X 1/2
TH-SMS 18-8

TYPE 23

STB9

#12-11 X 1/2

RH-SMS 18-8 A

STD8(Clr)/S117(Brz)

#10-12 X 3/4

FH-SMS 18-8 AB

STB5

#12-11 X 1 5/8

PH-SMS 18-8 A

June 2012 PART NO. Y017 Page 8 of 90

STT6

#8-18 X 9/16

PH-SMS 18-8 TEK

Door Stop/Transom Stop

Fastener

SPZ1

#8-18 X 3/4

PH-SMS 18-8 AB

Adjustable Sidelite

Assembly Fastener

FW95

3" Rod for Horizontal

Dead Load Support

at Intermediate Vert.

FW96

2" Rod for Horizontal

Dead Load Support

at Perimeter Vert.

4372

,

,

Series 433 Triple Set Installation Instructions

SECTION II: Parts Identification Chart

Shear Blocks:

LH or RH C.O.C. Header Shear Block
Pkg. for Pivots, Butts or Cont. Hinge

Use w/ 9227

K918

9234 or 2556

Shear Block Pkg. for Offset

Use w/8363,8366

K925

Horizontal/Head

8385 or 8393

RH STD Door Header Shear Block Pkg.

K919

for Pivots, Butts or Cont. Hinge

Use w/8373

K926

Shear Block Pkg. for

Center-Set Sill

Use w/8375

Drawings on this page are not to scale.

K923

LH STD Door Header Shear Block Pkg.

for Pivots, Butts or Cont. Hinge

Use w/8373

K927

Shear Block Pkg. For

Offset Sill

Use w/8362 & 8384

Use (2) w/4G31, 4G32 & 4G33

Shear Block Pkg. for Center-

K924

Set Horizontal/Head

Use w/8372

KN52

Shear Block Pkg. for 90 Structural

Glaze Corner @ Head/ Horizontal

Use w/8475

KN53

Shear Block Pkg. for 90

Structural Glaze Corner @ Sill

Use w/8475

Shear Block Pkg. for Offset

KN73

Vertical to Horizontal thru

Attachment

Setting Blocks:

HN64

Setting Block @ Adjustable

Sidelite Horizontal (16D9)

KN67

Shear Block Pkg. for

Center Set Head

Use w/4369

KN74

Shear Block Pkg. for Center Set

Vertical to Horizontal thru

Attachment

HN38

Setting Block @ Applied

Transom Glass Stops 8377 &

8378

KN91

Shear Block Pkg. for 4 ½”

Horizontal/Head

Use w/4G30 & 4G29

HN32

Setting Block @ Sill

(or Applied Transom Glass

Stops 9123)

KN69

Shear Block Pkg. for 4 ½”

Center-Set Horizontal/Head

Use w/3G45

HN92

Setting Block @ Horizontals

(including 8373 Door Header)

KN92

Shear Block Pkg. for

2-Piece Rolld Horizontal

June 2012 PART NO. Y017 Page 9 of 90

(

)

Series 433 Triple Set Installation Instructions

SECTION II: Parts Identification Chart

Glazing Gaskets:

W164

Standard Glazing Gasket

1” Infill @ 1” Pocket

W115

Glazing Gasket for 2­Piece Rolled Framing

@ 1” Pocket

Weather Seals:

WA04

Standard Weather Seal

@ Subframes 1510 & E178

W166

Glazing Gasket for

Oversized Glass 1 1/16”

Infill @ 1” Pocket

WM10

Tape for 90・・・・・

SSG Mullion

WQ02

Optional Weather Seal

@ Subframes 1510 & E178

W165

Glazing Gasket for

Undersized Glass 3/4” Infill

@ 1” Pocket

W161

Adjustable Sidelite

Gasket at Sill

Standard Weather Seal

@ Door Stops

W138

Drawings on this page are not to scale.

