EFCO 403 User Manual

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SERIES 401, 402, 403 storefront

Installation Instructions

Part NO. Y001

February 2013

Series 401,402, & 403 Installation Instructions

Note: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative. Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and exterior temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design professional is utilized to perform an analysis of the shop drawings to recommend the best possible installation methods. Please contact your EFCO representative for information on EFCO's Thermal Analysis Services. Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all inclusive, the list of examples below illustrates conditions under which condensation is likely to occur:

1. Bridging system thermal break with non-thermally

exterior

2. System exposure to cold air cavities

3. Interior relative humidity levels not maintained at recommended levels, see EFCO’s “Understanding Condensation” brochure

4. Inadequate separation between system and surrounding condition at perimeter

5. Product combinations during the shop drawing stage that result in bridging thermal breaks

of one or all products involved

Minimizing Condensation

broken metal flashing or lintels that are exposed to the

EFCO CORPORATION 1/2013 PART NO. Y001 Page 2 of 94

Series 401,402, & 403 Installation Instructions

SECTION I: General Notes

SERIES 401 - 1 3/4" x 4 1/2" - 1/4" GLAZING SERIES 402 - 2" x 4 1/2" - 1" GLAZING SERIES 403 - 2" x 4 1/2" - 1" GLAZING (THERMAL)

1) Check shop drawings, installation instructions, and glazing instructions to become thoroughly familiar with the project. The shop drawings take precedence for extrusions and details on the project. THESE INSTALLATION INSTRUCTIONS ARE OF A GENERAL NATURE AND COVER THE MOST COMMON CONDITIONS AND SITUATIONS.

2) Check all of the materials upon arrival and be sure you have everything required to begin installation. (See Section II "PARTS IDENTIFICATION")

3) All work should start from bench marks and/or column center lines as established by the architectural drawings and the general contractor. Check construction for compliance with the contract documents.

4) NOTE: Sealants must be compatible with all surfaces. Consult with the sealant manufacturer for recommendations regarding compatibility and adhesion.

5) All materials are to be installed plumb, level, and true.

6) Protect materials after erection. Cement, plaster, alkaline solutions, and acid based materials can be harmful to the finish. Masonry runoff may leach harmful acids onto the storefront. This situation must also be taken into consideration at installation.

7) Clean aluminum surfaces with a mild detergent and water. No abrasive agent shall be used.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 3 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Vertical Parts:

Drawings on this page are not to scale.

9102

Tubular Vertical

Mullion

For L100 Steel Reinf.

8681

Tubular Vertical

Mullion

9103

Female Expansion

Mullion

Use W/9104

9104

Male Expansion

Mullion

Use W/9103

Use W104

Weathering

9117

¾” x 4 ½”

System Adaptor or

Door Jamb

9120

Open Back Vertical

Use W/9121,9122 or

9146

9121

Open Back Adaptor

Use W/9120,9147,

9148 or 9171

8696

* 90° Corner Mullion

Half

Two for 180°

Fits W/8697 for 90°

9122

Open Back Adaptor

at Butt Hinge

Use W/9120

-slide fit-

8697

* 90° Corner Mullion

Half

Two for 180°

Fits W/8696 for 90°

Fits W/8698 for 3

way

9163

Splayed Mullion

Female Portion

Use W/9164 or 9165

Use W104

Weathering

8698

* 3-Way Corner

Mullion Half

Fits W/8697 for

3-way

For Shear Block only

9164

0° to 15°

Splayed Male Portion

Use W/9163

Use W104

Weathering

9297

* 90° Corner

Mullion Half

Fits W/8696,8967 &

8698

9165

15° to 30°

Splayed Mullion

Male portion Use W/9163

Use W104

Weathering

8557

135° Mullion

Fixed

Shear Block only

9115

* (4” x 4 ½”)

Vertical Mullion Half

Self-Mating only

1G14

4 ½” Deep

Adjustable Side Lite

Base Vertical

W/BRK. MTL.

Use W/1G13 Horiz.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 4 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Horizontal Parts:

Drawings on this page are not to scale.

