EFCO 403 User Manual

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SERIES 401, 402, 403 storefront

Installation Instructions

Part NO. Y001

February 2013

Series 401,402, & 403 Installation Instructions

Note: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative. Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and exterior temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design professional is utilized to perform an analysis of the shop drawings to recommend the best possible installation methods. Please contact your EFCO representative for information on EFCO's Thermal Analysis Services. Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all inclusive, the list of examples below illustrates conditions under which condensation is likely to occur:

1. Bridging system thermal break with non-thermally

exterior

2. System exposure to cold air cavities

3. Interior relative humidity levels not maintained at recommended levels, see EFCO’s “Understanding Condensation” brochure

4. Inadequate separation between system and surrounding condition at perimeter

5. Product combinations during the shop drawing stage that result in bridging thermal breaks

of one or all products involved

Minimizing Condensation

broken metal flashing or lintels that are exposed to the

EFCO CORPORATION 1/2013 PART NO. Y001 Page 2 of 94

Series 401,402, & 403 Installation Instructions

SECTION I: General Notes

SERIES 401 - 1 3/4" x 4 1/2" - 1/4" GLAZING SERIES 402 - 2" x 4 1/2" - 1" GLAZING SERIES 403 - 2" x 4 1/2" - 1" GLAZING (THERMAL)

1) Check shop drawings, installation instructions, and glazing instructions to become thoroughly familiar with the project. The shop drawings take precedence for extrusions and details on the project. THESE INSTALLATION INSTRUCTIONS ARE OF A GENERAL NATURE AND COVER THE MOST COMMON CONDITIONS AND SITUATIONS.

2) Check all of the materials upon arrival and be sure you have everything required to begin installation. (See Section II "PARTS IDENTIFICATION")

3) All work should start from bench marks and/or column center lines as established by the architectural drawings and the general contractor. Check construction for compliance with the contract documents.

4) NOTE: Sealants must be compatible with all surfaces. Consult with the sealant manufacturer for recommendations regarding compatibility and adhesion.

5) All materials are to be installed plumb, level, and true.

6) Protect materials after erection. Cement, plaster, alkaline solutions, and acid based materials can be harmful to the finish. Masonry runoff may leach harmful acids onto the storefront. This situation must also be taken into consideration at installation.

7) Clean aluminum surfaces with a mild detergent and water. No abrasive agent shall be used.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 3 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Vertical Parts:

Drawings on this page are not to scale.

9102

Tubular Vertical

Mullion

For L100 Steel Reinf.

8681

Tubular Vertical

Mullion

9103

Female Expansion

Mullion

Use W/9104

9104

Male Expansion

Mullion

Use W/9103

Use W104

Weathering

9117

¾” x 4 ½”

System Adaptor or

Door Jamb

9120

Open Back Vertical

Use W/9121,9122 or

9146

9121

Open Back Adaptor

Use W/9120,9147,

9148 or 9171

8696

* 90° Corner Mullion

Half

Two for 180°

Fits W/8697 for 90°

9122

Open Back Adaptor

at Butt Hinge

Use W/9120

-slide fit-

8697

* 90° Corner Mullion

Half

Two for 180°

Fits W/8696 for 90°

Fits W/8698 for 3

way

9163

Splayed Mullion

Female Portion

Use W/9164 or 9165

Use W104

Weathering

8698

* 3-Way Corner

Mullion Half

Fits W/8697 for

3-way

For Shear Block only

9164

0° to 15°

Splayed Male Portion

Use W/9163

Use W104

Weathering

9297

* 90° Corner

Mullion Half

Fits W/8696,8967 &

8698

9165

15° to 30°

Splayed Mullion

Male portion Use W/9163

Use W104

Weathering

8557

135° Mullion

Fixed

Shear Block only

9115

* (4” x 4 ½”)

Vertical Mullion Half

Self-Mating only

1G14

4 ½” Deep

Adjustable Side Lite

Base Vertical

W/BRK. MTL.

Use W/1G13 Horiz.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 4 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Horizontal Parts:

Drawings on this page are not to scale.

9148

4 ½” x 4 ½” Side Lite Base Use W/9129 Glass Stop. Use W/9121, 9146 or 9149

9131

4 7/16” Side Lite Base Use W/9132 Adaptor Foot Use 9133 Glass Stop

9137

7 11/16” Side Lite Base Use W/ 9133 & 9138, 9132 Adaptor Foot

9160

2 9/16” Deep Adjustable Side Lite Base Horiz. W/ BRK. MTL. Use W/9161 Vertical Use (2) 9133 Glass Stops Use W104 Weathering

9161

2 9/16” Deep Adjustable Side Lite Base Vertical W/BRK. MTL. Use W/ 9160 Horizontal

1G13

4 ½” Deep Adjustable Side Lite Base Horizontal W/BRK. MTL. Use W 1G14 Vertical Use (2) 9129 Glass Stops Use W104 Weathering

1G14

4 ½” Deep Adjustable Side Lite Base Vertical W/BRK. MTL. Use W/1G13 Horizontal

9149

4 ½” x 4 ½” Side Lite Anchor Base

E178

Frame Receptor Closure Use W/1510 Use WA04 Weathering

1510

Frame Receptor Use E178 Closure Use WA04 Weathering

9145

Head Use W/9146 Adaptor

9128

Intermediate Horizontal Use W/9129 Glass Stop

9147

Open Back Horizontal

w/ Sill Use W/9129 Glass Stop Use W/

9121 Glz. Adaptor or

FS92 / 9146 Filler

EFCO CORPORATION 1/2013 PART NO. Y001 Page 5 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Door Frame Parts:

Drawings on this page are not to scale.

Single Acting

Door jamb Use W138

Weathering

9109

9108

Double Acting

Door Jamb

9112

1/8” Wall

Weathering

Single Acting

Door Jamb

Use W138

9171

Single Acting

Door Jamb for

Screw Spline

Side Lites Use 9121

Glazing Adaptor

Use W138

Weathering

9134

Single Acting Transom Bar Use W/ 9123

Glass Stop

Use W138

Weathering

9127

Dual Acting transom Bar

Use W/ 9123

Glass Stop

9174

Screw Spline Door Header

Use W/ 9123 ¼”

Glass Stop

Use W138

Weathering

9129

Glass Stop Use

W/ 9128, 9147,

9148 & 1G13

9123

Removable Stop

¼” Glazing at Transom Bar

9133

Removable Stop

¼” Glazing at 9160, 9131 &

9138 Side Base,

or 9150 App.

Glazing

9132

Side Lite Base

Adaptor Foot

Use W/ 9131 &

9137

9138

Glazing Adaptor for Door Bottom

Rail Used as a Side Lite Base

Use W/ 9133

Glass Stop

9146

Stock Length

Open Back Filler

Use W/ 9120, 9145 or 9147

( see FS92 )

FS92

3” Perimeter Adaptor Clip

Use W/ 401

Open Back

Frames

L131

120” Lightweight

PVC Perimeter

Adaptor Use W/ 9120, 9145 or 9147

FV58

3” Perimeter

PVC Adaptor

Clip Use W/ 9120, 9145 or 9147

9149

4 ½” x 4 ½” Side

Lite Anchor Base

9150

Applied Fixed

Sash

Use W/ 9133

Glass Stop for

¼” Glass

9151

Snap In Pocket

Filler

Use W/ 401

System

9152

Snap-in Door

Stop

Use W/ 401

System

Use W138

Weathering

9154

Applied Door

Stop

Use W/ 9155

Use W138

Weathering

9155

Applied Door

Stop Cover

Use W/ 9154

9156

¼” Glazing Adaptor at Transom Use W/ 9109 & 910

EFCO CORPORATION 1/2013 PART NO. Y001 Page 6 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Door Frame Parts:

Drawings on this page are not to scale.

9144

Applied ¾” Door

Stop

9153

Applied Door

Stop

4437

Applied 5/8” Stop Used At Door Header

Only

Mates W/9155

4438

5/8” Snap-in Door Stop at Door Header

Only

Used W/1 ¾”

Door

EFCO CORPORATION 1/2013 PART NO. Y001 Page 7 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Shear Blocks & Clips:

Drawings on this page are not to scale.

K120

( CLR & BRZ )

Door Header

Shear Block Pkg.

Screws Included

K122

Horizontal

Intermediate

Shear Block Pkg.

Screws Included

K123

High Side Lite

Shear Block Pkg.

Screws Included

K124

( CLR. & BRZ. )

Threshold Clip

Pkg.

O.P. Butt H

Screws Included

K126

C.O.C.

Threshold Clip

Pkg.

Screws Included

K153 (CLR)

K154

(BRZ)

Threshold Clip

Package for

Conc. Rod Panic

Screws Included

Sill Flashing & End Caps:

K449

End Cap Pkg. for

#9957 Sill

Flashing

F098

3” Flashing Clip

2 Per D.L.O.

Use W/ 9957

K293

Sill Flashing

Splice ( STD.)

9947

High

Performance Lite

Sill Flashing

9957

Standard High

Performance Sill

Flashing

Use K449 End

Cap

Glass Setting Blocks:

HN80

Inside Glazed

Horizontal

Setting Block

K166

Door Transom

Setting Block

Pkg.

Use W/9123 ¼”

Glass Stop

H161

High Sidelite Base Setting

Block Pkg.

H160

Horizontal

Setting Block

Pkg.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 8 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

S401 Drill Jigs:

Drawings on this page are not to scale.

DJ01

Shear Block Drill

Fixture

(Head Members)

Steel Reinforcing:

DJ03

Shear Block Drill

Fixture

( Horizontals to

Shear Blocks )

H700

Economy Drill

Guides

( Shear Block to

Vertical )

H701

Economy Drill

Guides

( Screw Spline

Application )

H382

Shear Block / Screw Spline

Drill Fixture

( At Verticals )

Reinforcing Steel

L100

Tubular Mull

Use W/ 9102,

9108, 9109,

9112 & 9120

L101

Expansion Mull

Reinforcing Steel

Use W/ 9103 &

9104

Fasteners:

M109

Threshold Clip

Screw

#12-24 x 3/8”

FH-MS

STK0

Adjustable Side

Lite Base Vert. to

Mull Attachment

Screw 4 ½” Deep Base

#8-18 x ¾” PH-

SMS 410 TEK/2

S129

Frame Spline

Attachment

Screw

#10-16 x PH-

SMS

Type 25

Zinc Chromate

S100

Shear Block

Attachment

Screw

#8 x 1 ¾” PH-

SMS

M100

( CLR )

M108

( BRZ )

Frame to Offset

Pivot Screw

#12 x ¾” FH-

SMS-F

S123

High Side Lite

Base Shear

Block Screw

#12 x ¾” FH-

SMS-F

S109

High Side Lite

Base Shear

Block Screw

#8 x 2 ½” FH-

SMS

S110 (CLR) S113 (BRZ)

Horizontal to Shear

Block Screw

#12 x ½” FH-MS-

“

”

STT7

Adjustable Side

Lite Base

Vertical

Attachment

#10-12 x 1” PH-

SMS

STU5

Adjustable Side Lite Vert. to Mull

Attachment Screw 2 ½” Deep Base

#8-15 x 2” PH-

SMS

EFCO CORPORATION 1/2013 PART NO. Y001 Page 9 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Gasket:

Drawings on this page are not to scale.

W165

Glazing Gasket

for Undersized

Glass

For 3/16”

Glazing Use

W164 Interior &

W165 Exterior

W166

Glazing Gasket

for Oversized

Glass

5/16”-3/8” Infill

401

W164

Standard

Glazing Gasket

¼” Infill 401

W138

Standard

Weather Seal @

Door Stops

WA04

Standard

Weather Seal @

Subframes

WQ02

- Optional -

Weather Seal @

Subframes

W104

Weather Seal

Gasket

Use W/ Expansion Mulls, @ Variable Mulls

or Adj. Height

Side Lite Bases

HN54

¼” Antiwalk

Block

401 Only

EFCO CORPORATION 1/2013 PART NO. Y001 Page 10 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Vertical Parts:

Drawings on this page are not to scale.

9202

Vertical Mullion

9203

Female

Expansion

Mullion

Use W/ 9204

Male Expansion

9204

Mullion

Use W/ 9203

Use W104

Weathering

9220

Open Back Vert

Use 9221, 9222,

or 9246/FS93

Peri. Adpator

9212

Open Back

Vertical 1/8” Wall

for L102 Steel

Use 9221, 9222

or 9246/FS93

Perimeter

Adaptor

9223

Heavy-Duty Open Back Mullion Use W/ 9221 or 9222 Use 9246/FS93 Perimeter Adaptor

9224

9221

Open Back

Glazing Adaptor

Use W/ 9220, 9223, 9247 or

9248

9222

Open Back

Glazing Adaptor

at Butt Hinge

Use W/ 9220 or

9223

9263

4” x 4 ½” Tubular

Door Jamb /

Header

8558

135° Mullion

Fixed

Shear Block

Only

9224

90° Corner

Mullion Half

Two for 180°

Fits W/ 9244 for

90°

9296

9244

Corner Mullion

Half

Fits W/ 9224 for

90°

Fits W/ 9296 for

3 Way

9296

3-Way Corner

Mullion Half

Fits W/ 9244 for

3-Way

9297

90° Corner

Mullion Half

Fits W/ 9224,

9244 & 9296

Self-Mating for a

Cover

EFCO CORPORATION 1/2013 PART NO. Y001 Page 11 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Horizontal Parts:

Drawings on this page are not to scale.

Tubular Side Lite

9236

Horizontal

Use W/ 9229

Glass Stop

9245

Head

Use W/ 9246

Adaptor

9247

Open Back Sill

or Horizontal Use W/ 9229

Glass Stop

9246 adaptors

9248

4 ½” x 4 ½” Side

Lite Base

Use W/ 9229

Glass Stop

9246 or 9221

Adaptors or Use

9149 Anchor

9268

Open Back Head

for Round Tops

Use W/ 9269

Glass Stop

FS93 Peri. Adpt.

9149

4 ½” x 4 ½”

Side Lite Anchor

Base

Use W/ 9248

9270

Heavy-Duty

Tubular

Horizontal

Use W/ 9271

Glass Stop

Use K358 Shear

Block PKG.

9160

Adjustable Side

Lite Base

Horizontal W/

BRK. MTL.