W166/W164

Glazing Gasket for Undersized

Glass 7/8”-15/16” Infill @ 1”

Pocket-Use W165 Exterior

and W164 Interior

W104

Standard Weather Seal

@ Expansion Mullion and

Adjustable Sidelite

WM80

SSG Mullions

Tape for

Drill Jigs:

DJ12

Offset Glazing Head &
Horizontal Drill Fixture

Shear Block Drill Fixture for

4 ½” Center-Set Horizontals

DJ23

DJ13

Offset & Center-Set

Sill Drill Fixture

DJ24

Screw Spline Drill Fixture for

4 ½” Offset Horizontals

Shear Block Drill Fixture for

DJ14

Vertical Fabrication

DJ25

Shear Block Drill Fixture for

4 ½” Center Set & Offset

Horizontals

Screw Spline Drill Fixture for

DJ15

Vertical Fabrication

Shear Block Drill Fixture for

DJ22

Dead Load Support Pin

Drill Fixture

DJ26

4 ½” Horizontals

Center-Set & Offset

June 2012 PART NO. Y017 Page 10 of 90

Series 433 Triple Set Installation Instructions

SECTION II: Parts Identification Chart

Misc. Parts:

HN44

Head & Sill Foam

Splice Joint

LB90

Vinyl Center-Set Pocket

Filler @ Perimeter

Condition

Use W/8355, 8356, 8361

K898

Sill Splice Plates (2)
per Splice Required

K941

Subsill End-Dam

Package

Use w/2S44 Subsill

K898/K897

Head Splice Plates

K895

Horizontal Bridge

Assembly

LB77

Vinyl Pocket Filler

Glass Pockets @

Perimeter Condition

HWD1

Water Deflector @

Intermediate Horizontal

Drawings on this page are not to scale.

KN11

Structural Glaze

Head End-Dam

Package

FW33

90 Structural

Glaze Corner

Water Diverter

LB89

Vinyl Offset Pocket

Filler @ Perimeter

Condition

Use W/8353

HCW6

Weep Baffle used

@ Subsill

WM01

Bond Breaker Tape

4” X .062”

Used @ Subsill Splices

KN93

2-Piece Rolled

Horizontal Setting

Chair

Use w/ 16C9 & 16C7

HN50

1/2” Anti Walk Block

Use w/8349, 8353,

8357 & 8361

FWB6

Adjustable Side Lite

Dead Load Support

Tube Washer

HN52

5/8” Anti Walk Block

Use w/8354, 8355,

& 8359

K473

Vertical Anchor

Package Used with

Offset Glazed

Verticals

K992

Vertical Anchor

Package Used with

Center-Set Glazed

Verticals

H260

2-Piece Rolled/Slope

Frame Clips

June 2012 PART NO. Y017 Page 11 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

A. Drilling Template Offset Screw Spline Verticals (Offset Mullion)

Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ15. Use .221 dia. (#2) drill at
darkened areas only.
These preps work for both inside and outside glazed versions.

Outside Set Mullion Inside Set Mullion

OFF SET

433 S.S.

DJ15

OFF SET

CENTER SET

OFF SET

DJ15

433 S.S.

CENTER SET

OFF SET

OFF SET

433 S.S.

OFF SET

CENTER SET

OFF SET

DJ15

433 S.S.

DJ15

CENTER SET

OFF SET

CENTER SET

OFF SET

OFF SET

CENTER SET

OFF SET

OFF SET

DJ15

433 S.S.

433 S.S.

DJ15

June 2012 PART NO. Y017 Page 12 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

A. Drilling Template Offset Screw Spline Verticals (Offset Mullion Filler)

Left Hand Mullion Filler Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ15. Use .221 dia. (#2) drill at

darkened areas only.

These preps work for both inside and outside glazed versions.

Outside Set Mullion Inside Set Mullion

CENTER SET

OFF SET

433 S.S.

OFF SET

DJ15

DJ15

433 S.S.

OFF SET

OFF SET

CENTER SET

CENTER SET

OFF SET

433 S.S.

OFF SET

DJ15

DJ15

433 S.S.

OFF SET

OFF SET

CENTER SET

OFF SET

CENTER SET

433 S.S.

OFF SET

DJ15

DJ15

433 S.S.

OFF SET

OFF SET

CENTER SET

June 2012 PART NO. Y017 Page 13 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

A. Drilling Template Offset Screw Spline Verticals (Offset Mullion)

with 4 ½” Horizontals

Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ25. Use .221 dia. (#2) drill at
darkened areas only.
These preps work for both inside and outside glazed versions.