9148

4 ½” x 4 ½” Side Lite Base Use W/9129 Glass Stop. Use W/9121, 9146 or 9149

9131

4 7/16” Side Lite Base Use W/9132 Adaptor Foot Use 9133 Glass Stop

9137

7 11/16” Side Lite Base Use W/ 9133 & 9138, 9132 Adaptor Foot

9160

2 9/16” Deep Adjustable Side Lite Base Horiz. W/ BRK. MTL. Use W/9161 Vertical Use (2) 9133 Glass Stops Use W104 Weathering

9161

2 9/16” Deep Adjustable Side Lite Base Vertical W/BRK. MTL. Use W/ 9160 Horizontal

1G13

4 ½” Deep Adjustable Side Lite Base Horizontal W/BRK. MTL. Use W 1G14 Vertical Use (2) 9129 Glass Stops Use W104 Weathering

1G14

4 ½” Deep Adjustable Side Lite Base Vertical W/BRK. MTL. Use W/1G13 Horizontal

9149

4 ½” x 4 ½” Side Lite Anchor Base

E178

Frame Receptor Closure Use W/1510 Use WA04 Weathering

1510

Frame Receptor Use E178 Closure Use WA04 Weathering

9145

Head Use W/9146 Adaptor

9128

Intermediate Horizontal Use W/9129 Glass Stop

9147

Open Back Horizontal

w/ Sill Use W/9129 Glass Stop Use W/

9121 Glz. Adaptor or

FS92 / 9146 Filler

EFCO CORPORATION 1/2013 PART NO. Y001 Page 5 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Door Frame Parts:

Drawings on this page are not to scale.

Single Acting

Door jamb Use W138

Weathering

9109

9108

Double Acting

Door Jamb

9112

1/8” Wall

Weathering

Single Acting

Door Jamb

Use W138

9171

Single Acting

Door Jamb for

Screw Spline

Side Lites Use 9121

Glazing Adaptor

Use W138

Weathering

9134

Single Acting Transom Bar Use W/ 9123

Glass Stop

Use W138

Weathering

9127

Dual Acting transom Bar

Use W/ 9123

Glass Stop

9174

Screw Spline Door Header

Use W/ 9123 ¼”

Glass Stop

Use W138

Weathering

9129

Glass Stop Use

W/ 9128, 9147,

9148 & 1G13

9123

Removable Stop

¼” Glazing at Transom Bar

9133

Removable Stop

¼” Glazing at 9160, 9131 &

9138 Side Base,

or 9150 App.

Glazing

9132

Side Lite Base

Adaptor Foot

Use W/ 9131 &

9137

9138

Glazing Adaptor for Door Bottom

Rail Used as a Side Lite Base

Use W/ 9133

Glass Stop

9146

Stock Length

Open Back Filler

Use W/ 9120, 9145 or 9147

( see FS92 )

FS92

3” Perimeter Adaptor Clip

Use W/ 401

Open Back

Frames

L131

120” Lightweight

PVC Perimeter

Adaptor Use W/ 9120, 9145 or 9147

FV58

3” Perimeter

PVC Adaptor

Clip Use W/ 9120, 9145 or 9147

9149

4 ½” x 4 ½” Side

Lite Anchor Base

9150

Applied Fixed

Sash

Use W/ 9133

Glass Stop for

¼” Glass

9151

Snap In Pocket

Filler

Use W/ 401

System

9152

Snap-in Door

Stop

Use W/ 401

System

Use W138

Weathering

9154

Applied Door

Stop

Use W/ 9155

Use W138

Weathering

9155

Applied Door

Stop Cover

Use W/ 9154

9156

¼” Glazing Adaptor at Transom Use W/ 9109 & 910

EFCO CORPORATION 1/2013 PART NO. Y001 Page 6 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Door Frame Parts:

Drawings on this page are not to scale.

9144

Applied ¾” Door

Stop

9153

Applied Door

Stop

4437

Applied 5/8” Stop Used At Door Header

Only

Mates W/9155

4438

5/8” Snap-in Door Stop at Door Header

Only

Used W/1 ¾”

Door

EFCO CORPORATION 1/2013 PART NO. Y001 Page 7 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Shear Blocks & Clips:

Drawings on this page are not to scale.

K120

( CLR & BRZ )

Door Header

Shear Block Pkg.

Screws Included

K122

Horizontal

Intermediate

Shear Block Pkg.

Screws Included

K123

High Side Lite

Shear Block Pkg.

Screws Included

K124

( CLR. & BRZ. )

Threshold Clip

Pkg.

O.P. Butt H

Screws Included

K126

C.O.C.

Threshold Clip

Pkg.

