EFCO 406-T User Manual

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Series 406 storefront

Installation Instructions

Part NO. Y016

February 2013

SECTION

I GENERAL NOTES II PARTS IDENTIFICATION

III FABRICATION

A) SCREW SPLINE FABRICATION

1) TEMPLATE for SCREW SPLINE

2) DJ17 DRILL GUIDE

B) SHEAR BLOCKS at SCREW SPLINE DOOR JAMB

1) TEMPLATE for SHEAR BLOCKS

2) DJ16 DRILL GUIDE

3) TEMPLATE for TRANSOM BAR SHEAR BLOCK (K978)

4) TEMPLATE for TRANSOM BAR w/ C.O.C. SHEAR BLOCK (K996)

5) DJ16 DRILL GUIDE for TRANSOM BAR SHEAR BLOCK

6) DJ16 DRILL GUIDE for TRANSOM BAR w/ C.O.C. SHEAR BLOCK

C) SHEAR BLOCK FABRICATION - FRAMES

1) DJ18 DRILL GUIDE at INTERMEDIATE HORIZONTAL

2) DJ18 DRILL GUIDE at TRANSOM HEAD

D) SNAP-IN GLAZING POCKET & SCREW APPLIED GLAZING

1) SNAP-IN GLAZING POCKET END PREP

2) SCREW APPLIED GLAZING END PREPS

IV ASSEMBLY & INSTALLATION

A) DOOR FRAME ASSEMBLY B) DOOR FRAME INSTALLATION C) SILL FLASHING INSTALLATION D) SCREW SPLINE FRAMES & SIDE LITE TO DOOR JAMB ASSEMBLY

E) WATER DEFLECTOR INSTALLATION

PAGE 1 PAGE 2-3

PAGE 4 PAGE 5

PAGE 6 PAGE 7 PAGE 8

PAGE 9 PAGE 10 PAGE 11

PAGE 12 PAGE 13

PAGE 14 PAGE 15

PAGE 16 PAGE 16

PAGE 17-22 PAGE 23-24 PAGE 25-29 PAGE 30-31

PAGE 32

V GLAZING

A) GLASS SIZE FORMULAS B) GLASS INSTALLATION C) ANTIWALK BLOCK INSTALLATION

NOTE: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative. Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and exterior temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design professional is utilized to perform an analysis of the shop drawings to recommend the best installation methods. Please contact EFCO representative for information on EFCO's Thermal Analysis Services. Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all inclusive, the list of examples below illustrates conditions under which condensation is likely to occur:

1. Bridging system thermal break with non-thermally broken metal flashing or lintels that are exposed to the exterior.

2. System exposure to cold air cavities.

3. Interior relative humidity levels not maintained at recommended levels, see EFCO's "Understanding Condensation" brochure.

4. Inadequate separation between system and surrounding condition at perimeter.

5. Product combinations during the shop drawing stage that result in bridging thermal breaks of one or all products involved.

PAGE 33 PAGE 34-37 PAGE 38-39

Minimizing Conden sation

SECTION I - GENERAL NOTES

SERIES 406

2" x 6 1/2" - 1" GLAZING (THERMAL)

Check shop drawings, installation instructions, and glazing instructions

1) to become thoroughly familiar with the project. The shop drawings take precedence for extrusions and details on the project. THESE INSTALLATION INSTRUCTIONS ARE OF A GENERAL NATURE AND COVER THE MOST COMMON CONDITIONS AND SITUATIONS.

REFERENCE THE STANDARD STOREFRONT INSTALLATION INSTRUCTIONS FOR COVERAGE OF ITEMS COMMON TO STOREFRONT SYSTEMS.

Check all of the materials upon arrival and be sure you have everything required to begin installation.

PAGE 1

See Section II "PARTS IDENTIFICATION", also particular parts from

the standard 403 - 2" x 4 1/2" can be used with this deep system.

All work should start from bench marks and/or column center lines

3) as established by the architectural drawings and the general contractor. Check construction for compliance with the contract documents.

NOTE: Sealants must be compatible with all surfaces. Consult with the sealant manufacturer for recommendations regarding compatibility and adhesion.