Use W/ 9161

Use 9253 Glass

Stop

Use W104

Weathering

9231

8” Horizontal

Self-Mating

Use (2) K129

Shear Block

Use Removable

Stop Horizontals

Above & Below

EFCO CORPORATION 1/2013 PART NO. Y001 Page 12 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Door Frame Parts:

Drawings on this page are not to scale.

9234

Single Acting Transom Bar

Use W/ 9123 for

1” Glass Stop

Use W138

Weathering

9227

Dual Acting

Transom Bar

Use W/ 9123 for

1” Glass

9274

Single Acting Screw Spline Transom Bar

Use W/ 9123 –

¼” Glazing

Use W/ 9253 –

1” Glazing

Use W138 GSKT

9208

Double Acting

Door Jamb

9209

Single Acting

Door jamb Use W138

Weathering

9232

Single Acting

Door Jamb for

Screw Spline

Side Lites Use 9221

Glazing Adaptor

Use W138

Weathering

9254

1” Glazing

Adaptor at

Transom

Use W/ 9208 or

9209

1” Glazing Adaptor at

Transom

4376

9133

Removable Stop Use W/ 9250 for

1” Applied

Glazing

9123

Removable Stop

1” Glazing at

2” x 4 ½”

Transom Bars

9269

Removable Stop

for 9268 Head

Only

1” Glazing at

Round Top Head

9250

Applied Fixed

Sash

Use W/ 9133

Stop

9229

Removable Stop

For 1” Glazing

Used W/

9236,9247,9248

& 1G13

Removable Stop

for 9270 H.D.

Horizontal 1” Glazing

9271

9251

Snap-In Pocket

Filler for 1”

Glazing

Nonthermal

9253

Glass Stop

1” Glazing at 9274 Transom & 9160 / 9161 Side

Base

EFCO CORPORATION 1/2013 PART NO. Y001 Page 13 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Misc. Parts:

Drawings on this page are not to scale.

9161

Adjustable Side

Lite Base

Vertical W/ BRK.

MTL.

Use W/ 9160

1G13

Adjustable Side

Lite Base

Horizontal W/

BRK. MTL.

Use 1G14

Use 9229 Glass

Stop

Use W104

Weathering

1G14

Adjustable Side

Lite Base

Vertical W/ BRK.

MTL.

Use W/ 1G13

9246

Stock Length

Open Back Filler

Use W/ 402 &

403 Open Back

Frames

( See FS93 &

K318 )

FS93

3” Perimeter Adaptor Clip

Use W/ 402 &

403 Open Back

Frames

( See 9246 &

K318 )

K318

3” Perimeter Adaptor Clip

Pkg.

Use Only W/

9247 at Head /

Sill

( See 9246 &

FS93 )

L132

120” Lightweight

PVC Perimeter

Adaptor

Use W/ 9220,

9245 at Jamb &

Head

FV59

3” Perimeter

PVC Adaptor

Clip

Use W/ 9220,

9245 at Jamb &

Head

L133

120” Lightweight

PVC Perimeter

Adaptor

Use W/ 9247 at

Sill

FV60

3” Perimeter

PVC Adaptor

Clip

Use W/ 9247 at

Sill

9260

Glazing Adaptor

for ½” Glass In 1” Glazing

Pocket

9261

Glazing Adaptor

for ¼” Glass in 1”

Glazing Pocket

EFCO CORPORATION 1/2013 PART NO. Y001 Page 14 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Misc. Parts:

Drawings on this page are not to scale.

9938

Shadowline

Window Adaptor

Equal Leg Use W104

Weathering

8643

System II

Window Adaptor

Equal Leg Use W104

Weathering

1G15

Horiz. / Vert.

Stack Adaptor

4” Sightline

1G69

Horiz. / Vert.

Stack Adaptor

2” Sightline

1G68

Horiz. / Vert. Stack Adaptor 2” sightline w/

Revel

8741

Head / Sill Can

S402 System

2” Sightline

8742

Nonremovable

Stop

Can Filler

8743

Removable Stop

Can Filler

Use W/ 8744

Glass Stop

16C7

2-Part Mullion

Half

16C8

2-Part Perimeter

Interior Half

16C9

2-Part Perimeter

Exterior Half

EFCO CORPORATION 1/2013 PART NO. Y001 Page 15 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Sill Flashing & End Caps

Drawings on this page are not to scale.

9947

High

Performance

Lite Sill Flashing

8433

Standard High

Performance Sill

Flashing

Use K449 End

Cap

1G85

High

Performance

Sill Flashing W/

Stool Clip

Uses K448 End

Cap

K449

End Cap Pkg.

for #8433 Sill

Flashing

(1) FT34

(2) STC7

F098

3” Flashing Clip

2 per DLO

Use W/ 9957

K293

Sill Flashing

Splice

( STD.)

K292

Sill Flashing

Splice

( OPT.)

K448

End Cap Pkg.for

1G64 , 1G65 &

1G85

(1) FT33

(2) STC6

HWD1

Water Deflector

@ Int. Horizontal

EFCO CORPORATION 1/2013 PART NO. Y001 Page 16 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Shear Blocks & Drill Jigs

Drawing on this page are not to scale

K124 (clr)

(brz)

K125

O.P. & Butt

Hinge

Screws Included

K126

C.O.C.

Threshold Clip

Pkg.

Screws Included

K129

K130

Header Shear

Pkg.Screws

(clr)

(brz)

Block

Included

K173

Horizontal

Shear Block

Pkg.

Screws Included

Use W/ 9236,

9247 or 9248

K358

H.D. Horizontal

Shear Block

Pkg.

Use W/ 9270

Screws Included

KN92

402 / 403 2-

Piece Rolled

Head Shear

Block Pkg.

KN93

402 / 403 2Piece Horiz.

Setting Chair

Pkg.

Threshold Clip

Screws Included

(clr)

K153

K154 (brz)

Pkg. for Conc.

Rod Panic

DJ01

Shear Block

Drill Fixture

(Head Members

To Shear

Blocks)

DJ02

Shear Block

Drill Fixture

(Horizontals to

Shear Blocks)

H700

Economy Drill

Guides

(Shear Block to

Vertical)

H702

Economy Drill

Guides

(Screw Spline

Application)

H381

Shear Block / Screw Spline

Drill Fixture

(At Verticals)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 17 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Setting Blocks & Steel:

Drawings on this page are not to scale.

HNA3

Transom Setting

Block

1” Glazing

HN92

Inside Glazed

Horizontal Setting

Block

HNA4

Inside Glazed

Setting Block at Sill

HN32

Exterior Glazed

Setting Block /

Chair Assembly

Pkg. at Sill

H190

2” Transom Bar &

2 ½” Side Lite

Base Setting Block

Pkg.

Using 9253 Glass

Stop

K354

1” Glass Setting

Block Pkg. for

1G13 / 1G14 Adj.

Side Lite Base

L100

Tubular Mull

Reinforcing Steel

Use W/ 9208 &

9209

L101

Expansion Mull

Reinforcing Steel

Use W/ 9203 &

9204

L102

8 Gauge

Reinforcing Steel

Use W/ 9212

EFCO CORPORATION 1/2013 PART NO. Y001 Page 18 of 94

Series 401,402, & 403 Installation Instructions

SECTION II:B. S402 PARTS IDENTIFICATION

Fasteners:

Drawings on this page are not to scale

STB9

Horizontal to

Shear Block

Screw

#12 ½” RH-

SMS “A”

(clr)

S101

(brz)

S103

Horizontal to

Shear Block

Screw @ Head

#12 ¾” FH-

SMS “A”

STT7

Adjustable

Side Lite Base

Vertical Attachment #10-12 x 1”

PHSMS

STU5

Adjustable

Side Lite Base

Vert. to Mull

Attachment Screw 2 ½” Deep Base

#8-15 x 2”

PHSMS

M109

Threshold Clip

Screw

#12-24 x 3/8”

PHMS

S129

Frame Spline

Attachment

Screw

( #10-16 x 1”

PH-SMS )

Type 25

Zinc Chromate

S100

Shear Block

Attachment

Screw

( #8 x 1 3/4”

PH )

(clr)

M100

(brz)

M108

Frame to

Offset Pivot

Screw

( #12-24 x ¾”

F.H.M.S.)

SFQ2

Window

Adaptor to

Frame

Attachment

Screw

Use W/ 9935 &

9936

#8-18 x ½” FH-

SMS

STK0

Adjustable

Side Lite Base

Vert. to Mull

Attachment Screw 4 ½”

Deep Base #8-18 x ¾”

PHSMS 410

TEK/2

EFCO CORPORATION 1/2013 PART NO. Y001 Page 19 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Gasket:

Drawings on this page are not to scale.

W165

Glazing Gasket

for Undersized

Glass

¾” Infill @ 1”

Pocket

W166

Glazing Gasket

for Oversized

Glass

1 1/8” Infill @ 1”

Pocket

W164

Standard

Glazing Gasket

1” Infill @ 1”

Pocket

W138

Standard

Weather Seal @

Door Stops

WA04

Standard

Weather Seal @

Subframes

WQ02

- Optional -

Weather Seal @

Subframes

W104

Weather Seal

Gasket

Use W/ Expansion Mulls, @ Variable Mulls

or Adj. Height

Side Lite Bases

HN52

1/2” Antiwalk

Block

EFCO CORPORATION 1/2013 PART NO. Y001 Page 20 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Vertical Parts:

Drawings on this page are not to scale.

9322

Standard

Tubular Vertical

Mullion

9323

Heavy-Duty

Open Back

Mullion

Use W/ 9246,

9315 & 9314

9324

Extra Heavy-

Duty Open Back

Mullion

Use W/ 9246,

9315 & 9314

9314

Open Back

Adaptor

Use W/ 9320,

9323, 9324,

9347 or 1G80

9315

Open Back

Adaptor at Butt

Hinge

Slide Fit W/ 9320

& 9323

Variable Female

9317

0° to 15°

Variable Male

Mullion Half

Use W/ 9316

Use W104

Gasket

Variable Male

Mullion Half Use

9318

15° to 30°

W/ 9316

Use W104

Gasket

9320

Open Back

Vertical

Use W/ 9246,

9315 or 9314

Glazing Adaptor

9309

Female

Expansion

Mullion for L101

Steel Reinforcing

Use W/ 9311

9311

Male Expansion Mullion for L101

Steel Reinforcing

Use W/ 9309

Use W104

Weathering

EFCO CORPORATION 1/2013 PART NO. Y001 Page 21 of 94

9316

0° to 15°

Mullion Half

Use W/ 9317

Use W104

Gasket

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Horizontal Parts:

Drawings on this page are not to scale.

9305

9326

( 4” x 4 ½”)

Sidelite Base Use W/ 9229, 9149, 9314 or

9246

9327

( 4” x 4 ½”)

Head or

Horizontal

Use W/ 9314 or

9246

2G56

Outside

2G57

Inside

135° Fixed

Mullion

9299

9305

2-Way Corner

Mullion Half

Fits W/ 9299 for

3-Way

Must Be Shear

Blocked

9300

90° Corner

Mullion Half

Two for 180°

Fits W/ 9299 for

90°

9297

90° Corner

Mullion Half

Fits W/ 9299,

9305 & 9300

Self-Mating For

A Cover

9299

90° Corner

Mullion Half

Two for 180°

Fits W/ 9300 for

90°

Fits W/ 9305 for

3-Way

E178

Frame Receptor

Closure

Use W/ 1510

Use WA04

Weathering

1510

Frame Receptor

Use E178

Closure

Use WA04

Weathering

9336

Tubular Side Lite

Horizontal

Use 9229 Glass

Stop

9345

Head

Use W/ 9246

9347

Open Back

Sill/Horizontal

Use 9229 Glass

Stop

Use W/ 9246 Adaptor or 9314 Glazing Adaptor

1G80

Outside

1G81

Inside

4 ½” x 4 ½” Side

Lite Base

Use 9229 Glass

Stop

Use W/ 9149 or

9246 Anchors or

9314 Glazing

Adaptor

9229

Removable Stop

for 1” Glazing

Used W/ 9326,

9336, 9347,

1G13 & 1G80

9149

4 ½” x 4 ½” Side Lite Base Anchor

Use W/ 9326 &

1G80

EFCO CORPORATION 1/2013 PART NO. Y001 Page 22 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Door Frame Parts:

Drawings on this page are not to scale.

9234

Single Acting Transom Bar

Use W/ 9123 For

1” Glass

Use W138

Weathering

9227

Dual Acting

Transom Bar

Use W/ 9123 For

1” Glass

Screw Spline Transom Bar

Use W/ 9123 - 1/4” Glass, W/

9274

Single Acting

9253 – 1” Glass

Use W138 Weathering

9208

Double Acting

Door Jamb

Single Acting

9209

Door Jamb

Use W138

Weathering

9232

Single Acting

Door Jamb for

Screw Spline

Side Lites

Use W/ 9314

Glazing Adaptor

Use W138

Weathering

9263

4” x 4 ½” Tubular

Door Jamb /

Header

9133

Removable Stop

Use W/ 9250 For

1” Applied

Glazing

9123

Removable Stop

1” Glazing at 2” x

4 ½” Transom

Bars

9269

Removable Stop

for 9268 Head

Only

1” Glazing at

Round Top Head

Applied Fixed

Use W/ 9133

9250

Sash

Stop

9351

Snap-in Pocket

Filler

For 1” Glazing

Thermal

9253

Glass Stop

1” Glazing at

9274 Transom

4376

1” Glazing Adaptor at

Transom

9254

1” Glazing Adaptor at

Transom

Use W/ 9208 or

9209

9257

Snap-In Door Stop in

1” Glazing Pocket

Use W138 Gasket

Applied Door Use W/ 9155

Use W138

Weathering

9154

Stop

9155

Applied Door

Stop Cover

Use W/ 9154

9355

Snap In Door

Stop Used With

2” Door

Pocket Jambs Only. Use

9356

Snap In Door Stop Used

With 2” Door. This Stop

To Be Used at Shallow

9355 at Deep Pockets

4441

5/8” Snap In

Door Stop Used

at Door Headers

Only. Used W/2”

Door

EFCO CORPORATION 1/2013 PART NO. Y001 Page 23 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Misc. Parts:

Drawings on this page are not to scale.

1G13

Adjustable Side

Lite Base

Horizontal W/

BRK. MTL.