Screws Included

K153 (CLR)

K154

(BRZ)

Threshold Clip

Package for

Conc. Rod Panic

Screws Included

Sill Flashing & End Caps:

K449

End Cap Pkg. for

#9957 Sill

Flashing

F098

3” Flashing Clip

2 Per D.L.O.

Use W/ 9957

K293

Sill Flashing

Splice ( STD.)

9947

High

Performance Lite

Sill Flashing

9957

Standard High

Performance Sill

Flashing

Use K449 End

Cap

Glass Setting Blocks:

HN80

Inside Glazed

Horizontal

Setting Block

K166

Door Transom

Setting Block

Pkg.

Use W/9123 ¼”

Glass Stop

H161

High Sidelite Base Setting

Block Pkg.

H160

Horizontal

Setting Block

Pkg.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 8 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

S401 Drill Jigs:

Drawings on this page are not to scale.

DJ01

Shear Block Drill

Fixture

(Head Members)

Steel Reinforcing:

DJ03

Shear Block Drill

Fixture

( Horizontals to

Shear Blocks )

H700

Economy Drill

Guides

( Shear Block to

Vertical )

H701

Economy Drill

Guides

( Screw Spline

Application )

H382

Shear Block / Screw Spline

Drill Fixture

( At Verticals )

Reinforcing Steel

L100

Tubular Mull

Use W/ 9102,

9108, 9109,

9112 & 9120

L101

Expansion Mull

Reinforcing Steel

Use W/ 9103 &

9104

Fasteners:

M109

Threshold Clip

Screw

#12-24 x 3/8”

FH-MS

STK0

Adjustable Side

Lite Base Vert. to

Mull Attachment

Screw 4 ½” Deep Base

#8-18 x ¾” PH-

SMS 410 TEK/2

S129

Frame Spline

Attachment

Screw

#10-16 x PH-

SMS

Type 25

Zinc Chromate

S100

Shear Block

Attachment

Screw

#8 x 1 ¾” PH-

SMS

M100

( CLR )

M108

( BRZ )

Frame to Offset

Pivot Screw

#12 x ¾” FH-

SMS-F

S123

High Side Lite

Base Shear

Block Screw

#12 x ¾” FH-

SMS-F

S109

High Side Lite

Base Shear

Block Screw

#8 x 2 ½” FH-

SMS

S110 (CLR) S113 (BRZ)

Horizontal to Shear

Block Screw

#12 x ½” FH-MS-

“

”

STT7

Adjustable Side

Lite Base

Vertical

Attachment

#10-12 x 1” PH-

SMS

STU5

Adjustable Side Lite Vert. to Mull

Attachment Screw 2 ½” Deep Base

#8-15 x 2” PH-

SMS

EFCO CORPORATION 1/2013 PART NO. Y001 Page 9 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: A. S401 PARTS IDENTIFICATION

Gasket:

Drawings on this page are not to scale.

W165

Glazing Gasket

for Undersized

Glass

For 3/16”

Glazing Use

W164 Interior &

W165 Exterior

W166

Glazing Gasket

for Oversized

Glass

5/16”-3/8” Infill

401

W164

Standard

Glazing Gasket

¼” Infill 401

W138

Standard

Weather Seal @

Door Stops

WA04

Standard

Weather Seal @

Subframes

WQ02

- Optional -

Weather Seal @

Subframes

W104

Weather Seal

Gasket

Use W/ Expansion Mulls, @ Variable Mulls

or Adj. Height

Side Lite Bases

HN54

¼” Antiwalk

Block

401 Only

EFCO CORPORATION 1/2013 PART NO. Y001 Page 10 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Vertical Parts:

Drawings on this page are not to scale.