All materials are to be installed plumb, level, and true. Protect materials after erection. Cement, plaster, alkaline solutions,

6) and acid based materials can be harmful to the finish.

Masonry runoff may leach harmful acids onto the storefront. This situation must also be taken into consideration at installation.

Clean aluminum surfaces with a mild detergent and water. No abrasive agent shall be used.

REFERENCE THESE OTHER MANUALS:

STOREFRONT INSTALLATION INSTRUCTIONS SYSTEMS 401, 402, and 403 DORMA RTS 88 CONCEALED OVERHEAD CLOSERS

INTERNATIONAL 200 CONCEALED OVERHEAD CLOSERS DOOR, DOOR GLASS, and HARDWARE

406 STOREFRONT

Y001 Y013

Y014 Y015

DPS 12/2002

PAGE 2

SECTION II

DESCRIPTION

HEAD or JAMB

2" X 6 1/2" DEEP

USE w/ 9358

VERTICAL/HORIZONTAL

GLAZING ADAPTOR

2" X 6 1/2" DEEP

USE WITH

9357, 9359, & 8402

SCREW SPLINE

DOOR JAMB

2" X 6 1/2" DEEP

USE w/ 9358

COC TRANSOM BAR

2" X 6 1/2" DEEP

USE 9123 STOPS

2 pc. OPEN BACK HORIZONTAL / SILL

2" X 6 1/2" DEEP

USE w/ 9358, USE 9229 STOP

(SHEAR BLOCKS

APPLICABLE AT SILL ONLY)

TUBULAR HORIZONTAL

2" X 6 1/2" DEEP

USE 9229 STOP

PARTS IDENTIFICA TION.

PART

NO.

9359

9358

8402

8400

9357

8401

DESCRIPTION

APPLIED FIXED SASH

USED w/ 9133 STOP

FOR TRANSOM LITES OVER 4 FT.

AT JAMBS

SCREW APPLIED JAMB DOOR S TOP

USE w/ 9155 & W138

SCREW APPLIED DOOR STOP COVER

USE w/ 9154 & W138

5/8" DOOR STOP AT HEADER

USE w/ 9155 & W138

C.O.C. DOOR STOP

AT HEADER

USE W138 WEATHERING

LCN C.O.C. DOOR STOP

AT HEADER

USE W138 WEATHERING

STD. SILL

FLASHING

SILL

FLASHING

WITH

STOOL CLI P

MALE EXPANSION

MULLION HALF

USE w/ 4461

PART

NO.

9250

9154

9155

4437

9914

9933

1G83

1G86

4462

HORIZONTAL GLAZING

STOP, USE WITH

9357 & 8401

TRANSOM JAMB

GLAZING POCKE T

w/ 8402 JAMB

48" CUT OUT MAX .

TRANSOM BAR

GLAZING STOP

1" GLAZING

USE w/ 8400

REMOVABLE STOP

USE w/ 9250 fo r

1" APPLIED GLAZING

FOR TRANSOM LITES OVER

4' AT JAMBS

9229

8403

9123

9133

FEMALE EXPANSION

MULLION HALF

USE w/ 4462

PARTS ON THIS PAGE ARE NOT TO SCALE

4461

MDM 04/2006

SECTION II

DESCRIPTION

PARTS IDENTIFICATION

PART

NO.

DESCRIPTION

cont.

PART

NO.

ACCESSORIES

GLAZING GASKET for UNDERSIZED GLASS

3/4" INFILL @ 1" POCKET

GLAZING GASKET for

OVERSIZED GLASS

1 1/8" INFILL @ 1" POCKET

STANDARD GLAZING

GASKET

1" INFILL @ 1" POCKET

EXTERIOR GLAZED

SETTING BLOCK

at SILL & HORIZ.

USE w/ 9357 & 8401

INTERIOR GLAZED

SETTING BLOCK

at HORIZ. INTERMEDIATE

USE w/ 8401

TRANSOM BAR

SETTING BLOCK

1" GLAZING

USE w/ 8400

STANDARD WEATHER SEAL @ DOOR STOPS

APPLIED DOOR STOP ATTACHMENT SCREW

USE w/ 9154 & 9155

HORIZ. to

SHEAR BLOCK SHEAR BLOCK

to VERT.