Use W/ 1G14

Use 9229 Glass

Stop

Use W104

Weathering

1G14

Adjustable Side

Lite Base

Vertical W/ BRK.

MTL.

Use W/ 1G13

4420

Stock Length

Open Back Filler

Open Back

Frames

(See FU99)

FU99

3” Perimeter Adaptor Clip

Open Back

Frames

(See 4420)

L132

120” Lightweight

PVC Perimeter

Adaptor

Use W/ 9320,

9345 & 9347

FV59

3” Perimeter

PVC Adaptor

Clip

Use W/ 9320,

9345 & 9347

9260

Glazing Adaptor

For ½” Glass in

1” Glazing

Pocket

9261

Glazing Adaptor

for ¼” Glass in 1”

Glazing Pocket

9938

Shadowline

Window Adaptor

Equal Leg

Use W104

Weathering

8643

System II

Window Adaptor

Equal Leg

Use W104

Weathering

1G15

Horiz. / Vert.

Stack Adaptor

4” Sightline

1G69

Horiz. / Vert.

Stack Adaptor

2” Sightline

1G68

Horiz. / Vert.

Stack Adaptor

2” Sightline

W/ Revel

EFCO CORPORATION 1/2013 PART NO. Y001 Page 24 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Misc. Parts:

Drawings on this page are not to scale.

16C7

2-Part Mullion

Half

16C8

2-Part Perimeter

Interior Half

16C9

2-Part Perimeter

Exterior Half

L100

Tubular Mull

Reinforcing

Steel

Use W/ 9208 &

9209

EFCO CORPORATION 1/2013 PART NO. Y001 Page 25 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Sill Flashing & End Caps:

Drawings on this page are not to scale.

1G64

High

Performance

Sill Flashing

Use F098 Clip

1G65

High

Performance

Sill Flashing

1G85

High

Performance

Sill Flashing

W/ Stool Clip

Use K448 End

Cap

F098

3” Flashing

Clip

2 per DLO

Use W/1G64

K448

End Cap Pkg.

for 1G64, 1G65

& 1G85.

(1)FT33

(2)STC6

K293

Sill Flashing

Splice

(STD.)

HWD1

Water

Deflector @

Int. Horizontal

EFCO CORPORATION 1/2013 PART NO. Y001 Page 26 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Shear Blocks & Drill Jigs:

Drawings on this page are not to scale.

K129 (clr)

(brz)

K130

Header Shear

Block Pkg.

Screws Included

K172

Horizontal Shear

Block Pkg.

Screws Included

Use W/ 9336, 9347 & 1G80

KN92

402 / 403 2-Piece

Rolled Head

Shear Block

Package

K124 (clr)

(brz)

K125

Threshold Clip

Pkg.

O.P. & Butt H.

Screws Included

K153 (clr)

(brz)

K154

Threshold Clip

Pkg. for Conc.

Rod Panic

Screws Included

DJ01

Shear Block Drill

Fixture (Head Members to Shear Blocks)

DJ02

Shear Block Drill

Fixture

(Horizontals to

Shear Blocks)

H700

Economy Drill

Guides

(Shear Block to

Vertical)

H702

Economy Drill

Guides

(Screw Spline

Application)

H381

Shear Block /

Screw Spline Drill

Fixture

(At Verticals)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 27 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Setting Blocks:

Drawings on this page are not to scale.

HNA3

Transom

Setting Block

1” Glazing

HN32

Exterior Glazed

Setting Block /

Chair Assembly

Pkg. at Sill &

Horiz.

HN92

Inside Glazed

Horizontal

Setting Block

HNA4

Inside Glazed

Setting Block

At Sill

H190

Transom

Setting Block

Pkg. Using 9253 Glass Stop

K354

1” Glass

Setting Block

Pkg. for

1G13/1G14

Adj. Side Lite

Base

KN93

402 / 403

2-Piece

Horizontal

Setting Chair

Package

EFCO CORPORATION 1/2013 PART NO. Y001 Page 28 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Fasteners:

Drawings on this page are not to scale.

STB9

Horizontal to

Shear Block

Screw

#12 ½”-RH-

SMS “A”

S101 (clr)

(brz)

S103

Horizontal to

Shear Block

Screw @ Head

#12 3/4” FH-

SMS “A”

STT7

Adjustable

Side Lite Base

Vertical Attachment #10-12 x 1”

PHSMS

STU5

Adjustable

Side Lite Base

Vert. to Mull

Attachment Screw 2 ½” Deep Base

#8-15 x 2”

PHMS

M109

Threshold Clip

Screw

#12-24 x 3/8”

PHMS

Adjustable

Side Lite Base

Vert. to Mull

Attachment Screw 4 ½” Deep Base

#8-18 x ¾”

PHSMS 410

STK0

TEK/2

SFQ2

Window

Adaptor to

Frame

Attachment

Screw.

Use W/9935 &

9936

#8-18 x 1/2”

FH-SMS

S129

Frame Spline

Attachment

Screw

#10-16 x 1”

PH-SMS.

Type 25

Zinc Chromate

S100

Shear Block

Attachment

Screw

#8 x 1 ¾” P.H.

M100 (clr)

(brz)

M108

Frame to

Offset Pivot

Screw

#12-24 x ¾”

F.H.M.S.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 29 of 94

Series 401,402, & 403 Installation Instructions

Section II: C. S403 PARTS IDENTIFICATION

Gaskets & Antiwalk Block:

W165

Glazing

Gasket for

Undersized

Glass

¾” Infill @ 1”

Pocket

WA04

Standard Weather Seal @ Subframes

HN50

3/8” Antiwalk

Block

9322 Vertical

Only

EFCO CORPORATION 1/2013 PART NO. Y001 Page 30 of 94

W166

Glazing

Gasket for

Oversized

Glass

1 1/8” Infill @

1” Pocket

WQ02

- Optional Weather Seal @ Subframes

HN52

1/2” Antiwalk

Block

402 & 403

Except 9322

Drawings on this page are not to Scale.

W164

Standard

Glazing

Gasket

1” Infill @ 1”

Pocket

@ Door Stops

W104

Weather Seal

Gasket

Use W/

Expansion

Mulls, @

Variable Mulls

or Adj. Height

Side Lite

Bases

W138

Standard

Weather Seal

r

Series 401,402, & 403 Installation Instructions

SECTION III: A. SCREW SPLINE FABRICATION

The screw spline system is a fabrication and erection method that permits the preassembly of single units in the shop or at the job site. These units are then erected by mating the male mullion with the

female mullion counterpart. When an entrance is required, screw spline joinery may be used with

the screw spline door jambs only. Otherwise, shear block joinery must be used to attach the side lite horizontals.

NOTE)

STEP 1)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 31 of 94

NOTE: Allow minimum 1/2" shim and caulk space around perimeter. NOTE: Allow extra clearances, if necessary, to accommodate building

NOTE: Consult A.D.A. requirements to verify compliance.

STEP 2)

NOTE: Verticals must run through.

NOTE: Door jambs run to the floor and are cut longer than othe

STEP 3)

NOTE: Drill jigs are available.

STEP 4)

DUE TO THE SCREW TENSIONS REQUIRED FOR CORRECT INSTALLATION, IT WILL BE NECESSARY TO 'WAX' THE FRAME ASSEMBLY SCREWS TO PREVENT GALLING AND BREAKAGE.

Measure the opening to determine the cut length of the frame components.

tolerances and building movement.

Cut the verticals to frame size. If the opening has an entrance, see the appropriate frame and

door fabrication installation sheets. verticals.

Drill holes for assembly screws on vertical members. (See Fig. # 5 page 35).

See pages 9, 17, and 27 of the parts identification section.

Cut horizontal members to day lite openings. (Between vertical mullions) Cut horizontal glass stops to day lite openings minus 1/32". (D.L.O. - 1/32")

Series 401,402, & 403 Installation Instructions

SECTION III: A. SCREW SPLINE FABRICATION

g

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Drill Jig H382 - for 401 H381 - 402/403

EFCO CORPORATION 1/2013 PART NO. Y001 Page 32 of 94

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e

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o

f

For assembly hole locations see page 35 - Fig. # 5.

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a

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JIG:H382

FIG. # 2

s

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a

Vertical Member

FIG. # 1

Place jig on vertical, aligning "V" notches w/ top of horizontal measurement (i.e., sill, intermediate, head, etc.) and then snug up the clamp.

USE THIS SECTION FOR SCREW SPLINE PREP

401

USE THIS SECTION FOR SHEAR BLOCK PREP

Series 401,402, & 403 Installation Instructions

SECTION III: A. SCREW SPLINE FABRICATION

EFCO CORPORATION 1/2013 PART NO. Y001 Page 33 of 94

ECONOMY DRILL GUIDES

H-701 DRILL GUIDE (401)

for SCREW SPLINE APPLICATION

Use this edge or

the opposite edge for

locating the drill guide

at the top of the

horizontal.

(FOR 401 SYSTEM)

H-701

Insert this lug into

the 401 glazing pocket,

then drill the screw spline

assembly holes as indicated.

(FOR 401 SYSTEM)

1 3/4"

FIG. # 3

"

/4

3

1

0

4

H

S

I

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I

F

TO

# 9 drill (.196 dia.), (8) holes are located. Refer to the horizontal

extrusion being used to determine the correct holes to drill for the application at head, intermediate, or sill.

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FLO

D

E

TOP OF HORIZONTAL

Series 401,402, & 403 Installation Instructions

SECTION III: A. SCREW SPLINE FABRICATION

NOTE: The drill jig is reversible.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 34 of 94

ECONOMY DRILL GUIDES

H-702 DRILL GUIDE (402/403)

for SCREW SPLINE APPLICATION

Use the top edge of

the drill guide to

locate the hole pattern for

the screw splines.

(FOR 402/403 SYSTEM)

Insert this lug into

the 402/403 glazing pocket,

then drill the screw spline

assembly holes as indicated.

(FOR 402/403 SYSTEM)

2"

FIG. #4

H-702

"

2

03

4

/

02

4

R

O

FLO

ED

ISH

FIN

TO

# 9 drill (.196 dia.), (8) holes are located.

Refer to the horizontal extrusion being used to determine the correct holes to drill for the application at head, intermediate, sill, or side lite base.

TOP OF HORIZONTAL

Series 401,402, & 403 Installation Instructions

SECTION III: A. SCREW SPLINE FABRICATION

Door jambs must run to the floor and are cut longer than other verticals. Add sill flashing thickness and/or side lite sill blocking thickness to screw spline

mounting hole height location at the sill.

SYSTEM 401

1 3/4" X 4 1/2"

CAUTION:

SYSTEM 402 & 403

2" X 4 1/2"

9120/9121

9220/9221 9320/9314

TOP OF

HEAD

9145

# 9 DRILL

(.196 DIA.)

2 HOLES

TOP OF

(2 PIECE)

INTERMEDIATE

HORIZONTAL

9147/9121

# 9 DRILL

(.196 DIA.)

2 HOLES

2 3/4"7/8"

HEAD OUTSIDE GLAZED

2 3/4"

7/8"

SILL INSIDE GLAZED

1 3/4"

1 19/32"

.168

7/8"

1 3/4"

TOP OF

HEAD

9245/9345

# 9 DRILL

(.196 DIA.)

2 HOLES

TOP OF

(2 PIECE)

INTERMEDIATE

HORIZONTAL

9247/9221 9347/9314

# 9 DRILL

(.196 DIA.)

2 HOLES

7/8"

HEAD OUTSIDE GLAZED

2 3/4"

7/8"

SILL INSIDE GLAZED

2"

1 27/32"

.168

2"

1 3/16"

TOP OF

TUBULAR

INTERMEDIATE

HORIZONTAL

9128

# 9 DRILL

(.196 DIA.)

2 HOLES

2 3/4"

.168

7/8"

INTERMEDIATE

1 3/4"

TOP OF

TUBULAR

HORIZONTAL

9236/9336

# 9 DRILL

(.196 DIA.)

2 HOLES

2 3/4"

.168

1 3/16"

2"

TOP OF

SILL

9147

# 9 DRILL

(.196 DIA.)

2 HOLES

SILL OUTSIDE GLAZED

2 3/4"

.168

7/8"

1 3/4"

HEAD INSIDE GLAZED

TOP OF

SILL

9247/9347

# 9 DRILL

(.196 DIA.)

2 HOLES

SILL OUTSIDE GLAZED

2 3/4"

FIG. # 5

USE BLOCKED OUT HOLE LOCATIONS FOR SCREW SPLINE APPLICATIONS

OUTSIDE GLAZED AS SHOWN

INVERT TEMPLATE FOR INSIDE GLAZED

.168

2"

1 3/16"

HEAD INSIDE GLAZED

EFCO CORPORATION 1/2013 PART NO. Y001 Page 35 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: A. SCREW SPLINE FABRICATION

STEP 1)

STEP 2)

# S129 Spline Screw (2 per Joint)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 36 of 94

Each unit must have a male and female mullion. Use wall jamb at end panels as required.

# S129

REVIEW THE GENERAL NOTES ON PAGE 3 BEFORE PROCEEDING.

Apply butyl sealant (S.M. 5504, typ.) to ends of all horizontals before assembling units.

Assemble the unit as shown in Fig. # 6 below. These basic assembly procedures apply to all storefront products.

Apply butyl type sealant to the

entire end of ALL horizontals.

Each unit must have at least one deep pocket vertical.

FIG. # 6

Each lite must have one removable horizontal glass stop. Typically located with outside glazing at an exterior sill and with inside glazing at an interior head.

Glass stops should not be installed at this time. See Section V for glazing.

NOTE:

See page 48 for expansion mullion application.

# S129

9314

# S129

r

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

The shear block system is a fabrication and erection method that permits the preassembly of single units in the shop or at the job site. These units are joined with shear blocks and installed as an

assembled unit in the opening on top of any sill flashing that is used. Shear block joinery will be used at any immediate door frame.

STEP 1)

STEP 2)

STEP 4)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 37 of 94

Measure the opening to determine the cut length of the

frame components. NOTE: Allow minimum 1/2" shim and caulk space around perimeter. NOTE: Allow extra clearances, if necessary, to accommodate building

tolerances and building movement. NOTE: Consult A.D.A. requirements to verify compliance.