9202

Vertical Mullion

9203

Female

Expansion

Mullion

Use W/ 9204

Male Expansion

9204

Mullion

Use W/ 9203

Use W104

Weathering

9220

Open Back Vert

Use 9221, 9222,

or 9246/FS93

Peri. Adpator

9212

Open Back

Vertical 1/8” Wall

for L102 Steel

Use 9221, 9222

or 9246/FS93

Perimeter

Adaptor

9223

Heavy-Duty Open Back Mullion Use W/ 9221 or 9222 Use 9246/FS93 Perimeter Adaptor

9224

9221

Open Back

Glazing Adaptor

Use W/ 9220, 9223, 9247 or

9248

9222

Open Back

Glazing Adaptor

at Butt Hinge

Use W/ 9220 or

9223

9263

4” x 4 ½” Tubular

Door Jamb /

Header

8558

135° Mullion

Fixed

Shear Block

Only

9224

90° Corner

Mullion Half

Two for 180°

Fits W/ 9244 for

90°

9296

9244

Corner Mullion

Half

Fits W/ 9224 for

90°

Fits W/ 9296 for

3 Way

9296

3-Way Corner

Mullion Half

Fits W/ 9244 for

3-Way

9297

90° Corner

Mullion Half

Fits W/ 9224,

9244 & 9296

Self-Mating for a

Cover

EFCO CORPORATION 1/2013 PART NO. Y001 Page 11 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Horizontal Parts:

Drawings on this page are not to scale.

Tubular Side Lite

9236

Horizontal

Use W/ 9229

Glass Stop

9245

Head

Use W/ 9246

Adaptor

9247

Open Back Sill

or Horizontal Use W/ 9229

Glass Stop

9246 adaptors

9248

4 ½” x 4 ½” Side

Lite Base

Use W/ 9229

Glass Stop

9246 or 9221

Adaptors or Use

9149 Anchor

9268

Open Back Head

for Round Tops

Use W/ 9269

Glass Stop

FS93 Peri. Adpt.

9149

4 ½” x 4 ½”

Side Lite Anchor

Base

Use W/ 9248

9270

Heavy-Duty

Tubular

Horizontal

Use W/ 9271

Glass Stop

Use K358 Shear

Block PKG.

9160

Adjustable Side

Lite Base

Horizontal W/

BRK. MTL.

Use W/ 9161

Use 9253 Glass

Stop

Use W104

Weathering

9231

8” Horizontal

Self-Mating

Use (2) K129

Shear Block

Use Removable

Stop Horizontals

Above & Below

EFCO CORPORATION 1/2013 PART NO. Y001 Page 12 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Door Frame Parts:

Drawings on this page are not to scale.

9234

Single Acting Transom Bar

Use W/ 9123 for

1” Glass Stop

Use W138

Weathering

9227

Dual Acting

Transom Bar

Use W/ 9123 for

1” Glass

9274

Single Acting Screw Spline Transom Bar

Use W/ 9123 –

¼” Glazing

Use W/ 9253 –

1” Glazing

Use W138 GSKT

9208

Double Acting

Door Jamb

9209

Single Acting

Door jamb Use W138

Weathering

9232

Single Acting

Door Jamb for

Screw Spline

Side Lites Use 9221

Glazing Adaptor

Use W138

Weathering

9254

1” Glazing

Adaptor at

Transom

Use W/ 9208 or

9209

1” Glazing Adaptor at

Transom

4376

9133

Removable Stop Use W/ 9250 for

1” Applied

Glazing

9123

Removable Stop

1” Glazing at

2” x 4 ½”

Transom Bars

9269

Removable Stop

for 9268 Head

Only

1” Glazing at

Round Top Head

9250

Applied Fixed

Sash

Use W/ 9133

Stop

9229

Removable Stop

For 1” Glazing

Used W/

9236,9247,9248

& 1G13

Removable Stop

for 9270 H.D.

Horizontal 1” Glazing

9271

9251

Snap-In Pocket

Filler for 1”

Glazing

Nonthermal

9253

Glass Stop

1” Glazing at 9274 Transom & 9160 / 9161 Side

Base

EFCO CORPORATION 1/2013 PART NO. Y001 Page 13 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Misc. Parts:

Drawings on this page are not to scale.

9161

Adjustable Side

Lite Base

Vertical W/ BRK.

MTL.

Use W/ 9160

1G13

Adjustable Side

Lite Base

Horizontal W/

BRK. MTL.

Use 1G14

Use 9229 Glass

Stop

Use W104

Weathering

1G14

Adjustable Side

Lite Base

Vertical W/ BRK.

MTL.

Use W/ 1G13

9246

Stock Length

Open Back Filler

Use W/ 402 &

403 Open Back

Frames

( See FS93 &

K318 )

FS93

3” Perimeter Adaptor Clip

Use W/ 402 &

403 Open Back

Frames

( See 9246 &

K318 )

K318

3” Perimeter Adaptor Clip

Pkg.