DOOR HEAD ER

TO SHEAR BLOCK

TRANSOM HEAD

TO SHEAR BLOCK

TRANSOM BAR SHEAR BLOCK

to VERT.

SILL FLASHING

END CAP

ATTACHMENT SCREW

W165

W166

W164

HN32

HN92

HNA3

W138

STT6

STB9

S100

STK4

S101

STV2

STC7

FRAME SPLINE

ATTACHMENT SCREW

#10 x 1" SL-HW-SMS

SILL FLASHING

SPLICE JOINT PKG.

USE WITH 1G83 & 1G86

(1) FV34, (1) WM96

SILL FLASHING

END CAP PKG.

USE WITH 1G83 & 1G86

(1) FV35, (2) SFP6

HEAD & HORIZONTAL

SHEAR BLOCK PKG.

USE w/ 9359 & 8401

(1) FV 36,(2 ) STB9 , (4) S100, (2) S101

SILL SHEAR BLOCK PKG.

USE w/ 9357

(1) FU49, (1) STB9, (4) S100

TRANSOM BAR

SHEAR BLOCK PKG.

OPP. COC @ SINGLE DR

USE w/ 8400

(1) FV33, (3) STV2, (4) STK4

TRANSOM BAR

SHEAR BLOCK PKG.

USE W/ COC 'F' CLIP or FT16

ANGLE CLIP at CLOSER END

(1) FU31, (2) STV2, (4) STK4

WATER DEFL ECTOR @

INT. HORIZONTAL

5/8" ANTIWALK BLOCK

at DEEP POCKET ONLY

PLASTIC

CAULK BACKER

10 FT. LENGTHS

3" CUT LENGTHS

USED AT FASTENERS

S129

K979

K980

K977

KN65

K978

K996

HWD1

HN52

LB78

FV16

SYSTEM DRILL JIGS

SHEAR BLOCK

DRILL JIG

SCREW SPLINE

DRILL JIG

SHEAR BLOCK

DRILL FIXTURE

(HORIZONTALS to

SHEAR BLOCKS)

DJ16

DJ17

DJ18

PAGE 4

SECTION III FABRICATION

A - SCREW SPLINE FABRICATION

The screw spline system is a fabrication and erection method that permits the preassembly of single units in the shop or at the job site. These units are then erected by mating the male mullion with the

female mullion counterpart.

When an entrance is required, screw spline joinery may be used with the screw spline door jambs only.

NOTE)

STEP 1)

NOTE: Allow minimum 1/2" shim and caulk space around the perimeter. NOTE: Allow extra clearances, if necessary, to accommodate building

NOTE: Consult A.D.A. requirements to verify compliance.

STEP 2)

NOTE: Verticals must run through.

NOTE: The screw spline door jamb runs to the floor and is cut longer

DUE TO THE SCREW TENSIONS REQUIRED FOR CORRECT INSTALLATION, IT IS NECESSARY TO 'WAX' THE FRAME ASSEMBLY SCREWS TO PREVENT GALLING AND BREAKAGE.

MEASURE THE OPENING TO DETERMINE THE CUT LENGTH OF THE FRAME COMPONENTS.

tolerances and building movement.

CUT THE VERTICALS TO FRAME SIZE. If the opening has an entrance, see the appropriate frame and

door fabrication installation sheets. than other verticals. The glazing adaptor will be cut to the

STEP 3)

NOTE: Drill jigs are available.

STEP 4)

406 STOREFRONT

standard jamb and vertical intermediate length.

DRILL THE HOLES FOR ASSEMBLY SCREWS ON VERTICAL MEMBERS. (See Fig. # 1 page 5).

See page 3 of the parts identification section.