Cut verticals to frame size. NOTE: Verticals must run through.

If the opening has an entrance, see the appropriate frame and

door fabrication installation sheets. NOTE: Door jambs run to the floor and are cut longer than othe

verticals.

STEP 3)

Cut horizontal members to day lite openings. (Between vertical mullions) Cut horizontal glass stops to day lite openings minus 1/32". (D.L.O. - 1/32")

Drill holes for shear block screws on vertical members. NOTE: Drill jigs are available.

See pages 9, 17, and 27 of the parts identification section.

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

VERTICAL SHEAR BLOCK PREP USING H-381 & H-382 DRILL JIG.

Drill Jig H382 - for 401 H381 - 402/403

EFCO CORPORATION 1/2013 PART NO. Y001 Page 38 of 94

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For assembly hole locations see page 41 - Fig. # 11.

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FIG. # 8

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i

Typical vertical member

FIG. # 7

Place jig on vertical, aligning "V" notches w/ top of horizontal measurement (i.e., sill, intermediate, head, etc.) and then snug up the clamp.

USE THIS SECTION FOR SCREW SPLINE PREP

USE THIS SECTION FOR SHEAR BLOCK PREP

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

EFCO CORPORATION 1/2013 PART NO. Y001 Page 39 of 94

for SHEAR BLOCK APPLICATION

Insert this lug into

the 401 glazing pocket,

then drill the shear block

assembly holes as indicated.

(FOR 401 SYSTEM)

H-700 DRILL GUIDE

# 26 drill (.147 dia.) (6) holes - for 401

H-700

1 3/4"

FIG. # 9

S401

Use this NOTCHED edge or

the opposite NOTCHED edge for

locating the drill guide

at the top of the

horizontal.

(FOR 401 SYSTEM)

4"

3/

1

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TOP OF HORIZONTAL

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

the opposite edge for

locating the drill guide

(FOR 402/403 SYSTEM)

the 402/403 glazing pocket,

assembly holes as indicated.

(FOR 402/403 SYSTEMS)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 40 of 94

for SHEAR BLOCK APPLICATION

Use this edge or

at the top of the

horizontal.

Insert this lug into

then drill the shear block

H-700 DRILL GUIDE

H-700

2"

FIG. # 10

S402 & S403

2"

3

40

/

03

4

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# 26 drill (.147 dia.) (8) HOLES 402/403

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TOP OF HORIZONTAL

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

SYSTEM 401

SYSTEM 402 & 403

1 3/4" X 4 1/2"

CAUTION: Door jambs must run to the floor and are cut longer than other verticals. Add sill flashing thickness and/or side lite sill blocking thickness to shear block mounting hole height location at the sill.

2" X 4 1/2"

TUBULAR VERTICAL

MEMBER #8681 #9202/#9322

TUBULAR VERTICAL

MEMBER

SILL INSIDE GLAZED

7/8"

1 3/4"

TOP OF

HEAD

9245/9345

#26 DRILL

(.147 DIA.)

3 HOLES

3/8"

7/8"

HEAD OUTSIDE GLAZED

7/8"2 3/4"

SILL INSIDE GLAZED

1/4"3/4"

3/4"

2"

#26 DRILL

(.147 DIA.)

3 HOLES

TOP OF

HEAD

9145

2 3/4"7/8"

HEAD OUTSIDE GLAZED

TOP OF

(2 PIECE)

INTERMEDIATE

HORIZONTAL

9147/9121

#26 DRILL

(.147 DIA.)

3 HOLES

TOP OF

TUBULAR

INTERMEDIATE

HORIZONTAL

9128

#26 DRILL

(.147 DIA.)

3 HOLES

TOP OF

SILL

9147

#26 DRILL

(.147 DIA.)

3 HOLES

2 3/4"

SILL OUTSIDE GLAZED

2 3/4"

TOP OF

(2 PIECE)

INTERMEDIATE

HORIZONTAL

9247/9221 9347/9314

1 3/4"

#26 DRILL

(.147 DIA.)

3 HOLES

2 3/4"

TOP OF

TUBULAR

INTERMEDIATE

HORIZONTAL

9236/9336

1 3/4"

#26 DRILL

(.147 DIA.)

3 HOLES

2 3/4"

TOP OF

SILL

9247/9347

7/8" 7/16"7/16" 7/8" 7/16"7/16" 7/16" 7/8" 7/16" 7/16" 7/16"

1 3/4"

#26 DRILL

(.147 DIA.)

3 HOLES

HEAD INSIDE GLAZED

SILL OUTSIDE GLAZED

FIG. # 11

3/8"

1"3/4"

2"

3/8"

3/4"3/4"1/4"

2"

3/8"

2"

HEAD INSIDE GLAZED

1/4" 3/4" 3/4"

USE BLOCKED OUT HOLE LOCATIONS FOR SHEAR BLOCK APPLICATIONS

INVERT TEMPLATE FOR INSIDE GLAZED

OUTSIDE GLAZED AS SHOWN

EFCO CORPORATION 1/2013 PART NO. Y001 Page 41 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

STEP 5)

STEP 6)

NOTE: For optional side lite base prep, see Section III F and Section III G.

1 1/4"

EFCO CORPORATION 1/2013 PART NO. Y001 Page 42 of 94

Cut horizontal members to day lite openings (typically between vertical mullions). Cut horizontal glass stops to day lite openings minus 1/32".

(D.L.O. - 1/32")

Prep horizontals for attachment to shear blocks as shown below in Fig's. # 12 and # 13.

S-401 (1 3/4" X 4 1/2")

5

14

9

2"

# 1 DRILL(.228 Dia.) & C'SINK FOR # 12 X 1/2" F.H.M.S. (2) HOLES AT ENDS

7

/8

"

1

S-402 & S-403 (2" X 4 1/2")

5

4

3

9

/

5

4

2

9

2

3

/4

"

1 1/

4

"

HEADER PREP FOR

FIG. # 12

HEADER PREP FOR

7

/

8"

K-120/K-121 SHEAR BLOCK K-129/K-130 SHEAR BLOCK USE DJ01 DRILL FIXTURE.

9

1

4

5

FIG. # 13

USE DJ01 DRILL FIXTURE.

# 1 DRILL(.228 Dia.) & C'SINK FOR # 12 X 1/2" F.H.M.S. (2) HOLES AT EACH END

USE INSIDE HOLES FOR F401 AS SHOWN

USE OPPOSITE SIDE OF JIG AND THE OUTSIDE HOLES FOR F402/F403

DJ01 for S401/S402/S403

"

1

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

EFCO CORPORATION 1/2013 PART NO. Y001 Page 43 of 94

DJ03

L

I

R

D

DRILL

Fig. #14

L

Fig. #15

DJ03 DRILL JIG APPLICATION

for S401 SYSTEM

HORIZONTAL & SILL END PREP FOR

ATTACHMENT TO

K122 SHEAR BLOCK

Drill as indicated thru one wall using #2 drill (.221 dia.)

DJ03

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

0

4

S

RI

D

EFCO CORPORATION 1/2013 PART NO. Y001 Page 44 of 94

DJ02

Fig. #16

3

0

4

S

D

N

A

2

L

S402 ONLY

DRILL

DJ02 DRILL JIG APPLICATION for

S402 and S403 SYSTEM

HORIZONTAL and SILL END PREP FOR ATTACHMENT

TO SHEAR BLOCKS

S403 ONLY

DRILL

K173 for S402

K172 for S403

Drill as indicated thru one

wall using #2 drill (.221 dia.) for BOTH S402 and S403.

DJ02

Fig. #17

Series 401,402, & 403 Installation Instructions

SECTION III: B. SHEAR BLOCK FABRICATION

STEP 7) (repeat)

Fig. #19

EFCO CORPORATION 1/2013 PART NO. Y001 Page 45 of 94

S-402 and S-403 SYSTEM 2" x 4 1/2" (1" Glazing)

Typ. vertical

Coat ends of all horizontals

with butyl type

sealant.

w/ S-100

SCREWS

Coat ends of

all horizontals

with butyl type

sealant.

SCREWS

Coat ends of all horizontals

with butyl type sealant.

If the system is to be assembled and installed as a

unitized system, proceed as shown below in Fig. #19.

K-129/K-130 w/ S-100 SCREWS

K-173

K-172

w/ S-100

K-172

w/ S-100

Each lite must

have at least (1)

removable glass stop.

Each unit must have at least (1) deep pocket vertical. Use open back jambs at end panels as required.

(2) S101 (CLR) or (2) S103 (BRZ)

(2) STB9

9245/9345

9236

(1) STB9

9336

(1) STB9

USE K173 SHEAR BLOCK PKG. w/ 9236, 9247 & 9248

USE K172 SHEAR BLOCK PKG. w/ 9336, 9347 &

1G80/1G81

Series 401,402, & 403 Installation Instructions

SECTION III: C. CORNER FABRICATION

STEP 1)

90° corners are designed for use with the shear block or screw spline system. Because of possible screw spline and corner snap interference,

the 3 way corners must be SB only. Follow steps # 1, # 2, and # 3 in

Section III B for length cutting and shear block hole location.

8697

Drill Jig H382 - for S-401 H381 - for S-402/403 or ECONOMY DRILL GUIDES

8696

Do not measure hole locations from locking corners.

Fig. #20

4 1/2"

Assembled

Vertical Members

8696

8698 9296 9305

H

S

B

EAR

ONLY -

-

LOCKS

9297

4 1/2"

Assembled

8698 9296 9305

* Shear Block Only

8697 9224 9299

4 1/2"

Assembled

4 1/2"4 1/2"

AssembledAssembled

8696

*

4 1/2"

Assembled

4 1/2" VERTICAL CORNERS

ALL CORNERS CAN BE MATED

TOGETHER OR WITH ANY OTHER

CORNER REGARDLESS OF SYSTEM

CONSIDERATIONS.

4 1/2"

Assembled

8697 9224 9299

Fig. #21

8697 9224 9299

The 90° corner halves may be snapped together

and used as a one piece vertical mullion.

NOTE: CORNERS MUST BE SLID APART.

Refer to available extrusions for possible combinations.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 46 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: C. CORNER FABRICATION

STEP 2)

Fixed, inside and outside,135 corners.

NOTE: Shear block application:

Follow steps # 1, # 2, and # 3 at Section III B

for cutting and shear block hole locations.

# 8557 F401 F402

# 8558 # 2G57

F403

2" 2

REVERSE MULLIONS FOR INSIDE CORNERS.

5

"2

16

Fig. # 22

9

"

16

STEP 2A)

The exterior exposure of the variable mullion will be dependent upon the angle of splay and will be job specific.

Variable 0 to 15 degree corner and variable 15 to 30 degree corner - See Fig. # 23 below

S

W104

0 - 15

9

317

164

9

93

163

16

S

Fig. # 23

15 - 30

9

931

3

6

1

6

5

8

W104

91

6

931

S

EFCO CORPORATION 1/2013 PART NO. Y001 Page 47 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: D. EXPANSION MULLIONS

STEP 1)

NOTE: For shear block application:

NOTE: For screw spline application:

NOTE: Do not use expansion mullions at entrance jambs.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 48 of 94

Expansion mullions are required in elevations that are over 20'-25' wide and can be used with both screw spline and shear block systems.

Follow steps #1, #2, and #3 at Section III B for cutting and shear block hole locations.

Follow steps #1, #2, and #3 at Section III A for cutting and screw spline hole locations.

Locate expansion mullions at next mullion over so that the distance between expansion mullions is never more than 25'-0".

S

1/8"

Expansion space must be maintained before anchoring unit.

9103 9203 9309

S

9104 9204 9311

W104

WEATHERING

Fig. #24

Series 401,402, & 403 Installation Instructions

EFCO CORPORATION 1/2013 PART NO. Y001 Page 49 of 94

SECTION III: E. STEEL REINFORCING

STEP 1)

STEP 2) STEP 3)

9103 / 9104

w/ L101 STEEL

COMBINED IXX = 6.365 (ALUMINUM EQUIVALENT)

Cut the steel reinforcing to mullion length minus 3" and set flush with the bottom of the vertical. Paint cut ends to prevent rust. Insert the steel into the mullion, then drill through the deep pocket of the mullion and the steel at 16" O.C. - maximum spacing.

Tap the holes in the steel to accept # 12-24 machine screws. Drill a clear hole in the mullion with a Ø.221 (#2) drill bit. Install

the steel with M109 screws (#12-24X3/8" F.H.M.S.). NOTE: The flat head does not countersink into the mullion.

DRILL AND CLEAR HOLE FOR # 12-24 X 3/8" F.H.M.S. AT 16" O.C. OR AS SPECIFIED ON SHOP DRAWING.

L-100 FOR TUBULAR MULLIONS L-101 FOR EXPANSION MULLIONS

Fig. # 25

9102

w/ L100 STEEL

9309 / 9311

w/ L101 STEEL

COMBINED IXX = 6.890COMBINED IXX = 6.586

(ALUMINUM EQUIVALENT)(ALUMINUM EQUIVALENT)

9209

9212 / 9221

w/ L102 STEEL

COMBINED IXX = 10.059 (ALUMINUM EQUIVALENT)

w/ L100 STEEL

COMBINED IXX = 6.870

(ALUMINUM EQUIVALENT) SCREW APPLIED

TRANSOM GLAZING

Series 401,402, & 403 Installation Instructions

SECTION III: F. HIGH SIDE LITE BASES

STEP 1)

"O" (.316) DRILL

THRU (1) WALL

EFCO CORPORATION 1/2013 PART NO. Y001 Page 50 of 94

ends to clear the shear block when installing.

Side lite base prep for attachment to K-123 shear block.

9131

Bottom web is notched at both

ends to clear the shear block when installing.

This figure shows the dimensions when not using drill jig.

Bottom web is notched at both

- 401 SYSTEM ONLY -

H-382 Drill Jig

Fig. # 26

"O" (.316) DRILL

THRU (1) WALL

8"

7/

1

"

9131

Fig. # 27

Series 401,402, & 403 Installation Instructions

SECTION III: F. HIGH SIDE LITE BASES

STEP 2)

Side lite bases are available to match bottom door rails. Shear block attachment is required.

- 401 SYSTEM 0NLY -

Vertical member prep for narrow side lite base shear block.