Use Only W/

9247 at Head /

Sill

( See 9246 &

FS93 )

L132

120” Lightweight

PVC Perimeter

Adaptor

Use W/ 9220,

9245 at Jamb &

Head

FV59

3” Perimeter

PVC Adaptor

Clip

Use W/ 9220,

9245 at Jamb &

Head

L133

120” Lightweight

PVC Perimeter

Adaptor

Use W/ 9247 at

Sill

FV60

3” Perimeter

PVC Adaptor

Clip

Use W/ 9247 at

Sill

9260

Glazing Adaptor

for ½” Glass In 1” Glazing

Pocket

9261

Glazing Adaptor

for ¼” Glass in 1”

Glazing Pocket

EFCO CORPORATION 1/2013 PART NO. Y001 Page 14 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Misc. Parts:

Drawings on this page are not to scale.

9938

Shadowline

Window Adaptor

Equal Leg Use W104

Weathering

8643

System II

Window Adaptor

Equal Leg Use W104

Weathering

1G15

Horiz. / Vert.

Stack Adaptor

4” Sightline

1G69

Horiz. / Vert.

Stack Adaptor

2” Sightline

1G68

Horiz. / Vert. Stack Adaptor 2” sightline w/

Revel

8741

Head / Sill Can

S402 System

2” Sightline

8742

Nonremovable

Stop

Can Filler

8743

Removable Stop

Can Filler

Use W/ 8744

Glass Stop

16C7

2-Part Mullion

Half

16C8

2-Part Perimeter

Interior Half

16C9

2-Part Perimeter

Exterior Half

EFCO CORPORATION 1/2013 PART NO. Y001 Page 15 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Sill Flashing & End Caps

Drawings on this page are not to scale.

9947

High

Performance

Lite Sill Flashing

8433

Standard High

Performance Sill

Flashing

Use K449 End

Cap

1G85

High

Performance

Sill Flashing W/

Stool Clip

Uses K448 End

Cap

K449

End Cap Pkg.

for #8433 Sill

Flashing

(1) FT34

(2) STC7

F098

3” Flashing Clip

2 per DLO

Use W/ 9957

K293

Sill Flashing

Splice

( STD.)

K292

Sill Flashing

Splice

( OPT.)

K448

End Cap Pkg.for

1G64 , 1G65 &

1G85

(1) FT33

(2) STC6

HWD1

Water Deflector

@ Int. Horizontal

EFCO CORPORATION 1/2013 PART NO. Y001 Page 16 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Shear Blocks & Drill Jigs

Drawing on this page are not to scale

K124 (clr)

(brz)

K125

O.P. & Butt

Hinge

Screws Included

K126

C.O.C.

Threshold Clip

Pkg.

Screws Included

K129

K130

Header Shear

Pkg.Screws

(clr)

(brz)

Block

Included

K173

Horizontal

Shear Block

Pkg.

Screws Included

Use W/ 9236,

9247 or 9248

K358

H.D. Horizontal

Shear Block

Pkg.

Use W/ 9270

Screws Included

KN92

402 / 403 2-

Piece Rolled

Head Shear

Block Pkg.

KN93

402 / 403 2Piece Horiz.

Setting Chair

Pkg.

Threshold Clip

Screws Included

(clr)

K153

K154 (brz)

Pkg. for Conc.

Rod Panic

DJ01

Shear Block

Drill Fixture

(Head Members

To Shear

Blocks)

DJ02

Shear Block

Drill Fixture

(Horizontals to

Shear Blocks)

H700

Economy Drill

Guides

(Shear Block to

Vertical)

H702

Economy Drill

Guides

(Screw Spline

Application)

H381

Shear Block / Screw Spline

Drill Fixture

(At Verticals)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 17 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Setting Blocks & Steel:

Drawings on this page are not to scale.

HNA3

Transom Setting

Block

1” Glazing

HN92

Inside Glazed

Horizontal Setting

Block

HNA4

Inside Glazed

Setting Block at Sill

HN32

Exterior Glazed

Setting Block /

Chair Assembly

Pkg. at Sill

H190

2” Transom Bar &

2 ½” Side Lite

Base Setting Block

Pkg.

Using 9253 Glass

Stop

K354

1” Glass Setting

Block Pkg. for

1G13 / 1G14 Adj.