CUT THE HORIZONTAL MEMBERS TO DAY LITE OPENINGS. (BETWEEN VERTICAL MULLIONS) CUT THE HORIZONTAL GLASS STOPS TO DAYLITE OPENINGS MINUS 1/32". (D.L.O. - 1/32")

MDM 04/2008

2 PC. VERTICAL

SECTION III FABRICATION

A - SCREW SPLINE FABRICATION

1) TEMPLATE FOR O. G. SCREW SPLINE

( INVERT FOR I NSIDE GLAZE )

9358

9359

# 7 Drill (.201 dia.)

(3) PLACES TYP.

S129 FASTENERS

(CONT.)

O.G. HEAD

2 PC. O.G. HORIZONTAL

TUBULAR O.G. HORIZONTAL

I.G. SILL

.875

I.G. HORIZONTAL

1.367

I.G. HORIZONTAL

1.367

9359

2.000

9357

9358

8401

.188

HEAD ONLY

.875

.168

9357

1.367

O.G. SILL

I.G. HEAD

FIG. # 1

USE BLOCKED OUT HOLE LOCATIONS FOR O.G. SCREW SPLINE APPLICATIONS

INVERT PATTERN FOR INSIDE GLAZE APPLICATIONS

DRILL JIGS ARE ALSO AVAILABLE

.168

#7 Drill (.201 dia.) (3) PLACES TYP.

S129 FASTENERS

SECTION III FABRICATION

A - SCREW SPLINE FABRICATION

2) DJ17 DRILL GUIDE FOR SCREW SPLINE APPLICATI O N

NOTE: The drill jig is reversible

for left and right positions.

(CONT.)

Use the top edge of the drill guide to locate the hole pattern for the screw

Insert this lug into the glazing

pocket, then drill the screw

spline assembly holes as

indicated.

splines.

# 7 Drill (.201 dia.), (3) holes are located

per horizontal end. Refer to the horizontal

extrusion being used to determine the correct holes to drill for the application at head, intermediate, or sill.

TYP. VERTICAL

FIG. #2

TOP OF HORIZONTAL

PAGE 7

SECTION III FABRICATION

B - SHEAR BLOCKS AT SCREW

SPLINE DOOR JAMB

Because the screw spline door jamb is actually a tubular member,

it will be necessary to shear block the transom bar, the transom head, and any intermediate horizontal that is being incorporated in

the transom area.

STEP 1)

NOTE: Consult A.D.A. requirements to verify door opening

STEP 2)

NOTE: Door jambs run to the floor and are cut longer than other

STEP 3)

MEASURE THE OPENINGS AND SUBTRACT THE VERTICAL MEMBER'S SIGHT LINES TO DETERMINE THE HORIZONTAL FRAME CUT LE NGTHS.

Horizontals and transom bar cut length = D.L.O. Horizontal glass stop cut length = D.L.O. - 1/32". Transom bar glass stop cut length = D.L.O. - 25/32"

width compliance.

CUT THE DOOR JAMBS T O RO UG H OP EN I N G MINUS 1/4".

verticals.

DRILL TH E HO L E S F O R T H E SHEAR BLOCK S C REWS ON THE DOOR JAMBS AS SHOWN ON PAGES 8 THROUGH 13.

STEP 4)

NOTE: Drill jigs are available.

STEP 5)

406 STOREFRONT

PROCEED TO SECTION III C FOR HORIZONTAL TO SHEAR

BLOCK PREPS, AS SH OWN ON PAGES 14 AND 15.

(See page 3 of the parts identification section.

PLEASE REFER TO DOOR, DOOR GLASS, AND HARDWARE MANUAL (PART #Y01 5), FOR THE DOOR

HINGING PREPS, STRIKE PREPS, AND THRESHOLD PREPS. THESE PREPS SHOULD BE DONE TO THE DOOR JAMBS AT THIS TIME FOR EASE OF ASSEMBLY.

CSJ 12/2006

SECTION III FABRICATION

PAGE 8

B - SHEAR BLOCKS AT SCREW

SPLINE DOOR JAMB

1) TEMPLATE FOR O.G. SHEAR BLOCKS

HEAD & HORIZONTAL SHEAR BLOCK TO S.S. DOOR JAMB

CAUTION:

Door jambs must run to the floor and are cut longer than other verticals. Shear blocks are not applicable with 2 pc. horizontal intermediates.