S401 SYSTEM - 1/4" GLAZING ONLY -

(ALIGN WITH TOP OF

BASETOP OF SIDE LITE

(ALIGN WITH TOP OF

DOOR BOTTOM RAIL.)

S123

#12 x 3/4" FH - F

DOOR BOTTOM RAIL.)

BASETOP OF SIDE LITE

9138

9131

K-123

SHEAR BLOCK

#26 Drill (.147 Dia.)

1" 2"

9137

K-123

SHEAR BLOCK #26 Drill

(.147 Dia.)

1" 2 1/2"

9132

4 11/16" to 5 9/16" SIGHT LINE

BOTTOM

1/2" 2"

Fig. # 28

# 26 (.147 Dia.) Drill SEE NOTE & FIG. #30

BELOW

6" to 7 7/8" SIGHT LINE

9132

SHEAR BLOCKS LOCATE IN GASKET TRACKS. DRILL THRU (2) WALLS

K-123

S-109 # 8x2 1/2" F.H.

K-123

BOTTOM

NOTE: (4) HOLES ARE REQUIRED IF THE SIDE LITE BASE IS USED ON BOTH SIDES OF A VERTICAL, OPPOSITE SHEAR BLOCK IS REVERSED.

1/2" 2"

Fig. # 29

9102

S-109 # 8x2 1/2" F.H.

Fig. # 30

EFCO CORPORATION 1/2013 PART NO. Y001 Page 51 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: F. HIGH SIDE LITE BASES

IF SYSTEM IS TO BE SCREW SPLINED, PROCEED TO STEP # 5 ON

STEP 3)

STEP 4)

CAUTION: Door jambs must run to the floor and are cut longer than other

USE K122 @ 9148 (SHOWN) USE K173 @ 9248 USE K172 @ 1G80

EFCO CORPORATION 1/2013 PART NO. Y001 Page 52 of 94

PAGE 53. SEE CAUTION NOTE AT STEP # 4 BELOW.

Prep both ends of the side lite base for shear block attachment holes and shear block clearance, as shown in Fig. #31.

1

"

.277 DIA. ("J" DRILL) THRU (1) WALL (LOCATE IN STARTER GROOVES) (2) HOLES PER END FOR 401/4 0 2 (1) HOLE PER END FOR 403

9148 USE K122 SHEAR BLOCK

9248 USE K173 SHEAR BLOCK

1

3

/

1

"

4

1G80 USE K172 SHEAR BLOCK

8

9326 USE K172 SHEAR BLOCK

"

NOTCH CAULK LEG AND LOWER WALL BACK 1 3/8" TO CLEAR

SHEAR BLOCK.

Fig. #31

Attach the shear block with S100 screws as shown in Fig. # 32. See the drilling layouts for the system being used on page 53,

Fig's. # 33 thru # 35.

verticals. Remember to add sill flashing thickness and/or sill blocking to the mounting hole locations.

Typical Vertical

Member

S100

#8-15 x 1 3/4" P.H.

Fig. #32

Series 401,402, & 403 Installation Instructions

SECTION III: F. HIGH SIDE LITE BASES

STEP 5)

Vertical member prep for screw spline or shear block applications. Showing the hole prep relationship to the horizontal.

For shear block

attachment.

3/16"

2 3/4"

7/8"

7/16"

401 SYSTEM

7/8"

K122

#9 (.196 Dia.) Drill

for screw spline

(2 Holes)

Fig. # 33

For shear block

attachment.

3/16"

9148

2 3/4"

7/8"

4 1/2"

# 26 (.147 Dia.) Drill for shear block (3 Holes)

402 SYSTEM

1 3/16"

K173

1"

3/4"

#9 (.196 Dia.) Drill

for screw spline

(2 Holes)

9248

Fig. # 34

For shear block

attachment.

2 3/4"

7/8"

3/8"

4 1/2"

# 26 (.147 Dia.) Drill for shear block (3 Holes)

3/16"

1/4"

403 SYSTEM

1 3/16"

K172

3/4"

#9 (.196 Dia.) Drill

for screw spline

(2 Holes)

Fig. # 35

8720

8719

1G80

4 1/2"

# 26 (.147 Dia.) Drill for shear block (3 Holes)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 53 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: G. ADJUSTABLE HEIGHT

SIDE LITE BASE - 2 1/2" DEEP

STEP 1)

BASE HEIGHT

4" MIN. / 48" MAX.

Vertical member prep for adjustable side lite base. See Fig. # 36 for 1/4" glazing.

See Fig. # 37 for 1" glazing.

(2) 9133

H162

15/16"

2 7/16"EQUALEQUAL2 1/8"

9160 9161

# 28 (.140 DIA.)

DRILL THRU

(2 HOLES) TYP.

REQUIRED ONLY IF BASES ARE USED ON BOTH SIDES OF A VERTICAL. SEE FIG. #40 ON PAGE #43.

(3) HOLES REQUIRED IF BASE HEIGHT IS 12" OR OVER.

.125 ALUMINUM

1 3/16"

1/8"

SEAL EACH CORNER &

SEAL ACROSS BOTTOM

(2) 9253

H190

9160

9161

STU5 # 8 X 2 "

PHSMS

.125

Aluminum

2 11/16"

1/2" 1/2" 1/2"

Fig. # 36

W104 GASKETS

9160

1/4"

Fig. # 37

9160

STEP 2)

9/16" for 1/4" glazing 1/2" for 1" glazing

Side lite base head and sill preps.

D.L.O.

.201 DIA.

(#7 DRILL)

2 HOLES

9/16" for 1/4" glazing 1/2" for 1" glazing

STT7 # 10-12 X 1" PHSMS

@ TOP & BOTTOM

9160 prep at head & sill of base unit.

Sill prep only (.250 DIA.) 1/4" weep hole 2 places at 1/4 points

.250

Fig. # 38

9160 at sill of base unit

EFCO CORPORATION 1/2013 PART NO. Y001 Page 54 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: G. ADJUSTABLE HEIGHT

STEP 3)

STEP 4)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 55 of 94

NOTE: The left and right verticals of the side lite base are nonhanded.

"X" DIM. CUT LENGTH

NOTE: ALUMINUM PANEL MUST BE CUT SQUARE.

Side lite base vertical member cut length, end notching, and hole prep.

N.T.S

1 3/8"EQUALEQUAL

1/2" 1/2"

1/2"

1 7/8"

For 1/4" glazing (See Fig. # 36 on page 54) "X' = BASE HEIGHT MINUS 1 5/16" For 1" glazing (Se e Fig. # 37 on page 54) 'X" = BASE HEIGHT MINUS 1 9/16"

SIDE LITE BASE SIDE PANEL PREP.

SIDE LITE BASE - 2 1/2" DEEP

NOTCHING TYPICAL

BOTH ENDS

See Fig. # 40, screws are offset when used on the opposite sides of a vertical intermediate.

1 1/2"

9161

Showing hole offset.

Fig. # 40

For 1/4" glazing (See Fig. # 36 on page 54)

"Y" = BASE HEIGHT MINUS 1 5/16"

For 1" glazing (See Fig. # 37 on page 54)

"Y" = BASE HEIGHT MINUS 1 9/16"

TOP

BOTTOM

1/8" ALUMINUM

9161

3/16"

3/8"

(3) HOLES REQUIRED IF BASE HEIGHT IS 12" OR OVER.

.170 DIA. (#18 DRILL) THRU (2 OR 3 HOLES)

Fig. # 39

D.L.O. - 1/32"

"Y" DIM.

Fig. # 41

1"

9161

VERTICAL

MULLION

Series 401,402, & 403 Installation Instructions

SECTION III: G. ADJUSTABLE HEIGHT

SIDE LITE BASE - 4 1/2" DEEP

STEP 1)

Vertical member prep for adjustable side lite base. See Fig. # 42 for 1/4" glazing.

See Fig. # 43 for 1" glazing.

#STT7

2 1/2"EQUALEQUAL

BASE HEIGHT = 4 1/2" MIN. / 48" MAX.

1 3/4"

3/4"

9129

1G14 1G14

K353

#STT7

1 3/16"

1G13

1/4"

SEAL EACH CORNER & ACROSS THE BOTTOM

# 18 (.169 DIA.) DRILL AT 1G14 ONLY DO NOT DRILL MULLION (4 OR 6 HOLES) TYP.

(6) HOLES REQUIRED IF BASE HEIGHT IS 24" OR OVER.

.125

Aluminum

STK0 #8-18 X 3/4"

PL-PH-SMS 410 TEK/2

W104 GASKET

1G13

.125

Aluminum

1/4"

9229

1G13

K354

2 15/16"

1G13

7/8"

Fig. # 42

STEP 2)

Side lite base head and sill prep.

3/16"

HORIZONTAL D.L.O.

3/16"

7/8"

Fig. # 43

.201 DIA.

(#7 DRILL)

4 HOLES

7/8"

1G13 prep at head & sill of base unit.

7/8"

Weep at sill of base unit.

Fig. # 44

Sill prep only (.250 DIA.) 1/4" weep hole 2 places 3" from ends

3/8"

1G13 prep at sill of base unit.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 56 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: G. ADJUSTABLE HEIGHT

INTERMEDIATE HORIZONTAL - 4 1/2" DEEP

STEP 1)

Vertical member prep for adjustable intermediate horizontal. See Fig. # 45 for 1/4" glazing. See Fig. # 46 for 1" glazing.

#STT7

9129

3/4"

K353

1 3/16"

9229

#STT7

K354

2 1/2"EQUAL

1G14

SEAL EACH CORNER &

SEAL ACROSS BOTTOM

# 18 (.169 DIA.) DRILL 1G14 ONLY DO NOT DRILL MULLION (4 OR 6 HOLES) TYP.

(6) HOLES REQUIRED IF BASE HEIGHT IS 24" OR OVER.

.125

Aluminum

STK0 #8-18 X 3/4" PL-PH-SMS 410 TEK/2

1/4"

.125

Aluminum

1G13

2 15/16"

1G14

HORIZONTAL HEIGHT = 4 1/2" MIN. / 48" MAX.

W104 GASKET

2 1/2" EQUAL

3/4"

9129

1G13

2 15/16"

9229

1 3/16"

7/8"

STEP 2)

Fig. # 45

Prep for intermediate horizontal head and sill member.

HORIZONTAL D.L.O.

C/L SYM.

7/8"

.201 DIA.

3/16"3/16"

(#7 DRILL)

4 HOLES

7/8"

Fig. # 46

7/8"

NOTE:

(6) HOLES REQUIRED AT HORIZONTALS OVER

36" IN LENGTH

1G13 prep at head & sill of unit.

7/8"

Fig. # 47

EFCO CORPORATION 1/2013 PART NO. Y001 Page 57 of 94

Series 401,402, & 403 Installation Instructions

SECTION III: G. ADJUSTABLE HEIGHT

SIDE LITE BASE / INTERMEDIATE HORIZONTAL

STEP 3)

Side lite base vertical member cut length, notching, and hole preps.

NOTE: The left and right verticals of the side lite base are nonhanded.

THIS SIDE TO 1/4" POCKET

1G14

7/8"

1/2"

1"EQUALEQUAL

7/32"

THIS SIDE TO 1" POCKET

NOTCHING REQUIRED at BOTH ENDS of the VERTICAL.

13/32"

(6) HOLES REQUIRED IF BASE HEIGHT IS 12" OR OVER.

.170 DIA. (# 18 DRILL) THRU (4 OR 6 HOLES)

#STK0

"X" DIM. CUT LENGTH

S-402 SHOWN, S-401 AND S-403 SIM.

For 1/4" GLAZING:

For 1" GLAZING:

STEP 4)

1"

.587

Fig. # 48

(See Fig. #42 - page 56 for base) (See Fig. #45 - page 57 for intermediate)

= BASE HEIGHT MINUS 1 1/4"

"X"

= INT. HORIZ. HEIGHT MINUS 2"

(See Fig. #43 - page 56 for base) (See Fig. #46 - page 57 for intermediate)

= BASE HEIGHT MINUS 1 11/16"

"X"

= INT. HORIZ. HEIGHT MINUS 2 7/8"

SIDE LITE BASE SIDE PANEL PREP.

NOTES: 1) ALUMINUM PANEL MUST BE CUT SQUARE.

2) CONTACT EFCO ENGINEERING IF PLATE IS OVER 16 SQ. FT.

TOP OF STOP

H

O

R

I

Z

O

N

T

A

L

W

I

D

T

H

=

D

.

L

.

O

Fig. # 49

BASE HEIGHT

D.L.O. (-1/32")

1/8"

ALUMINUM

"Y" DIM.

Fig. # 50

For 1/4" glazing (See Fig. # 42-page 56 for base.) (See Fig. # 45-page 57 for intermediate.)

= BASE HEIGHT MINUS 1 1/4"

"Y"

= INT. HORIZ. HEIGHT MINUS 2" For 1" glazing (See Fig. # 43-page 56 for base.) (See Fig. # 46-page 57 for intermediate.)

= BASE HEIGHT MINUS 1 11/16"

"Y"

= INT. HORIZ. HEIGHT MINUS 2 7/8"

EFCO CORPORATION 1/2013 PART NO. Y001 Page 58 of 94

Series 401,402, & 403 Installation Instructions

SECTION IV: A. DOOR FRAME INSTALLATION

NOTE: If an entrance frame is required, it must be installed first. NOTE: If NO entrance frame is required, proceed to part "B"

STEP 1)

STEP 2)

STEP 3) STEP 4)

NOTE:

The door jamb runs to the floor and is cut longer than any other vertical member.

K-124/K-125 Threshold Clip & Screws

@ Offset Pivots & Butt Hinges

K-153/K-154 Threshold Clip & Screws

@ Concealed Rod Panic

For bottom pivot prep see

Door Installation Instructions

EFCO CORPORATION 1/2013 PART NO. Y001 Page 59 of 94

Part # Y015

of this section.

Correctly locate the entrance frame in the opening.

Apply a bead of sealant around the interior portion of the jamb to set the member into. Then marry the side lite sealant or condition

sealant into the bead of sealant to be applied under the threshold.

The concept is to have a continuous bead of sealant at the interior, connected from the sill flashing/condition through the door jamb and continuing under the threshold to the opposite jamb and so on.

Set assembled door frame in opening, plumb and level.

Anchor the door frame as indicated below in Fig. # 51 and also in Fig's. # 52 through Fig. # 56 on page 60.