Side Lite Base

L100

Tubular Mull

Reinforcing Steel

Use W/ 9208 &

9209

L101

Expansion Mull

Reinforcing Steel

Use W/ 9203 &

9204

L102

8 Gauge

Reinforcing Steel

Use W/ 9212

EFCO CORPORATION 1/2013 PART NO. Y001 Page 18 of 94

Series 401,402, & 403 Installation Instructions

SECTION II:B. S402 PARTS IDENTIFICATION

Fasteners:

Drawings on this page are not to scale

STB9

Horizontal to

Shear Block

Screw

#12 ½” RH-

SMS “A”

(clr)

S101

(brz)

S103

Horizontal to

Shear Block

Screw @ Head

#12 ¾” FH-

SMS “A”

STT7

Adjustable

Side Lite Base

Vertical Attachment #10-12 x 1”

PHSMS

STU5

Adjustable

Side Lite Base

Vert. to Mull

Attachment Screw 2 ½” Deep Base

#8-15 x 2”

PHSMS

M109

Threshold Clip

Screw

#12-24 x 3/8”

PHMS

S129

Frame Spline

Attachment

Screw

( #10-16 x 1”

PH-SMS )

Type 25

Zinc Chromate

S100

Shear Block

Attachment

Screw

( #8 x 1 3/4”

PH )

(clr)

M100

(brz)

M108

Frame to

Offset Pivot

Screw

( #12-24 x ¾”

F.H.M.S.)

SFQ2

Window

Adaptor to

Frame

Attachment

Screw

Use W/ 9935 &

9936

#8-18 x ½” FH-

SMS

STK0

Adjustable

Side Lite Base

Vert. to Mull

Attachment Screw 4 ½”

Deep Base #8-18 x ¾”

PHSMS 410

TEK/2

EFCO CORPORATION 1/2013 PART NO. Y001 Page 19 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: B. S402 PARTS IDENTIFICATION

Gasket:

Drawings on this page are not to scale.

W165

Glazing Gasket

for Undersized

Glass

¾” Infill @ 1”

Pocket

W166

Glazing Gasket

for Oversized

Glass

1 1/8” Infill @ 1”

Pocket

W164

Standard

Glazing Gasket

1” Infill @ 1”

Pocket

W138

Standard

Weather Seal @

Door Stops

WA04

Standard

Weather Seal @

Subframes

WQ02

- Optional -

Weather Seal @

Subframes

W104

Weather Seal

Gasket

Use W/ Expansion Mulls, @ Variable Mulls

or Adj. Height

Side Lite Bases

HN52

1/2” Antiwalk

Block

EFCO CORPORATION 1/2013 PART NO. Y001 Page 20 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Vertical Parts:

Drawings on this page are not to scale.

9322

Standard

Tubular Vertical

Mullion

9323

Heavy-Duty

Open Back

Mullion

Use W/ 9246,

9315 & 9314

9324

Extra Heavy-

Duty Open Back

Mullion

Use W/ 9246,

9315 & 9314

9314

Open Back

Adaptor

Use W/ 9320,

9323, 9324,

9347 or 1G80

9315

Open Back

Adaptor at Butt

Hinge

Slide Fit W/ 9320

& 9323

Variable Female

9317

0° to 15°

Variable Male

Mullion Half

Use W/ 9316

Use W104

Gasket

Variable Male

Mullion Half Use

9318

15° to 30°

W/ 9316

Use W104

Gasket

9320

Open Back

Vertical

Use W/ 9246,

9315 or 9314

Glazing Adaptor

9309

Female

Expansion

Mullion for L101

Steel Reinforcing

Use W/ 9311

9311

Male Expansion Mullion for L101

Steel Reinforcing

Use W/ 9309

Use W104

Weathering

EFCO CORPORATION 1/2013 PART NO. Y001 Page 21 of 94

9316

0° to 15°

Mullion Half

Use W/ 9317

Use W104

Gasket

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Horizontal Parts:

Drawings on this page are not to scale.

9305

9326

( 4” x 4 ½”)

Sidelite Base Use W/ 9229, 9149, 9314 or

9246

9327

( 4” x 4 ½”)