CENTER SET

OFF SET

OFF SET

OFF SET

OFF SET

CENTER SET

433 S.S.

OFF SET

DJxx

CENTER SET

OFF SET

433 S.S.

DJxx

OFF SET

OFF SET

CENTER SET

CENTER SET

OFF SET

OFF SET

OFF SET

OFF SET

CENTER SET

June 2012 PART NO. Y017 Page 14 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

B. Drilling Template Offset Shear Block Verticals (Offset Mullion)

Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ14. Use .182 dia. (#14) drill at
darkened areas only.

These preps work for both inside and outside glazed versions.

5/32"

3/8"

June 2012 PART NO. Y017 Page 15 of 90

Outside Set Mullion Inside Set Mullion

1 3/4"

5/8"

11/16"

11/16"

1 3/4"

5/8"

CENTER SET

OFF SET

CENTER SET

433 S.B.

DJ14

433 S.B.

DJ14

CENTER SET

OFF SET

CENTER SET

1 3/4"

5/8"

11/16"

11/16"

1 3/4"

5/8"

CENTER SET

OFF SET

CENTER SET

433 S.B.

DJ14

433 S.B.

DJ14

CENTER SET

OFF SET

CENTER SET

5/8"

433 S.B.

DJ14

1 3/4"

CENTER SET

OFF SET

CENTER SET

CENTER SET

1 3/4"

OFF SET

5/8"

11/16"

11/16"

433 S.B.

DJ14

CENTER SET

5/32"

3/8"

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

B. Drilling Template Offset Shear Block Verticals (Offset Mullion Filler)

Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ14. Use .182 dia. (#14) drill at
darkened areas only.

These preps work for both inside and outside glazed versions.

June 2012 PART NO. Y017 Page 16 of 90

Outside Set Mullion Filler Inside Set Mullion Filler

CENTER SET

OFF SET

CENTER SET

433 S.B.

DJ14

433 S.B.

DJ14

CENTER SET

OFF SET

CENTER SET

CENTER SET

OFF SET

CENTER SET

433 S.B.

433 S.B.

DJ14

CENTER SET

OFF SET

CENTER SET

CENTER SET

OFF SET

CENTER SET

433 S.B.

DJ14DJ14

433 S.B.

DJ14

CENTER SET

OFF SET

CENTER SET

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

B. Drilling Template Offset Shear Block Verticals (Offset Mullion)

with 4 ½” Horizontals

Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ24. Use .182 dia. (#14) drill at
darkened areas only.

These preps work for both inside and outside glazed versions.

Outside Set Mullion Inside Set Mullion

June 2012 PART NO. Y017 Page 17 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

C. Drilling Template Center-Set Screw Spline Verticals (Center-Set Mullion)
Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ15. Use .221 dia. (#2) drill at
darkened areas only.

These preps work for both inside and outside glazed versions.

Center-Set Mullion

(Reverse Drill Jig for

the opposite side)

Inside Glazed

CENTER SET

OFF SET

DJ15

433 S.S.

OFF SET

CENTER SET

OFF SET

OFF SET

433 S.S.

DJ15

DJ15

433 S.S.

OFF SET

OFF SET

CENTER SET

CENTER SET

OFF SET

OFF SET

433 S.S.

DJ15

Outside Glazed

DJ15

433 S.S.

OFF SET

OFF SET

CENTER SET

OFF SET

CENTER SET

OFF SET

DJ15

433 S.S.

June 2012 PART NO. Y017 Page 18 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

C. Drilling Template Center-Set Screw Spline Verticals (Center-Set Mullion)

with 4 ½” Horizontals

Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ25. Use .221 dia. (#2) drill at
darkened areas only.

These preps work for both inside and outside glazed versions.

Center-Set Mullion

(Reverse Drill Jig for

the opposite side)

Inside Glazed Outside Glazed

OFF SET

OFF SET

CENTER SET

OFF SET

CENTER SET

OFF SET

CENTER SET

OFF SET

CENTER SET

OFF SET

OFF SET

OFF SET

CENTER SET

OFF SET

OFF SET

OFF SET

CENTER SET

OFF SET

June 2012 PART NO. Y017 Page 19 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

D. Drilling Template Center-Set Shear Block Verticals (Center-Set Mullion)

Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ14. Use .182 dia. (#14) drill at
darkened areas only.

These preps work for both inside and outside glazed versions.