SIDE LITE SILL

Continuous bead

of sealant

THRESHOLD

(9950)

Fig. # 51

Series 401,402, & 403 Installation Instructions

These recommendations are for general erection procedures only. For actual job conditions, see the details on the shop drawings. For perimeter anchor type and spacing, refer to the approved shop drawings or consult the project design professional

EFCO CORPORATION 1/2013 PART NO. Y001 Page 60 of 94

SECTION IV: A. DOOR FRAME INSTALLATION

At the option of the erector, use the perimeter adaptor continuously or 3" long pieces located at the fasteners.

Transom bar shown, jamb anchoring using

fin stop jamb is similar.

Fig. # 52

Attach through the header

with flat head screws

located 6" from the ends and

24" on center, maximum spacing.

Attach through the threshold with flat head screws.

EXTERIOR

INTERIOR

Fig. # 55

Anchor through the glazing pocket at jambs.

Fig. # 56

ALSO SEE THE DOOR INSTALLATION INSTRUCTIONS #Y015.

Seal the interior glass stop as shown, from jamb to jamb

at the transom bar.

Do not seal the exterior glass stop,

this will allow weepage.

Continuous bead of sealant at the back of the threshold and sides of

the jambs and tied into mullion sealant at the condition.

Door jamb set in sealant.

When the jamb members are plumb and anchored, snap-in the door stop.

.

Fig. # 53

9126 GLASS STOP

TYP. TRANSOM

Fig. # 54

Series 401,402, & 403 Installation Instructions

SECTION IV: B. SILL FLASHING INSTALLATION

STEP 1)

Fig. # 57

DOOR UNIT

Fig. # 58

Make sure the bead of sealant under the threshold is continuous through the door jamb and married into the bead of sealant that the sill flashing is set into.

NOTE:

These recommendations are for general erection procedures only. For actual job conditions, see the details on the shop drawings. For perimeter anchor type and spacing, refer to the approved shop drawings or consult the project design professional

EFCO CORPORATION 1/2013 PART NO. Y001 Page 61 of 94

Install the sill flashing continuously between the masonry jambs or between the door frame and the masonry jamb. See figures below.

Sealant

Before the fastener is inserted, force sealant into the hole for the flashing fastener to ensure that the

hole through the flashing is sealed. Seal over the heads of all sill attachment screws with sealant.

THERMAL

Sealant

Shim the flashing if required until it is level and set it in a continuous bead of sealant.

Seal the ends of the flashing with a "skinning", nonhardening type of sealant (i.e., silicone).

Continuous bead of sealant

Fill the vertical glazing pocket with sealant to divert any water onto the flashing.

Optional sill flashings:

9947 - LITE

9957 - STD. 1G64 - w/ CLIP 1G65 - STANDARD

{

1G85 - w/ STOOLS

ALL THERMAL STRUT SILL FLASHING THAT WOULD

ENCOUNTER MOISTURE MIGRATION MUST HAVE THE

THERMAL STRUT SEALED OVER WITH SILICONE.

Apply a continuous bead of sealant across the top of the thermal strut when using thermal flashing.

1G64 - w/ F098 CLIP 1G65 - STANDARD

{

1G85 - w/ STOOL TRIMS

Fig. # 59

.

Series 401,402, & 403 Installation Instructions

SECTION IV: B. SILL FLASHING INSTALLATION

End caps would be incorporated if the sill flashing could not be sealed to the

condition completely. An example would be, if the jamb condition was less than the sill flashing depth or a void in the condition exist. This cut length provides a 3/16" gap between the sill flashing and condition for a good sealant joint when end caps are not required.

Anchor sill flashing 24" O.C. and seal over all screw heads.

# 9957 shown.

Set sill flashing splice in a bed of sealant around the perimeter of the splice.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 62 of 94

BEAD OF

SEALANT

Fig. # 60

Splice the flashing every 20'-25' as shown in Fig. # 61. Use K-292 forSTEP 2) brake metal type flashing or K-293 for EFCO high performance flashing. For best system performance, locate the splice joint 6" from vertical intermediates.

For mitered corners, see page 63.

Reapply sealant across the splice, when in place to ensure the bead of sealant is continuous.

After the splice is in place, apply the cosmetic seal to the interior gap vertically.

S

I

L

F

L

R

A

.

S

O

H

.

I

-

N

3

G

/

8

"

3

/

8

"

Fig. # 61

K448

1G64, 1G65

& 1G85

K449

for # 9957

Bond breaker tape 1" wide centered on splice.

K292 or K293

.050 aluminum formed sleeve

Use backer rod and silicone to fill the joint in the sill flashing.

Series 401,402, & 403 Installation Instructions

SECTION IV: B. SILL FLASHING INSTALLATION

STEP 3)

If a corner is required, miter the flashing to the require d angle and then install as shown in the figures below. Locate fasteners 3" from any corner and 1 1/2" from the edge of the sill flashing splice.

Cover the heads of all attachment screws with sealant.

6" MIN.

SEE

1 1/2"1 1/2"

SEALANT

FIG. #60

K293

3/8"

12" MIN.

TO SPLICE JOINT

3"

TYP.

Fig. # 62

SEALANT

#9957 sill flashing shown.

Refer to the parts identification

section for a particular application.

1

T

2

"

O

M

S

I

N

P

L

.

I

C

E

JO

I

3

"

T

Y

P

N

.

T

Cover the heads of all attachment screws with sealant.

Fig. # 63

These recommendations are for general erection procedures only. For actual job conditions, see the details on the shop drawings. For perimeter anchor type and spacing, refer to the approved shop drawings or consult the project design professional

.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 63 of 94

Series 401,402, & 403 Installation Instructions

SECTION IV: B.

VIEW AT JAMB AND CONDITION

TYPICAL SILL MEMBER

EFCO CORPORATION 1/2013 PART NO. Y001 Page 64 of 94

Fig. # 64

Incorporating the sill flashing end caps will complement the sealing procedure. The end caps must be sealed to the condition and the sealant must tie in with the jamb blocking and the perimeter seals.

The end cap edges must also be concealed with the sealant to present a neat and clean installation.

This may cause the caulk joint at the jamb to increase in thickness, if the condition is irregular.

SILL FLASHING INSTALLATION

The sill flashing must be sealed to the condition and the jamb member set in a bead of sealant to ensure a watertight seal.

K448 or

K449

Series 401,402, & 403 Installation Instructions

SECTION IV C -

STEP 1)

STEP 2)

STEP 3) STEP 4)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 65 of 94

The frame may be assembled as one unit before setting it in the opening.

Fig. # 65

Install sill clips F098 (2 per DLO). Clips can only be used for units over

48 1/2" tall if less than a 1/2" caulk joint is used at the head. Units must be tilted in as shown in Fig. # 65.

EFCO requires the use of perimeter adaptors located at the setting block locations, typically at 1/4 points of the DLO. This is to prevent frame distortion normally associated with large lites of glass. Also locate FS92 or FV58 at S401, FS93 or FV59 at S402, and FU99 or FV59 at S403 at thru sill anchoring locations to prevent frame distortion. Refer to Fig. # 67 below.

Apply sealant to the upturned flashing leg at the horizontal cavity. See Fig. # 67 below. Tilt the unit and set it on the flashing, see Fig. # 66. Then stand the

unit up over the clips and proceed to anchor the unit in place.

REF. STEP 2

TYP. SILL

BEAD OF SEALANT

S

JAMB TO JAMB

Fig. # 67

SCREW SPLINE AND SHEAR BLOCK SYSTEMS INSTALLATION

CONTINUOUS FLASHING

9957 w/o CLIP SHOWN

OTHERS TYPICAL

Fig. # 66

F098

DLODLO DLO

Typical sill flashing

F098

Series 401,402, & 403 Installation Instructions

SECTION IV: C.

STEP 5)

STEP 6)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 66 of 94

If a corner is required, installation will start at the corner and work towards the opposite end. See Fig. # 69 below.

NOTE:

The frame units can be installed in a number of different ways. See Fig. #68 below for single unit setting technique. See page 67 for panel unit setting technique.

8696 8697

SCREW SPLINE AND SHEAR BLOCK SYSTEMS INSTALLATION

1

2

1

9

1

2

9

S

9120 9220 9320

9

2

1

4

1

3

9

2

1

S

SHEAR BLOCK APPLICATIONS

AT CORNERS

Fig. # 68

Fig. # 69

Series 401,402, & 403 Installation Instructions

SECTION IV: C.

FRAME MAY BE INSTALLED AS PANEL UNITS.

STEP 7)

STEP 8)

STEP 9)

STEP 10)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 67 of 94

NOTE:

Apply sealant to the upturned flashing leg cavity as shown in Fig. # 67 on page 65.

Locate the first unit into position tight against the flashing back leg. Be sure the unit is plumb and square.

Shim the jamb and head as required, and then secure them to the

structure.

See pages 68 through 70 for anchoring procedures. Install the remaining panels in a similar fashion, snapping them

together. See Fig. # 70 and # 71 below.

If an entrance is required, install the framing units starting at the entrance frame and work towards the end of the opening.

SCREW SPLINE AND SHEAR BLOCK SYSTEMS INSTALLATION

Fig. # 70

Fig. # 71

Series 401,402, & 403 Installation Instructions

SECTION IV: C.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 68 of 94

EFCO requires the use of at least a 3" long piece of adaptor at all fastener locations, FS92 or FV58 at S401, FS93 or FV59 at S402,

and FU99 or FV59 at S403. This is to prevent frame distortion when anchoring through the glazing pocket.

At the discretion of the erector, the adaptor may be used in continuous lengths.

The perimeter adaptor is available in stock lengths of 290".

See Fig. # 72 below.

Fig. # 72

Detail showing typical shim application.

FASTENER EXTENDS THRU

GLAZING POCKET

Fig. # 73

SCREW SPLINE AND SHEAR BLOCK SYSTEMS INSTALLATION

S401 - FS92 Aluminum or FV58 PVC S402 - FS93 Aluminum or FV59 PVC S403 - FU99 Aluminum or FV59 PVC

NOTE:

If Required: Crimp below filler at jambs to hold in place, which corresponds with fastener locations.

9145 9245 9345

STANDARD HORSESHOE SHIM, SHIM AS REQUIRED.

9145 9245 9345

HEAD & JAMBS SIMILAR

Series 401,402, & 403 Installation Instructions

SECTION IV: C.

These recommendations are for general erection procedures only. For actual job conditions, see the details on the shop drawings. For perimeter anchor type and spacing, refer to the approved shop drawings or consult the project design professional

EFCO CORPORATION 1/2013 PART NO. Y001 Page 69 of 94

SYSTEM ANCHORING

At the center of the glazing pocket, drill and countersink head, jamb, and sill 6" from each vertical or horizontal and 24" on center maximum.

(SEE NOTE BELOW, IF F098 SILL CLIPS ARE BEING USED)

Refer to Fig. # 72 on page 68 for perimeter adaptor applications. Also see Fig. # 74 below.

6

"

F

I

R

S

T

H

OL

E

Fig. # 74

SCREW SPLINE AND SHEAR BLOCK SYSTEMS INSTALLATION

Apply sealant to the ends of all horizontals before installation.

6" FIRST HOLE

NOTE: IF F098 SILL CLIPS ARE BEING USED, OMIT FASTENERS IN SILL MEMBER ONLY.

SEAL OVER HEAD OF FASTENER AFTER INSTALLATION

Before the fastener is inserted, force sealant into the hole for the sill perimeter fastener to ensure that the hole through the sill flashing is sealed.

.

Series 401,402, & 403 Installation Instructions

SECTION IV: C.

SYSTEM ANCHORING

& PERIMETER SEALING

Seal unit as shown in details below.

CLIP INSTALLATION

EFCO CORPORATION 1/2013 PART NO. Y001 Page 70 of 94

Do not seal between the sill horizontal and the sill flashing at the exterior. This is to allow for water migration to the exterior without drilling weep holes.

S

SEAL PERIMETER JOINT

When using the sill flashing clip (F098), fastening through the sill member is not necessary.

These recommendations are for general erection procedures only. For actual job conditions, see the details on the shop drawings. For perimeter anchor type and spacing, refer to the approved shop drawings or consult the project design professional

SCREW SPLINE AND SHEAR BLOCK SYSTEMS INSTALLATION

SEAL PERIMETER JOINT

HEAD & JAMBS SIMILAR

STANDARD INSTALLATION

Do not seal between the sill horizontal and the sill flashing at the exterior. This is to allow for water migration

TYP. SILL

BEAD OF SEALANT JAMB TO JAMB

9957 F098

FLASHING CLIP

.

Fig. # 75

to the exterior without drilling weep holes.

S

SEAL PERIMETER JOINT

PERIMETER ADAPTOR (REFER

TO FIG. # 72 PAGE 68)

S

PERIMETER ADAPTOR (REFER TO FIG. # 71 PAGE 67)

TYP. SILL

BEAD OF SEALANT JAMB TO JAMB

9957 1G64 I-BAR 1G65 I-BAR 1G85 w/ CLIP

Series 401,402, & 403 Installation Instructions

SECTION IV: D.

STEP 1)

STEP 2)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 71 of 94

REFER TO SECTION III F FOR SIDE LITE BASE PREP.

Start at the door jamb and run a continuous bead of sealant on the floor at the inside line of the glazing pocket to the next vertical.

NOTE:

Be sure to tie the sealant bead from under the threshold and under the jamb member

through the glazing pocket to the sealant bead under the side lite sill flashing.

SEALANT BEAD CONTINUES

TO NEXT VERTICAL MULLION

Cut the sill flashing to the day lite opening of the module and then set it in a continuous bead of sealant that will run vertical to vertical. When a

sill flashing is being incorporated, the use of 4" long pieces of the base adaptor (#9149) can be utilized. Locate the base adaptor pieces 6" from

the verticals and 24" on center, with a minimum of 3 per DLO. Fig. # 77 below.

Fill and tool sealant

into the pocket to divert water

onto the flashing.

# 9149 Side lite base adaptor 4" LONG PIECE w/ SILL FLASHING CONTINUOUS w/o SILL FLASHING ( for interior use only w/o sill flashing )

HIGH SIDE LITE BASE INSTALLATION

DOOR JAMB

Set in sealant.