Head or

Horizontal

Use W/ 9314 or

9246

2G56

Outside

2G57

Inside

135° Fixed

Mullion

9299

9305

2-Way Corner

Mullion Half

Fits W/ 9299 for

3-Way

Must Be Shear

Blocked

9300

90° Corner

Mullion Half

Two for 180°

Fits W/ 9299 for

90°

9297

90° Corner

Mullion Half

Fits W/ 9299,

9305 & 9300

Self-Mating For

A Cover

9299

90° Corner

Mullion Half

Two for 180°

Fits W/ 9300 for

90°

Fits W/ 9305 for

3-Way

E178

Frame Receptor

Closure

Use W/ 1510

Use WA04

Weathering

1510

Frame Receptor

Use E178

Closure

Use WA04

Weathering

9336

Tubular Side Lite

Horizontal

Use 9229 Glass

Stop

9345

Head

Use W/ 9246

9347

Open Back

Sill/Horizontal

Use 9229 Glass

Stop

Use W/ 9246 Adaptor or 9314 Glazing Adaptor

1G80

Outside

1G81

Inside

4 ½” x 4 ½” Side

Lite Base

Use 9229 Glass

Stop

Use W/ 9149 or

9246 Anchors or

9314 Glazing

Adaptor

9229

Removable Stop

for 1” Glazing

Used W/ 9326,

9336, 9347,

1G13 & 1G80

9149

4 ½” x 4 ½” Side Lite Base Anchor

Use W/ 9326 &

1G80

EFCO CORPORATION 1/2013 PART NO. Y001 Page 22 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Door Frame Parts:

Drawings on this page are not to scale.

9234

Single Acting Transom Bar

Use W/ 9123 For

1” Glass

Use W138

Weathering

9227

Dual Acting

Transom Bar

Use W/ 9123 For

1” Glass

Screw Spline Transom Bar

Use W/ 9123 - 1/4” Glass, W/

9274

Single Acting

9253 – 1” Glass

Use W138 Weathering

9208

Double Acting

Door Jamb

Single Acting

9209

Door Jamb

Use W138

Weathering

9232

Single Acting

Door Jamb for

Screw Spline

Side Lites

Use W/ 9314

Glazing Adaptor

Use W138

Weathering

9263

4” x 4 ½” Tubular

Door Jamb /

Header

9133

Removable Stop

Use W/ 9250 For

1” Applied

Glazing

9123

Removable Stop

1” Glazing at 2” x

4 ½” Transom

Bars

9269

Removable Stop

for 9268 Head

Only

1” Glazing at

Round Top Head

Applied Fixed

Use W/ 9133

9250

Sash

Stop

9351

Snap-in Pocket

Filler

For 1” Glazing

Thermal

9253

Glass Stop

1” Glazing at

9274 Transom

4376

1” Glazing Adaptor at

Transom

9254

1” Glazing Adaptor at

Transom

Use W/ 9208 or

9209

9257

Snap-In Door Stop in

1” Glazing Pocket

Use W138 Gasket

Applied Door Use W/ 9155

Use W138

Weathering

9154

Stop

9155

Applied Door

Stop Cover

Use W/ 9154

9355

Snap In Door

Stop Used With

2” Door

Pocket Jambs Only. Use

9356

Snap In Door Stop Used

With 2” Door. This Stop

To Be Used at Shallow

9355 at Deep Pockets

4441

5/8” Snap In

Door Stop Used

at Door Headers

Only. Used W/2”

Door

EFCO CORPORATION 1/2013 PART NO. Y001 Page 23 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Misc. Parts:

Drawings on this page are not to scale.

1G13

Adjustable Side

Lite Base

Horizontal W/

BRK. MTL.

Use W/ 1G14

Use 9229 Glass

Stop

Use W104

Weathering

1G14

Adjustable Side

Lite Base

Vertical W/ BRK.

MTL.

Use W/ 1G13

4420

Stock Length

Open Back Filler

Open Back

Frames

(See FU99)

FU99

3” Perimeter Adaptor Clip

Open Back

Frames

(See 4420)

L132

120” Lightweight

PVC Perimeter

Adaptor

Use W/ 9320,

9345 & 9347

FV59

3” Perimeter

PVC Adaptor

Clip

Use W/ 9320,

9345 & 9347

9260

Glazing Adaptor

For ½” Glass in

1” Glazing

Pocket

9261

Glazing Adaptor

for ¼” Glass in 1”

Glazing Pocket

9938

Shadowline

Window Adaptor

Equal Leg

Use W104

Weathering

8643

System II

Window Adaptor

Equal Leg

Use W104

Weathering

1G15

Horiz. / Vert.

Stack Adaptor

4” Sightline

1G69

Horiz. / Vert.

Stack Adaptor

2” Sightline

1G68

Horiz. / Vert.