NOTE: (2) pc. horizontal (9357/9358) cannot be shear block assembled.

DOOR JAMB

INVERT #8401 HORIZONTAL FOR I.G. TRANSOM

9358

8402

# 26 Drill (.147 dia.)

(4) PLACES

S100 FASTENERS

1.118

(CONT.)

O.G. HEAD

TUBULAR O.G. HORIZONTAL

I.G. HEAD

9359

K977 SHEAR BLOCK

PACKAGE

1.300

.340

1.525

2.000 .861

.340

1.525

8401

406 STOREFRONT

FIG. # 3

USE BLOCKED OUT HOLE LOCATIONS FOR O.G. SHEAR BLOCK APPLICATIONS

OUTSIDE GLAZED AS SHOWN, INVERT PATTERN FOR INSIDE GLAZE APPLICATIONS

DRILL JIGS ARE ALSO AVAILABLE

DPS 12/2002

SECTION III FABRICATION

PAGE 9

B - SHEAR BLOCKS AT SCREW

SPLINE DOOR JAMB

2) DJ16 DRILL GUIDE FOR TRANSOM - HEAD AND HORIZONTAL

INTERMEDIATE SHEAR BLOCK APPLICATION

NOTE: The drill jig is reversible

for left and right positions.

F406

Insert this lug into the glazing

pocket, then drill the shear

Use the top edge of the drill guide to locate the hole pattern for the shear blocks.

(CONT.)

# 26 Drill (.147 dia.), (4) holes are located

per horizontal end. Refer to the horizontal

extrusion being used to determine the correct holes to drill for the application at head (#9359) or intermediate horizontal (#8401).

block attachment holes as

indicated.

TYPICAL VERTICAL MEMBER

406 STOREFRONT

TOP OF HORIZONTAL

FIG. #4

TO FINISHED FLOOR

DPS 12/2002

SECTION III FABRICATION

PAGE 10

B - SHEAR BLOCKS AT SCREW

(CONT.)

SPLINE DOOR JAMB

3) TEMPLATE FOR TRANSOM BAR SHEAR BLOCK TO S.S. DOOR JAMB

OPPOSITE A C.O.C. AT A SINGLE DOOR ALL OTHER STD. 402 DOOR FRAME PREPS WILL APPLY

NOTE:

DOOR JAMB

FOR C.O.C.'S, PIVOTS, AND OTHER HINGING.

9358

#4 Drill (.209 dia.)

(3) Places

STV2 FASTENERS

8400 TRANSOM BAR

1.150

3.320

8402

8400

1.000

FV33 K978

K978 SHEAR BLOCK

PACKAGE

406 STOREFRONT

5.220

FIG. # 5

DRILL JIGS ARE ALSO AVAILABLE

DPS 12/2002

SECTION III FABRICATION

PAGE 11

B - SHEAR BLOCKS AT SCREW

(CONT.)

SPLINE DOOR JAMB

4) TEMPLATE FOR TRANSOM BAR SHEAR BLOCK TO S.S. DOOR JAMB

WITH C.O.C. 'F' CLIP OR FT16 ANGLE CLIP ALL OTHER STD. 402 DOOR FRAME PREPS WILL APPLY

NOTE:

DOOR JAMB

FOR C.O.C.'S, PIVOTS, AND OTHER HINGING.

9358

8400 TRANSOM BAR

#4 Drill (.209 dia.) (2) Places

STV2 FASTENERS

C.O.C 'F' CLIP

or FT16 ANGLE

- HERE -

4.750

5.687

8402

8400

1.000

K996 SHEAR BLOCK

PACKAGE

406 STOREFRONT

SEE Y013 DORMA C.O.C. INSTALLATION INSTRUCTIONS FOR DIMENSIONS AND APPLICATIONS FOR THE CLOSER

FIG. # 6

DRILL JIGS ARE ALSO AVAILABLE

DPS 12/2002

+ 28 hidden pages

EFCO 406-T User Manual

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