June 2012 PART NO. Y017 Page 20 of 90

Center-Set Mullion

(Reverse Drill Jig for

the opposite side)

Inside Glazed

CENTER SET

DJ14

433 S.B.

OFF SET

CENTER SET

CENTER SET

OFF SET

CENTER SET

DJ14

433 S.B.

CENTER SET

DJ14

433 S.B.

OFF SET

CENTER SET

OFF SET

CENTER SET CENTER SET

433 S.B.

DJ14

Outside Glazed

CENTER SET

DJ14

433 S.B.

OFF SET

CENTER SET

OFF SET

CENTER SET CENTER SET

DJ14

433 S.B.

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

D. Drilling Template Center-Set Shear Block Verticals (Center-Set Mullion)

with 4 ½” Horizontals

Left Hand Mullion Shown, Right Hand Opposite

Use the exterior edge of the vertical to align Drill Jig DJ23. Use .182 dia. (#14) drill at
darkened areas only.

These preps work for both inside and outside glazed versions.

Center-Set Mullion

(Reverse Drill Jig for

the opposite side)

Inside Glazed Outside Glazed

June 2012 PART NO. Y017 Page 21 of 90

(2)

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

D. Drilling Template Center-Set Shear Block Verticals & Horizontals

(2-Piece Slope or Arch Top)

Left Hand Mullion Shown, Right Hand Opposite

preps work for both inside and

Vertical Fabrication:

Outside Glazed Shown

Inside Opposite

Use .147 dia. (#26) drill at

darkened areas only. These

outside glazed versions.

Horizontal Fabrication

3/16” Dia. Thru Hole

#8 Flat Head Screw

(1) Wall.

Countersink For

Thru (1) Wall
Holes Each End

June 2012 PART NO. Y017 Page 22 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

E. Drilling Template Offset @ 90° Corner Horizontal/Head/Sill

8475

Use .246 Diameter

(#D) Drill Bit

TOP OF

SILL

8384

MEASURE CUT

LENGTH FROM

THIS FLAT EDGE

CENTERLINE OF
MULLION

8475

TOP OF

HEAD

8393

TOP OF

HORIZ.

8385

CENTERLINE OF

MULLION

MEASURE CUT
LENGTH FROM

THIS FLAT EDGE

June 2012 PART NO. Y017 Page 23 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

E. Drilling Template Offset @ 90° Corner Horizontal/Head/Sill

4 ½” Horizontals

Use .246 Diameter

(#D) Drill Bit

June 2012 PART NO. Y017 Page 24 of 90

(Typ. at each end)

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

F. Drilling Template for Offset and Center-Set Shear Block at Sills

1" 1"

June 2012 PART NO. Y017 Page 25 of 90

Fixture DJ13 should be placed at the end of the sills as

shown. These preps work on all offset and center-set sills.

Use .246 Diameter (#D) Drill Bit

1" 1"

Drill one side and flip the fixture to drill the opposite side.

CENTER THE .246

DIA. HOLE AT

MIDPOINT OF FLAT

DJ13

(Typ. at each end)

FU19

DJ13

FU19

8372

45°

8362

FU20

8372

FU19

DJ13

FU19

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

F. Drilling Template for Offset and Center-Set Shear Block at 4 ½” Sills

Fixture DJ13 should be placed at the end of the sills as

shown. These preps work on all offset and center-set sills.

1" 1"

Use .246 Diameter (#D) Drill Bit

CENTER THE .246

DIA. HOLE AT

MIDPOINT OF FLAT

4G33

DJ13

FU20

45°

FU20

1" 1"

DJ13

(Typ. at each end)

3G48

FU19

FU19

3G48

FU19

DJ13

FU19

June 2012 PART NO. Y017 Page 26 of 90

Series 433 Triple Set Installation Instructions

SECTION III: Fabrication

G. Drilling Template Offset and Center-Set Shear Block at Horizontals

June 2012 PART NO. Y017 Page 27 of 90

Fixture DJ12 is self-aligning and should be placed at the end

of the horizontal as shown. These preps work on all offset

head and intermediate horizontals.

Use .246 Diameter (#D) Drill Bit

Fixture DJ13 should be placed at the end of the horizontal as

shown. These preps work on all center-set head and

intermediate horizontals.

Use .246 Diameter (#D) Drill Bit