# K122/9148 # K173/9248 # K172/1G80

Shear block & screws

Fig. # 76

# K122/9148 # K173/9248 # K172/1G80 Horizontal shear block

SYSTEM SILL FLASHING

Set in sealant.

Cover the heads of all attachment screws with sealant

Continuous

C

E

N

T

E

R

L

I

N

E

sealant bead

Fig. # 77

Series 401,402, & 403 Installation Instructions

STEP 3)

Fill and tool sealant

into the pocket to divert water

onto the flashing.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 72 of 94

# 9149 Side lite base adaptor 4" LONG PIECE w/ SILL FLASHING CONTINUOUS w/o SILL FLASHING ( for interior use only w/o sill flashing )

Apply a continuous bead of sealant to the upturned leg of the sill flashing. If it is possible to slide the horizontal member onto the shear block, apply sealant to the end of the member and slide it onto the shear block and down

onto the adaptor. If the vertical members are in place, do not seal the ends of the horizontal

before sliding it into place over the shear block. After the member is in place and fastened to the shear block, seal across the horizontal area from the

exterior to the glazing pocket as indicated below.

SECTION IV: D.

Fig. # 78

HIGH SIDE LITE BASE INSTALLATION

SEAL THIS AREA AFTER ATTACHMENT IF ENDS

OF HORIZONTAL ARE NOT

SEALED BEFORE INSTALLATION.

9148 9248 1G80

NOTCH CAULK LEG AND LOWER WALL BACK 1 3/8" TO CLEAR SHEAR BLOCK. SEE PAGE 52

FOR END PREPS.

# K122/9148 # K173/9248 # K172/1G80

Horizontal Shear Block

Cover the heads of all attachment screws with sealant.

Continuous bead of sealant

C

E

N

T

E

R

LI

N

E

Continuous bead of sealant

Series 401,402, & 403 Installation Instructions

SECTION IV: D.

STEP 4)

# 9149 Side lite base adaptor

CONTINUOUS w/o SILL FLASHING ( for interior use only w/o sill flashing )

EFCO CORPORATION 1/2013 PART NO. Y001 Page 73 of 94

If it is possible to slide the horizontal member onto the shear block, apply sealant to the end of the member and slide it onto the shear block and down

onto the adaptor.* If the vertical members are in place, do not seal the ends of the horizontal

before sliding it into place over the shear block. After the member is in place and fastened to the shear block, seal across the horizontal area from the

exterior to the glazing pocket as indicated below.*

HIGH SIDE LITE BASE INSTALLATION

* Sealant Not Required At Interior Elevations.

9148 9248 1G80

NOTCH CAULK LEG AND LOWER WALL BACK 1 3/8" TO CLEAR SHEAR BLOCK. SEE PAGE 52.

# K122/9148 # K173/9248 # K172/1G80

Horizontal Shear Block

C

E

N

T

E

R

L

IN

E

Fig. # 79

Series 401,402, & 403 Installation Instructions

SECTION IV: D.

STEP 4a)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 74 of 94

S-401 ONLY (OPTIONAL) Follow steps 1, 2, 3, and 4 on pages 71 thru 73.

Exterior and interior perimeter sealing will be required with this type of nonflashing application.

WEEP

at 1/4 POINTS

Fig. # 80

HIGH SIDE LITE BASE INSTALLATION

- S401 SYSTEM ONLY -

SEAL THIS AREA AT EACH END AFTER

ATTACHMENT, IF ENDS

OF HORIZONTAL ARE NOT

SEALED BEFORE INSTALLATION.

# 9131 Side lite base

NOTCH LOWER WALL

BACK 1 3/8" TO CLEAR SHEAR BLOCK. ALSO SEE PAGE 38.

K-123 Shear block & screws

Fill and tool sealant into

the glazing pocket to divert water onto the adaptor.

# 9132 Side lite base adaptor

* Only use 9131 side lite base for exterior application w/o sill flashing

Continuous bead of sealant is mandatory, & blocking to level if required.

Series 401,402, & 403 Installation Instructions

FILL GLAZING POCKET WITH SEALANT TO DIVERT WATER ONTO 9160 (APPROXIMATELY 1/4" THICK) AND TOOL TO SEAL INTERIOR TO FLOOR.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 75 of 94

SECTION IV: E.

STEP 1)

Assemble the base verticals to the base horizontal sill member. Refer to pages 54 and 55 for preps. See figures below.

Fig. # 81

STEP 2)

Start at the door jamb and run a continuous bead of sealant on the floor at the inside line of the glazing pocket to the next vertical. Proceed to page 76.

Fig. # 82

SEALANT BEAD CONTINUES

TO NEXT VERTICAL MULLION

2 1/2" ADJUSTABLE HEIGHT SIDE LITE BASE INSTALLATION

9161

9160 SILL

9109

DOOR JAMB

STT7

L

E

NG

T

H

V

A

RI

E

S

Series 401,402, & 403 Installation Instructions

EFCO CORPORATION 1/2013 PART NO. Y001 Page 76 of 94

SECTION IV: E.

STEP 3)

Place partially assembled base on the bead of sealant as shown in Fig. # 83 below. Attach this to the vertical framing with STU5 screws

(# 8 x 2 " PL.PH.MS.), then anchor the base to the floor.

1/4" diameter weep

holes at 1/4 points

Fig. # 83

These recommendations are for general erection procedures only. For actual job conditions, see the details on the shop drawings. For perimeter anchor type and spacing, refer to the approved shop drawings or consult the project design professional

.

2 1/2" ADJUSTABLE HEIGHT SIDE LITE BASE INSTALLATION

9161

STU5

Cover the heads of all attachment screws with sealant

9160

Continuous bead of sealant

Series 401,402, & 403 Installation Instructions

SECTION IV: E.

STEP 4)

SEALANT

EFCO CORPORATION 1/2013 PART NO. Y001 Page 77 of 94

Seal across the jamb and

the vertical panel receptor.

401 APPLICATION

403/403 APPLICATION

Apply sealant to the vertical - Fig. # 84 below. Place the brake metal in the base sill track and pivot it in place. Do both sides in this manner. Place the base head member over the brake metal and fasten with STT7 screws.

(# 10-12 x 1" PL.PH.SMS)

2 1/2" ADJUSTABLE HEIGHT SIDE LITE BASE

STT7

1

/

8

"

I

DT

H

B

R

=

D

W

9161

1/4" diameter weep

holes at 1/4 points

Fig. # 84

#9160 BASE SILL REQUIRES W104 GASKET INSTALLED

#9160

BASE HEAD REQUIRES W104 GASKET INSTALLED

A

KE

M

.

L

.

O

.

-

1

STT7

E

T

A

L

/

3

2

"

16

9/

1

-

GHT

I

E

G

H

EI

E

H

S

E

A

S

B

A

B

Continuous bead of sealant

@

H

T

1"

-

GLA

1

16"

/

5

S

GLA

"

4

1/

@

Series 401,402, & 403 Installation Instructions

SECTION IV: E.

STEP 1)

STEP 2)

STEP 3)

NOTE:

weep holes

EFCO CORPORATION 1/2013 PART NO. Y001 Page 78 of 94

Place the vertical in a bed of silicone profiling the inside edges of the mullion as shown. Leave the exterior face open for water to weep and also marry into the bead of sealant under the threshold. Tool the exposed edges. See figure # 85 below.

Fill the glazing pocket with silicone tooled to create a 1/4" high end dam which will divert water onto the bottom horizontal. See figure # 86 below.

Apply double beads of silicone across the side lite opening that marries into the previously applied silicone. Apply a 1/4" bead of silicone along the mullion sides at the finished floor. See figure # 86 below.

If the overall length of the base is over 36 inches, a vertical intermediate will be required. Match drill the top and bottom base members and attach the prepped vertical (1G14) before setting the sill member.

Fig. # 86

4 1/2" ADJUSTABLE HEIGHT SIDE LITE BASE INSTALLATION

STEP 4)

Apply a continuous bead of silicone from the bottom of the vertical to the height of the side lite base at the interior gasket race. Align the bottom horizontal over the silicone and press firmly in place. See figure # 86 below.

Fill 1/4" high with silicone

Apply W104 gasket to horizontals prior to anchoring sill

Fig. # 85

Sealant

1G13

Series 401,402, & 403 Installation Instructions

These recommendations are for general erection procedures only. For actual job conditions, see the details on the shop drawings. For perimeter anchor type and spacing, refer to the approved shop drawings or consult the project design professional

EFCO CORPORATION 1/2013 PART NO. Y001 Page 79 of 94

SECTION IV: E.

STEP 5)

STEP 6)

STEP 7)

Anchor the sill to the floor at 4" from the ends and 24" on center. Seal over the screw heads with silicone. See figure # 88 below.

Tool silicone along the end profile of the horizontal to the vertical mullion/jamb and up the brake metal captured legs to form a gutter. See figure # 88 below.

SEALANT

Seal behind the interior half of the verticals (1G14) at the top as shown and attach with (4) or (6) # SPZ3 # 8 X 3/4" PL-PH-SMS as required. See figures above.

.

4 1/2" ADJUSTABLE HEIGHT SIDE LITE BASE INSTALLATION

SEALANT

Fig. # 87

1G14

# SPZ1 (4 or 6)

4

"

2

4

"

O

.

C

.

Fig. # 88

1G13

SEALANT

Series 401,402, & 403 Installation Instructions

SECTION IV: E.

4 1/2" ADJUSTABLE HEIGHT

SIDE LITE BASE INSTALLATION

STEP 8)

STEP 9)

STEP 10)

Cap seal vertical adaptor

(1G14) to jamb/mullion.

Apply a silicone cap seal to the edge of the base vertical (1G14) and mullion. Apply a thin continuous bead of silicone inside the interior brake metal track. Pivot the brake metal into the base sill track and press firmly in place. Continue this process at the

opposite side of the side lite base. See figure # 89 and # 90 below. Apply a continuous bead of silicone over the thermal strut to

prevent water from traveling through the seam. See figure # 91 below. Install the side lite base head over the verticals and fasten

with (4) #STT7 # 10 x 1" PL-PH-SMS. See figure # 88 below. Apply a continuous cap bead of silicone over the glass stop

track and up the ends to create a water dam. See figure # 92 below.

NOTE: FOURTH SCREW NOT SHOWN FOR CLARITY

1G13

# STT7 (4)

SILICONE

Fig. # 90

401 APPLICATION 402/403 SIMILAR

WI

D

1

/

8

"

T

B

H

RA

=

D

K

E

.

L

.

O

.

M

M I

N

E

T

AL

U

S

SILICONE

1

/

32

"

THERMAL STRUT

Fig. # 92

S A

S

L

A

L

G "

G

1

"

4

/

@

1

"

6

1

"@

/

4

1

/

1

-

T

H

G

I

E

H

E

S

A

B

1G13

Fig. # 91

Adjustable base shown, adjustable intermediate horizontal similar

Fig. # 89

1G13

Apply a thin continuous bead of silicone inside the interior brake metal track for a water tight seal.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 80 of 94

Series 401,402, & 403 Installation Instructions

SECTION IV: E.

STEP 1)

STEP 2)

STEP 3)

UPPER GLASS STOPS

EFCO CORPORATION 1/2013 PART NO. Y001 Page 81 of 94

# STT7 (4 or 6)

Fig. # 94

FORM GUTTER

#STT7 (4 or 6)

LOWER GLASS STOPS

Fig. # 93

Place preassembled frame elevation onto the sill flashing and anchor into the opening as previously outlined.

Apply a continuous bead of silicone to the interior gasket race of the mullions located at the area of the intermediate horizontal. See figure # 93 below.

Seal behind the interior half of the vertical (1G14) at the top as shown in figure # 93 below and marry to sealant in step 2.

Attach with # SPZ1 # 8 x 3/4" PL-PH-SMS screws as required.

4 1/2" ADJUSTABLE HEIGHT INTERMEDIATE HORIZONTAL INSTALLATION

STEP 4)

Apply a continuous bead of silicone over the thermal strut to prevent water from traveling through the seam. Attach the bottom horizontal to the verticals with #STT7 # 10x 1 " screws as

required. See figures # 93 and # 95 below.

STEP 5)

Tool silicone along the end profile of the horizontal and up the brake metal captured legs to

# SPZ1

form a gutter. See figure # 93.

STEP 6)

Install the center vertical, if required, and refer to page

80 of the adjustable base instructions for brake metal and top horizontal installation.

Fig. # 95

proj

Series 401,402, & 403 Installation Instructions

1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

11)

12)

13)

14)

15)

16)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 82 of 94

SECTION IV: F.

Be familiar with typical storefront installation procedures before proceeding with any material preps for the can receptor system.

The can receptor system does not accommodate door jambs. If doors are a requirement, a standard shear block storefront system will have to be used.

The cut length formula for the can receptor is horizontal rough opening minus 1/2".

The can receptor at the head and sill is intended to be installed without shims, but

the condition must be level and flat within 1/8", otherwise shims will be required.

The use of end caps are at the discretion of the architect / general contractor. Exterior and interior perimeter seals are mandatory with this can system. The cut length formula for jambs and verticals is frame dimension minus .825".

Seal the inside of the receptor to the condition at the jamb and set the jamb members into a bead of sealant in the sill receptor.

Locate 1/4" diameter weep holes at quarter points of each D.L.O. at the sill can receptor as shown below.

Set the sill and head receptor can with 1/4" diameter minimum fasteners, 4" from jambs and verticals and then 16" on centers.

Seal over all fasteners (typ.).

If end caps are being incorporated,

install them now with sealant at the ends of the receptor can.

Tip up the jamb in place being sure the sill end is set in sealant maintaining a

perimeter seal between jamb, sill can, and

the condition. Fasten the jamb in place

using 1/4" diameter minimum fastener on 16" centers.

Apply a bead of sealant to the

receiving race for the can filler prior

to installing the filler. Fill this cavity completely to ensure an adequate

seal. Clean off any excess. Snap-in the head and sill can fillers, locating

them tight against the jamb member.

Rotate the first vertical in place in the sill can, locating the vertical tight against the previous can fillers. The can fillers will

hold the vertical on center line.

These recommendations ar e fo r general erection procedures only. For actual job conditions, see the details on the shop drawings. For perimeter anchor type and spacing, refer to the approved shop drawings or consult the

ect design professional

- CAN SYSTEM PREPARATION / INSTALLATION

P

E

W

P

E

WE

P

E

S

W

T

N

I

O

P

4

/

1

Fig. #96

.