Stack Adaptor

2” Sightline

W/ Revel

EFCO CORPORATION 1/2013 PART NO. Y001 Page 24 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Misc. Parts:

Drawings on this page are not to scale.

16C7

2-Part Mullion

Half

16C8

2-Part Perimeter

Interior Half

16C9

2-Part Perimeter

Exterior Half

L100

Tubular Mull

Reinforcing

Steel

Use W/ 9208 &

9209

EFCO CORPORATION 1/2013 PART NO. Y001 Page 25 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Sill Flashing & End Caps:

Drawings on this page are not to scale.

1G64

High

Performance

Sill Flashing

Use F098 Clip

1G65

High

Performance

Sill Flashing

1G85

High

Performance

Sill Flashing

W/ Stool Clip

Use K448 End

Cap

F098

3” Flashing

Clip

2 per DLO

Use W/1G64

K448

End Cap Pkg.

for 1G64, 1G65

& 1G85.

(1)FT33

(2)STC6

K293

Sill Flashing

Splice

(STD.)

HWD1

Water

Deflector @

Int. Horizontal

EFCO CORPORATION 1/2013 PART NO. Y001 Page 26 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Shear Blocks & Drill Jigs:

Drawings on this page are not to scale.

K129 (clr)

(brz)

K130

Header Shear

Block Pkg.

Screws Included

K172

Horizontal Shear

Block Pkg.

Screws Included

Use W/ 9336, 9347 & 1G80

KN92

402 / 403 2-Piece

Rolled Head

Shear Block

Package

K124 (clr)

(brz)

K125

Threshold Clip

Pkg.

O.P. & Butt H.

Screws Included

K153 (clr)

(brz)

K154

Threshold Clip

Pkg. for Conc.

Rod Panic

Screws Included

DJ01

Shear Block Drill

Fixture (Head Members to Shear Blocks)

DJ02

Shear Block Drill

Fixture

(Horizontals to

Shear Blocks)

H700

Economy Drill

Guides

(Shear Block to

Vertical)

H702

Economy Drill

Guides

(Screw Spline

Application)

H381

Shear Block /

Screw Spline Drill

Fixture

(At Verticals)

EFCO CORPORATION 1/2013 PART NO. Y001 Page 27 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Setting Blocks:

Drawings on this page are not to scale.

HNA3

Transom

Setting Block

1” Glazing

HN32

Exterior Glazed

Setting Block /

Chair Assembly

Pkg. at Sill &

Horiz.

HN92

Inside Glazed

Horizontal

Setting Block

HNA4

Inside Glazed

Setting Block

At Sill

H190

Transom

Setting Block

Pkg. Using 9253 Glass Stop

K354

1” Glass

Setting Block

Pkg. for

1G13/1G14

Adj. Side Lite

Base

KN93

402 / 403

2-Piece

Horizontal

Setting Chair

Package

EFCO CORPORATION 1/2013 PART NO. Y001 Page 28 of 94

Series 401,402, & 403 Installation Instructions

SECTION II: C. S403 PARTS IDENTIFICATION

Fasteners:

Drawings on this page are not to scale.

STB9

Horizontal to

Shear Block

Screw

#12 ½”-RH-

SMS “A”

S101 (clr)

(brz)

S103

Horizontal to

Shear Block

Screw @ Head

#12 3/4” FH-

SMS “A”

STT7

Adjustable

Side Lite Base

Vertical Attachment #10-12 x 1”

PHSMS

STU5

Adjustable

Side Lite Base

Vert. to Mull

Attachment Screw 2 ½” Deep Base

#8-15 x 2”

PHMS

M109

Threshold Clip

Screw

#12-24 x 3/8”

PHMS

Adjustable

Side Lite Base

Vert. to Mull

Attachment Screw 4 ½” Deep Base

#8-18 x ¾”

PHSMS 410

STK0

TEK/2

SFQ2

Window

Adaptor to

Frame

Attachment

Screw.

Use W/9935 &

9936

#8-18 x 1/2”

FH-SMS

S129

Frame Spline

Attachment

Screw

#10-16 x 1”

PH-SMS.

Type 25

Zinc Chromate

S100

Shear Block

Attachment

Screw

#8 x 1 ¾” P.H.

M100 (clr)

(brz)

M108

Frame to

Offset Pivot

Screw

#12-24 x ¾”

F.H.M.S.

EFCO CORPORATION 1/2013 PART NO. Y001 Page 29 of 94

EFCO 403 User Manual

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