WE

P

E

Series 401,402, & 403 Installation Instructions

EFCO CORPORATION 1/2013 PART NO. Y001 Page 83 of 94

SECTION IV: F.

17)

18)

19)

20)

CLEAN OFF EXCESS

Snap-in the head and sill can fillers, locate the next verticals at the desired

center lines. Repeat the previous steps for multiple verticals. Apply a bead of sealant to the inside of the receptor to condition at the

jamb, and set the jamb members into a bead of sealant in the sill receptor.

If end caps are incorporated, seal the can receptor cavity at the jamb condition with the end cap completely.

Apply a small bead of sealant across the face of the verticals and jambs at the can line connecting the bead of sealant from the filler track to the other side.

This is to ensure a continuous seal across the interior / exterior of the head and sill can.

Exterior and interior perimeter seals are mandatory with this can system.

DETAIL SHOWN WITHOUT

END CAP

SEAL ACROSS

ALL VERTICALS

CAN RECEPTOR

INTERIOR PERIMETER SEAL

CAN FILLER

Fig. #97

CAN SYSTEM

PREPARATION / INSTALLATION

S

APPLY A BEAD OF SEALANT TO THE INTERIOR

RECEIVING RACE FOR THE CAN FILLER PRIOR

TO INSTALLING THE FILLER. FILL THIS CAVITY COMPLETELY TO ENSURE AN ADEQUATE SEAL, CLEAN OFF ANY EXCESS.

S

CAN RECEPTOR

JAMB

S

EXTERIOR PERIMETER SEAL

BED OF SEALANT

SEAL INSIDE OF CAN RECEPTOR TO CONDITION WHEN NOT USING

END CAPS.

Fig. #98

S

Series 401,402, & 403 Installation Instructions

SECTION IV: F.

NOTE:

TYPICAL ELEVATION

EFCO CORPORATION 1/2013 PART NO. Y001 Page 84 of 94

Tap vertical mullion tight against the can fillers already in place, and then repeat the installation of the next can fillers and vertical mullions. Check every third mullion for correct spacing.

Install the last can filler of a run before the second to last. This will allow the tilting of the last vertical mullion into place, which will then finish the run. See Fig. #99 below.

CAN FILLERS & VERT.

MULLIONS INSTALLED TO HERE

Fig. #99

CAN SYSTEM

PREPARATION / INSTALLATION

CAN FILLERS INSTALLED

CAN FILLERS HELD UNTIL

LAST VERTICAL INSTALLED

TILT LAST VERTICAL INTO POSITION AGAINST CAN FILLERS

Series 401,402, & 403 Installation Instructions

SECTION V: A.

TYP.

VERTICAL

Fig. # 100

This end extends into

the vertical glazing pocket

and over the lower glass

unit's corner.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 85 of 94

WATER DEFLECTOR INSTALLATION

(TYPICAL FOR S-402 AND S403)

HWD1 WATER DEFLECTOR

Apply a thin coat of silicone sealant to the end of the horizontal. Set the HWD1 into the sealant and allow to cure prior to installing glass.

Seal the inside glazed horizontal to the vertical at the inside face of the glazing pocket.

9236 9336

Seal over the attachment screws and across the horizontal joint.

TYP. VERTICAL

HWD1 WATER DEFLECTOR

TYP. HORIZONTAL

GLASS UNIT BELOW

Fig. # 101

Horizontal is cut out to

show deflector and

joint seal.

Series 401,402, & 403 Installation Instructions

SECTION V: B.

SECTION V: C. GLASS SIZE FORMULAS

D.L.O

GLASS SIZE

D.L.O

GLASS SIZE

EFCO CORPORATION 1/2013 PART NO. Y001 Page 86 of 94

Pockets for System 401 (1 3/4" sight line) are 11/16" (.688) wide and will accept 1/4" glass, dry glazed.

Pockets for Systems 402 and 403 (2" sight line) are 1 7/16" (1.438) wide and will accept 1" glass, dry glazed. See Fig. # 102.

11/16" (.688)

System 401 (1 3/4" sight line) = D.L.O. + 5/8" (HORIZONTAL) System 401 (1 3/4" sight line) = D.L.O. + 5/8" (VER TICAL)

Systems 402 & 403 (2" sight line) = D.L.O. + 7/8" (HORIZONTAL) Systems 402 & 403 (2" sight line) = D.L.O. + 7/8" (VERTICAL)

See FIG. # 103 below.

Fig. # 103

POCKET DIMENSIONS AND GLASS SIZE FORMULAS

S-401

1 7/16" (1.438)

Fig. # 102

D.L.O.

GLASS SIZE

S-402 S-403

D.L.O.

GLASS SIZE

Series 401,402, & 403 Installation Instructions

SECTION V: C.

STEP 1)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 87 of 94

A) Apply sealant to the ends of all horizontals to seal the intersections

at the verticals. At all 4 corners of the D.L.O., apply sealant in the gasket race for 1" away from the intersection of the vertical and the horizontal members.

See Fig. # 104 below.

B) Cut the interior and exterior push-in gaskets to an approximate length of

D.L.O. x 1.005. (DLO PLUS 1/2%)

NOTE: Vertical gaskets run through.

C) Start at each end and work toward the center, firmly pushing the

gasket in place. See page 89 for gasket installation. DO NOT STRETCH THE GASKET OR IT WILL RETURN TO ITS ORIGINAL

FORM, CREATING GAPS AT THE GASKET INTERSECTIONS.

D) Clean the glazing gaskets with denatured alcohol at the intersection area.

Apply a small amount of sealant at the intersect area to marry the vertical and horizontal glazing gaskets. Tool all sealant to present a neat, clean appearance.

NOTE: These steps are included in the test lab procedure and are required

to achieve the test report results for air and water infiltration.

SEALANT

TYP.

VERTICAL

OUTSIDE GLAZING

GASKET RACE

Sealant

W164

1"

SEALANT IN GASKET RACE 1" FROM INTERSECTION

TYP.

HORIZONTAL

Fig. # 104

Series 401,402, & 403 Installation Instructions

SECTION V:C. OUTSIDE GLAZING

Step 2) Installation of Glazing Gasket

For inside glazed applications, install the exterior gasket prior to glass installation. For outside glazed applications, install the interior gasket prior to glass installation.

NOTE: To install glazing gasket, start by pushing the gasket in place at the ends. Move to the middle, then to quarter points and work the "waves" toward the ends. Do not stretch the gasket or it will return to its original form, creating gaps at the gasket intersection. (Gasket length=D.L.O. dim X 1.005. or D.L.O. dim + 1/2%) See Figure 105 below.

JAMB

EFCO CORPORATION 1/2013 PART NO. Y001 Page 88 of 94

SIZE THE GASKET LENGTH BY USING THE FOLLOWING FORMULA.

D.L.O. DIM X 1.005 (D.L.O. DIM. + 1/2%)

HEAD

8" - 12"

VARIES

VERT. GASKET

RUNS THRU

INSTALL FIRST

JAMB GASKET

RUNS THRU

INSTALL FIRST

SILL

VERTICAL

SEAL 1" VERTICALLY AND HORIZONTALLY IN THE

GASKET RACES WITH SILICONE TYPE SEALANT AT

TYPICAL

SEALANT

ALL CORNERS. SEAL THE ENDS OF HORIZONTAL

GASKETS. CLEAN OFF ANY EXCESS SEALANT. SEALING RACES AND GASKET ENDS IS REQUIRED AT THE INTERIOR OF THE SYSTEM. EXTERIOR SEALANT

AT RACE AND GASKET IS OPTIONAL.

Fig. #105

Series 401,402, & 403 Installation Instructions

SECTION V: C.

STEP 3) GLASS INSTALLATION

A) Position the glass on the side of the framing with the removable stop

EFCO CORPORATION 1/2013 PART NO. Y001 Page 89 of 94

(interior or exterior), and then shift the glass into the deep pocket.

B) Swing the opposite edge of the glass around to align with the glazing

pocket.

C) Shift the glass into the shallow pocket until there is equal glass bite

on both edges of the glass. D) Lift the glass into the head member glass pocket. E) Insert the setting blocks under the glass at the proper locations and

then lower the glass onto the setting blocks. F) Snap-on the removable glass stop, and install the glazing gasket.

See step # 1 on page 87.

If using antiwalk blocks, NOTE:

refer to page 90.

C

Fig. # 106

Customer / Installer Note: EFCO setting blocks are typically 4" in length with different depths. If the glazing infill is "NOT BY EFCO" and glazing sizes are larger than 40 square feet, then the glazing details must be reviewed by the glazing manufacturer for proper setting block size.

OUTSIDE GLAZING

A

B

E

F

D

Series 401,402, & 403 Installation Instructions

SECTION V: C. OUTSIDE GLAZING

EFCO CORPORATION 1/2013 PART NO. Y001 Page 90 of 94

STEP 4) ANTIWALK BLOCK INSTALLATION

A) Install interior gasket following the

steps on page 87.

B) Position glass as described in the

steps on page 88.

C) Stretch the antiwalk block as shown

in Fig. 107 below and insert from the exterior at midlite and deep pocket only.

D) Recenter the glass unit to maintain

equal glass bite all around.

E) Install exterior gasket.

ANTIWALK BLOCK

HN50 HN52 HN54

STEP 5) ANTIWALK BLOCK DEGLAZING

A) Remove interior and exterior glazing gasket.

B) Push glass back to the interior side. C) Remove antiwalk block with sharp

hook shaft tool from exterior side.

INTERIOR

ANTIWALK BLOCK

REMOVE FROM THIS SIDE

EXTERIOR

FIG. # 108

FIG. # 107

Series 401,402, & 403 Installation Instructions

SECTION V: D. INSIDE GLAZING

ALL SYSTEMS CAN BE INSIDE GLAZED. PREP AND ASSEMBLE THE FRAMES WITH THE REMOVABLE GLASS STOP LOCATED AT THE HEAD ON THE INTERIOR SIDE. FOLLOW THE FABRICATION AND ASSEMBLY STEPS AS OUTLINED IN

SECTION III.

STEP 1) GLASS INSTALLATION

EFCO CORPORATION 1/2013 PART NO. Y001 Page 91 of 94

A) Cut the interior and exterior glazing gaskets to an approximate length of

D.L.O. x 1.005 (DLO PLUS 1/2%).

B) Install the exterior glazing gasket by starting at one end and working toward the

center, firmly pushing the gasket into place. See page 89 for gasket installation.

DO NOT STRETCH THE GASKET OR IT WILL RETURN TO ITS ORIGINAL

FORM, CREATING GAPS AT THE GASKET INTERSECTIONS.

C) Locate and position the glass setting blocks in the sill member's glazing pocket.

Setting blocks are typically located at 1/4 points of the D.L.O.

D) Position the glass at the interior of the opening to be glazed. E) Lift the glass into the head member's glass pocket with the glass stop removed.

F) Then, shift the glass into the deep pocket at the vertical.

G) Swing the opposite edge of the glass around to align with that glazing pocket.

H) Shift the glass into the shallow pocket until there is equal glass bite

on both edges of the glass.

I) Lower the glass onto the setting blocks.

J) Snap-on the removable glass stop and install the interior glazing gasket as

outlined on page 87. Be sure to seal the gasket ends as described.

F

H

G

E

I

J

C

Fig. # 109

Series 401,402, & 403 Installation Instructions

SECTION V: E.

PREP for #9938 EQUAL LEG SHADOWLINE ADAPTOR

PREP for #8643 EQUAL LEG SYSTEM II ADAPTOR

EFCO CORPORATION 1/2013 PART NO. Y001 Page 92 of 94

FOR 1" GLAZING POCKETS ONLY HORIZONTAL CUT LENGTH = D.L.O. minus 1/16"

THE HORIZONTAL PIECES RUN THROUGH. VERTICAL CUT LENGTH = D.L.O. minus 11/32"

NOTCH THE BACK LEG OF THE VERTICAL PIECE

1/8" x 5/8" TO CLEAR THE HORIZONTAL LEG. SEAL JOINT COMPLETELY

FOR EQUAL LEG SHADOWLINE WINDOWS WINDOW DIM. = D.L.O. minus 9/16"

VERT. CUT LENGTH

.172 REF.

Fig. # 110

FOR 1/4" AND 1" GLAZING POCKETS HORIZONTAL CUT LENGTH = D.L.O. minus 1/16"

THE HORIZONTAL PIECES RUN THROUGH.

VERTICAL CUT LENGTH = D.L.O. minus 5/16"

NOTCH THE BACK LEG OF THE VERTICAL PIECE 1/8" x 7/8" TO CLEAR THE HORIZONTAL LEG.

SEAL THE JOINTS COMPLETELY

FOR EQUAL LEG SYSTEM II WINDOWS

WINDOW DIM. = D.L.O. minus 1/2"

ATTACHMENT SCREW

VERT.

CUT LENGTH

LENGTH DETERMINED by POCKET DEPTH

.156 REF.

Fig. # 111

WINDOW ADAPTORS PREPS / INSTALLATION

.125

.625 NOTCH

9938

W104

8643

W104

SFQ2

.125 VERT. NOTCH

.875 VERT.

NOTCH

.605

1.000

DLO

.750

DLO

Series 401,402, & 403 Installation Instructions

SECTION V: F.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 93 of 94

USE #9260 FOR 1/2" THICK GLASS USE #9261 FOR 1/4" THICK GLASS

.500

9260

TAP INTO PLACE

UNTIL LEVEL WITH

THE FRAME

9236

Due to extrusion tolerances and varying thickness of

painted finishes, it may be necessary to tap the pocket reducers into place using a hammer and a 6" long block of wood. Care must be taken not to bend the pocket reducer as it is being tapped into position. This may be a permanent installation and careful locating procedures must be taken.

1" POCKET REDUCERS for 1/4" and 1/2" GLASS

.750

9261

Fig. # 113

Series 401,402, & 403 Installation Instructions

EFCO CORPORATION 1/2013 PART NO. Y001 Page 94 of 94

EFCO 403 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

SYSTEM ANCHORING

HIGH SIDE LITE BASE INSTALLATION

WATER DEFLECTOR INSTALLATION

OUTSIDE GLAZING